INTERFACE GENERATOR TRANSFORMER CORONA STATION

I/O TERMINALS (X3) iPM100 2kW iHP100U NOT DELIVERED BY

ITEM NO: 3058000 ITEM NO: 3045600 VETAPHONE

3.0 m
▲ HP-CABLE (NOT DELIVERED BY VETAPHONE)

GROUND
CABLE

* *

* 15.0m
MULTI CABLE (X7)

* MAINS * 15.0m
▲CONNECTION (X19) HA CABLE (X18)

MAINS CONNECTION : 200-240VAC/50-60Hz/

1Ph+N+PE /2Ph+PE Scale: ~ Status -
Weight: ~ kg
Name: LIN Approved
Date: 05.03.2018
Last saved: 17.09.2019
MAXIMUM PREFUSE VALUE : 1x13 Amp Description:
TRIPPING CHARACTERISTIC : CLASS C (SEE MANUAL) ▲ TO BE SUPPLIED BY CUSTOMER DRAWING FOR ILLUSTRATIVE OVERVIEW DRAWING
* TO BE INSTALLED BY CUSTOMER PURPOSE ONLY SuZhou CAI Machine Co. CN
Item no: Rev:
6209132 1.0
 X3-X4-X5-terminal
Prepared by: Approved by: Valid from: Document no.: Rev. no.
LIN SN 2017-12-12 1401001 1.5

Software version 5.24

Standard IPM -X5 Station interface connections

Terminal -X5 Type Default function Specification
X5-1 24V-IO 24 VDC I/O Supply 24V supply voltage
Load max. 400 mA*
X5-2 24V-IO 24 VDC I/O Supply 24V supply voltage
X5-3 RC1 IN Namur sensor 1 input Rotation sensor 1
RC1 IN / Namur sensor 2 / Rotation sensor 2 /
X5-4
DI2 Digital 2 input Airflow 2 signal
X5-5 GND I/O GND Logic input GND (0VDC)
X5-6 GND I/O GND Logic input GND (0VDC)
X5-7 A RS485 signal A RS485 signal A Negative
X5-8 B RS485 signal B RS485 signal B Positive
X5-9 DI3 Digital input 3 Blocking signal
X5-10 DI4 Digital input 4 Airflow 1 signal
X5-11 DI5 Digital input 5 Cartridge 1 inserted signal
Open circuit voltage = 24VDC
Nip roller in position / Input resistance > 5kohm
X5-12 DI6 Digital input 6
Cartridge 2 inserted signal
X5-13 DI7 Digital input 7 Cartridge detector type 1 signal
X5-14 DI8 Digital input 8 Cartridge detector type 2 signal
X5-15 GND I/O GND Logic input GND (0VDC)
X5-16 DO1 Digital output 1 Open/close station
X5-17 DO2 Digital output 2 Fast open/close station
X5-18 DO3 Digital output 3 Nip open/close station
X5-19 DO4 Digital output 4 Blower start/stop signal Open collector output
Imax = 300 mA
X5-20 DO5 Digital output 5 General alarm signal Vmax = 32 VDC
X5-21 DO6 Digital output 6 Programmable by Vetaphone
X5-22 DO7 Digital output 7 HP-Switch side A
X5-23 DO8 Digital output 8 HP-Switch side B
X5-24 24V-IO 24 VDC I/O Supply 24V supply voltage Load max. 400 mA*
X5-25 GND I/O GND Logic input GND (0VDC)
X5-26 24V-IO 24 VDC I/O Supply 24V supply voltage Load max. 400 mA*
X5-27 ITL 1 Interlock signal 1
Station interlock signal
X5-28 ITL 1 Interlock signal 1

Marked terminals are preprogrammed with the above mentioned functions.

ALL inputs/outputs can be programmed by Vetaphone personnel to have other functions, if required.
* Total load on all 24 VDC supplies cannot exceed 400 mA.
Physical layout

Page 1 of 3
 X3-X4-X5-terminal
Prepared by: Approved by: Valid from: Document no.: Rev. no.
LIN SN 2017-12-12 1401001 1.5

Standard IPM -X3 Customer interface and -X4 Relay interface connections
Terminal –X3 Type Default function Specification
X3-1 ITL 2 Interlock signal 2 External interlock signal
X3-2 ITL 2 Interlock signal 2
X3-3 DI9-A Digital input 9 + Corona on Optocoupler input
X3-4 DI9-K Digital input 9 - Imax = 50 mA
X3-5 DI10-A Digital input 10 + Corona off Input resistance > 5kohm
X3-6 DI10-K Digital input 10 - Pulse input = 100 ms
X3-7 DI11-A Digital input 11 + Electrode open/close
X3-8 DI11-K Digital input 11 - Optocoupler input
X3-9 DI12-A Digital input 12 + Splice input Imax = 50 mA
X3-10 DI12-K Digital input 12 - Input resistance > 5kohm
X3-11 DI13-A Digital input 13 + Digital input
X3-12 DI13-K Digital input 13 -
X3-13 DO9-E Digital output 9 - General alarm
X3-14 DO9-C Digital output 9 + Optocoupler output
X3-15 DO10-E Digital output 10 - Generator ready Imax = 50 mA
X3-16 DO10-C Digital output 10 + Vmax = 36 VDC
X3-17 DO11-E Digital output 11 - Corona working
X3-18 DO11-C Digital output 11 +
24V backup supply voltage
X3-19 24V-BU 24VDC backup supply
input
X3-20 GND I/O GND Ground
X3-21 A-IN Analog input Power level input
X3-22 GND I/O GND Ground
X3-23 A-OUT Analog output Power level output
X3-24 GND I/O GND Ground
Terminal –X4 Type Default function Specification
X4-1 K1-COM Relay 1 common General alarm
X4-2 K2-COM Relay 2 common Blower start/stop Relay contacts
X4-3 K1-NC Relay 1 Normally closed General alarm Imax = 0.5 A at 125 VAC
X4-4 K2-NC Relay 2 Normally closed Blower start/stop Imax = 2.0 A at 30 VDC
X4-5 K1-NO Relay 1 Normally open General alarm Vmax = 125VDC/VAC
X4-6 K2-NO Relay 2 Normally open Blower start/stop

Marked terminals are preprogrammed with the above mentioned functions.

ALL inputs/outputs can be programmed by Vetaphone personnel to have other functions, if required.
Physical layout

Page 2 of 3
 X3-X4-X5-terminal
Prepared by: Approved by: Valid from: Document no.: Rev. no.
LIN SN 2017-12-12 1401001 1.5

Standard terminal connections

Min-Max connection Min-Max connection Min-Max tightening
Type cross section solid cross section stranded torque
mm2 AWG/kcmil mm2 AWG/kcmil Nm
PIT 1,5/S 0.14- 1.5 26-14 0.14-1.5 26-14 Spring load
PIT 1,5/S-TWIN 0.14-1.5 26-14 0.14-1.5 26-14 Spring load
PIT 1,5/S-PE 0.14-1.5 26-14 0.14-1.5 26-14 Spring load
PIT 2,5/S 0.14-1.5 26-14 0.14-1.5 26-14 Spring load
PIT 2,5/S-TWIN 0.14-1.5 26-14 0.14-1.5 26-14 Spring load
PIT 2,5/S-PE 0.14-1.5 26-14 0.14-1.5 26-14 Spring load
PIT 6 0.5-10 20-8 0.5 10 20-8 Spring load
PIT 6-TWIN 0.5-10 20-8 0.5-10 20-8 Spring load
PIT 6-PE 0.5-10 20-8 0.5-10 20-8 Spring load
PIT 6-TWIN-PE 0.5-10 20-8 0.5-10 20-8 Spring load
PIT 10 0.5-16 20-8 0.5-16 20-8 Spring load
PIT 10-TWIN 0.5-16 20-8 0.5-16 20-8 Spring load
PIT 10-PE 0.5-16 20-8 0.5-16 20-8 Spring load
PIT 10-TWIN-PE 0.5-16 20-8 0.5-16 20-8 Spring load
UK 5 N 0.2-6.0 24-10 0.2-4.0 24-12 0.6-0.8
UK 5-TWIN 0.2-4.0 24-12 0.2-4.0 24-12 0.6-0.8
DFK 5-9.5 0.2-6.0 24-10 0.2-4.0 24-10 0.6-0.8
UK 16 N 2.5-25.0 14-4 4.0-16 12-6 0.6-0.8
PIT 1,5/S-PE-TWIN 0.14-1.5 26-14 0.14-1.5 26-14 Spring load
PIT 2,5-PE-TWIN 0.14-4.0 26-12 0.14-4.0 26-12 Spring load
PIT 1,5-QUATRO 0.14-1.5 26-14 0.14-1.5 26-14 Spring load
PIT 1,5-PE-QUATRO 0.14-1.5 26-14 0.14-1.5 26-14 Spring load
PIT 2,5-PE-QUATRO 0.14-2.5 26-12 0.14-2.5 26-12 Spring load
PTPOWER 35 2.5-35.0 12-2 2.5-35.0 12-2 Spring load
PTPOWER 35-PE 2.5-35.0 12-2 2.5-35.0 12-2 Spring load
PIT 2,5-TG 0.14-4.0 26-12 0.14-4.0 26-12 Spring load
PIT 2,5-DI0/L-R 0.14-4.0 26-12 0.14-4.0 26-12 Spring load

Page 3 of 3
This document contains information which is protected by copyright. All rights are reserved. No part of this document may be reproduced or translated without prior written consent of VETAPHONE A/S DENMARK

180

Air
A outlet 4x 6,5
6 Mounting holes 161
140

350 C D 302
340

4
Air
B inlet

140

Cables

Minimum distances for installation in a cabinet

without external ventilation installed
A B C D
100 200 10 10

Scale: 1:5 Status -

Minimum distances for installation in a cabinet Weight: 7,8 kg

with external ventilation installed Name: MKH Approved

Date: 21-03-2014
A B C D Last saved: 30-11-2017
20 200 3 10 Measurements in mm Description:
Generator module model
General tolerance: iPM100
DS/ISO 2768-1 M
Item No: Rev:
3058000 B+
This document contains information which is protected by copyright. All rights are reserved. No part of this document may be reproduced or translated without prior written consent of VETAPHONE A/S DENMARK

Bending radius, min.=R300

HF power cable to station

Ground cable to station

HF cable can be mounted on the top
or on one of three sides

105

Min.=
R25

340
299

229

FRONT BACKSIDE

Mounting 6
4xM6 80
150

Multi cable to generator

Gound connection to station

150
HA cable to generator
Scale: 1:4 Status -
Weight: 9 kg
Name: MKH Approved
Date: 12-03-2015
Last saved: 28-11-2017

Measurements in mm Description:
Transformer model
General tolerance: iHP100U
DS/ISO 2768-1 M
Item No: Rev:
3045600 B+