IMPACT 4.07.70 28-04-2020 Chassis-ID sti B6O1177 2140/Repairi/Valves and engine injectors, adjust Model Identitet FH(4) 146600260 Udgivelsesdato IDloperation 14-06-2019 2414-3 21414-3 Valves and engine injectors, adjust Illustrations may differ slighily from the actual vehicle being serviced. However, key lcomponents addressed in this information are represented as accurately as possible. [All threaded fasteners that do not have a tightening torque specification in the information are lightened to a standard torque. Standard torques are available in the following specification.» [Standard tightening torque Special tools. 188800232 88840317 Preparatory tasks h [Remove the plug, Copyright i damon tongs ote Volo Group. No repreduton, copying cheng, amendmen ether smliar posal cenit whut pr win consent by the Vlvo Group Catyringomo her eral pl iepunket fr dn ornlge tuslon me kan des. Lnsaren gore opmaksom pat ufshrevn kool keer one, 4124IMPACT 4.07.70 28-04-2020 wey fs JRemove the pipe. fs JRemove the screws, JRemove the valve cover. Note tis possible, when removing a valve cover sorew, that the crush sleeve is drawn out lwith it.I this happens along the rear, lower edge of the cover, take care to prevent the Isleeve from falling into the gear train as this could result in engine damage. this documentation balan th Vevo Group, Ne eprocuaton coping, change, amendment arahe sila cepa! ened wit pic wen consent by the Vo Group ‘opyeingeme hee tut psu fr den opindaige tbo, men Kan nes Laseren gros cpmasisom pt ushrone Holo hk & Koialre, prick 3/24IMPACT 4.07.70 28-04-2020 L [6 JRemove the gasket. ‘Copyright this documento longs fo tne Vala rave. No repofuelon coping, change, amencment rahe sina eapsa ented wthout pr wrt consent y the Valo Group pt tospuniet or den opedalige astute, men tan snes. Leseron goes eprom 3, ature Koper kee onal A124IMPACT 4.07.70 28-04-2020 [7 [Note the camshaft marking, Tech data ‘Adjust the inlet valve rocker arm 1-2:3-4-6-6 FH (4), EBR-VEB+ FH (4), EBR-EPGC ‘Adjust the exhaust valve rocker arm (and the exhaust brake rocker arm, if applicable) E1-E2-E3-E4-E5-E6 ‘Adjust the injector rocker arm 1-2-8-4-6-6 INote [The marking can be for the adjustment of several cylinders. ryan be da ‘te Volvo Grose mentation belong othe Vel Grcup. No epodusten copying, change, arandmento ther sn epoels ented 1 pros ten consent by Cpysningeme het erakusle pi depute! orden opncelge dtrbton, man Kan andes. Lasorn goresopmankem pi atudsireme Kepler ke knoll 5/24IMPACT 4.07.70 28-04-2020 ls [Remove the screws, fo [Remove the leaf springs. CCopyrihohis docuneston blag th Vola Grou, No repratucon, copying, change, amendment ero ilar dss i ened without prior wn consent by he Vabo Grup uote pene orden ope dstributon, men Kan ees, Latsten gare cpmrksom pat urna kop ke Kotte pleningeme 6/24IMPACT 4.07.70 28-04-2020 10 |Rotate the crankshaft to the next mark, INote [Rotate the crankshaft in the normal engine rotation direction, |Ask another person for help. Copa to hs dacunentaton belongs tothe Vohe Group, No repreducto, copying change, rnandmant rehearsals ented wihout proc witn consent by he Vave Gru ‘opvningeme har ar akto pa spunk orden apndelige drt, men an smtes Laren ores opmassom pl at wskremma koplr ke er Kontllert 7124IMPACT 4.07.70 | [tt [Check the valve clearance. Tech data Inlet valve, rocker arm, clearance (0.2 £0.05 mm 28-04-2020 Copyrights doumarston belongs the Voko Group. No repreducton, copying change, smandrant raha sar dopaca sented Wtoupo writenconcan y the Voho Grup CCrvaningeme her erate pf epunktat for den apneic ton, men an des, Lasaen goes opmanrsom pa uferevne Kolar kor kone, 8/24IMPACT 4.07.70 (Conditions [12 Perform this procedure when the condition below is met. je jifthe valve clearance is not correct + JLoosen the nut (A). [> JAgjust the screw (B) until the feeler blade can be moved but there is some resistance. + Prevent the screw from turning (B), and torque tighten the nut (A), Tightening torque Rocker arm, lock nut 3844Nm [13 [Check the valve clearance. Tech data Exhaust valve, rocker arm, clearance 4.00 £0.07 mm 28-04-2020 ‘Congo hs documentation belongs tthe Vohe Group, No apraucon, copia, change, amendment rahe sir dspocal senile wihout pr wen consent by ‘the Vlvo Group Cplrringeme hes a atu pA spunk orden opnlg stor men kan dfs, Lesran gore opmarsom pat wise kp is ar knoe 9/24IMPACT 4.07.70 28-04-2020 [14 [Perform this procedure when the condition below is met. (Conditions [- ifthe valve clearance is not correct. > JLoosen the nut (A). > TAgjust the screw (B) until the feeler blade can be moved but there is some resistance. > [Prevent the screw from turning (B), and torque tighten the nut (A). Tightening torque Rocker arm, lock nut 38 24 Nm ‘Chaya mis docunentton belongs to the Volo Group. No eproducton coping, change, amndment or oer sar dsp enited wou pr wer consent by the Vavo Grou Cpiysningore her eraltuole 8 tepunie for den online dtbston, men kan ends, Linseren gore opmatizom pat udskrevne Kopi Keer knee 10/24IMPACT 4.07.70 28-04-2020 7 [15 |Leave the feeler gauge in place between the rocker arm and the valve caliper. Note | re ‘Copyrights hie docuetato belong tha Valve Grou. Ne reproduction, copying, chang, amendmanto tar ela posal lentes woul pr won caret by the Vaio Group Cplyaringeme hero ake pd sspunka for den orl or, men kan pce. Lasoren gore opmarisom pa ckrowne koi ke rk 11/24IMPACT 4.07.70 28-04-2020 16 [Check the clearance using the setting tool (C).. Tech data FH (4), EBR-EPGC 2.5 £0.07 mm FH (4), EBR-VEB+ Exhaust brake, rocker arm, clearance Required material ‘SETTING TOOL 38800232 Copyghtto hs documenta belongs othe Voko Group. No epasvction, copying, change, amend o er sna spss nied without pr wien consent by he Vowo Group CCpysingeme hao lata pensar don opndeligectibusn, men Kan condos, esoren goes opmarksom pl uieane ope ks orkontoere 12/24IMPACT 4.07.70 2804-2020 17 [Perform this procedure when the condition below is met. |Conditions the valve clearance is not correct. [Loosen the nut (A) and screw (8). install the setting tool (C).. [Tighten the screw (B) until the exhaust valve just begins to open, [Loosen the screw (B) until the setting tool (C) can be moved but with some resistance. [Prevent the screw from turing (B), and torque tighten the nut (A). Tightening torque ‘Exhaust, rocker arm, lock nut 5244 Nm Remove the feeler gauge and setting tool, ht lt documentation belongs the Vaho Group. No epreduton copying, chege, amendment er fr enar lapel nits witout pro wie ‘the Vous Gro | eoneont by ‘opysingeme heer aku p Usspunkt a den opindeligeaettbuton, men kn nde caren goes cprumrksom pl a wskrene oper hk a konto, 43/24IMPACT 4.07.70 28-04-2020 SAW MAL tars > ]Re-check clearance using the control tool (C). Tech data Exhaust brake, rocker arm, clearance (Re-check) 3.20 mm Required material SETTING TOOL 88800232 [Service hint [This is not an adjustment but a check to ensure that all the steps have been followed lcorrectty, INote [f_[fthe cont too! CANNOT be nse reset the clearance, ont hs documentation belongs othe Valo Coup. No roprducton, copying, change, amendment ter sar possi ents without ror vat consent by "alo Group Copyningema her er sheep dspnket for den apa dtrbuter, men an ctes Lasarn gros opmanisom pa skew koi Ke Kono, 414124IMPACT 4.07.70 28-04-2020 [Loosen the nut (A). [19 [Adjust the screw (B) until the rocker arm roller lies against the camshaft CConyghto he documentation blogs the Vavo Grup, No aproducon, copying, change, emandeat aha ar posal eied without ror wit cnsentby "vaio ro ‘opysningeme he or ktuotap spunkot orden ope dtbutn, men kan maces Lasern goresopmantcom pl at strove kl he kote 18/24IMPACT 4.07.70 28-04-2020 f20 Angle tighten the screw (B). Tech data Injector, adjusting screw 240 £20" (gre hint IPut an alignment mark on the rocker arm to ensure that the adjustment screw is not Imoving while tightening the lock nut, ‘Conia ois documentation bong athe Vole Group. No repredeton coping, change, emandmant er fer snlar posal ents witout rr wen const by the Volo Grou Copyningere hee ake p spurte for don apaceg dtl, mn an ante, Laser gore opm pi at uke kop ke er konoberet, 16/24IMPACT 4.07.70 28-04-2020 [21 [Perform this procedure when the condition below is met. |Condtions je ]ifan extension barladapter are used for torque tightening [The example shows a 450 mm long torque wrench and an extension bar/adapter (1) 50 mm long, IThe required assembly torque, T, is 48 +-8 Nm. The calculation based on the example gives a torque| Isetting, C, of 43 Nm. This results in a tolerance of +- 6 Nm. a [Note [The torque wrench setting given in the specifications must be adapted to suit the increased length of the wrench and tool combination. ia te docueninon long 6 he Veo Group. No eprodusion coin, change, amendment o ther al poe he Voto Group Cphrringeme ner ar ale pA spunk den opadlge dutson, mar kan ences, Lasoren gore opmasisom pal seen pl keer kontrola fee witout pre writ engontby 17/24IMPACT 4.07.70 28-04-2020 A [Ensure that the wrench and tool remain aligned during the tightening, fea [Prevent the screw (B) from tuning and torque tighten the nut (A). Tightening torque Injector, rocker arm, lock nut 82 24 Nm fas [Adjust the other rocker arms in the same way. INote [Ask another person for help. rt hi documentatonbetengs te he Veo Geup. No reproduction, copying change, amendmor or ter snl posal anit with it por rten eaneant by the Valo Grup Crbyringeme here atu of punia fr dn opel tron, men kan esd, Limseren gore opmerisom pa uiskroune Kopi ke kontrol 18/24IMPACT 4.07.70 28-04-2020 [24 Jinstall the leaf springs. INote [Ensure that the push rod is correctly placed, [25 Jinstall the screws. f26 [Torque tighten the screws. Tightening torque Leaf spring, screw 25 £3 Nm Copyrah oth documentation belongs the Vlve Grau. No repreducton, copying change, mandmentorsihe srr disposals eed thou or itn conser yy ‘te Vo Group ‘opysingsme hero akuee pf dspeniet for don opie stration, an an des Laren goresopmesrgom pl at uke Kole keer kontroll 19/24IMPACT 4.07.70 28-04-2020 [Clean the groove, [Clean the gasket. [29 Check the gasket for damage. copys documentation Belongs othe Vai Group, Noreprecuctn, copying, charge, amendment or other sr dios see wat par itn eonsan by ‘the Vaio Grow | Copvsningeme hr aratuea tsouniet for den apogee dsirbton, men kan ence, Lesoren gore epmanisom pat udekroine kor her kotor 20/24IMPACT 4.07.70 28-04-2020 f30 install the gasket. INote Use a new part ifthe part is damaged. [31 [Ensure that all the crush sleeves are in place in the frame, [32 [Perform this procedure when the condition below is met. |Conditions J+ ]ifany crush sleeves are missing > JReplace the frame, [33 install the valve cover. choyrnt lots docimonsin belangs othe Volvo Gro. No freon, copying, change amendment rote sear poe centile witout prior writen consent Cplyningeme here atuea pt punitet orden crnlg deraten, men an wae, Laren gare eanerisom pal dso hpi or kone 24124IMPACT 4.07.70 28-04-2020 [24 |nstall the screws, | [35 [Torque tighten the screws. Tightening torque ‘Valve cover, screw Tightening sequence: 1-20 24 44 Nm [36 install the pipe. Copy o es dcamentation belongs th Va Grau. Norepredueton, copying chango, amendment ooh sr lsposes ene hot pr win consent oy ‘he Volo Grou | “ceyaningama nr ar shtueta pep fr den ope duty, men kan wees Lanaren gras epsom pl at shove kolo he Kotor 22124IMPACT 4.07.70, 28-04-2020 Finishing tasks [i [Remove the cranking tool (A). ene f2 install the plug Copy os documentation belongs to the Vohe Grup. Norerodicton, copying, change, amandent rahe sr dose seed wot rr win consent by The Valva Groh Cplvningome het er aku p espn orden opsadegedetrbuton, men Ki andes. Lesaren gras opmerisom pi a wise Kolar he ekontllre 231.24