INSERTEC

FURNACES Presentation

May 2017
INSERTEC \
Industrial Furnaces \
Business line focused on the design, manufacturing, assembly and maintenance of Industrial Furnaces
mainly related with the metal industry, basically for the following industrial sectors:

Aluminium Aluminium Aluminium Heat

Foundry Recycling Casthouse Treatment
 Aluminium Foundries

Industrial sector
• High Pressure Diecasting
• Low Pressure Diecasting
• Gravity on permanent
and sand mould
Foundry processes
• Melting & Holding
• Heat treatment
\ Tilting Meltower furnace 3000 kg/hr & 10 Mton capacity
 Aluminium Foundries
MELTING FURNACES

• MELTOWER® Central Melting unit, tilting or static

• MELHOLDER® Melting & Holding on each casting cell
• In-Line process, for melting and molten metal
treatment (degas, modify, filter) in continuous basis
• Combination Furnaces for Melting & Alloying, with
Meltower, Dry-hearth & ALUSWIRLER® Sink Vortex
\ Static MELTOWER Furnace furnace

\ Tilting MELTOWER furnace \ Combination MELTOWER furnace \ MELHOLDER InLine process

Aluminium Foundries
HOLDING FURNACES

• RMAE, Radiant roof ladle holding unit

• SMAE, Vertical Immersion heaters ladle holding
• IMAE, Horizontal Immersion Heaters ladle holding
• DMAE, Pressure Dosing holding furnace

\ Holding Dosing furnace DMAE 900 kg

\ RMAE Ladle Holding \ SMAE Ladle Holding \ IMAE Ladle Holding \ DMAE Dosing
Radiant roof heaters Vertical immersion heaters Horizontal immersion heaters Pressure & Time system
 Aluminium Foundries
ANCILLARY EQUIPMENTS
• Charging Systems,
Skip elevators,
Basket accumulators, …
• Ladles & Preheaters,
Tilting transport ladles

\ Basket accumulator for Skip elevator

\ Ladle Preheater station \ Tilting Ladle \ Ladle Cup and foam Filter \ Skip elevator
 Aluminium Casthouses

Industrial sector
• Primary Smelters
• Billets for extrusion
• Slabs for rolling mill
• Continous Rolling Mill
• Cable & Rod
Casthouse processes
• Melting, Holding,
Alloying & Casting
• Heat treatment Homogenizing,
Annealing
• Ingot Sow Preheating & Drying
\ Tilting holding furnace 150 Mton
 Aluminium Casthouse
MELTING & HOLDING FURNACES

• Tilting & Static Reverbs, up to 150 ton

• Sidewell & Alloying furnaces
• Multi-Chamber and Dry hearth.

\ Tilting holding furnace

\ Tilting Reverb furnace \ Tilting Reverb furnace \ Dry hearth Reverb furnace
 Aluminium Recycling

Industrial sector
• Secondary Recyclers &
Refiners
• In-house Alloying & Recycling
at Foundries
• Aluminium Scrap dealers
Recycling processes
• Melting, Alloying & Holding
• Scrap Pretreatment, Drying &
Decoating
• Ingot casting & molten metal
transport
\ Tilting Rotary Furnace 24 Mton
 Aluminium Recycling
MELTING & HOLDING FURNACES

• Tilting Rotary Furnaces, up to 40 ton

• Sidewell & Alloying Reverbs
• Combination Melting furnaces
with Meltower, Dry-hearth, Sidewell & Sink Vortex

\ Tilting Rotary furnace

\ Tilting Reverb furnace \ Dry hearth Reverb furnace \ Combination Meltower & Dry-hearth furnace
 Aluminium Recycling
MELTING & HOLDING FURNACES

• IDEX system for Drying & Decoating

• Sidewell & Alloying Reverbs
• Combination Melting furnaces
with Meltower, Dry-hearth, Sidewell & Sink Vortex
\ Scrap pretreatment Drying & Decoating

\ IDEX Decoater with \ IDEX Decoater 22 Ton/hr \ Sink Vortex on recirculation molten metal
Postcombustion on recirculation
Heat Treatment Aluminium

Industrial sector
• Diecasting Foundries
• Aluminium Casthouse

Heat Treatment process

• T4, T5, T6 and T7
\ T6 Wheels Roller hearth with baskets
• Continuous and Intermitent
• Gas fired or electrical heating

\ T5 Blocks chain conveyor basketless

 Aluminium Heat Treatment
T4, T5, T6, T7 for Diecasting Foundry

• T5 & T6 Rotary hearth basketless, continuous type

• T5 Chain conveyor basketless, continuous type
• T5 & T6 Roller hearth on baskets, continuous type
• T4, T5 & T6 Chamber furnace, batch type
• T4 & T6 Top Hat furnace, batch type

\ T6 Wheels Roller Hearth on baskets

\ T6 Wheels Roller Hearth basketless \ T7 Cylinder Heads Rotary Hearth basketless \ T4 & T6 Top Hat furnace, batch type
 Aluminium Casthouse
HEAT TREATMENT FURNACES

• Billet Homogenizing
• Coil Annealing
• Ingot-Sow Preheating

\ Coil Annealing furnace

\ Billet homogenizing equipment \ Billet homogenizing \ Sow Ingot Dryer \ Travelling Sow Dryer 345 Ton/day
 Heat Treatment Steel

Industrial sector
• Automotive
• Metalworking
• Aeronautics
• Energy (Wind, Hydraulic, etc.)
• Petrochemical
\ Chamber furnaces with Charging Machine
• Toolmaking and Fasteners
• Bearings and Gears
• Heat Treating
 Steel Heat Treatment furnaces
HEAT TREATMENT PROCESS

• Normalising • Carburising
• Austenitising • Nitriding
• Hardening • Carbonitriding
• Tempering • Nitrocarburising
• Annealing • Welding
• Stress Relieving • Brazing
• Vacuum
\ Chamber Furnaces

\ Hardening and Tempering Continuous castlink \ Pit furnaces \ Car bottom furnace \ Vacuum furnace