Medium Series Technical Specifications Screwed Unit

Function;
A scaled dial and mechanical indicator continuously monitor the flow rate at
any given time whilst electrical switches can be specified to signal when a
particular level has been reached during increasing or decreasing flow rates.
Minimum Scale (3/4" to 21/2") 0-40 LPM
Maximum Scale (3/4" to 11/2") 0-400 LPM
(11/2" to 2") 0-500 LPM
(21/2") 0-800 LPM

Style;
Through its unique modular design it allows for easy field installation and Flanged Unit
service. It does not require any straight pipe runs before or after the monitor
thus minimizing the installation footprint. The versatile design of the vane DIMENSIONS
monitor allows for orientation to be mounted in any position. Vane style Standard Enclosure Box
monitor operates when flow is introduced through the inlet connection
making direct contact with the vane that is mechanically linked to the
indicator shaft. The fluid forces the vane to move through a contoured
opening creating a variable orifice, the greater the flow the larger the orifice
becomes for flow to pass. The vane style monitor is spring loaded and allows
the vane to return on decreasing flows.

Switches;
Are field adjustable, suitable for batching, trending, totalising or recording
where required. All Flow-Mon units can be supplied with a 0-10v or 4-20mA
output.
Aluminium Enclosure Box
Sizes;
All sizes are manufactured to the same simple design concept, the main
characteristic of which ensures that the pressure drops are confined to an
absolute minimum (see “pressure drop” charts) across the vane orifice at full
flow, with viscosities as high as 600cS. Sizes are defined by pipe size and/or
maximum flow capacity, and every flow switch is individually calibrated so that
full scale deflection is used in each application i.e. the maximum scale reading
coincides with the maximum requirements of system as specified by the customer.
Calibration may be in any units with Single or Dual scale to specification.

Applications; Explosion Proof Enclosure Box

Water De-Ionised Water Soluble Oils (Glycols)

Petroleum Based Fluids Synthetic Based Fluids Coolants
Corrosive Fluids Paints Solvents
Air & Gases

Comparison;
Comparable to similar style devices Medium Series
5.0
in the industry, “flow 4.5
Pressure Drop (psi)

through” design offers a low 4.0

pressure loss. To ensure accuracy 3.5

3.0
they are individually calibrated in 2.5

any unit of measure to customer 2.0

1.5
operating specifications. 1.0
0.5
0.0
0 50 100 150 200 250 300 350 400 450 500

Flow Rate (Ipm)

 SERIES AND FLOW RATE FLOW DIRECTIONS
FMC* = Low Flow D1 = D2 =
FML* = Litres / Min
FMB* = Imp. Gallons / Min D3 = D4 =
FMG* = U.S. Gallons / Min
FMM* = M3/ Hour
*Add Full Flow Rate in Units
‘O’ RING SEAL MATERIAL
S1 = Buna (-40°C +110°C)
MATERIAL OF MANUFACTURE
S2 = EPDM (-40°C +150°C)
AL = Aluminum
S3 = Viton (-20°C +200°C)
B = Bronze
S4 = PTFE (-100°C +250°C)
CI = Cast Iron
S5 = Perlast (-15°C +330°C)
CIK = Cast Iron Nickel Plated
S = Carbon Steel
SS = Stainless Steel
PTFE* = PTFE PORT CONNECTIONS
PVC* = PVC
*Only available up to 4” Port Connections and 2 = 1/4 "
100 psi / 7 bar maximum pressure. 4 = 1/2” Sizes 1/4” - 2" are Screwed or
Note: For materials and pressures not specified, please 6 = 3/4” Flanged.
consult factory. 8 = 1" For Flanged Bodies, add relevant
10 = 1 1/4” code letters (shown below).
PRESSURE RATING 12 = 1 1/2"
LP = 300 psi / 20 bar maximum 16 = 2"
MP = 750 psi / 50 bar maximum
Sizes 21/2" - 8". Standard units have
HP = 3000 psi / 200 bar maximum* 20 = 2 1/2” Flanged Bodies - add relevant code
*CI, CIK, S & SS only 24 = 3" letters (shown below).
32 = 4" Cast Iron and Steel mating flanges
INDICATOR READ OUT 48 = 6" are available:
ME = Mechanical Pointer only 64 = 8" For Screwed, add - S
3EE = SPDT 3 Wire Switch
For Socket Weld, add - SW
4EE = SPDT Double-break 4 wire switch
6EE = DPDT 6 Wire switch
3EEG = SPDT 3 Wire Switch with Gold Contacts Standard Threads are BSP, for NPT add - N
3EE(ATEX3) = SPDT Explosion Proof Micro Switch to ATEX zone 3
3EE(ATEX2) = SPDT Explosion Proof Switch to ATEX zone 2
6EE(ATEX2) = DPDT Explosion Proof Switch to ATEX zone 2 For Flanged Connections add one of the following
AIR = Pneumatic Switch codes:
POT = Potentiometer (Specify Rating)
OUT = 4-20 mAmp Output F10
TOT = Digital Rate Totaliser F16 Alternative Pressure Ratings in
TOTX = Digital Rate Totaliser (ATEX) F25 BS4504 / DIN2632-5
Note 1: All electrical boxes (apart from TOT & TOTX) also carry a Mechanical Pointer F40
Note 2: For 4 & 6 Wire Switches replace 3EE by 4EE or 6EE
Note 3: Manufactured to IP65 (NEMA 4) as standard (up to 21/2”)
F150
Alternative Pressure Ratings in
ELECTRICAL OPTIONS F300
3EE
BS1560 / ANSI B16.5
CODE: 3EE F600
Basic single pole, double throw, 3 wire switch.
1 15 Amp - 125, 250 or 480V.AC FAD
0.5 0.5 Amp - 125V.DC / 0.25 Amp - 250V.DC Alternative Pressure Ratings in
COM NO NC FE BS10
4EE
CODE: 4EE FF
Contact arrangements is single-pole, double throw, double-break.
10 Amp - 125 or 250V.AC For special flange connections, please enquire at factory
NO1 NC1
NO2 NO2 0.3 Amp - 125V.DC / 0.15 Amp - 250V.DC
6EE

CODE: 6EE VISCOSITY AT OPERATING TEMPEATURE

Double-pole, double throw switches simultaneously make State units and scale
NC1 NO1
NO2
and break two independent circuits. eg. Water is 1 Centistoke (cS)
NC2 COM2
COM1 10 Amp - 125 or 250V.AC Maximum rating should not exceed 600cS
0.3 Amp - 125V.DC / 0.15 Amp - 250V.DC

CODE: AIR
This system offers an alternative safety arrangement for operation in explosive Air & Gas Applications
atmospheres. Compressed air can be used to transmit an on / off signal from the Flow switches can be used to measure gas flows in
danger area, or to operate a klaxon inside the danger area.
exactly the same way as liquid flows. When enquiring for such
CODE: POT an application the following information will be required:
Remote read-out option (0-10V). Rating to customer’s specification, e.g. 1K, 2K etc. Specific gravity of the gas
CODE: OUT Maximum flow volume
A transducer can be connected to the potentiometer to give the required 4-20 Operating temperature
mAmp readout. Data Loggers or Recorders can be added to the system. Operating pressure

The 3 and 6 wire switches described above are available in ATEX approved
explosion proof versions, with the appropriate enclosure box. When two or more
switches are assembled in one unit, they remain independently adjustable.
Re-adjustments may be carried out in the field.
Medium Series Installation and Maintenance Instructions
Installation Instructions;
• The flow indicators are in-line devices. To install, connect your piping
into the flanged ports, with the flow going into the port marked “IN”.
Mounting can be in any position, and no straight length of pipe is
required before or after the unit.
• Under the Pressure Equipment Directive (PED) these products are
Pressure Accessories, and are not approved for use as safety Accessories,
as defined by the PED. If used for safety purposes, it is the responsibility
of the user/installer to assess the suitability of the product in the pressure
equipment or system in which it is used.
It is the responsibility of the user/installer of this equipment
to ensure;-
1. The product is installed and used by suitably trained personnel in
accordance with all relevant Local and National regulations and codes.
2. Safe working practices for the media & processes concerned are
followed during installation & maintenance.
3. The materials of construction are suitable for the application.
4. The product is protected from fire.
5. The product is protected from impact/vibration.
6. The instrument is only cleaned by washing with detergent, do not use
abrasive cleaners or solvents.
7. For outdoor use in exposed positions the instrument must be
additionally protected/shielded from heavy rainfall.
8. Regular inspection for corrosion/erosion and wear are carried out.
Essential Safety Requirements;
1. The instrument must be installed in accordance with the instructions
provided.
2. Prior to installation ensure pipelines are flushed/drained to ensure they
are free from any solid particles or pressure.
3. Care must be taken to avoid introducing torsional stress on the
instrument when installing into the pipeline. Tighten sufficiently to avoid
leaks & check at regular intervals during maintenance.
4. Ensure pipelines are fully primed before commencing normal use.
5. Valves must be opened or closed gradually to avoid shock/vibration.
6. Do not exceed maximum working pressure as stated on the label.
7. Only use with the fluid/gas stated on the label.
8. Do not exceed minimum/maximum working temperature as stated.
9. Do Not Use instrument if any part of the cable appears to be damaged.
10. Isolate instrument before removing cover.
General Maintenance;
1. Remove instrument from pipeline.
2. Remove flanges/bowls by undoing 4 securing bolts, leaving centre
housing only. (keep enclosure box and spring housing intact)
3. Check for and remove any swarf/foreign body in bowls clean if
necessary.
4. Remove faceplate and window
5. Check pointer is still firmly secured
6. Push open the valve plate, (depending on flow rate tension may be
high), the valve plate will spring back to 0 when released. Repeat a few
times at different points along the scale.
7. Listen/watch the switch to make sure it is activated at desired min/max
flow as the valve plate is pushed open. (Adjust cam if necessary)
8. DO NOT remove or adjust springs as this will affect the calibration of
the instrument.
9. Re-assemble instrument, ensure “O” rings are properly located in
grooves and have been undamaged.
Switch Setting;
The cam which operates the microswitch is situated on the spindle behind
the pointer and can be adjusted to give an alarm anywhere between zero
and max, flow. To alter the setting, lift the cam and rotate the cam in the
direction required until switch point is located, then gently lower cam in
that position.
Enclosure box rotation instructions-change of
flow direction
Tools required:
Screw driver
Allen wrench set
5/16 nut driver
1.) Remove 4 screws from nameplate. -5/16 Nut Driver
2.) Remove Name Plate and Window
3.) Remove Calibrated Scale.
4.) Remove Electrical Switch -Screw Driver (if monitor does not have
switch(es) go to #5.)
5.) Remove all 4 Allen Screws (5/32 or 4mm Allen Wrench) at base of
enclosure and rotate enclosure box to the desired position
6.) Place 4 Allen Screws back into required tapped and tighten control
box to meter body.
7.) Loosen Indicator Pointer
NOTE: if monitor does not have switch(es) skip to #11)
8.) "Slightly" Loosen Cam Set Screw just enough to move cam on dial.
(DO NOT LOOSEN DIAL SET SCREW LOCATED BELOW THE CAM). This
will make easier to tighten once switch contact point is set.) -1/8
(3.175mm)Allen Wrench
9.) Place Switch back into enclosure box and tighten until snug -DO NOT
OVER TIGHTEN
NOTE: Switch should be wired prior to re-installation
10.) Rotate Cam to desired Set Point and tighten Allen Screw until snug.
Cam will press against switch roller arm to actuate switch.
11.) Place Calibrate Scale and tighten back in position. - DO NOT OVER
TIGHTEN
12.) Move Pointer to zero position on calibrated scale and tighten
13.) Place Window then nameplate back on enclosure box and tighten
Allen Screws.
Estimated time to rotate control box: 10 to 15 minutes.
Troubleshooting;
1. In the event of a pointer appearing to stick in one position, remove
centre housing and clean away pipe scale to ensure that valve plate is free
to return to its seating position. (A spacer can be provided so that the
flow can pass through whilst maintenance is being carried out)
2. If the pointer ‘trembles’ allow flow to continue. ‘Trembling’ is usually
air entrapment, and this will be eliminated when the system becomes full.
3. At regular intervals the control valve to the circuit should be closed for
one second and then opened to ensure that no large foreign body is
holding the vane in one position. The indicator should drop to zero when
closing the valve, and then when the valve is opened again return to the
running flow point. When carrying out the procedure in 3. the indicator
will immediately return to a position a little less than the running flow
position and slowly return to the correct reading. This is due to the
hysteresis of the ‘O’ rings and spring.
Medium Series Spares Data e f lo w…
When ordering spares, please give reference number followed by quantity required
i th th
All orders should be accompanied by a model number and a serial number of thew
g o Flow switch!

Item Description
27. Spring Cover
28. Spring Housing
29. Stud & Nuts
30. O-Ring
S1, S2, S3, S4
31. Bowl Screwed/Flanged
AL, B, CI, CIK, S, SS, PVC
32. Centre Housing
AL, B, CI, CIK, S, SS, PVC
33. Mounting Disc
34. Enclosure Box
35. Switch
3EE, 3EEG, 4EE, 6EE, 3EE(ATEX3), 3EE(ATEX2),
6EE(ATEX2), AIR, POT, OUT, DIG, TOT
36. Screw
37. Pointer
38. Window
39. Screw
40. (a) Rear O-Ring
(b) Front O-Ring
41. Spring
42. Bearing
Spares Kit
43. O-Ring
Item Qty
S1, S2, S3, S4
30 4-off
44. Valve Plate
35 1-off
45. Grub Screw
36 2-off
46. Spindle
38 1-off
47. Indicator Dial
40 1-off
48. Screw
43 2-off
49. Cam
52 3-off
50. Dial Plate
51. Face Plate
52. Screw