Self Diagnosis

Supported model

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

REPAIR MANUAL
ITC2 Chassis
Segment: BA

MODEL COMMANDER DESTINATION

KDL-32R435A RM-YD093 BRAZIL
KDL-40R485A RM-YD093 BRAZIL
KDL-46R485A RM-YD093 BRAZIL

KDL-40R485A

Version Date Subject

1.0 08/30/2013 Original Manual Release Date.

LCD Digital Color TV

9-883-545-01
TABLE OF CONTENTS
Cautions and Warnings....................................................................................ii
Section 1 - Specifications and Layouts..........................................................1
Specifications.................................................................................................1
Checking the Accesories....................................................................................1
Board Layout..................................................................................................2
KDL-32R435A/46R485A/40R485A.........................................................................2
Wire Dressing.................................................................................................3
KDL-32R435A/46R485A/40R485A.........................................................................3
Section 2 - Troubleshooting............................................................................4
Diagnosing the Error......................................................................................4
Viewing the Self Check Diagnosis History..............................................................4
Triage Chart....................................................................................................5
Flowcharts and Diagrams...............................................................................6
Overall Block Diagram............................................................................................6
Standby LED Blinking Flowchart............................................................................7
Video Distortion Flowchart......................................................................................8
No Video Flowchart................................................................................................9
KDL-32R435A/40R485A/46R485A i
Section 3 - Repair Information.......................................................................10
Repairing the TV...........................................................................................10
Removing the Table-Top Stand.............................................................................10
Removing the Lower Cover..................................................................................10
Replacing the Main Board............................................................................ 11
Replacing the Switch Unit............................................................................15
Replacing the Speakers...............................................................................15
Removing the Bezel.....................................................................................15
Removing the HB Board...............................................................................15
Section 4 - Exploded View/Part Number Information..................................16
KDL-32R435A/40R485A/46R485A..............................................................16
Connectors...................................................................................................18
Screws..........................................................................................................19
Section 5 - Accesories/Part Number Information........................................20
Accessories and Packaging.........................................................................20
Miscellaneous...............................................................................................20
Optional Accessories....................................................................................20
Remote Commander....................................................................................20
Appendix A: Encryption Key Components................................................ A-1
CAUTIONS AND WARNINGS
CAUTION!!
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible
shock hazard, in case of live chassis.
! SAFETY-RELATED COMPONENT WARNING!!
There are critical components used in LCD color TVs that are important for
safety. These components are identified with shading and ! mark on the
schematic diagrams and the parts list. It is essential that these critical parts
be replaced only with the part number specified in the parts list to prevent
electric shock, fire or other hazard.
NOTE: Do not modify the original design without obtaining written permission
from the manufacturer or you will void the original parts and labor warranty.
ATTENTION!!
For safety reasons, component level repair of the Power Supply Boards
and/or the Inverter Boards is prohibited.
KDL-32R435A/40R485A/46R485A ii
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws
and all other exposed metal parts for AC leakage. Check leakage
as described in “Leakage Test”.
 CAUTIONS AND WARNINGS

LEAKAGE TEST HOW TO FIND A GOOD EARTH GROUND

The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
1. A commercial leakage tester.
Follow the manufacturers’ instructions provided with the tester.
2. A battery-operated AC milliammeter.
The cover-plate retaining screw on most AC outlet boxes is at earth ground.
Verify the AC outlet box retaining screw ground by connecting a 60W to
100W incandescent (not a neon or fluorescent lamp) between the hot side of
the receptacle and the retaining screw. Try both slots, if necessary, to locate
the hot side on the line; the lamp should light at normal brilliance if the screw
is at ground potential. (see Figure B)
Trouble Light

3. Measuring the voltage drop across a resistor by means of a VOM AC Outlet Box
or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low voltage scale. Nearly all
battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
To Exposed Metal
Parts on Set Figure B. Checking for earth ground.

AC
0.15 µF Voltmeter
(0.75V)

Earth Ground
Figure A. Use an AC voltmeter to check AC leakage.

KDL-32R435A/40R485A/46R485A iii
SECTION 1 - SPECIFICATIONS AND LAYOUTS
SPECIFICATIONS
Sistema
Sistema de televisão
Cobertura de canal
Cobertura de canal
Potência de saída dos
Alto-falantes (RMS)
Tomadas de entrada/saída
CABLE/ANTENNA
COMPONENT IN/AUDIO
VIDEO IN
HDMI 1/2
MHL
(Comum com HDMI 1)
AUDIO OUT
LAN
Temperatura de operação
Umidade de operação
1
* Distorção Harmônica Total.
KDL-32R435A/40R485A/46R485A 1
Nome do modelo KDL-46R485A KDL-40R485A KDL-32R435A
Analógico: NTSC/PAL-M/PAL-N Alimentação e outros
Digital: SBTVD-T Requisitos de alimentação 19, 5 V DC com adaptador CA Nominal: Entrada 110-220 V CA, 60 Hz
VHF: 2-13 Consumo de energia
UHF: 14-69 77 W 76 W 52 W
em uso
CATV (Analog): 1-135
em modo de espera Less than 0.5 W with 120 V AC and less than 0.5 W with 240 V AC
Painel LCD (Tela de Cristal Líquido)
Tamanho da tela*
1 (polegadas medidas 46 polegadas 40 polegadas 31.5 polegadas
8 W + 8 W (8 ohms, 1 kHz, 10% THD* ,127V)
diagonalmente)
(cm) 116, 8 101, 6 80, 0
Terminal de antena externa de 75 ohms para entradas RF Resolução da tela 1,366 dots (horizontal)
1,920 dots (horizontal) × 1,080 linhas (vertical)
YPBPR (vídeo componente): 1080p (50, 60 Hz), 1080i (50, 60 Hz), 720p (50, 60 Hz), 576p, 576i, 480p, 480i × 768 linhas (vertical)
Entrada de áudio (tomadas RCA) Dimensões *
Entrada de vídeo (plugue RCA comum com entrada Y) 1,054 × 649 × 204 924 × 573 × 184 735 × 464 × 171
com pedestal (mm)
Vídeo: 1080p (30, 50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 720/24p, 576p, 576i, 480p, sem pedestal
480i, Formatos PC (mm) 1,054 × 625 × 77 924 × 551 × 77 735 × 443 × 75
Áudio: PCM linear de dois canais: 32, 44,1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital
padrão do furo para
ARC (Canal de Retorno de Áudio) (somente HDMI IN 2) (mm) 200 x 200
montagem na parede
Vídeo: 1080p (30 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 720/24p, 576p, 576i,480p, 480i tamanho do parafuso
Áudio: PCM linear de dois canais: 32, 44,1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital para montagem na (mm) M6 (8 - 12 mm)
Minitomada estéreo ou fones de ouvido. parede*
Peso
Conector 10BASE-T/100BASE-TX (A velocidade da conexão pode ser diferente dependendo do com pedestal (kg) 9, 1 7, 0 4, 8
ambiente de rede. A taxa e a qualidade de comunicação de 10BASE-T/100BASE-TX não estão
garantidas nesta TV) sem pedestal (kg) 8, 8 6, 7 4, 6
Porta USB * Tamanho do parafuso, dimensões e peso são aproximados.
Entrada do adaptador CA (19,5 V DC) • A disponibilidade dos acessórios opcionais depende do país/região/modelo da TV/estoque.
• Projeto e especificações técnicas sujeitos a alterações sem aviso prévio.
0 ºC – 40 ºC
10 % – 80 % Umidade Relativa (sem condensação)
CHECKING THE ACCESORIES
1
- Controle Remoto (1)*
- Pilhas tipo AAA (2)
2
- Pedestal (1)*
- Parafusos de Fixação do Pedestal (M5 × 16) (2)
- Óculos 3D Passivos (4)
- Manual de Instruções e Outros Documentos
- Cabo de Alimentação CA (1)
- Adaptador CA (1)
- Prendedor de Cabos (3)
1
* Consulte o Nome do Modelo impresso no Controle
Remoto.
2
* Necessária Montagem do Pedestal. Consulte o folheto
que acompanha o pedestal para montá-lo.
 SECTION 1 - SPECIFICATIONS AND LAYOUTS

BOARD LAYOUT

KDL-32R435A/46R485A/40R485A

MAIN BOARD SWITCH UNIT

(BB BOARD)

HB BOARD

KDL-32R435A/40R485A/46R485A 2
 SECTION 1 - SPECIFICATIONS AND LAYOUTS

WIRE DRESSING

KDL-32R435A/46R485A/40R485A

KDL-32R435A/40R485A/46R485A 3
SECTION 2 - TROUBLESHOOTING Self Diagnosis
Supported model

DIAGNOSING THE ERROR SELF CHECK

Before servicing the Television:
Back <<
1. Verify the TV has the symptom the customer indicated.
002 MAIN_ POWER 001 Indicates
2. Check to see if the latest Software is installed. 003 DC_ALERT1 000 an error
a. If not, install the latest version. 003 AUDIO_PROT 000 has occurred
004 BALANCER_ERR 000
3. Determine the replacement part required.
005 TCON_ERR 000
005 PANEL_ID_NVM_ERR 000 Indicates
VIEWING THE SELF CHECK DIAGNOSIS HISTORY 006 BACKLIT 000 no error
When an error is detected, the Self Check screen records the number of 007 TEMP_ERR 000 has occurred
times the error occurred. This is helpful in confirming past occurrences of
an error and for determining if an error is intermittent when the customer is 00116 00024 00115
not sure what is causing the television to shut down. If the screen displays
a “0”, no error has occurred. [Home] Exit

1. Press POWER to turn on the TV and then turn it off again. SAMPLE SELF CHECK DIAGNOSIS PAGE

2. Press the following buttons on the Remote Commander within 1

second of each other:

DISPLAY Channel 5 Volume - POWER

NOTE: This differs from accessing Service Adjustments Mode (Volume +).

KDL-32R435A/40R485A/46R485A 4
 SECTION 2 - TROUBLESHOOTING

TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location.

1. Confirm the symptom from the customer. Red Dot: (Primary) Most likely defective part.
2. Select that symptom from the chart. Blue Triangle: (Secondary) Possible defective part.
3. Bring the primary component listed for that symptom.
4. Follow the associated flowcharts in the Training Manual to isolate the board.
5. Chart Color Code.
Protection Modes Power Video Audio
Board Whole Isolated
No
2X 3X 6X Dead set
Video
Screen Area No Audio
Distortion Distortion

MAIN BOARD  ▲ ▲  
POWER SUPPLY

LCD PANEL    
TCON  ▲ ▲
*NOTE: REFER TO LCD PANEL SERVICE MANUAL IN REFERENCE LIBRARY DATABASE
FOR CORRECT REPLACEMENT PARTS BASED ON SERIAL NUMBER.

KDL-32R435A/40R485A/46R485A 5
 SECTION 2 - TROUBLESHOOTING

FLOWCHARTS AND DIAGRAMS

OVERALL BLOCK DIAGRAM

RF TUNER L
CLASS D
AUDIO
AMP
Component/Composite R

Audio L/R In

HDMI 1
OPTICAL AUDIO OUT
HDMI 2 MT5389
A/V DECODER
A/V PROCESS

LVDS
USB 1
LCD PANEL, TCON, &
LED BACKLIGHTS

BB

SWITCH LED
UNIT IR RX
HB

AC IN AC ADAPTER

KDL-32R435A/40R485A/46R485A 6
 SECTION 2 - TROUBLESHOOTING

STANDBY LED BLINKING FLOWCHART

Protect
Shutdown.
Standby LED
Blinking

Yes
2X Power Supply Board*

No

Yes
3X Main Board*

No

Yes “SONY” logo No

6X appears before Power Supply Board*
shutdown?

Yes

LCD Panel*

KDL-32R435A/40R485A/46R485A 7
 SECTION 2 - TROUBLESHOOTING

VIDEO DISTORTION FLOWCHART

Video Distortion

Is distortion Yes Improper of No Vertical lines Yes Lines move Yes

across entire when wide-mode Main Board*
missing colors? or bars?
screen? changed?

No Yes No No

Main Board* LCD Panel*

Yes
Any horizontal LCD Panel*
lines?

No

Any single or Yes

isolated vertical LCD Panel*
lines?

No

More than 1 Yes Uneven Yes

LCD Panel*
vertical band? brightness?

LCD Panel

*For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 16.

KDL-32R435A/40R485A/46R485A 8
 SECTION 2 - TROUBLESHOOTING

NO VIDEO FLOWCHART

No Video

Backlights No
LCD Panel*
turned on?

Yes

Any OSD Yes

graphics Main Board*
present?

No

Unplug LVDS
connector at
TCON while unit Any flashes No
is running. This seen on LCD Panel*
may need to be screen?
done more than
once.
Yes

Main Board*

*For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 16.

KDL-32R435A/40R485A/46R485A 9
SECTION 3 - REPAIR INFORMATION

REPAIRING THE TV REMOVING THE LOWER COVER

1. Locate and remove all screws from the Lower Cover.
If the latest Software does not correct the issue, complete the following:
1. Verify the television has the symptom the customer indicated.
2. Replace part causing the symptom.
3. Install the latest version of Software (Required for ALL repairs).
4. Perform the required service adjustments and checks.
5. Verify the repair resolved the issue.
2. Grasp the bottom of the Lower Cover as shown to release the clips and
REMOVING THE TABLE-TOP STAND lift upwards to detach.
1. Place TV face down on a soft and flat surface.

2. Remove 2 screws from Table-Top Stand and carefully detach from

the TV.

KDL-32R435A/40R485A/46R485A 10
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

REPLACING THE MAIN BOARD

The Main Board used in these models is available for repair. For Part
Number information refer to Section 4 - Exploded View/Part Number
Information on page 16.
1. Locate and lift the black locking bar and pull the LVDS Cable to release.
5. Install the new Main Board and screws.
6. Reconnect LVDS cable in the connector and close locking clips to
secure position.
CAUTION: Make sure the black line is aligned to the connector
before locking.

2. Disconnect remaining connectors.

7. Reconnect all remaining connectors.

3. Slide the Side Brackets to remove from the board.

4. Locate and remove all screws from the Main Board, then lift to detach.

KDL-32R435A/40R485A/46R485A 11
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

8. Update the Software. 10. Press until Panel Selection is selected.

After ALL repairs UPDATE the SOFTWARE to the latest version. Service Mode
Instructions are included with the Software package on the Sony Sound Adjustment >>
Authorized Service Portal website. Wide Band Tuning >>
a. Insert the USB device with the latest Software into the TV. Range Scan… >>
Self diagnosis history >>
b. Press POWER to turn on the TV. Status Information… >>
LVDS Spectrum(%0) <[ 30 ]>
c. Wait until the Software update is complete and the TV turns OFF. Low of HPD <[ 5 ]>
TVD_MCDONE_CNT <[ 20 ]>
9. Access Service Mode by pressing the following buttons within 1 second Demo Special >>
of each other: Bypass AVI Info Detect <[ On ]>
Panel Selection <[ DS3S400NN01 ]>
DISPLAY Channel 5 Volume + POWER
UART Selection No Log
SERIAL NUMBER EDIT
Service Mode MODEL NAME EDIT
Sound Adjustment >>
Wide Band Tuning >> [</>]Set [Home] Exit
Range Scan… >>
Self diagnosis history >>
Status Information… >> 11. Press or to select the correct Panel Code for the TV model.
LVDS Spectrum(%0) <[ 30 ]> (Use the table below for reference).
Low of HPD <[ 5 ]>
TVD_MCDONE_CNT <[ 20 ]> Model Name Panel Code
Demo Special >>
KDL-32R435A US3S320NN01
Bypass AVI Info Detect <[ On ]>
Panel Selection <[ DS3S400NN01 ]> KDL-40R485A DS3S400NN01
UART Selection No Log
SERIAL NUMBER EDIT KDL-46R485A DS3S460NN01
MODEL NAME EDIT
CAUTION: Select ONLY the correct Panel Code.
[</>]Set [Home] Exit
12. Locate the Serial Number for the TV on the side of the Rear Cover.
MODEL NO
KDL-40R485A
SERIAL NO
2000001

KDL-32R435A/40R485A/46R485A 12
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

13. Press until SERIAL NUMBER EDIT is selected. 15. Press or to select numbers and then to move to the next
digit until Serial Number is complete.
Service Mode
Sound Adjustment >> Service Mode
Wide Band Tuning >> Sound Adjustment >>
Range Scan… >> Wide Band Tuning >>
Self diagnosis history >> Range Scan… >>
Status Information… >> Self diagnosis history >>
LVDS Spectrum(%0) <[ 30 ]> Status Information… >>
Low of HPD <[ 5 ]> LVDS Spectrum(%0) <[ 30 ]>
TVD_MCDONE_CNT <[ 20 ]> Low of HPD <[ 5 ]>
Demo Special >> TVD_MCDONE_CNT <[ 20 ]>
Bypass AVI Info Detect <[ On ]> Demo Special >>
Panel Selection <[ DS3S400NN01 ]> Bypass AVI Info Detect <[ On ]>
UART Selection No Log Panel Selection <[ DS3S400NN01 ]>
SERIAL NUMBER EDIT UART Selection No Log
MODEL NAME EDIT SERIAL NUMBER EDIT 2000001
MODEL NAME EDIT
[</>]Set [Home] Exit
[</>]Set [Home] Exit
14. Press to be able to select the first digit.
CAUTION: The Serial Number can only be selected once. Be sure
Service Mode to verify the information is correct before saving the changes.
Sound Adjustment >>
16. When the complete Serial Number displays, press .
Wide Band Tuning >>
Range Scan… >> 17. On the confirmation screen, press to select YES and then .
Self diagnosis history >>
Status Information… >> Input Data Correct?
LVDS Spectrum(%0) <[ 30 ]>
Low of HPD <[ 5 ]>
TVD_MCDONE_CNT <[ 20 ]>
Demo Special >> Yes No
Bypass AVI Info Detect <[ On ]>
Panel Selection <[ DS3S400NN01 ]>
UART Selection No Log
SERIAL NUMBER EDIT _ _ _ _ _ _ _ Selected text displays in black
MODEL NAME EDIT

[</>]Set [Home] Exit

KDL-32R435A/40R485A/46R485A 13
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

18. Press until MODEL NAME EDIT is selected. 20. Press or to select characters and then to move to the next
space until Model Name is complete.
Service Mode
Sound Adjustment >> NOTE: Make sure to include dash in Model Name.
Wide Band Tuning >> Service Mode
Range Scan… >>
Sound Adjustment >>
Self diagnosis history >>
Wide Band Tuning >>
Status Information… >>
Range Scan… >>
LVDS Spectrum(%0) <[ 30 ]>
Self diagnosis history >>
Low of HPD <[ 5 ]>
Status Information… >>
TVD_MCDONE_CNT <[ 20 ]>
LVDS Spectrum(%0) <[ 30 ]>
Demo Special >>
Low of HPD <[ 5 ]>
Bypass AVI Info Detect <[ On ]>
TVD_MCDONE_CNT <[ 20 ]>
Panel Selection <[ DS3S400NN01 ]>
Demo Special >>
UART Selection No Log
Bypass AVI Info Detect <[ On ]>
SERIAL NUMBER EDIT 2000001
Panel Selection <[ DS3S400NN01 ]>
MODEL NAME EDIT
UART Selection No Log
SERIAL NUMBER EDIT 2000001
[</>]Set [Home] Exit
MODEL NAME EDIT KDL-40R485A

19. Press to be able to select the first character. [</>]Set [Home] Exit
Service Mode
CAUTION: The Model Name can only be selected once. Be sure
Sound Adjustment >> to verify the information is correct before saving the changes.
Wide Band Tuning >>
Range Scan… >> 21. When the complete Model Name displays, press .
Self diagnosis history >>
Status Information… >> 22. On the confirmation screen, press to select YES and then .
LVDS Spectrum(%0) <[ 30 ]>
Low of HPD <[ 5 ]> Input Data Correct?
TVD_MCDONE_CNT <[ 20 ]>
Demo Special >>
Bypass AVI Info Detect <[ On ]>
Panel Selection <[ DS3S400NN01 ]> Yes No
UART Selection No Log
SERIAL NUMBER EDIT 2000001
MODEL NAME EDIT _ _ _ _ _ _ _ _ _ _ _
Selected text displays in black
[</>]Set [Home] Exit
23. Press POWER to exit Service Mode.

KDL-32R435A/40R485A/46R485A 14
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

REPLACING THE SWITCH UNIT REMOVING THE BEZEL

1. Disconnect connector from Switch Unit and lift as shown to detach. 1. Lift the black locking bar and pull the connector to release.

2. Install the new Switch Unit and the connector.

2. Place the TV face up on a soft and flat surface, then grasp the Bezel
carefully on the shown areas and lift to detach.
REPLACING THE SPEAKERS
1. Locate Speakers then lift as shown to remove the connector and detach.

NOTE: Release clips from the top, right and left side of the Bezel only.
Avoid pulling from the bottom part.
2. Install the new Speakers and the connector.
REMOVING THE HB BOARD
1. Locate the HB Board to release from the clip and lift board as shown to
detach from Bezel.

KDL-32R435A/40R485A/46R485A 15
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

KDL-32R435A/40R485A/46R485A
Components not identified by a part number or description
are not stocked because they are seldom required for routine
service.
NOTE: The components identified by shading and !
mark are critical for safety.
Replace only with part number specified.
The component parts of an assembly are indicated by the reference numbers in
the far right column of the parts list and within the dotted lines of the diagram.
NOTE: The components identified by a red outline and a mark contain confidential
information. Specific instructions must be adhered to whenever these components are
repaired and/or replaced. (See Appendix A)

REF. NO. PART NO. DESCRIPTION

1 A-1958-122-A BRACKET, R

2 A-1955-357-A BB BOARD, COMPLETE (KDL-32R435A ONLY)

AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE
THE SOFTWARE TO THE LATEST VERSION.

2 A-1955-358-A BB BOARD, COMPLETE (KDL-40R485A ONLY)

AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE
THE SOFTWARE TO THE LATEST VERSION.

2 A-1955-359-A BB BOARD, COMPLETE (KDL-46R485A ONLY)

AFTER REPLACING THE MAIN BOARD, YOU MUST UPDATE
1
THE SOFTWARE TO THE LATEST VERSION.

3 3 A-1958-123-A BRACKET, L
4 1-492-511-11 AC ADAPTOR (60W) (KDL-32R435A ONLY)
2
4 1-492-294-21 AC ADAPTOR (85W) (KDL-40R485A/46R485A ONLY)
! 5 1-846-607-11 POWER SUPPLY CORD

6 A-1958-215-A COVER UNDER (32) (KDL-32R435A ONLY)

4
6 A-1956-127-A COVER UNDER (40) (KDL-40R485A ONLY)
6 A-1962-396-A COVER UNDER (46) (KDL-46R485A ONLY)

7 5 7 A-1958-216-A STAND SHAFT (M) (KDL-32R435A ONLY)

6 7 A-1958-129-A STAND SHAFT (ML) (KDL-40R485A ONLY)
7 NA STAND SHAFT (L) (KDL-46R485A ONLY)

KDL-32R435A/40R485A/46R485A 16
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION
KDL-32R435A/40R485A/46R485A
Components not identified by a part number or description
are not stocked because they are seldom required for routine
service.
NOTE: The components identified by shading and !
mark are critical for safety.
Replace only with part number specified.
The component parts of an assembly are indicated by the reference numbers in
the far right column of the parts list and within the dotted lines of the diagram.
NOTE: The components identified by a red outline and a mark contain confidential
information. Specific instructions must be adhered to whenever these components are
repaired and/or replaced. (See Appendix A)

REF. NO. PART NO. DESCRIPTION

51 NA LCD PANEL
FOR LCD PANEL AND TCON BOARD PART NUMBER
INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL.
52
52 4-454-196-42 BEZEL (32) (KDL-32R435A ONLY)
52 4-454-197-21 BEZEL (40) (KDL-40R485A ONLY)
52 4-454-198-21 BEZEL (46) (KDL-46R485A ONLY)

51
53 1-492-517-11 SWITCH UNIT
54 A-1944-508-A HB BOARD, MOUNTED
55 1-858-919-11 LOUDSPEAKER

55

*Bracket
Main

54

53

*Reinstall Bracket Main when 55

replacing the Main Board.

KDL-32R435A/40R485A/46R485A 17
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

CONNECTORS NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
mark are critical for safety. information. Specific instructions must be adhered to whenever these components are
Replace only with part number specified. repaired and/or replaced. (See Appendix A)

KDL-32R435A/40R485A/46R485A

102

101

REF. NO. PART NO. DESCRIPTION

101 1-846-843-11 (LVDS) FLEXIBLE FLAT CABLE 30P (KDL-32R435A ONLY)
101 1-846-840-11 (LVDS) FLEXIBLE FLAT CABLE 51P (KDL-40R485A ONLY)
101 1-846-839-11 (LVDS) FLEXIBLE FLAT CABLE 51P (KDL-46R485A ONLY)

102 1-910-803-76 HARNESS ASSEMBLY (KDL-32R435A ONLY)

102 1-910-803-77 HARNESS ASSEMBLY (KDL-40R485A ONLY)
102 1-910-803-78 HARNESS ASSEMBLY (KDL-46R485A ONLY)

KDL-32R435A/40R485A/46R485A 18
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

SCREWS NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
mark are critical for safety. information. Specific instructions must be adhered to whenever these components are
Replace only with part number specified. repaired and/or replaced. (See Appendix A)

P/N DESCRIPTION KDL-32R435A KDL-40R485A KDL-46R485A

7-685-647-79 SCREW, +BVTP 3X10 TYPE IT-3 Bracket Stand (2), Bracket Main (5), Bracket Stand (2), Bracket Main (5), Bracket Stand (2), Bracket Main (5),
Cover Under (8) Cover Under (8) Cover Under (8)

2-580-592-01 SCREW, +PSW M3X8 Cover Under (1) Main Bracket (3), Cover Under (1) Main Bracket (3), Cover Under (1)

NA 2-580-592-11 SCREW, +PSW M3X8 Main Board (5), Main Bracket (5) Main Board (5) Main Board (5)

4-159-298-01 SCREW, + PSW M4X10 Bracket Neck Left (3), Bracket Neck Right (3) Bracket Neck Left (3), Bracket Neck Right (3) Bracket Neck Left (3), Bracket Neck Right (3)

4-449-743-01 SCREW, +PSW M5X16 Stand Shaft to TV (2) Stand Shaft to TV (2) Stand Shaft to TV (2)

KDL-32R435A/40R485A/46R485A 19
SECTION 5 - ACCESORIES/PART NUMBER INFORMATION
ACCESSORIES AND PACKAGING OPTIONAL ACCESSORIES
PART NO. DESCRIPTION PART NO. DESCRIPTION

4-449-743-01 SCREW, +PSW M5X16 4-414-470-01 SUPPORT BELT KIT

(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV.
REMOTE COMMANDER
CAUTION: These screws cannot be used to secure the TV
PART NO. DESCRIPTION
to the Wall Mount Brackets.
1-492-066-21 REMOTE COMMANDER (RM-YD093)
A-1958-131-A WALL MOUNT BKT, M BR
(KDL-32R435A/40R485A ONLY)
4-466-754-11 MANUAL, INSTRUCTION
4-466-755-11 GUIDE, QUICK SETUP

MISCELLANEOUS
PART NO. DESCRIPTION

4-470-905-01 LABEL, INFORMATION

(KDL-32R435A ONLY)
4-470-905-11 LABEL, INFORMATION
(KDL-40R485A ONLY)
4-470-905-21 LABEL, INFORMATION
(KDL-46R485A ONLY)

4-440-057-01 SHEET, THERMAL (AYU2)

7-600-031-97 TAPE (3M 1350FB-1) 15MMX66M BLK
4-474-176-01 TAPE, ADHESIVE (0.024MM) WHITE

A-1958-217-A ARM BRACKET M ASSEMBLY BR

(KDL-32R435A ONLY)
A-1958-130-A ARM BRACKET ML ASSEMBLY BR
(KDL-40R485A ONLY)
A-1962-384-A ARM BRACKET L ASSEMBLY BR
(KDL-46R485A ONLY)

KDL-32R435A/40R485A/46R485A 20
APPENDIX A: ENCRYPTION KEY COMPONENTS
Encryption key components developed by Sony Corporation contain confidential information and shall be handled under the non-disclosure obligations provided
in the applicable agreement with Sony Corporation (and/or its subsidiary).
As part of this agreement specific instructions must be adhered to whenever a Circuit Board containing encryption key components is repaired and/or replaced
pursuant to the following:
1. In the service manual the Circuit Board(s) containing encryption key components shall be identified with a red outline and a .
2. Only repair boards or components listed in the service manual shall be utilized for replacement and/or repair.
3. Disassembly, decryption or reverse-engineering component(s) is strictly prohibited.
4. Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced
defective component MUST BE DESTROYED. Boards cannot be swapped.
5. If a Circuit Board identified with a red outline and a in the service manual is deemed to be defective:
a. and if a core charge is imposed and is covered under the product warranty, the defective un-repaired or modified board MUST BE RETURNED to
Sony.
b. and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.
6. If a unit is destroyed (such as field scrap), the Circuit Board identified with a red outline and a in the service manual MUST BE DESTROYED.

is a trademark of Sony Electronics.

Reproduction in whole or part without written permission is prohibited. All rights reserved.
Sony Corporation
Sony LCSC English
Technical Services 2013HJ74WEB-1
9-883-545-01 Service Publications Department © 2013.8

KDL-32R435A/40R485A/46R485A A-1