Service Manual of CS-T240 Auto-Chemistry Analyzer REV.2019-08

Foreword
Please read and understand the service manual carefully to ensure correct servicing of the Analyzer.
After reading, please keep the service manual properly and place it at an accessible position for lookup at any
time.
Product name: Auto-Chemistry Analyzer
Model: CS-T240, CS-T300
Version No.: REV.2019-08.
Intellectual Property
Dirui Industrial Co., Ltd. (hereinafter referred to as Dirui Company) reserves the intellectual property of the
service manual and related products.
© 2017 All rights reserved
Without the written approval of Dirui Company, any individuals or organizations shall not copy, alter or translate
any parts of the manual.
Statement
Dirui Company has the final interpretation right of the manual.
Dirui Company declares that it will be responsible for the safety, reliability and performances of the product
only if all following requirements are met.
1) The assembly, readjustment, improvement and repair of the Analyzer are undertaken by personnel approved
by Dirui Company.
2) Relevant electrical equipment complies with national standards.
3) Product repair is carried out according to the service manual.

Servicing
Charge-free services:
Products within the scope of warranty of Dirui Company can enjoy charge-free services.
Chargeable services:
1) Services for products beyond the range of the warranty of Dirui Company.
2) Repair of products caused by following factors, even within the warranty period.
Artificial damages, improper use, network voltage beyond the regulated range, irresistible natural disasters,
accessories or consumables not approved by Dirui Company, or repair of the product by personnel not authorized by
Dirui Company.
Change/ Refund
Please follow steps below for change/ refund from Dirui Company.
(1) Get the right of change/ refund: Contact the after-sales service personnel of Dirui Company, inform the serial
number of the product, indicate the product model and describe the reason of refund in brief.
(2) Transportation expense: The user shall bear the transportation expenses (including customs fees) to Dirui
Company.
After-sales Service Provider
After-sales Service Unit: Dirui Industrial Co., Ltd.
Address: 3333 Yiju Road, New & High Tech. Development Zone, Changchun Post Code: 130103
International Customer Service Hotline: +86 400 808 7597
International Customer Service E-mail: service@dirui.com.cn
Domestic Customer Service Hotline: 400 811 6695 400 811 6605
Domestic Fax: 0431-85100405
Domestic Customer Service E-mail: service.ch@dirui.com.cn

Readers
The readers of the maintenance manual are Dirui Company and the maintenance personnel authorized by Dirui
Company.
Symbols
1. Symbols
Symbols Meaning
Biological hazards which warn the operator of biological infectivity.
AC
Medical apparatus and instruments for in vitro diagnosis
Lot code
Service life
Serial number
Date of manufacture
Manufacturer
The equipment complies with the requirements of European Union for in vitro diagnostic
medical devices.
Attention, refer to accompanying document or mark specific warning or attention conditions
Classification No.
Protective earthing
On (power)
Off (power)
The symbol of the crossed out wheeled bin indicates that the product (electrical and
electronic equipment) should not be placed in municipal waste. Please check local
regulations for disposal of electronic products.
Safety Precautions
● If the hospital or organization in charge of the instrument can not formulate a satisfactory servicing/ repair
plan, the instrument may not operate normally and personal health may be affected.
● Combustible gas (such as anesthetic) or combustible liquid (such as ethyl alcohol) shall not be used near the
product to prevent explosion.
● Power supply shall be cut off when the product is repaired. Repair of the instrument when it is turned on
may cause electric shock and damages of electrical components.
● Please connect the Analyzer to a socket with an independent fuse and protective switch. If the Analyzer
shares a fuse and protective switch with other equipment (such as life support equipment), trip may occur in
case of a fault, over current or impact current at the moment of startup.
● The clothes, hair and hands of the servicing personnel shall be away from moving components such as
sampling probe to prevent pinching or piercing.
● As the part with warning signs may have mechanical action, human body injuries such as pinching and
stabbing may be caused in normal operation, disassembly or servicing.
● The operator is obligated to follow national and local regulations on discharge and treatment of expired
reagent, waste liquid, waste sample and consumables.
● The reagent will irritate eyes, skin and mucosa. The operator shall abide by laboratory operation safety
regulations and wear personal protective appliances (such as laboratory clothes and gloves) when touching
reagent related articles in the laboratory.
● Once the reagent touches with skin, use a large amount of water to flush the skin, or send the injured to a
doctor if necessary. Once the reagent touches with eyes, use a large amount of water to flush the eyes and send
the injured to a doctor.
● The Analyzer shall be used by professional medical examination personnel or trained doctors, nurses or
testers.
● The samples, quality control objects, calibration objects and waste liquid have potential biological
infectivity. The servicing person shall abide by laboratory operation safety regulations and wear personal
protective appliances (such as laboratory clothes and gloves) when touching and handling relevant articles in
the laboratory.
● As all components and surface of the Analyzer have potential infectivity, safety protection measures shall be
taken in operation and servicing.
● Do not touch the tip of the sampling probe as the tip is sharp and it may have blood sample, quality control
object and calibration object that have potential biological infectivity.
Contents
Chapter 1 Overview of the Analyzer .............................................................................................. 1
1.1 System overview ........................................................................................................................................1
1.2 Structure and introduction of the Analyzer ...........................................................................................1
1.3 Working principle of the Analyzer .........................................................................................................4
Chapter 2 Analyzer Installation ....................................................................................................... 5
2.1 Installation requirement ............................................................................................................................5
2.2 Unpacking ...................................................................................................................................................7
2.3 Installation procedure ................................................................................................................................7
2.4 Accessory device .......................................................................................................................................17
Chapter 3 Introduction to unit modules ........................................................................................ 21
3.1 Reagent /sample/ probe unit ....................................................................................................................21
3.2 Mechanism unit of rotary disk ................................................................................................................22
3.3 Refrigeration chamber unit .....................................................................................................................22
3.4 Reaction disk unit .....................................................................................................................................23
3.5 Mixing unit ................................................................................................................................................24
3.6 Cuvette rinsing mechanism......................................................................................................................25
Chapter 4 Fluid circuit and gas circuit of the Analyzer ............................................................... 27
4.1 Description of functions of fluid system ..................................................................................................27
4.2 Schematic diagram of fluid circuit and gas circuit of the Analyzer .....................................................28
4.3 Introduction to liquid circuit of units .....................................................................................................29
Chapter 5 Circuit of the Analyzer .................................................................................................. 33
5.1 Electrical wiring diagram of the Analyzer .............................................................................................33
5.2 Functions of circuit boards ......................................................................................................................33
5.3 Electrical wiring diagram of circuit boards ...........................................................................................34
Chapter 6 Components replacement and debugging ................................................................... 41
6.1 Components replacement.........................................................................................................................41
Chapter 7 Maintenance ................................................................................................................... 54
7.1 System maintenance preparation ............................................................................................................54
7.2 The Application of System Maintenance Menu .....................................................................................54
7.3 Maintenance and checkup points and parts ...........................................................................................59
7.4 Maintenance Method................................................................................................................................61
7.5 Disposal of Scraped Analyzer ..................................................................................................................74
Chapter 8 Fault analysis .................................................................................................................. 75
8.1 Fault analysis for mixing mechanism .....................................................................................................75
8.2 Fault analysis for rinsing mechanism .....................................................................................................77
8.3 Fault analysis for reaction disk ...............................................................................................................79
I

8.4 Fault analysis for reagent/ sample probe mechanism ...........................................................................80
8.5 Fault analysis for syringe pump ..............................................................................................................82
8.6 Fault analysis for reagent/ sample disk ..................................................................................................83
8.7 Fault analysis for reaction tank ...............................................................................................................84
8.8 Analysis for resetting and other faults ....................................................................................................84
8.9 Fault analysis for refrigeration system ...................................................................................................88
8.10 Fault analysis for AD collector ..............................................................................................................88
Chapter 9 List of Spare Parts ......................................................................................................... 90
9.1 List of recommended spare parts and Consumables .............................................................................90
9.1.1 List of recommended spare parts................................................................................................................................ 90
9.1.2 List of Consumables ................................................................................................................................................... 90
9.2 Maintenance Case Spare Parts List ........................................................................................................90
9.3 List of Frequently-used Spare Parts .......................................................................................................91
9.4 Unit Exploded Drawing and Spare Parts List ......................................................................................96
9.4.1 Optics Assembly ...................................................................................................................................................... 96
9.4.2 Sample Reagent Probe ............................................................................................................................................... 98
9.4.3 Mixing Unit .............................................................................................................................................................. 104
9.4.4 Reaction Disk and Drive Mechanism ....................................................................................................................... 106
9.4.5 Cuvette Rinsing Mechanism .................................................................................................................................... 112
9.4.6 Reagent Refrigeration Mechanism ........................................................................................................................... 114
9.4.7 Water Inlet Assembly ............................................................................................................................................... 128
9.4.8 Water Tank Module ................................................................................................................................................. 130
9.4.9 Cover Unit .............................................................................................................................................................. 132
9.4.10 37℃ Thermostatic Assembly ................................................................................................................................. 142
9.4.11 Five Valve Plate Assembly .................................................................................................................................... 144
9.5 Pipeline Diagram and Spare Part Codes List.......................................................................................146
9.6 Accessories Case Exploded Drawing and Spare Parts List ...............................................................152
Chapter 10 Manual Revision and Change Record ..................................................................... 154
II

Service Manual of Auto-Chemistry Analyzer
Chapter 1 Overview of the Analyzer
1.1 System overview
The Auto-Chemistry Analyzer (model: CS-T240/CS-T300) is a discrete type analyzer with an external
computer and it is used for emergency treatment with priority.
The Analyzer has functions including automatic sample dispensing, reagent dispensing, interference shielding,
mixing, preheating, reaction monitoring, rinsing and results calculation, display and printing. It fully imitates and
substitutes manual operation, which not only improves work efficiency, but also reduces test error and improves the
accuracy and precision of test results.
Scope of application: Testing of regular biochemical items such as liver function, renal function, electrolytic
metabolism, blood glucose, blood fat, myocardial enzyme and immunity.
1.2 Structure and introduction of the Analyzer
1.2.1 Front view (without shield) of the Analyzer
No. Name No. Name

1 Symbol of upper cover 5 Mixing mechanism
2 Symbol of model 6 Reagent/ sample dispensing mechanism
3 Cuvette rinsing mechanism 7 Reagent/ sample disk
4 Reaction disk 8 Upper cover
1
1.2.2 Rear view (without shield) of the Analyzer
No. Name No. Name

1 Syringe pump 6 Biohazard symbol
2 Pure water inlet 7 Rinse liquid level sensor port
3 Low-concentration waste liquid outlet 8 Rear nameplate of the Analyzer
4 High-concentration waste liquid outlet 9 RS-232 interface
5 Detergent filling port
1.2.3 Right view of the Analyzer
No. Name No. Name

1 Indicator lamp of refrigeration 4 Power socket
2 Analysis indicator lamp 5 Switch of analyzing module
3 General power switch
2
1.2.4 Electric control unit 1
No. Name No. Name

Switching power supply ＋24V
1 Reagent/ sample disk control board 7
(motor, valve)
2 Rinsing and mixing control board 8 Circuit board power output
3 Reaction Disk Control Board 9 Halogen lamp power output (+12V)
4 Main Control Board 10 Refrigeration unit power output (~220V)
5 Switching power supply ±12V (lamp) 11 Fan power output (~220V)

Switching power supply ＋5V Solid-state relay board power output
6 12
(digital circuit) ±12 (analog) (~220V)
1.2.5 Electric control unit 2
No. Name No. Name

+12V refrigeration system power
1 3 +5V control board power supply
supply
2 Fan (15W/220W) 4 Control board (with status display)
3
1.3 Working principle of the Analyzer

1.3.1 Analysis process
Dispense reagent 1, dispense

Conduct 3 water blank tests
Trial operation - resetting
Trial operation - resetting
Rinse reaction cuvette
Dispense reagent 2
All test completed
Automatic stop
Rinse cuvette
Mixing 1
Mixing 2
sample
Start
15s
4'50'' 15s
1'25'' 12'15''
13'40'' 1'45''
1.3.2 Characteristics of photometry

The Analyzer applies the whole-process photometry method. That is, the absorbance of reaction solution is
continuously measured in the specified reaction time. When the reaction disk rotates, the absorbance of 120 cuvettes
will be measured one by one when they pass the optical axis of photometer. The white light from the light source will
be focused by the lens and then pass the cuvette used for photometry. The wavelength after light split will be sensed
simultaneously by 12 fixed sensors, and amplified by 12-channel amplifiers respectively. Then, the absorbance or
absorbance change rate will be calculated. When dual-wavelength test is applied, as the difference of the absorbance
or the difference of absorbance change rate of main wavelength and complementary wavelength is used to calculate
the concentration, dual-wavelength test not only makes compensation to the sample test of lipemia, hemolysis and
icterus but also compensates the effects caused by voltage variation, making the test values more accurate and stable.
4
Chapter 2 Analyzer Installation
Only authorized technicians from Dirui can install the analyzer and software.
2.1 Installation requirement
The analyzer should be installed in a place meeting the following conditions; otherwise the performance
cannot be guaranteed.
There are two types of CS-T240/T300 Auto-Chemistry Analyzers; one is sold with a cabinet, the other without a
cabinet. The first one should be placed on its cabinet, and then put the whole analyzer on the flat ground, the
second one should be placed on smooth cabinet or table, and then put it on the flat ground because of its modest
weight (about 120kg). But it should not be put directly on the ground. Before installation, operator should check the
space, power and environment requirement.
2.1.1 Space Requirement
The installation and use of the analyzer should meet the following requirements:
At least
500
Operation
Analytic Part Part
At least
1000
At least At least
500 Unit: mm 500
Figure 2-1-1 Installation Space
2.1.2 Environment requirement

(1)Ambient temperature: 15℃~32℃.
(2)Relative humidity: 30%~75%.
(3)Atmospheric pressure: 75kPa~106kPa.
(4)The instrument should be placed in a well-ventilated room without dust, mechanical vibration, noise sources and
power interference.
(5)Do not put the analyzer in the vicinity of brush motors, flicker fluorescent tubes and other constant on-off
electrical equipment.
(6)Avoid direct sunlight; do not put the analyzer in front of heat sources and wind sources.
(7)The maximum volume at the distance of 1 meter around the equipment shall be 70dB during normal work.
(8)The ground should be flat, and with intensity, such as cement and tiles, which can bear more than 120kg. (The
5
analyzer cannot be disassembled to several discrete parts, not displaying the total weight of main component.)
● If the temperature and humidity cannot meet the above requirements, use air-conditioning.
● During work, heat will be generated and discharged from the rear of the instrument. The working
environment should be well ventilated. Utilize ventilating device if necessary. Avoid direct flow towards the
instrument. Otherwise, the accuracy will be affected.
2.1.3 Power requirement

(1)Power supply: 220/230V~ 50/60Hz.
(2)Rated power: 650VA.
Note:
The power consumption of the analyzer during normal operation is less than the rated maximum power
consumption because:
● The cooling and heating system does not continue to work after the analyzer is stable, so the power
consumption will drop.
● The analyzer power unit has a time difference and cannot keep all power components running at the same
time.
(3)Fuse: F6.3AL250V 5mm×20mm
(4)For reliable analysis, there should be one at least 10A switchboard for the analyzer, display, main case, and
printer. Electrical equipment with heavy loads, like air-conditioners, refrigerators, and ovens, should not share the
same socket.
● The socket connecting with the power cable should be safely grounded. Incorrect grounding may cause
electric shock and system damage.
● Don’t place the analyzer in the place where it’s difficult to operate the cut-off device.
● The input voltage of the instrument should be up to standard. It’s suggested the hospitals make 3kVA or
6kVA online UPS power supply themselves.
2.1.4 Purified water equipment

The peak value of the instrument water consumption is 6L/H. The purified water equipment should meet the
following requirements:
(1)Water should come from the tap water pipe.
(2)Pure water conductivity should be less than 1μs/cm.
(3)Water supply volume should reach 20L/h or more.
(4)The hydraulic pressure should be within 50kPa~150kPa.
For the use/maintenance of the purified water equipment, refer to the instructions, or consult the seller or
manufacturer.
6
2.2 Unpacking
2.2.1 Unpacking Procedures

Check if there is any physical damage on the pack when analyzer arrives. If so, contact company or local
distributors. If not, open the package according to procedures below:
(1)Make sure that the arrow on the package is up when placing on the ground.
(2)Open the accessory box and mainframe box, check if parts in box are complete according to packing list; if not,
fill the Acceptance Report and contact company or local distributors.
(3)Check the package and appearance of instrument, if there is any damage, please fill the Acceptance Report and
contact company or local distributors.
2.2.2 Transportation Method
(1)Only push the analyzer in short and smooth distances.
(2)Make sure the analyzer stands upright during transportation.
(3)Avoid vibration during transportation.
The analyzer is a fixing-type device, which cannot be moved when running. No device for lifting and
transferring is equipped.
2.3 Installation procedure
2.3.1 Instrument installation

(1)Place the instrument in a proper position. Adjust the instrument to a horizontal level. Open the left and right
front cover plate of the instrument. Check whether the connecting line of the syringe pump is loose.
(2)Fix the reagent probe and sample probe. Check whether the reagent probe and sample probe can move up and
down smoothly.
(3)Add 500mL pure water into the incubation bath. Fix the reaction cuvettes.
(4)Place a reagent bottle of CS-Anti-Bacterial Phosphor-Free Detergent in Position 45 of Reagent & sample disk.
(5)Pure water pipeline connection
Use the pure water supply pipe to connect the outlet of the pure water equipment and “pure water inlet” (2 in Figure
2-3-1) on the left rear cover plate of the analyzer.
● Pressure of pure water injected to pure water inlet＜0.15MPa.
● If a booster pump is selected, refer to “Booster Pump Instructions” for the connection of the pure water
machine and analyzer.
7
Figure 2-3-1
(6)Waste liquid pipeline connection

a)Outlet pipeline of concentrated waste: connect one end of the accompanying concentrated waste pipeline with
the concentrated waste liquid outlet connector (4 in Figure 2-3-1) of the left rare cover plate of the analyzer.
Then place the other end into the waste liquid collector or drainage system.
b)Outlet pipeline of diluted waste liquid: connect one end of the diluted waste pipeline with the diluted waste
liquid outlet connector (3 in Figure 2-3-1) of the left rare cover plate of the analyzer. Then place the other end
into the waste liquid collector or drainage system.
● Waste liquid may pose chemical, biological hazards. Waste liquid (high concentration and low
concentration) discharge pressure＜50kPa.
● When placing the waste liquid tank, the tank top must be lower than the analyzer work table. The length
of Tube 84 outside the waste liquid tank is 5000mm.
● The discharge of high-concentration waste liquid must follow the stipulations of local medical waste
handling.
● The water discharge system should meet the sewerage requirements of local medical institutions.
c)Detergent tank assembly connection: connect one end of the detergent pipeline of the detergent tank assembly
with the detergent outlet (5 in Figure 2-3-1) on the left rear cover plate of the instrument; connect the plug of the
sensor of detergent tank assembly with the detergent level sensor outlet; then place the other end into the
detergent tank.
2.3.2 Reagent & sample disk installation
Users can install reagent rack partition and sample rack components according to user’s request. Put the random
sample rack components on the fixed holes top, as shown in figure 2-3-2:
8
Figure 2-3-2
Fix the reagent & sample assembly using the screw on the back of the reagent & sample rack. As shown in figure
2-3-3:
Figure 2-3-3
After determine the location of the sample rack, put the random reagent rack partition into the corresponding to the
fixed hole of Reagent & sample disk. As shown in Figure 2-3-4:
Figure 2-3-4
When the reagent rack partition (L) space 240 reagent rack partition (short) (as shown in Figure 2-3-4): It can place
2 reagent bottles (20mL) between the reagent rack partition (L) and 240 reagent rack partition (short). It can place 1
reagent bottles (100mL) between the 2 reagent rack partitions (L). It also can place 2 reagent bottles (70mL), 2
reagent bottles (20mL), or 1 reagent bottles (70mL) and 1 reagent bottles (20mL).
2.3.3 Peripheral device connection
(1)Install and connect the computer, display, and printer. And check:
a)whether the printer driver is installed;
b)the specifications of the printer paper.
(2)Connect one end of the accompanying communication cable to the “RS-232” port (9 in Figure 1-3-2) on the
right rear cover plate of the analyzer; the other end to the main case serial port of the computer.
9
2.3.4 Pipeline diagram
Figure 2-3-4(a)
2.3.5 Software Installation and Un-installation

2.3.5.1 Software installation
Put the software into CD-Rom, and click “Setup.exe” file. The installation program conducts as Figure 2-3-5
shows:
Figure 2-3-5
Click the button “OK” to select the installation program language as the Figure 2-3-6(a) and 2-3-6 show:
10
Figure 2-3-6(a)
Figure 2-3-6
Click “Next” to pop up the selection form of the software installation folder, and the software default installation
directory (full installation) is “C: \ Program Files \”, as the figure shows below:
Figure 2-3-7
11
Click on the “Change” key to change the software installation, and then click on the “Next” key to enter the
installation window as the following figure shows:
Figure 2-3-8
Click the “Install” key to start software installation as Figure 2-3-9 and 2-3-10 show:
Figure 2-3-9
Click the “Finish” key to complete the installation. After installation, the icon can be shown on the desktop.
2.3.5.2 Software un-installation
Method 1: To delete the software from the current computer, enter “Add or delete program” in the control panel,
select “Auto-Chemistry Analyzer”, and click the “Delete” key. Click “Yes” to finish uninstalling the software.
12
Figure 2-3-10(a)
Figure 2-3-10(b)
Figure 2-3-11
Click “Yes” as Figure 2-3-12 (a), and 2-3-12 (b) show:
13
Figure 2-3-12(a)
Figure 2-3-12(b)
Method 2: Click the “Start” window, and find “Auto-Chemistry Analyzer” from “All programs”. Click “Uninstall
Auto-Chemistry Analyzer”, the specific steps are same as Method 1.
2.3.6 System login
Connect the following power supply: pure water machine power supply, computer case power supply, computer
display power supply, printer power supply, general power supply of the instrument, and the analytic part power
supply.
Then double click the icon on the desktop, or click “Start”, then find the application software in “Program”
and click it, after that, enter the “User Login” window as Figure 2-3-12 and 2-3-13 show:
14
Figure 2-3-12
Figure 2-3-13
Input the user name and password (initial user name: 001; initial password: 001), and click “Login” to get into the
main menu of the software, as Figure 2-3-14 shows.
If the user name and password are input incorrectly for 3 consecutive times, the system will exit from the
program.
Figure 2-3-14
15
After successful login, the interface shows the offline state, indicating that the software is not connected to the
analyzer. At this time, the user can browse windows, check alarm information, and carry out “User Logout” and
“Exit”.
All the functional buttons in the main window of the software are explained as follows:
(1)System Online: In Figure 2-3-14, click “ ”. After the connection, the status bar will display “Standby ...”.
At this time, the user could send commands to the instrument.
After login, if the analytic system is not or incorrectly connected to the power supply, click “ ” and the
following figure will pop up:
Figure 2-3-15
If this shows on the screen, connect the data cable, and power supply. And then carry out the online operation.
(2)Exit system: click “ ” in Figure 2-3-14 to enter the “Exiting Confirmation” window as Figure
2-3-16shows:
Figure 2-3-16
Click “Yes” to exit from the software.

Only exit from the system in the off-line state. If the analyzer is on-line, click the “Off-line” key first and then exit
from the system.
(3)User Logout: To carry out user switch, click on “ ” in Figure 2-3-14. Then the screen is displayed as
Figure 2-3-13 shows. And the user can be changed.
Input the initial user name and password when first logging in. After login, select “User information” from
the “System Management” window, set the user name, password and access authority for the next time
login.
The analyzer enters standby 20 minutes after power on. (waiting for the stability of power and temperature)
2.3.7 Instrument Debugging
(1)Exhaust--Syringe Pump Exhaust
16
Execute syringe exhaust to discharge the air from the pipelines.

(2)Fill Detergent to Exhaust Pipeline
Execute “Fill Detergent to Exhaust Pipeline”.
(3)Reagent & sample Probe Horizontal Check
Check if the Reagent & sample probe is above the reaction cuvette, rinsing bath and reagent bottle.
(4)Stirring Rod Horizontal Check
Execute the stirring rod horizontal check to check if it is above the reaction cuvette and rinsing bath.
(5)Mechanism Operation Check
Execute the mechanism operation check 20 times to check if the sponge of the nozzle rubs against the reaction
cuvette, and if all the mechanisms are working normally.
(6)Light Intensity Check
Execute the light intensity check, and attach the test results to the installation acceptance report, the light intensity
values should be smaller than or equal to 18,000.
(7)Cuvette Blank Test
Execute cuvette blank tests. The cuvette blank values of No.1 reaction cuvette should be smaller than or equal to
18,000. The cuvette blank values of No.2~No.120 cuvette should be within -800~800.
(8)Sample probe blockage removal
Before leaving the factory, the sample probes have already been rinsed. However, due to the small inner diameters,
the probes may be clogged by dirt during storage. If a “Sample Probe Clogged” alarm occurs during the above tests,
or the water dispensed from the probes are not continuous, not vertical, and in several flows, the clogged probes
need clearing.
2.3.8 Clinical Item Test
Edit chemistry parameters, register reagent information, test rate ALT, end point TP, 2 point rate BUN, and
calculate the variance coefficient. Attach the test results to the Acceptance Report.
2.3.9 Train Medical Personnel
Provide medical personnel with training in operation and maintenance, and keep records in the Installation
Acceptance Report.
2.3.10 Fill out Installation Acceptance Report
Fill out the Installation Acceptance Report in detail, and mail one copy to Dirui or the distributor.
2.4 Accessory Device
2.4.1 Barcode reader(optical)

2.4.1.1 Scan range of barcode reader
The internal barcode reader of Reagent & sample disk is used for identify reagent barcode of outer circle of
Reagent & sample disk and 45th position (It should be CS-anti-bacterial phosphorus-free detergent).
2.4.1.2 Sample container requirement
(1)Specification:
Sample tube: Φ10mm×75mm, Φ10mm×100mm, Φ13mm×75mm, Φ13mm×100mm (±1 mm)
17
Standard tube: Φ14mm×37mm (±1 mm)

(2)Orifice of the cup should be regular. Deformation and extrusion is not allowed.
2.4.1.3 Reagent bottle requirement
Specifications: 70mL, 20mL, 100mL.

2.4.1.4 Reagent barcode using requirement
(1)Barcode type: code 128 (17 digits)

(2)Barcode label size: its width should be within 12mm~15mm, the length should be no more than 40mm (Figure
2-4-1).
(3)Blankness between start and finish should be within 3mm when cutting barcode as figure 2-4-1 show:
Figure 2-4-1
2.4.1.5 Reagent barcode stick requirement
(1)Stick the barcode with no cockle, make sure there is no deformity on barcode line. Contamination is not allowed
on label, or barcode cannot be read correctly.
(2)Stick the barcode on the correct place.
Blankness between bottle bottom and barcode should be within 15mm-25mm, thus barcode could be read correctly.
2.4.1.6 The rule of reagent barcode
Barcode can be made by user according to their needs with the rule listed in the Figure 2-4-2:
Reagent barcode information can only be read by barcode reader, the information will coupling with chemistry
parameter which stored in instrument, this process is called reagent registry information. Reagent information
registration could check reagent position on Reagent & sample disk.
The read information could be showed in “reagent information” menu as “disc No.”, “position”, “reagent name”,
“reagent type”.
Reagent name: Chemical name of analyze item.
Reagent position: User defined
Figure 2-4-2
Barcode Detailed explanation of barcode

Information Barcode range Remark
digit implication
Biochemical reagent item code

0~94
( represent different item name)
1~2 Item name
CS-antibacterial phosphor-free
98
detergent
18

digit implication
99 CS-alkaline detergent
1 20mL
2 70mL
3 100mL
Bottle
3
specification
4 500mL
5 2000mL
6 5000mL
1 R1
2 R2
4 Reagent type Reagent type reagent

5 No should be 5 if item code is
CS series detergent.
6 R Single reagent
0~9 Year
Production
5~9 01~12 Month
date (Lot)
01~31 Day
1 2 weeks
2 1 month
3 3 months
4 6 months
10 Expiry date
5 12 months
6 18 months
7 2 year
8 3 year
19

digit implication
9 5 year
11~14 Bottle code 0001~9999 The XXXXXth bottle
Numeric or alphanumeric
15~17 Parity bit
(automatically generated)
2.4.1.7 The using of Reagent & sample barcode reader
When test starts up, Reagent & sample disk will stop turning on barcode reader position, and then barcode reader
will read barcode. If barcode is not identified correctly, the barcode reader will repeat scanning three times. Sample
supplement cannot be taken when scanning, it can be taken only after scanning. If “scan barcode” is set, Reagent &
sample probe will stop sampling operation, Reagent & sample disk will turn to barcode reader position, start
scanning. Reagent & sample disk turns to sampling position when scanning finished. Scanning information will be
showed in “sample register” and “test result” menu.
“Barcode scanning” under “reagent information” can not be conducted in the process of testing.
Barcode reader will continually identify 1 position reagent on outer track of Reagent & sample disk when
processing barcode reader checkup, and the scanned information will be showed in “maintenance” menu. “??”
means no effective barcode exist.
Regular cleaning of Reagent & sample disk barcode reader reading window should be conducted.
20
Chapter 3 Introduction to unit modules
3.1 Reagent/sample probe unit

3.1.1 Description of functions
Reagent a nd sample probe s are arrange d for t he re agent/sample probe assembly, whic h c an reali ze basic
functions of aspirating samples from the sample test tube and aspirating reagent from the reagent bottle, as well as the
function of adding samples and reagent into the cuvette.
Other auxiliary functions include liquid level detection, collision detection in the moving process, automatic
recover, sample probe blocking detection, mechanical limit, self-locking and interlocking control.
3.1.2 Structure and composition
Fig. 3-1-1 Structure of sample/reagent Probe

No. Name No. Name
Gear Toothed Belt for Probe Lifting and
1 Positioning OC for Probe Swinging 4
Descending
Positioning OC for Probe Lifting and
2 Stepper Motor for Probe Rotation 5
Descending
Stepper motor for Probe Lifting and
3 6 Probe Rotary Arm
Descending
3.1.3 Work process
a) Pump zeroing and rinsing of inner and outer walls
b) Suck 3ul air
c) Rotate to the position above the reagent/sample disk
d) Descend and insert into the reagent bottle for about 2mm lower than the liquid level
e) Aspirate samples of set volume + excessive volume and withdraw
f) Lift from the reagent bottle and rotate to the position above rinsing bath to rinse outer wall
b) Suck 3ul air
h) Rotate to the position above the reagent/sample disk
i) Aspirate sample of set volume
j) Lift from the sample cuvette or tube and rotate to the position above reaction disk
k) Inject the sample and reagent into the reaction disk
l) Rotate from the position above the cuvette to the position above rinsing bath
21
3.2 Mechanism unit of rotary disk

The rotary disk mechanism is mainly used to bear the sample chamber, reagent chamber and reaction disk and
drive their rotation, making the sample, reagent and reaction cuvette rotate to a specified position and finishing the
sampling, mixing and other work.
The reagent/sample disk and reaction disk are classified as mechanism of rotary disk.
Fig. 3-2-1 Disk driving mechanism

No. Name No. Name
Adapter Ring for Connecting Reagent
1 4 Chamber Fixing Seat
Box Rack and Sample Test Tube Rack
2 Toothed Belt for Driving Gear 5 Adapter Ring for Disk Cover
3 Driving Stepper Motor 6 Guide Rod for Touch Switch of Disk Cover

3.3 Refrigeration chamber unit

The re agent/sample cham ber with refrigeration f unction applies se miconductor for refrigerat ion, and t he
temperature is maintained at 4℃~12℃. Each reagent/sample disk has 21 sample positions and 46 reagent positions
(CS-anti-bacterial phosphor-free detergent is placed at a fixed position of No.45 position).
22
Fig. 3-3-1 Structure of refrigeration chamber

No. Name No. Name
1 Air Inlet 3 Refrigeration Chamber
Scanning Window of Sample Bar Code
2 Fan for Air Cooling 4
Scanner
3.4 Reaction disk unit

The cu vette u nit is m ainly used t o s upport t he f ixed cuvette a nd dr ive the ro tary movement of cu vette i n
incubation bath.
Reaction disk system consists of a rea ction risk rack, a driving motor, an incubation bath, a re action disk, a
cuvette and an optical system. As the cuvette has high requirements on position accuracy, the reaction disk adopts
gear drive.
Fig. 3-4-1 Incubation assembly

No. Name No. Name
1 Rinsing Bath of Mixing Bar 5 Circulating Incubation Water Outlet
2 Probe Rinsing Bath 6 Optical Window
23
3 Overflow Outlet of Incubation Bath 7 Level Sensor

4 Circulating Incubation Water Inlet

Fig. 3-4-2 Driving mechanism of reaction disk
No. Name No. Name
1 Locating Pin 4 Driven Gear
2 Driving Gear 5 Rotary Disk Tray of Cuvette
3 Drive Motor
3.5 Mixing unit

After sample and reagent injection and filling, it is used to mixes them.
Direct drive mode of stepper motor output axis is used for the rotary mechanism of the mixing rotary arm. The maximum angle is
limited by the mechanical limiting degree of the rotary coded disk. The left and right positioning shall be judged by left and right
optocoupler respectively.
24
Fig. 3-5-1 Structure of mixing assembly

No. Name No. Name
Mechanical Rotating and Mechanical Limiting
1 Optocoupler 5
Device
2 Swing Motor of Mixing Mechanism 6 Rotary Code Disk
3 Lifting motor of Mixing Mechanism 7 Mixing Bar
4 Sliding Block of Mixing Mechanism
3.5.3 Work process
a) Rotate to the position above reaction disk
b) Descend and insert into cuvette
c) Mix reaction solution
d) Lift from the cuvette and rotate to the position above rinsing bath
e) Descend to rinsing bath
f) Rinse the mixing bar
g) Lift from the rinsing bath
3.6 Cuvette rinsing mechanism

Cuvette rinsing mechanism mainly performs to rinse the cuvette to make the cuvette is cycled.
The c uvette rinsi ng m echanism is only in o ne-dimensional l ifting and descending m otion a nd its dr iving
structure is the same with that of mixing mechanism.
25
Service Manuaal of Auto-Chem
mistry Analyzerr
Fig. 3-6-1 C
Cuvette rinsing
g mechanism
Noo. Namee No. Name
1 Rinsing Prob
be Rack 4 Sliding Bloock
2 Cuvette Rinsin
ng Probe 5 Wiping Heead
3 Vertical Stepper Motor
3.6.3 Work
k process
Fig. 3-6-2 Arrrangement of rinsing nozzles
It takes 5 steps to rinnse the cuvette:

Step 1: NNozzle 1D asspirates reaction mixture, and then 1C dispenses
d dettergent to the cuvette.
Step 2: NNozzle 2G asspirates the detergent in cuuvette, and thhen 2A dispen nses pure watter to the cuveette.
Step 3: NNozzle 3B asspirates the pu ure water in ccuvette, and then
t 3A dispeenses pure waater to the cuvvette.
Step 4: photometric measurementt. Measuremeent of cuvettee blank absorbance can bee conducted for f the cuvettee
filled with puure water.
Step 5: NNozzle 4F asspirates the puure water in ccuvette and wipes
w the cuveette at the sam
me time.
26
Chapter 4 Fluid circuit and gas circuit of the Analyzer
4.1 Description of functions of fluid system

The integral fluid circuit system consists of water tank circulating unit, incubation bath circulating unit, cuvette
rinsing unit and probe rinsing unit.
Name Functions
The water tank circulating unit is a transfer unit for water storage. The
external water is added and stored in the water tank first, the water
Water tank circulating unit
tank is heated to 34℃, and then the components of the pump are
transferred to different units.
Incubation bath circulating It provides 37℃ water to reaction disk incubation bath and cool
unit high-temperature light source.
The rinsing probe rinses the inner wall of cuvette and the mechanical
structure of several rinsing probes ensures the inner wall of cuvette
Cuvette rinsing unit can be rinsed for several times with detergent and ionized water in
workflow so as to finally ensure the cleanness of inner wall of
cuvette.
The probe aspirates and dispenses sample solution or reagent solution
to cuvette for reaction. After dispensing sample solution or reagent
solution, it will provide deionized water for the inner wall rinsing of
Probe rinsing unit probe. The rinsing batch provides an ionized water environment for
sample probe, reagent probe and mixing bar with reaction solution
and flushes the outer wall for rinsing, so as to finally maintain the
cleanness of probe and mixing bar.
27
4.2 Schematic diagram of fluid circuit and gas circuit of the Analyzer
Reaction disk Reagent refrigeration

incubation bath chamber
Mixing
Probe rinsing bath
Rinsing Incubation
Cuvette rinsing mechanism Bath bath
Water tank-a
Nozzle 4 Nozzle 3 Nozzle 2 Nozzle 1
37 Low-
incubation concentration
assembly waste liquid outlet
To
atmosphere
3/8 to 5/32
High-concentration Ultrapure Probe

waste liquid outlet water Syringe
machine Pump
Water tank
Overflow Water inlet 7-

valve way assembly
Degassing
Assembly
Diaphragm
pump
Fig. 4-2-1 Fluid circuit and gas circuit of the analyzer
28
4.3 Introduction to liquid circuit of units

4.3.1 Water tank circulating unit
To atmosphere
3/8 to 5/32
To atmosphere
Ultrapur
e water
machine
Water tank
V. VI.
IV.
Water inlet 7-way

assembly
Ⅲ. Ⅱ. Ⅰ.
(1) When the low level float detects the low level signal, the water inlet valve SV13 will be opened and the water tank
will start having water. Until the high level float detects high level signal, the SV13 will be closed to stop water
filling.
(2) If the low level float fails to detect a signal, the heater of water tank will start working and temperature control will
be started. Magnetic drive pump works simultaneously.
(3) The pressure of water from water tank is controlled by magnetic drive pump and fixed pressure regulating device.
The lift of the magnetic drive pump is 4.6m (50Hz). The water pressure is about 0.45kgf/cm2.
(4) Water from water tank flows to water inlet 7-way assembly through magnetic drive pump. The first circuit of
water is sent to five-valve plate assembly for cuvette, mixing bar and probe outer wall rinsing. The second circuit of
water is sent through degassing device for rinsing of probe inner wall. The third circuit is mixed with detergent and
used for the rinsing of the first probe of rinsing mechanism. The fourth circuit is used for pressure regulation in water
tank. The fifth circuit is used for water inlet regulation in incubation tank. The sixth circuit is connected with pressure
sensor for pressure testing in water tank.
(5) If the double-ball liquid level switch works abnormally, the water tank may have water filling all the time. If the
water tank is full filled with water while SV13 is not closed, the excessive water of the water tank will flow from the
overflow pipe and drained through low-concentration waste liquid tube.
29
4.3.2 Incubation bath circulating unit
Reaction disk
incubation bath
37 incubation
assembly
(1) For water filling of incubation tank, open the water inlet valve SV6, close the water outlet valve SV10 and use
reagent/ sample probes to dispense anti-bacterial phosphor-free detergent to the incubation tank. The liquid level
detector will judge whether water filling is stopped.
(2) Close the water outlet valve and water inlet valve of incubation bath and start up water circulating magnetic drive
pump and temperature controller. To improve the PID performance of temperature controller under high temperature,
the system has micro adjustment of temperature by setting a water tank cooling device.
(3) For water drainage of incubation tank, turn off the temperature controller of magnetic drive pump, open the water
outlet valve SV10 and close the water outlet valve at a regulated time.
30
4.3.3 Cuvette rinsing unit
Cuvette rinsing mechanism
Nozzle 4 Nozzle 3 Nozzle 2 Nozzle 1
High-
concentration
waste liquid
outlet
Water
水箱来水 from water
tank

Warm water is used for cuvette rinsing to achieve good rinsing effects. To improve rinsing speed, cuvette rinsing
adopts liquid filling through hydraulic valve and vacuum liquid discharge.
(1) The warm water is provided from the water tank after heating and the water temperature is about 34℃. Water
pressure is generated by the magnetic drive pump at water tank and the pressure is about 0.45kgf/cm2.
(2) Vacuum pump, vacuum collection tank and pressure detector composes of vacuum air supply and the pressure is
about -0.7kgf/cm2. Vacuum collection tank can stabilize vacuum pressure.
(3) The waste liquid drained from vacuum collection tank is high-concentration waste liquid. High-concentration
solution is just the reaction solution that contains high-concentration sample and reagent. It should be collected
independently.
(4) When the cuvette rinsing mechanism descends, open valve SV11. The solution will be aspirated under vacuum
pressure. When the rinsing mechanism reaches the bottom of cuvette, the liquid in cuvette will be all aspirated in
short time.
(5) The filling of detergent and ionized water is finished by opening valve SV1, SV2, SV3, SV7 and SV8 at appointed
time. As vacuum liquid discharge pump works to drain excessive liquid when liquid is filled to tank, the liquid will
not overflow the cuvette.
(6) Valve SV7 and SV8 are used for filling of detergent. Valve SV8 is a two-position three-way solenoid valve, with
NO port connecting to one circuit of vacuum collection tank and NC port connecting to one circuit of water inlet
7-way assembly. Before filling or after last filling, open SV7 and SV8 is under the state of COM and NO (power off).
As there is a check valve in the pipe at upper end three-way unit, the detergent will flow to the pipeline between SV7
and SV8 under vacuum condition. Close SV7 at a regulated time and the detergent will be kept in the pipeline. When
filling, open SV8 and the detergent will be dispensed to the cuvette through the check valve under water pressure.
31
4.3.4 Probe rinsing unit
Probe
Syringe Pump
Overflow
valve
Diaphragm
pump
(1) Booster pump is used for inner wall rinsing. The inner wall of sample probe can be rinsed when valve SV9 is
opened. In the rinsing process, the probe shall be above the corresponding rinsing bath to make waste liquid drained
from the machine.
(2) Open valve SV5 and SV4 to rinse the outer wall of reagent/ sample probe and mixing bar. Each outer wall rinsing
circuit is provided with a fixed pressure regulating plug to prevent water splashing from the rinsing bath.
32
Chapter 5 Circuit of the Analyzer
5.1 Electrical wiring diagram of the Analyzer

PC
Main control board (including

all AC control and pressure and
temperature monitoring)
Reaction Sample/reagent Rinsing and A/D module

module module mixing
disk
disk/reagent disk
mechanism
mechanism
mechanism
amplification
conversion
Photovoltaic
collection
A/D conversion and
Reaction
Sample
Sample/regent
Rinsing
Mixing
and
Fig. 5-1-1 Electrical wiring diagram of the Analyzer
5.2 Functions of circuit boards

Circuit Board Functional Description
(1) Connectable with reaction disk board, reagent/sample disk, rinsing/mixing
Mother board board, main control board and ISE board and it can supply power for them
(2) Communicate with circuit board
(1) Communicate with main control board
Reaction Disk Control Board
(2) Control reaction disk rotation mechanism
(2) Control reagent/sample probe mechanism
Reagent/ sample disk control
(3) Control reagent/sample disk
board
(4) Control syringe pump
(5) Control solenoid valves SV5, SV9
(1) Communication between upper computer and lower computer,
communication with refrigeration board
(2) Control solenoid valves SV6, SV10, SV13
Main Control Board (3) Monitor high and low temperature water tanks
(4) Monitor the liquid level of thermostatic bath and vacuum tank
(5) AD board data processing
(6) Control solid-state relay board
(1) Control the refrigeration of semiconductor and display the temperature
Refrigeration board (2) Monitor the current of semiconductor and display the current
(3) Control the refrigeration fan
(2) Control mixing mechanism
Rinsing and mixing board
(3) Control rinsing mechanism
(4) Control solenoid valves SV1, SV2, SV3, SV4, SV7, SV8, SV11
33
Circuit Board Functional Description

(1) Control 37°C constant-temperature heating rod (200W)
(2) Control heating rod of water tank (180W)
Solid-state relay board (3) Control gear pump
(4) Control water circulating pump
(5) Control halogen lamp
AD board Collect 12-channel wavelength AD data
(1) Detect the liquid level of reagent/sample probe
Liquid level detection board
(2) Detect the liquid level of incubation bath
5.3 Electrical wiring diagram of circuit boards
5.3.1 Electrical wiring diagram of AC system and switch power supply
Filter
J504
P131
L1 L 4
3
N1 N 2
G 1
MOLEX
Enclosure L7 L8
N6 N7 N8 N11
N1 L1
Start switch J501
2
L3 L5 L6
N3 N4 N2 N5
N2 L2 L4
1
L2 L3 MOLEX
J502
3
5V switching power supply MOLEX

J503
G 2
N10 -V
N 1
L10 +V
L MOLEX
J506
1
2
12V switching power supply

MOLEX
3
V3
1
+V2
G 2
N9 COM
N 6
L5
L +V1 9
4 J505
5
1
6
7 2
7
3
24V switch power supply 8 8
4
9
L9 5
L
V-
MOLEX
N9
N V-
G V+
V+
Name Description Name Description
L1、N1 AC power filter S1 Power switch
G1 Bedplate for power filter grounding P131 AC port for solid-state relay board
J501 Fan interface of AC system J502 AC power port for refrigeration system
J503 Halogen power supply interface J504 Port of neutral line
Power interface of solid-state relay

J505 Power switch for circuit board box J506
board
±12V and 5V switching power supply,
12V switching power supply, supply
N1 suppler power for mother board of circuit N2
board power for halogen lamp
24V switching power supply, supply
N4
power for stepper motor
34
5.3.2 Electrical wiring diagram of reaction disk control board
J441 P441 P702 J702

6 6
1
PK266M-01B
5 5
4 4 2
Reaction disk motor 3 3 3
4
Reaction disk counting OC 2

9
8
10
9
P704
1
J704
7 8 2
7 3
4
6
6
Reaction disk counting OC 1

5
5
5
6
4
4
3 3 7
2 2 8
1 1 9
10
J406 P406
Reaction disk zeroing OC
Data collection
board
P706 J706
1
2
3
4
5
6
7
8
9
10
J705
4
3
2
1
P705
J080 P080
4
2
3
P008
G10
J08 socket for main
control board
Reaction board
Connecting interface for zeroing OC signal
J702 Driver interface for reaction disk motor J704
and counting OC signal of reaction disk
Output interface for counting OC of Interface for connection with output control
J705 J706
reaction disk signal of AD board
35
5.3.3 Electrical wiring diagram of reagent/sample disk control board
Syringe pump
Reagent disk motor Probe swing arm Probe lifting motor
motor
motor
11
12
10
J1023
5
4
9
1
2
3
4
3
4
5
6
P103 J103
P100 J100
P102
10
11
12
9
5
3
4
6
2
3
4
1
2
3
4
1
SV9 of water bath 1 P047 J047

1
2
Water inlet valve 3
4
SV9 SV9
7
1 8
SV5 of water bath 9
10
Water inlet valve
SV5 SV5
P046 J046
1
2
3
4
Red 6 Blank 6
Syringe pump zeroing OC

Green 5 Green 5
Blank 4 Yellow 4
Yellow 3 Orange 3
Brown 2 Red 2
Brown 1
Connect liquid level

Orange 1
J203 P203 P045 J045

detection plate inside 1
2
the enclosure 3
4
风扇2
1
P044 J044
1
2 2
3
4
Touchable OC
Flexible cable
P043 J043
Mechanical inner connection Brown
Red
1
Oran
2
ge 3
Yellow
Green
4
Blank
5
6
P202 J202 Probe swing OC P042 J042

1 2
2 7 3
3 8 4
4 9 5
5 10 6
6 11 7
7 8
8 1 9
9
10
2
3
4
Probe lifting OC 10
11
11 12
12 5 13
13 6
14
14
1 P041 J041
2
3
4
5
6
P305 J305 7
8
9
4 10
4
3 3
2 2
1 1
Reagent disk cover locking OC 9 10

8 9
7 8
7
6 6
5 5
4 4
Reagent disk counting OC

3 3
2 2
1 1
J407 P407
Reagent disk zeroing OC
Sample/reagent board
Connecting interface for reagent/sample Connecting interface for probe limit OC signal and
J041 J042
disk OC signal liquid level detection OC signal
Connecting interface for syringe pump OC
J043 J044 Driver interface for SV5 and SV9 solenoid valve
signal
Driver interface for reagent/sample disk
J045 J046 Driver interface for syringe pump motor
motor
J047 Driver interface for probe motor J048 Communication interface for bar code scanning
36
5.3.4 Electrical wiring diagram of main control board

P301 J301
1 1
2 2
3 3
4 4
5 5
6 6
Liquid level switch
P302 J302 of water tank
1
2
P303 J303 Detergent

1
2 float
Liquid level switch
of liquid collection
P304
1
J3021 tank
2
2 3
3 Liquid level 4
4
signal transducer 5
6
Level sensor of incubation bath
1 1
2 2
3 3
4
4
J305 P305
P416 J416
1
Temperature sensor
3
2
2
3 of water tank
1
P415 J4151 Temperature sensor

3
2
2
3 of incubation bath
1
P417 J417 Pressure sensor

4
3
2
1
2
3
of gear pump
1 4
P418 J418 Pressure sensor

4
3
2
1
2
3
of gear pump
1 4
SV13 SV13
1 white Water inlet valve
2 black
1 SV13 of water tank
SV6 SV6
1 brown Water inlet valve
2 red
1 SV6 of water bath
SV10 SV10
1 orange Water outlet valve
2 yellow
1 SV10 of water bath M Vacuum pump
P419 J419
1 green
2 blue
M
3 purple
4 grey
Vacuum pump
P424 J424
1 white
2 black
1 M Diaphragm pump
DB9 rack
P001 J01 J07 P0071
1 white 2
2 black 3
3 brown 4
4 red
5
5 orange 6
6 yellow 7
7 green 8
8 blue 9
9 purple 10
10 grey 11
11 white 12
12 black 13
14
J02
J704
J06 P006
J03
10
9
8
10
P130
3
4
5
2
1
6
8
7
9
7
6
5
4
3
2
1
J131 J130
1
P004 J04
2
3
4
J706 5
6
7
8
J132
P005 J05
1
2
4
3
5
6
1
Solid-state relay
J705 P705 P008 J08

board
1 1
2 2
3 3
4 4
J133
J134
Reaction board Main Control Board
SV6 Water inlet valve of incubation bath SV10 Water outlet valve of incubation bath
SV13 Water inlet valve of water tank J01 Interface for vacuum pump and valve
Interface connection for communication Interface for data collection with AD

J02 J03
with computer (COM port) board
Pressure sensor of water tank and water Temperature sensor of water tank and
J04 J05
bath water bath
J06 Interface of solid-state relay board J07 Interface for float and liquid level signal
Interface for serial port monitoring and Connecting interface for reaction disk OC
J10 J705
communication signal
37
5.3.5 Electrical wiring diagram of refrigeration board

Refrigeration
control board
Refrigeration temperature
sensor
JP1/02 JP1
2
DS18B20 JP1/01
J405 P405 1
Brown 1 P5 J5 J5/01
1 1 1 HDR_2X2_M
Orange 2 J5/02 JP2/02 JP2
2 2 2 2
Red 3 3 J5/03 JP2/01
3 3 1
AMP-3 AMP-3 HDR_2X2_M
JP3/02 JP3
2
JP3/01
1
HDR_2X2_M
J8/01 JP4/02 JP4
2
J8/02 JP4/01
1
P8 J8 1 J8/03 HDR_2X2_M
1 JP5/02
2 2 JP5
J8/04 2
3 3 JP5/01
4 4 J8/05 1
5 5
6 HDR_2X2_M
6 J8/06 JP6/02
MDF6-6DP-3.5DSA JP6
2
JP6/01
P10 J10 J10/02 1
2 2 HDR_2X2_M DS18B20
J10/01 J6/01 J6 P6 P404 J404
1 1 1 Ambient
1 1 1
J6/02 temperature sensor
HDR_2X2_M DF5A-2P-5DSA 2 2 2 2
P9 J9 JP9/02
2 2 J6/03 3 3
3 3
1 JP9/01
1 AMP-3
HDR_2X2_M HDR_2X2_M
J1/02 J7/01 J7 J7
J1 2 2
C2 2 2
J1/01 J7/02 1
1
1 1
AMP-2 AMP-2
DF5A-2S-5C DF5A-2S-5C
J401
2 2
1 J408 J408
1
1 1
2 2
3 3
MOLEX MOLEX
C4
5V switching power supply
J420 J420
C21 2 2
G +5V R2 heating
1 1
window
L OV(-V) C22
C5
N JP2 JP2
1
1
2
2
5V power indicator lamp
P402
(green) for refrigeration
J402
12V switching power supply 1 1 P422 J422
C1 2 2 2 2
3 3
L C11 C13 4 4 1 1 Peltier 1
V- 5 5
V- C12 C14 P423 P423
N 6 6 2 2
7 7
C17 1 1 Peltier 1
G V+ 8 8
C18 9 9
V+ MOLEX 19-09-1099 MOLEX 19-09-1099

Sensor for detecting reaction disk and Semiconductor refrigeration module
DS18B20 D1－D2
ambient temperature (Peltier)
N3 12V switching power supply N2 5V switching power supply
38
5.3.6 Electrical wiring diagram of rinsing and mixing control board

Mixing mechanism
1 lifting motor
14 14
13 13
12 12
11
11 10
9
8
8
7
7
Mixing mechanism
6
P05 J05
6
5
5
4
1 swinging motor 2
3
2
1
2
2
1 1 3
J439 P439
4
1
5
6
J439C 7
8
9
10
11
12
13
14
6
5
4
6
5
4
P04 J04
3 3
Motor of rinsing J104P104

mechanism
SV11 P03 J03

1
2
SV11 SV11 3
4
5
6
7
8
9
10
11
SV8 4
3
4
3
12
13
14
15
SV7
2 2
1 1 16
SV7 SV7
SV4
6
5
6
5
P02 J02
SV3 1
4 4
3
3
2 2
2
1 3
1 4
5
SV2 SV1 SV1-4 6

7
8
9
10
SV1 11
12
3 3
2 2
1 1
Lifting OC for rinsing J204 P204
Rinsing and
9 9
8
Swing OC for mixing

8
7 7
6 6
Zeroing OC for mixing

5 5
mixing board
4 4
3 3
2 2
1 1
J403 P403
Lifting OC for mixing

Connecting interface for rinsing and
J041 J042 Diver interface of solenoid vale
mixing OC signal
Interface for communication with
J045 Control interface of mixing motor J048
refrigeration board
Control solenoid valve for cuvette rinsing Control solenoid valve for cuvette rinsing
SV1 SV2
probe (the second) probe (the third)
Control solenoid valve for cuvette rinsing Control solenoid valve for rinsing of
SV3 SV4
probe (the fourth) mixing probe
Control solenoid valve for cuvette rinsing Solenoid valve for vacuum control of
SV7，SV8 SV11
probe (the first) cuvette
39
5.3.7 Electrical wiring diagram of solid-state relay board

1
2
3
4
5
6
7
J06 socket for
8
9
10
main control
P006 board
P130
1
2
3
4
J130
5
6
7
8
Solid-state relay
9
10 board
Terminal J132 J133 J134
J131
block
P131
P504
1
P132C
P132A
P134C
P134B
P133C
P133B
P132B
3
4
MOLEX
P411 P412 P413

2 1 2 1 2 1 2 1
P411 P412 P413
M M
2
P506
Circulating pump Circulating pump

of water tank of water bath 200W heating rod

200W heating
180W heating rod Water tank water heating rod Water tank water heating rod
rod
WATER TANK PUMP Water tank water circulating pump FLUME PUMP Water tank water circulating pump
LAMP Halogen lamp
40
Chapter 6 Components replacement and debugging
6.1 Components replacement

6.1.1 Halogen lamp replacement
(1) Prepare a new halogen lamp, as shown in Fig. 6-1-1.
Fig. 6-1-1 Diagram of new halogen lamp

Do not touch the surface of the halogen lamp, otherwise, the light intensity value will be affected. If there
are stains such as fingerprints on the surface, wipe it with a piece of gauze dipped with ethanol.
(2) Choose "Rinse incubation bath" in "System maintenance" window and click "Execute" button, and then the
thermostatic water will be drained automatically after the light source lamp and the circulating pump of thermostatic
water are closed.
(3) Turn off the power of the Analyzer to completely cool down the lamp house (about 30 minutes), so as to prevent
ambustion.
(4) Wear protective gloves and screw off fixing screws on the rinsing mechanism to remove the cuvette rinsing
mechanism. Screw out the fixed screw of reaction disk, then take off the whole reaction disk and place it at a dry and
clean position.
Place the reaction disk at somewhere dry and clean. Water on the wall of cuvette is not allowed to drip
inside the Analyzer.
(5) Screw off the two fixing wiring terminals of the halogen lamp leads and take down the leads, as shown in Fig.
6-1-2.
Fig. 6-1-2 Diagram of removing fixing wiring terminal

No. Name No. Name
1 Wiring terminal
(6) Screw off the two fixing screws of light source holder and take down the halogen lamp, as shown in Fig. 6-1-3.
Fig. 6-1-3 Diagram of removing fixing screws of light source holder
41
No. Name No. Name

1 Fixing screws of light source holder
(7) Replace with a new halogen lamp according to the reverse steps of above and ensure that screws are screwed
down and leads are not loose or up warping.
(8) Install the reaction disk and rinsing mechanism in its original position and turn on the Analyzer. Click "Next" in
"System maintenance" window in standby status and fill new pure water in the incubation bath. Then when the
Analyzer is in standby status, execute the light intensity check after the halogen lamp replacement and the light
intensity value shall be below 18000.
6.1.2 Cuvette replacement
(1) Prepare a new cuvette, as shown in Fig. 6-2-1.
Fig. 6-2-1 Diagram of new cuvette

New cuvette shall be soaked in 2% CS series anti-bacterial phosphor-free detergent for 8 hours before
using, and installed on reaction disk after rinsing, and the test can only be executed until cuvette blank is
checked to be qualified.
(2) Turn off the power source of the Analyzer.
(3) Wear protective gloves and screw out fixing screws on the rinsing mechanism to disassemble the cuvette rinsing
mechanism, as shown in Fig. 6-2-2.
Fig. 6-2-2 Diagram of rinsing mechanism

No. Name No. Name
1 Rinsing mechanism
(4) Screw off the fixing screw on the cuvette, as shown in Fig. 6-2-3.
Fig. 6-2-3 Screw off the fixing screw on the cuvette at the upper side of the filter
No. Name No. Name
1 Fixing screw on the cuvette
(5) Remove six sets of cuvettes, as shown in Fig. 6-2-4.
42
Fig. 6-2-4 Diagram of removing the cuvette

No. Name No. Name
1 Cuvette
(6) Install 6 new sets of cuvette on the reaction disk in reverse order.
(7) Turn on the power source of the Analyzer. Execute "Cuvette blank test" in "System maintenance", and then carry
out the test only if the difference between cuvettes is in -800~800.
● There will be contaminants on the cuvette wall if the used cuvette is exposed in the air for a long time. Thus
the cuvette shall be immersed in the pure water. Moreover, take down the cuvette to immerse it in pure water
if the Analyzer will not be used for more than 3 continuous days. If there is the emergency stop during testing,
rinse the unrinsed cuvette with pure water to prevent the reaction solution remaining on the cuvette for a long
time.
● Do not wipe with the cuvette or immerse it in organic solvents (benzenes or ethanol).
6.1.3 Pneumatic spring replacement
(1) Prepare a new pneumatic spring, as shown in Fig. 6-2-1.
Fig. 6-2-1 Diagram of new pneumatic spring

(3) Wear protective gloves and open the upper cover of the Analyzer.
(4) Screw off the screw at top end of pneumatic spring with wrench, as shown in Fig. 6-2-2.
Fig. 6-2-2 Diagram of removing one end of pneumatic spring

(5) Screw off the screw at another end of the pneumatic spring with method in (4).
(6) Install new pneumatic spring in the reverse order.
(7) Carry out the test only if the movable upper cover of the Analyzer is able to be opened or closed normally.
6.1.4 Mixing bar replacement
(1) Prepare a new mixing bar, as shown in Fig. 6-4-1.
Fig. 6-4-1 Diagram of new mixing bar

(3) Wear protective gloves and screw off the two fixing screws in one circle, as shown in Fig. 6-4-2: Pull out the
mixing bar downwards.
43
Fig. 6-4-2 Diagram of screwing off fixing screws

(4) Wipe the front of the new mixing bar with a piece of gauze dipped in ethanol.
(5) When installing a new mixing bar, insert the mixing bar at the heel of the motor and fix it with screws, as shown in
Fig. 6-4-3.
3
Fig. 6-4-3 Diagram of internal mixing bar mechanism
No. Name No. Name
1 Mixing motor 2 Screw
3 Mixing Bar
(6) Put the adjusting block of the mixing bar on the bracket of the cuvette and move the cuvette above the adjusting
block, as shown in Fig. 6-4-4.
1
3
4
Fig. 6-4-4 Diagram of putting adjusting block

No. Name No. Name
1 Mixing mechanism 2 Height adjusting screw
3 Adjusting block location 4 Cuvette bracket
5 Adjusting block
(7) Screw off screws and adjust the mixing bar to make its tip touch the lower surface of the adjusting block. Then
rotate the mixing mechanism to make the tip of the mixing bar block the upper surface of the adjusting block and
screw down screws, as shown in Fig. 6-4-5.
44
3 2
Fig. 6-4-5 Diagram of adjusting mixing bar

No. Name No. Name
1 Mixing mechanism 2 Upper surface of the adjusting block
3 Lower surface of the adjusting block
(8) Turn on the power source of the Analyzer. Select "Mixing bar horizontal checking" in "System maintenance",
click "Execute", and check the bottom of the mixing bar whether or not at the center of the cuvette when the mixing
bar stops above the cuvette, as shown in Fig. 6-4-6.
Cuvette
Bottom end of
mixing bar
Fig. 6-4-6 Diagram of the bottom end of mixing bar at the center of cuvette
(1) Execute "Mechanical action check" for 10 times in "System maintenance" window and confirm whether or not the
mechanical action is normal.
6.1.5 Replacement of lock nut/lock bolt of the reagent/ sample disk
(1) Prepare a new lock nut/lock bolt, as shown in Fig. 6-5-1.
Fig. 6-5-1 Diagram of new nut/ bolt

No. Name No. Name
1 Lock nut 2 Lock bolt
(3) Wear protective gloves, rotate the knob to "open" position and take down the cover of the reagent disk, as shown
in Fig. 6-5-2.
45
Fig. 6-5-2 Diagram of knob

No. Name No. Name
1 Knob
(4) Pull out the lock bolt fixed on the reagent disk, as shown in Fig. 6-5-3.
Fig. 6-5-3 Diagram of pulling out bolt

No. Name No. Name
1 Lock bolt
(5) Clamp the two handles of the reagent disk to pull them up, as shown in Fig. 6-5-4.
Fig. 6-5-4 Diagram of taking up sample/ reagent disk

No. Name No. Name
1 Handle 2 Sample/ reagent disk
(6) Use nipper pliers to hold the lock bolt and pull out the lock nut/lock bolt, as shown in Fig. 6-5-5.
46
1
2
Fig. 6-5-5 Diagram of ejecting nut/ bolt

No. Name No. Name
1 Needle nose tweezers 2 Lock nut
(7) Open the lock nut and pull out the lock bolt, as shown in Fig. 6-5-6.
Fig. 6-5-6 Diagram of separating nut/ bolt

(8) Find a new lock nut/lock bolt and press the lock bolt to the nut, as shown in Fig. 6-5-7.
Fig. 6-5-7 Diagram of mounting nut/ bolt

(9) Press the lock bolt into the lock nut and press them in the designated position of the reagent disk, as shown in Fig.
6-5-8.
Fig. 6-5-8 Mounting nut/ bolt of sample/ reagent disk

Fix the reagent/ sample disk based on the fixing screw positions and press down the lock bolt, as shown in Fig. 6-5-9.
47
Fig. 6-5-9 Diagram of fixing reagent/ sample disk

No. Name No. Name
1 Setscrews
(11) Clamp the two handles of the reagent/ sample disk to pull them up and check whether or not the lock nut and lock
bolt are fixed.
(12) Place the reagent/ sample disk to the designated position and cover it.
6.1.6 Wiping head replacement
(1) Prepare a new wiping head, as shown in Fig. 6-6-1.
Fig. 6-6-1 Diagram of new wiping head

(3) Anticlockwise screw out fixing screws on the rinsing mechanism to remove the cuvette rinsing mechanism, as
shown in Fig. 6-6-2.
Fig. 6-6-2 Diagram of disassembling rinsing mechanism

(4) Gently rotate the wiping head and pull out, as shown in Fig. 6-6-3.
Fig. 6-6-3 Diagram of pulling out wiping head

No. Name No. Name
1 Wiping Head
48
(5) Rinse the new wiping head with 2% CS Series Anti-Bacterial Phosphor-Free Detergent and then rinse it with pure
water.
(6) Install the wiping head in its original position (the lower surface shall be at the same level with the rinsing probe
tip).
(7) Install the rinsing mechanism on its original position.
(8) Turn on the power source of the Analyzer. Execute "Mechanical action check" for 10 times in "System
maintenance" window. The wiping head shall not touch the cuvette. The rinsing water shall be near to the cuvette rim
and not spill out of the cuvette.
6.1.7 Rinsing mechanism tubing replacement
(1) Turn off the power of the Analyzer.
(2) Wear protective gloves, find the tubing in need of replacement in the rinse mechanism and pull down one end of
tubes from the rinsing probe, as shown in Fig. 6-7-1.
Fig. 6-7-1 Diagram of pulling down the tubing of rinse station

Find the other end of the tubing, pull down another end of the tube and remove the tube in need of replacement. Note:
remember the position of the entire tube.
(3) Install new tubing on its original position in reverse order.
(4) Turn on the power source of the Analyzer. Execute "Cuvette blank test" in "System maintenance", and then carry
out the test only if the difference between cuvettes is in -800~800.
6.1.8 Replacement of alkaline detergent tubing
(1) Turn off the power of the Analyzer.
(2) Wear protective gloves, find Tube 29, cut off the band at connection of Tube 29 and valve SV7 and pull out one
end of Tube 29 at this position, as shown in Fig. 6-8-1.
1
2
3 4
Fig. 6-8-1 Diagram of alkaline detergent tubing

No. Name No. Name
1 Band 2 Tube 29
3 Tube 28 4 Valve SV7
(3) Find another end of Tube 29, cut off the band, pull out the other end of Tube 29 at the bore through connector, as
shown in Fig. 6-8-2.
49
2 4
3
Fig. 6-8-2 Diagram of alkaline detergent tubing and SV7 valve connection
No. Name No. Name
1 Tube 29 2 Band
3 Tube 30 4 4-1 Bore through connector
(4) Install the new tubing at their original positions in reverse order and be sure to use band to fix the new tubing at
joint position.
(5) Replace other alkaline tubing with the method of replacing Tube 29.
(6) Turn on the power source of the Analyzer. Execute "Exhaust of filling and flushing detergent pipeline" for 2 times
in "System maintenance" window. The Analyzer will exhaust the air automatically from the tube connecting the
detergent tank. Emergency stops are not allowed during this function operation, and any other operation shall be
carried out in standby status.
6.1.9 Replacement of reagent probe assembly
(1) Prepare a new reagent probe assembly, as shown in Fig. 6-9-1.
Fig. 6-9-1 Diagram of new sample probe

(3) Wear protective gloves, hold the jack catch on the cope shell of the probe rotary arm with fingers and then pick up
to take it off, as shown in Fig. 6-9-2.
Fig. 6-9-2 Diagram of opening upper cover of probe rotary arm

No. Name No. Name
1 Jaw
(4) Disassemble the tubing connector, unplug the wiring plug and remove the reagent probe assembly, as shown in
Fig. 6-9-3.
50
Fig. 6-9-3 Diagram of disassembling tubing connector manually

No. Name No. Name
1 Pipe connector
(5) Replace with a new sample probe and screw down the tubing connectors in reverse order.
(6) Install the cope shell of the probe rotary arm in its original position and turn on the Analyzer. Execute the reagent
probe horizontal check when the Analyzer is in the standby status, check whether the reagent probe tip is at the center
of the cuvette when the reagent probe stops above the cuvette, and then carry out test if all conditions meet the
requirements as shown in Fig. 6-9-4.
Cuvette
Probe front
Fig. 6-9-4 Diagram of the probe tip at the center of cuvette

6.1.10 Replacement of the filter for incubation bath
(1) Prepare a new incubation tank filter, as shown in Fig. 6-10-1.
Fig. 6-10-1 New incubation bath filter

(2) Choose "Rinse incubation bath" in "System maintenance" window and click "Execute" button, and then the
thermostatic water will be drained automatically after the light source lamp and the circulating pump of thermostatic
water are closed.
(4) Wear protective gloves, take down the rinsing mechanism and screw off the screws fixing the cuvette below the
rinsing mechanism, as shown in Fig. 6-10-2.
Fig. 6-10-2 Screw off the fixing screw on the cuvette at the upper side of the filter
No. Name No. Name
1 Fixing screw of the reaction disk
(5) Take down one set of the cuvette in the corresponding position, as shown in Fig. 6-10-3, and place the cuvette in
pure water.
51
Fig. 6-10-3 Diagram of removing the cuvette

No. Name No. Name
1 Cuvette
Prevent the water on the inner wall of the cuvette from dripping into the Analyzer. Otherwise, it may
cause faults of the Analyzer.
(6) Remove the drainage filter, as shown in Fig. 6-10-4.
Fig. 6-10-4 Diagram of removing the drainage filter

No. Name No. Name
1 Drainage filter
(7) Take a new filter and clean it with pure water. And then, re-install it to the incubation tank in reverse order and
fasten the fixing screws on reaction disk.
(8) Turn on the power source switch of the Analyzer and open the operation software. After confirming the water
discharge of incubation tank is normal and the temperature is normal, execute the test.
6.1.11 Replacement of the water supply filter
(1) Prepare a new water supply filter, as shown in Fig. 6-11-1.
Fig. 6-11-1 Diagram of new water supply filter

(2) Turn off the power source of the pure water device (close the water valve).
(4) Wear protective gloves and pull the PE tube, as shown in 6-11-2. And hold the water from the water supply inlet
with a gauze.
52
Fig. 6-11-2 Diagram of pulling PE tube

No. Name No. Name
1 Male adapter 2 PE pipe
(5) Remove the water inlet valve adapter with tools, as shown in Fig. 6-11-3.
1
2
Fig. 6-11-3 Diagram of removing water inlet valve adapter

No. Name No. Name
1 Valve SV13 2 Water inlet valve adapter
(6) Unscrew the male connector and water inlet valve adapter and take out the water supply filter in water inlet valve
adapter, as shown in Fig. 6-11-4.
2 4
3
4
Fig. 6-11-4 Diagram of taking out water supply filter

No. Name No. Name
1 Male adapter 2 Water inlet filter
3 O-ring 4 Water inlet valve adapter
(6) Take a new water supply filter, and then install it back after washing with water, and then install the water inlet
assembly in reverse order.
(7) Turn on the power of the pure water device.
(8) Turn on the power of the Analyzer. Carry out the test only when the water tank of the instrument supplies water
normally.
53
Chapter 7 Maintenance
7.1 System maintenance preparation

To ensure the accuracy and precision of the Auto-Chemistry Analyzer, the user should operate strictly according to
the CS-T240/T300 User Manual, and a regular maintenance is also a necessity. This is the only way to make sure a
long useful life and a reliable result, which is provided by the instrument.
Please prepare the following items before carrying out system maintenance.
7.1.1 Instrument and tools
(1)Accessories
Acupuncture needle………………………………. (for cleaning Reagent & sample probe)
Cleaning probe tool………………………………. (for cleaning probe when blocked)
Fixing block……………………………………… (for adjusting the height of the stirring
rod)
(2)To be prepared by user
Clean gauze………………………………..……. (for cleaning parts )
Swab……………………………………………. (for cleaning Reagent & sample probe)
Test tube brush………………………………….. (for cleaning the cleaning tank)
Detergent pot………… ……..…………… ……. (Injection of distilled water)
7.1.2 Pure water
For routine run, maintenance and checkup, please use purified water with conductivity 1 us/cm max. A regular
maintenance of the purified water equipment is also a necessity. Please operate according to the manual of the
purified water equipment or contact the supplier of the purified water equipment.
7.1.3 Detergent
The detergent is used for cleaning all parts of instrument. All kinds of detergents could be purchased from Dirui
company. Other brand detergents may cause the uncleanness of cuvette, Reagent & sample probe, stirring rod, pipe
line, and finally result a cross contamination. Our company is not responsible for the inaccuracy, which is
conducted by the other kind of detergent.
There are two kinds of detergents for Auto-Chemistry Analyzer:
(1)CS-anti-bacterial phosphor-free detergent: Place CS anti-bacterial phosphor-free detergent on the 45 position on
Reagent & sample disk. Put 3.2mL CS anti-bacterial phosphor-free detergent in incubation bath when exchanging
water. If the detergent is not added in, air bubble may be attached on the cuvette, and the bacterial may grow in the
incubation bath. In the process of testing, after adding reagent, the Reagent & sample probe may automatically
aspirate detergent on 45 position for Reagent & sample probe and stirring rob cleaning. Wipe all parts of instrument
or immersion cuvette with 2% CS anti-bacterial phosphate-free detergent.
(2)CS-alkaline detergent: It must be diluted for 10 times by using distilled water for rinsing Reagent & sample
probe and the cuvette.
7.2 The Application of system maintenance menu
Click “ ” button of the main function menu to start the instrument maintenance. Select maintenance
information in the list by mouse, or remove ↑” ““↓” key on keyboard, click “ ” button, start
maintenance. Instrument will carry out reset operation first among all maintenance operation.
Some maintenance items are allowed to stop in the midway, click “ ” to finish the maintenance
operation. For those not allow to stop in the midway, take other operation after finishing maintenance. In order to
54
exit the system maintenance menu, click “ ” button.

If there is an abnormity, an “alarm” hint will be showed on the menu.
7.2.1 Reset
Select “Instrument Reset” in “maintenance item list” working area, then click “Execute”. The instrument will
automatically return to the initial position. There will be an “alarm” hint if mistakes happen. Emergency stop is not
allowed while resetting. Take other operation when computer is in stand-by mode. Strongly suggest that user
executes reset operation after emergency stop or after adjustment of Reagent & sample probe and of stirring rod.
7.2.2 Flush water tank
Select “flush water tank” in “maintenance item list” working area, and then click “Execute”. The instrument will
automatically clean the water tank immediately. Emergency stop is not allowed during operation. Take other
operation when the computer is in stand-by mode. The water quality will be contaminated if bacteria grow in the
incubation bath.
It is recommended that user performs a tank cleaning every three months.
7.2.3 Light quantity checkup
Select “light quantity checkup” in “Maintenance item list”, and then click “Execute”. The instrument will carry out
the “light quantity” checkup. The previous “absorbency value” and current one could be showed at the same time.
(As figure 7-2-1 shows).
Figure 7-2-1
Check the menu to choose printout the result or not. The value should be ≤18000. Click “end maintenance” to
complete the light quantity checkup operation.
Normally, carry out the light quantity checkup once a month. Carry out the light quantity checkup after replacing
bulb, then proceed the test after the absorbency value is qualified.
7.2.4 Cuvette blank check
Select “cuvette blank test” in “Maintenance item list” working area, then click “Execute”. The instrument will carry
out cuvette blank check for 120 cuvettes. The cuvette blank check value will be showed on the system maintenance
menu (as figure 7-2-2 shows).
55
Figure 7-2-2
Click “print” to print cuvette blank value, In the process of cuvette blank checking, the stop of testing can be
carried out by clicking “stop maintenance”
Under normal condition, it is recommended that the user carry out cuvette blank testing once a week. Cuvette blank
testing should be conducted before reacting cuvette changing. The test can be carried out when the cuvette blank
value meets the requirement.
(1)“Cuvette number” tandem: display the number of 1~120 cuvettes
(2)“340~800” tandem: display the cuvette blank value of 120 cuvettes corresponding to the different wavelength of
340nm, 380nm, 405nm, 450nm, 480nm, 505nm, 546nm, 570nm, 600nm, 660nm, 700nm, 800nm.
(3)“1” (cuvette) rank: display the cuvette blank value of 12 type different wavelengths of No.1 cuvette. If the value
is 18000 or less, it will be considered as a qualified one.
(4)“2~120” rank: display the difference between two cuvettes: the difference cuvette blank value between No.1
cuvette and No.2~120 cuvettes, a ±800 difference value is considered as a qualified one.
During the normal sample test, the testing value of cuvette blank in the system maintenance will also be
updated.
7.2.5 Air exhaustion of syringe

Select “syringe exhaust” in “Maintenance” working area. then click “Execute”. The plunger of syringe moves up
and down in order to exhaust the air of syringe. Emergency stop is not allowed during operation. Take other
operation when computer is in stand-by mode.
Carry out air exhaustion function when replacing syringe or replacing the connection pipeline of syringe.
7.2.6 Rinsing /air exhaust detergent pipeline
Select “Rinsing/air exhaustion of detergent pipeline” function, click “Execute”. The instrument will automatically
exhaust the air in detergent pipeline. Emergency stop is not allowed during operation. Take other operation when
computer is in stand-by mode.
Carry out this function when detergent bottle with CS-alkaline-detergent is discharged, and there is air in the
connection pipeline.
56
7.2.7 Rinsing reaction cuvette

Select “Rinsing reaction cuvette” function, replace CS-anti-bacterial phosphor-free detergent on 45 position of
Reagent & sample disk by CS-alkaline detergent, click “Execute”, instrument will automatically Rinsing 120
cuvettes. Click “end maintenance” key to end this operation.
Rinsing cuvette once a week in order to avoid the inaccuracy of the test result caused by the dirt in cuvette. Carry
out Rinsing cuvette function when cuvette blank value is abnormal, if cuvette blank value is still not qualified after
rinsing, replace the cuvette.
7.2.8 Rinsing incubation bath
Click “Rinsing Incubation bath” function in “System Maintenance”. And then click “Execute” .The instrument will
automatically carry out the whole process, expel the water from the incubation bath and infuse new purified water.
Meanwhile, Reagent & sample probe will aspirate the CS-anti-bacterial phosphor free detergent at 45 position of
reagent& sample Reagent & sample disk. Each probe aspirates 8 times, each time 400μL. 3.2 mL CS-anti-bacterial
phosphor free detergent is added in the incubation bath. Stop is not allowed in this operation.
Carry out incubation bath water rinsing function when constant temperature water is contaminated.
7.2.9 Reagent & sample probe vertical checkup
Select “Reagent & sample probe vertical checkup” function, click “Execute”, instrument will carry out single-step
vertical operation of Reagent & sample probe lift mechanism. Click “next” to process next operation, click “end
maintenance” to stop the maintenance operation. For detail introduction of sample probe vertical checkup, please
refer to “7.4.1”.
7.2.10 Reagent & sample probe horizontal checkup
Select “Reagent & sample probe horizontal checkup” function, click “Execute”, instrument will carry out
single-step horizontal operation of reagent& sample probe lift mechanism. Click “next” to process next operation,
click “end maintenance” to stop the maintenance operation.
For detailed introduction of Reagent & sample probe horizontal checkup, please refer to “7.4.1”.
This operation is taken when carrying out Reagent & sample probe position adjustment or reagent& sample probe
position checkup.
7.2.11 Stirring mechanism horizontal checkup
Select “stirring mechanism horizontal checkup” function, click “Execute”, instrument will carry out single-step
operation checkup of stirring rod lift mechanism. Click “next” to process next operation, click “end maintenance”
to stop the maintenance operation.
This function is carried out when the stirring mechanism position (at the side of cuvette or on the top of rinsing bath)
is adjusted.
7.2.12 Mechanism operation checkup
Select “mechanism operation checkup” function, input check times, click “Execute”. Instrument will automatically
carry out mechanism operation checkup.
7.2.13 Bar code reader checkup
Click “bar code reader checkup” function, list all kinds of barcode in system maintenance: reagent& sample disk
barcode checkup, click “Execute” key. The Reagent & sample disk barcode scan will be carried out and the result
will be displayed.
57
Figure 7-2-3
7.2.14 Automatically rinse the pipeline of concentrated waste liquid

The centrifuged serum may contain fibrin to make concentrated waste liquid pipeline blocked if the serum sample
are not concreted completely when testing, or blocked by bacteria that may be growing it. After testing 10000
samples, upper machine software automatically prompts: “Please rinse concentrated waste liquid pipeline”, and
execute rinsing as following steps:
(1)Replace the CS-phosphor-free anti-bacterial detergent at the 45th position of reagent& sample disk with CS-
alkaline detergent.
(2)Single-click “ ” in main keypad and select “Automatically rinse concentrated waste liquid pipeline”,
and then single-click “Execute”, the instrument will carry out pipeline rinsing automatically as figure 7-2-4 shows:
Figure 7-2-4
7.2.15 Reagent & sample probe rinsing

Select “Reagent & sample probe rinsing” function, click “Execute”. Instrument will automatically carry out rinsing
Reagent & sample probe. Automatic Reagent & sample probe rinsing takes 30 minutes. Click “end maintenance”
58
key to end the operation. We suggest rinsing Reagent & sample probe after testing weekly.
7.3 Maintenance and checkup points and parts
If the accessories used by the analyzer is not manufactured or recommended by the manufacturer, or the
analyzer is not used in the manner specified by the manufacturer, the protection offered by the analyzer may
be weakened.
7.3.1 Parts Required Regular Cleaning, Checking and Replacement

Table 7-3-1 gives periodic cleaning and replacement parts (based on the use of 5 hours daily).
(○: denotes periodic cleaning and checking) (●: denotes periodic replacement part.)
Table 7-3-1
Quantit Yearly Frequency
No Part y Refer to
Quantit Every 3 Every 6
Per use y Daily Required Weekly Monthly Yearly
month month
1 Sample cup ● ——
Reagent & sample
○ 7.4.1
probe(manual)
2
Reagent & sample
○ 7.2.15
probe(automatic)
Rinsing bath of
reagent& sample
3 probe ○ 7.4.1
Rinsing bath of
stirring rod
4 Reaction cuvette
6set 24set ● ○ 7.4.2
*a sets (20pcs*6set)
Drain filter of the
5 ○ 7.4.2
incubation bath
6
Halogen lamp 1 2 ● 7.4.3
*b
Rinsing mechanism
7 ○ 7.4.4
nozzle
8 Stirring rod ○ 7.4.5
Reagent & sample
9 ● 7.4.11
probe syringe
10 Water supply filter ○ 7.4.6
CS-anti-bacterial
phosphor free
11 ● 7.1.3
CS-alkaline
detergent
Reagent & sample
12 ○ 7.4.9
cooling unit
13 Printer ribbon Its
●
*c cassette instruction
59
Quantit Yearly Frequency
No Part y Refer to
Quantit Every 3 Every 6
Per use y Daily Required Weekly Monthly Yearly
month month
14 Cuvette blank
○ 7.2.4
*d check
15 Purified water Its
○ ●
*e equipment instruction
16 Waste discharge ○ ——
17 Detergent bottle ○ 7.4.2
Rinsing of waste 7.2.21
18 ○
pipeline 7.2.22
Note:
(a)The numbers represent the maximum quantities of cuvettes would be used, if the cuvette blank value is
qualified, it is allowed to use the cuvette continually; if abnormal after rinsing, replacement is required.
(b)Replace the lamp as soon as the photometer check value (340nm wavelength) exceeds 18,000. The life
span of halogen lamp is 2,000 hours, however, it is recommended to replace a new one when using for
around 750 hours to ensure the accuracy and precision of testing results.
(c)Laser printer, ink mist printer, and stylus printer are optional. You can select the corresponding
printing-supplies as the printer you selected.
(d)A “cuvette blank abnormal” alarm may occur if cuvette blank test is not executed every week.
(e)If the conductivity of purified water has exceeded 1us/cm, consult the pure water supplier for solutions.
Periodical replacement parts list

Make it a rule to stock as many spare parts as necessary for operation. As figure 7-3-2 shows:
Table 7-3-2
No. Model name Description Quantity to Stock
1 Halogen lamp (light source lamp) 12V 20W 2
2 Reaction cuvette set (20pcs*6set) 72set
3 3603 ethylene tube 1/8 *1/4 inch 5m
4 3603 ethylene tube 1/16 *1/8 inch 5m
5 Tefon FEP rigid tube 1.5mm * 2.5mm 5m
6 Tefon FEP rigid tube 0.03 *1/16 inch 3m
7 Silica gel tube 8mm* 14mm 10m
8 Ribbon \ Ink \ Toner For printer Proper amount
9 Printing paper For printer Proper amount
60
10 Water supply filter For supply water connection 1
11 Reagent & sample probe For reagent and sample 1
12 Stirring rod For stirring 1
13 Nozzle 1,2 of rinsing mechanism For cuvette cleaning 1 for each
15 Reagent & sample probe syringe Reagent probe sampling 1
7.4 Maintenance method
● Do not spill water or detergent over the instrument or mechanical /electrical parts in order to avoid the
damage.
● Do not touch the aspiration mechanism, sampling mechanism, stirring mechanism, reaction cuvette
rinsing mechanism during operation, or there will be a risk of infection or injury.
● Protective measures should be taken to the operator, such as wearing protective gloves, hat and work
uniform during operation. Otherwise, there may be an infection when the operator touches the
contaminated areas and contaminated liquid. Corrosive liquids may cause a skin injury. If the contaminated
liquid or corrosive liquids accidentally touched the body, please rinse with water immediately.
● Expired tubing or components filled with liquid may cause damage to the analyzer, pay more attention to
these parts during maintenance.
7.4.1 Reagent & sample probe

If the probe inside or outside is contaminated, the serum, reagent, water, etc. might easily adhere, thereby degrading
the sampling accuracy and precision or clogging the interior. Wash or clean the probe from time to time.
7.4.1.1 Daily washing
Place CS-anti-bacterial phosphorus-free detergent (70mL) on 45 position of Reagent & sample disk. As shown in
figure 7-4-1:
Figure 7-4-1
When Reagent & sample probe finishes sampling respectively, they may automatically assimilate CS-anti bacterial
phosphor-free detergent to process the rinsing.
7.4.1.2 Cleaning outside of probe tip
(1)Turn off the POWER switch of the analyzer.
61
(2)Remove the Reagent & sample disk cover, and move the probe arm to the top of the disk by hand. As shown in
figure 7-4-2:
Figure 7-4-2
(3)Using gauze moistened with Cs-alkaline detergent, clean the outside of probe. As shown in figure 7-4-3:
Figure 7-4-3
(4)Turn on the POWER switch of analyzing unit. Each probe will then return to its reset (home) position
automatically.
Since alcohol is flammable, Pay attention to it and do not place large amount alcohol in the vicinity of the
instrument.
7.4.1.3 Cleaning clogged probe
When the instrument issues “Reagent & sample probe block” alarm or the probe flow is not continuous,
non-vertical, sub-unit shed, the rinsing of the block need to be carried out.
(1)Turn off the POWER switch of analyzing unit.
(2)Pinch the jaw of probe arm and remove the cover, and loosen the connector as figure 7-4-4 shows:
62
Figure 7-4-4
(3)Loosen the pipe fittings as figure 7-4-5 shows.
Figure 7-4-5
(4)Remove the probe.

(5)Connect the end of probe cleaner with the probe connector on the connection well as shown in Figure 7-4-6,
thereafter, take a clean standard tube and infuse sodium hypochlorite into the tube, henceforth, put the probe top
into the solution and pull syringe piston to aspirate the cleaning fluid which should be discharged after it retains in
the needle for 5 minutes. If the probe is still clotted, repeat the action of pulling and pushing the syringe piston after
5 minutes immersing of the probe in hot water.
Figure 7-4-6
(6)Follow the steps (5), if no liquid comes out of probe top, which indicates that probe is severely clotted, which
needs the penetration of acupuncture needle through the probe tip as shown in Figure 7-4-7:
63
Figure 7-4-7
Repeat step (5) with needle cleaner assembly after clean-up.

7.4.1.4 Adjusting probe position
(1)Turn on the POWER switch of analyzer

(2)Single click the “system maintenance” key.
(3)Click “Reagent & sample probe horizontal checkup”, “stirring mechanism horizontal checkup” and then
single-click “execute”, and then click “next” to proceed.
(4)During Reagent & sample probe horizontal checkup, the probe stops above the reaction cuvette. At this step,
check if the probe is in the center of the reaction cuvette, as shown in figure 7-4-8, contact the maintenance
personnel if not.
(5)During stirring mechanism horizontal checkup, the mixer stops above the reaction cuvette. At this step, check if
the mixer is in the center of the reaction cuvette, contact the maintenance personnel if not.
During Reagent & sample probe horizontal checkup, the probe stops above the reaction cuvette. At this step adjust
the Reagent & sample probe so that its tip will be aligned with the center of the reaction cuvette.
From overlooking angle to view the relevant position of Reagent & sample probe, stirring rod, and the reaction
cuvette. As shown in figure 7-4-8:
Figure 7-4-8
Click “End maintenance” key to end operation

Process of Reagent & sample probe up-down mechanism horizontal check:
Reagent & sample probe reset→ Above the reaction cuvette → Rinsing bath → No. 1 position of the Reagent &
sample disk outer track→ Rinsing bath above the reaction cuvette (pause) →No. 2 position o f the Reagent &
sample disk inner track →Rinsing bath(pause) →repeat the whole process.
The movement of the Stirring rod.
Stirring rod → Above the reaction cuvette → Rinsing bath →Above the reaction cuvette → repeated the whole
64
Service Manuaal of Auto-Chem
mistry Analyzerr
process.
(6)Reagent & sample probbe vertical ch
heck.
During Reaggent & samplee probe verticcal checkup, pplace an emp pty and dry reagent bottle aat position 1 on
o Reagent &
sample disk, single-click “next”, the Reagent
R & sammple probe will
w descend from
f top to thhe bottom to memorize thee
descent distaance as the refference valuee of the remaiining reagent.
7.4.1.5 Clean
ning rinsing bath
(1)If the Rinssing bath is contaminated

c , use a tube bbrush with 2%
% CS-anti-baccterial phosphhor-free detergent to cleann
it as figure 7--4-9 shows:
Figure 7-4-9
(2)Infuse 10m
mL 2% CS-annti-bacterial phosphor-free
p nto rinsing baath as shown iin figure 7-4--10:
e detergent in
Figure 7-4-10
(3)Then, infuuse 100mL water

w into rinsing bath to w
wash.
After cleaninng, contaminaation can be eliminated
e annd bacteria caan be restraineed. Cleaning can be taken every monthh.
If the instrum
ment is contam
minated in thee process of tthe operation, please cleann it in time.
7.4.2 Reacttion disk
A contaminaated reaction cuvette or in ncubation batth would cau use faulty data. Besides, reeaction cuvettte gets agingg
after a long pperiod use. Periodically
P rinsing reactioon cuvette, check the cuvvette blank vaalue of reactiion cuvette, if
i
cuvette blankk value is abnnormal, replacce the reactioon cuvette.
7.4.2.1 The cconfirmation
n of the conta
aminated reaaction cuvettte
(1)Turn on thhe POWER switch of the analyzer.

a
(2)Select “cuuvette blank”” function in the “Maintennance” menu, click “Execcute”, the insstrument will carry out thee
cuvette blankk check autommatically.
uld be ≤1800
(3)The cuvettte blank vallue of the first reaction cuvette shou 00, and the ddifference beetween 2~1200
cuvettes shouuld be within the range of -800~800.
65
(4)If the cuvette blank value is not within a range of -800~800, the relevant reaction cuvette is contaminated. Clean
the reaction cuvette.
The cuvette blank value can be displayed or printed (previous value will be replaced when the second test is
finished).
7.4.2.2 Reaction cuvette cleaning
If the cuvette blank value is not within a range of -800~800, the relevant reaction cuvette might be contaminated.
Clean the reaction cuvette. If the use of the reaction cuvette has exceeded the time limit for replacement, please
place a new one.
(1)Place the CS-alkaline detergent on position 45 in the Reagent & sample disk.
(2)Click “Rinsing reaction cuvette” button in “maintenance item list” working area, then click “Execute” key.
(3)After cleaning reaction cuvette, remove CS-alkaline detergent, and place CS-anti-bacterial phosphor detergent,
carry out the cuvette blank check again. If the cuvette blank value exceeds the range of -800~800, please place a
new one.
In order to avoid unthorough cleaning after long time use, immerse the reaction cuvette in 2% CS
anti-bacterial phosphor-free detergent for more than 8 hours every week. Wash the immersed reaction
cuvette with water, and then wash the reaction cuvette with purified water, if it still can not be cleaned, wipe
with a cotton swab with detergent, and then mount the cuvette on the reaction disk after rinsing with pure
water, carry out cuvette blank check, test after the cuvette blank check value is qualified.
7.4.2.3 Replace reaction cuvette
If the blank cell value is not qualified after cleaning, replace it with a new one.
A new reaction cuvette should be immersed in 2% CS-anti-bacterial phosphor detergent for 8 hours, clean
the surface of the cuvette by purified water, and then mount the cuvette on the reaction disk, carry out test.
The abnormal cuvette blank value will influence the accuracy and repetition of the testing result.
(1)Turn off the power switch
(2)Remove the setscrew of rinsing mechanism when wearing protective gloves. As shown in figure 7-4-11:
Figure 7-4-11
(3)Unscrew the screw of the fix reaction cuvette, as shown in figure 7-4-12:
66
Figure 7-4-12
(4)Take out six set reaction cuvette as figure 7-4-13 shows:
Figure 7-4-13
(5)Mount new reaction cuvette on the reaction disk. 6 sets reaction cuvettes should be placed at the same time in
counter direction.
(6)Turn on the power switch.
(7)Select “cuvette blank test” in “maintenance” menu. Make sure that carry out the cuvette blank check after
replacing reaction cup. Testing can be carried out after the cuvette blank value is qualified.
● A once-employed reaction cuvette might be contaminated heavily if the reaction cuvettes were exposed to
air. Immerse it in purified water for storing. If the instrument were unused for 3 days or more, remove the
reaction cuvettes from the reaction disk and keep them immersed in purified water.
● Never use any organic solvent (benzene, alcohol) for washing the cuvettes.
7.4.2.4 Cleaning the incubation bath and the drain filter of the incubation bath
A clog on drain filter or incubation contamination will cause the inaccuracy of the testing data. Thus, clean the
incubation bath periodically (once a month).
(1)Select “Rinsing incubation bath” function in the “maintenance item list” working area after closing the light
source lamp, the constant temperature water will be drained from the incubation bath. Turn off the power.
(2)Loosen the rinsing mechanism retaining screw, and remove the rinsing nozzle head, as figure 7-4-11 shows.
(3)Take out the 6 set reaction cuvettes and put them into purified water, loosen the retaining screw of the reaction
disk, take out the reaction disk. Place the reaction cuvette in a dry and clean place.
Do not drop the water droplet attached on the outside of reaction cuvette into the instrument, or it may
67
cause instrument malfunction.

(4)Using washed gauze moisturized with water clean the reaction bath and photometric window as figure 7-4-14
shows. Be careful not to scratch the photometric window.
Figure7-4-14
(5)Take out the drain filter of the incubation bath as figure 7-4-15 shows, clean it with water, and then return it in
place.
Figure 7-4-15
(6)Click “next” key in the “maintenance” form, infuse pure water into the incubation bath, turn on the light and the
circulation syringe power on.
(7)Mount the reaction disk and reaction cuvette after rinsing incubation bath.
(8)Return the rinsing mechanism nozzle head in place and secure it.
(9)Select “cuvette blank check” function in “maintenance item list” working area. Test can be carried out after the
cuvette blank check value is qualified.
7.4.2.5 Liquid level sensor of the incubation bath
Take the sensor out of the incubation bath, wipe the outside of sensor with gauze moisturized with 2% CS
anti-bacterial phosphor-free detergent. In order to prevent water from being contaminated by sensor probe, rinse
once a month is advised.
7.4.3 Detergent tank cleaning
In CS-alkaline detergent replacement, if the detergent spills over, white crystals will appear. Therefore, detergent
tank and cap component cleaning is needed to ensure that no block exists. Execute pipe perfusion with detergent
and exhaust function in “Maintenance”.
7.4.4 Light source lamp
Conduct aging test to the light source lamp, and then the quantity of light would be out of the specified photometric
range so that the precision of measurement might not be ensured. If the light quantity value is more than 18,000, the
lamp should be replaced as soon as possible.
68
7.4.4.1 Light quantity check
Select “Light quantity check” function in “maintenance” form. The photometer light quantity is checked and the
results will be displayed by AD value or printed out. Usually the value is a maximum at 340nm.
7.4.4.2 Replace the light source lamp
(1)Prepare a new lamp. As shown in figure 7-4-16:
Figure 7-4-16
Do not touch the glass surface of the new lamp. Otherwise the lamp characteristics may change. If the glass
surface is found stained with fingerprints, etc, wipe them off with gauze wetted with alcohol.
(2)Select “Rinsing incubation bath” function, click “Execute” key, the constant water in incubation bath is
automatically discharged.
(3)Wait for a few minute, cooling light room (30 minute).
(4)Loosen the retaining button of the reaction disk, take out the reaction disk. Place the reaction disk in a dry and
clean place.
If the reaction disk and reaction cuvette are taken out at the same time, do not drop the water droplet
attached on the outside of reaction cuvette into the instrument, or it may cause instrument malfunction.
Therefore take out the reaction cuvette first and then the reaction disk.
(5)Loosen two retaining terminals of lamp lead wire and disconnect the lamp lead wires. As shown in figure
7-4-17:
Figure 7-4-17
(6)Loosen the retaining screw of the retaining light base, take out the lamp as figure 7-4-18 shows.
69
Figure 7-4-18
(7)In the reverse order of the step, mount the new light source lamp. Do not distort the rubber tube used for cooling
light room. Make sure that the lead wire of the lamp is not in loose status.
(8)Mount the reaction disk and reaction cuvette and the rinsing mechanism, turn the power on, execute “next” in
“maintenance”, infuse pure water into reaction cuvette. Execute “light volume check” function. While light volume
value is qualified, testing can be proceeded.
7.4.5 Cleaning the rinsing nozzle
If the rinsing nozzle clogs, the reaction cuvette may not be cleaned thoroughly. It may cause the accuracy and
precision of the test result or other instrument malfunction. Beside, the rinsing water overflowed on the reaction
disk may cause the inaccurate data.
(1)Loosen the rinsing mechanism retaining screw by turning it counterclockwise, and remove the rinsing nozzle
head.
(2)Wipe the outside of the nozzle with gauze wetted in CS anti-bacterial phosphor-free detergent. As shown in
figure7-4-19:
Figure 7-4-19
If the nozzle chip is contaminated heavily or worn excessively, replace it with a new one.
(3)Take out wiping block lightly, return the wiping block (keep lower horizontal level of wiping block the same
level with the rinsing probe) as figure 7-4-20 shows.
70
Figure 7-4-20
(4)Mount the rinsing mechanism in home position.

(5)Carry out the “mechanism check” in “system maintenance” form for 10 times, wiping block shouldn’t touch the
reaction cuvette and the rinsing water is filled up to the upper limit level in the reaction cuvette and it does not
overflow from the incubation bath.
7.4.6 Stirring rod
A contaminated stirring rod would cause a cross contamination so that the accuracy and precision of the testing
result will be affected. Clean the stirring rod periodically.
7.4.6.1 Cleaning of the stirring rod
Wipe the stirring rod using gauze moistened with CS-alkaline detergent, then wash away the detergent on the
surface of the stirring rod by gauze moistened with purified water. As shown in figure 7-4-21 Caution: Do not bend
the stirring rod.
Figure 7-4-21
7.4.6.2 Replacing the stirring rod
(1)Turn off the power.

(2)Loosen the two setscrews and pull down the stirring rod, as figure 7-4-22 shows.
Figure 7-4-22
71
(3)Prepare a new stirring rod. Wipe the front of the new stirring rod with gauze moisturized with alcohol.
(4)Insert the new stirring rod until its end touches the bottom of axis motor. Then, secure it by M2 as figure 7-4-23
shows.
Figure 7-4-23
(5)Place stirring rod adjust block on the rack of reaction cuvette, then move the stirring rod above the adjust block
as figure 7-4-24 shows.
Figure 7-4-24
(6)Loosen M2 screw, adjust the stirring rod position, its tip and upper side of adjust block are supposed to be
attached as figure 7-4-25 shows: Tighten M2 screw.
Figure 7-4-25
(7)Select “stirring mechanism horizontal check” in “maintenance” form, single-click “Execute”, “next” to confirm
stirring rod position whether it is correct, if not, contact the customer service department.
(8)Execute “mechanism movement check” for 10 times to confirm no abnormality exists.
72
7.4.7 Reagent & sample cooling unit

The Reagent & sample cooling unit will be contaminated by sample, reagent or dust. Clean them at least once a
month.
(1)Remove the Reagent & sample disk and clean the inside of the reagent cooling unit with gauze. As figure 7-4-26
shows:
Figure 7-4-26
(2)Then, with gauze, clean the read-out window of the reagent barcode reader. As shown in figure 7-4-27:
Figure 7-4-27
● The barcode reader used by the analytical system falls into category 2 laser product. The user should
follow the alarm indications. Do not stare at the laser beams, but turn head or close eyes to make protective
reaction.
● When using the analytical system, avoid gazing at the beams intentionally to prevent eyes from getting
hurt.
● When wiping the barcode reader, be sure to turn off the power of the analytical system. If the user has to
look steadily at the laser, please wear protective glasses.
7.4.8 Syringe pump

The syringe pump can be used for about 1 million times, and it should be replaced after 15 months proper use.
Contact the after-sales service personnel to change a new one.
When rinsing the surface of syringe pump, use pure water only. Organic solution, such as alcohol, is not
allowed to use.
73
7.4.9 Maintenance after using stopped

Before using stops due to maintenance, do as follows:
(1)Remove all the reagent bottles, and containers holding samples, calibrators, and controls.
(2)Conduct rinsing cuvettes under “Maintenance” Screen.
(3)Before transport, make sure the pure water in the incubation bath is drained. For detailed operation, refer to
7.2.8.
(4) Be sure to drain the liquid in the syringe pump and other tubes.
(5) The analyzer must be kept vertical in any movement or transportation.

(6) Try best to avoid vibration. After transportation before use, check and debug the analyzer.
7.4.10 Cleaning and Maintenance of Analyzer
To ensure that the appearance of the analyzer is clean, the outer surface of the analyzer should be cleaned regularly.
You can wipe the outer surface with a damp cloth or gauze, and use a small amount of clear water if necessary. But
you can not use any organic solvent to wipe, so as not to damage the shell.
During the cleaning process, the operator must pay attention to:
(1)If the hazardous substance leaks on the surface of the equipment or enters the equipment, proper disinfection
should be taken. (Dilute 84 disinfectant in the ratio of 1 : 200, and wipe with it for disinfection)
(2)It is not possible to use a cleaning agent or disinfectant that causes a hazard in the chemical reaction with the
material contained in the equipment parts or equipment.
(3)Consult the manufacturer or its agent if there is any doubt as to the compatibility of the disinfectant or cleaning
agent with the material contained in the equipment or equipment.
7.4.11 Waste Liquid Treatment
The analyzer will produce two kinds of waste liquids during normal operation:
(1)High-concentration waste liquid: produced during the test, containing serum and a variety of biochemical
reagents.
(2)Low-concentration waste liquid: consisting of pure water cleaning the analyzer cuvettes, pure water cleaning the
probe mechanisms, overflow water and condensation water.
According to the relevant national laws and regulations, waste liquid must be disinfected before discharge; for the
analyzer product waste, follow the following principles and then discharge it:
(1)High-concentration waste liquid: mix “84 disinfectant” and high-concentration waste liquid in the ratio of 1:50
for disinfection before discharge.
(2)Low-concentration waste liquid: whose pH concentration in line with primary standard of the maximum
allowable discharge concentration of pollutants can be directly discharged.
● High-concentration waste liquid can not be mixed with low-concentration waste liquid for direct
discharge.
● The risk of biological and chemical contamination of the waste discharged from the analyzer should be
handled as required.
7.5 Disposal of Scraped Analyzer

After the expiry date, the analyzer can not be discarded at random and can be disposed of by the manufacturer.
74
Chapter 8 Fault analysis
8.1 Fault analysis for mixing mechanism

Alarm Brief introduction of Detailed description of alarm
Solutions
code alarm information information
Fault phenomenon 1: mixing mechanism does not move or fails to reach the vertex
Solutions:
1. Check the movement of the mixing mechanism, and conduct mechanical maintenance if the resistance is large.
2. Check if the connector of the mechanism motor is well connected at both ends.
Mixing mechanism fails to reach the 3. Check if the conductivity of motor wire is in good condition.
Abnormal mixing
1-1 vertex when it rises at the rinsing bath 4. Check if the motor drive module of circuit board works normally.
mechanism
side. Fault phenomenon 2: mixing mechanism can reach the vertex, but the zeroing position cannot be detected.
1. Check the wire.
2. Check the optocoupler.
Fault phenomenon 3: mixing mechanism fails to rise to the zeroing position.
Solution: mechanical maintenance
Abnormal mixing Mixing mechanism fails to reach the
1-2 Mixing mechanism fails to reach the vertex. The solution is similar to 1-1.
mechanism vertex when it rises at the cuvette side.
Solutions:
Abnormal mixing Mixing mechanism fails to leave the 2. Check if the connector of the mechanism motor is well connected at both ends.
1-3
mechanism vertex when it descends. 3. Check if the conductivity of motor wire is in good condition.
4. Check if the motor drive module of circuit board works normally.
Fault phenomenon 2: mixing mechanism fails to leave after reaching the vertex
Solution: similar to fault phenomenon 2 of 1-1.
Solutions:
1. Check the swing of the mixing mechanism, and conduct mechanical maintenance if the resistance is large.
3. Check if the conductivity of motor wire is in good condition.
1-4 5. Check if the mechanism is at the vertex position and if it is at the vertex position, check if the lifting zeroing
mechanism rinsing tank when moving to it.
optocoupler works normally.
Fault phenomenon 2: mixing mechanism can swing, but it cannot reach the rinsing bath position.
Solutions:
1. Check if the installation position of the left and right limit optocouplers is correct.
2. Check the wire.
75

Solutions
Solutions:
Mixing mechanism fails to reach the 4. Check if the motor drive module of circuit board works normally.
Abnormal mixing
1-5 cuvette position when moving towards 5. Check if the mechanism is at the vertex position and if it is at the vertex position, check if the lifting zeroing
mechanism
the cuvette. optocoupler works normally.
Fault phenomenon 2: mixing mechanism can swing, but it cannot reach the cuvette position.
Solutions:
1. Check if the installation position of the left and right limit optocouplers is correct.
2. Check the wire.

1-6 The solution is similar to 1-4.
mechanism rinsing tank during resetting.
Abnormal mixing Mixing mechanism fails to leave the The solution is similar to 1-4.
1-7
mechanism rinsing tank during resetting. Fault phenomenon 2: mixing mechanism can swing to the rinsing bath position, but fails to leave it
The solution is similar to 1-4.
Abnormal mixing Mixing mechanism is not on the vertex

1-8 The mixing mechanism fails to reach the vertex. The solution is similar to 1-1.
mechanism when it rotates.
The rising and descending steps of the

Abnormal mixing 1. Check if the mixing mechanism is retained when lowering.
1-9 mixing mechanism are inconsistent,
mechanism 2. Check if the mixing mechanism fails to lower to regulated steps due to jam.
beyond the range.
1-10 Reserve
1-11 Reserve
76

Solutions
Abnormal mixing Mixing mechanism exceeds theoretical 1. Check if the position of mixing mechanism swinging optocoupler is loose
1-12
mechanism steps when rotating 2. Check if the swinging motor is jammed when it swings
Mixing mechanism
The drive chip of mixing mechanism 1. Check if the mixing circuit board motor drive chip U9 has poor soldering
1-13 motor drive chip is
lifting motor is abnormal. 2. Check if the wire of lifting motor has poor contact.
abnormal
Mixing mechanism
Mixing mechanism swinging motor 1. Check if the mixing circuit board motor drive chip U8 has poor soldering
1-14 motor drive chip is
drive chip is abnormal 2. Check if the wire of swinging motor has poor contact.
abnormal
Abnormal mixing Mixing motor has rotation failure after 1. Check if the wire of mixing motor has poor contact.
1-15
motor it is started up 2. Replace the mixing motor.
8.2 Fault analysis for rinsing mechanism

Alarm Brief introduction of alarm Detailed description of alarm
Solutions
code information information
Fault phenomenon 1: rinsing mechanism does not move
Solutions:
Abnormal cuvette rinsing Cuvette rinsing mechanism fails to
3-1
mechanism reach the vertex when it rises.
Fault phenomenon 2: rinsing mechanism can rise, but the zeroing position cannot be detected.
Solutions:
1. Check the wire.
Fault phenomenon 3: rinsing mechanism fails to reach the zeroing position.
Solution: mechanical maintenance
Turn on the CS-T240 host computer, enter System maintenance interface, execute Mechanical motions check and
observe the operating state of mixing bar.
Abnormal cuvette rinsing Cuvette rinsing mechanism fails to Fault phenomenon 1: mixing mechanism does not move or fails to reach the vertex
3-2
mechanism leave the vertex when descending. Solutions:
77

Solutions
Fault phenomenon 2: cuvette rinsing mechanism fails to operate to the vertex
Solution: similar to fault phenomenon 2 of 3-1.
3-3 Reserve
Abnormal drive chip of cuvette 1. Check if the rinsing circuit board motor drive chip U7 has poor soldering
3-4 Motor drive chip is abnormal
rinsing mechanism motor 2. Check if the wire of rinsing mechanism motor has poor contact.
8.3 Fault analysis for reaction disk

Solutions
Fault phenomenon: the actual counted number of cuvette counting optocoupler is inconsistent with the number
of cuvettes actually rotated.
Solution: check whether the signal status of the counting optocoupler is normal.
Reaction disk fails to rotate to
4-1 Abnormal reaction disk 1. Check if the conductivity of the wire from the counting 1 optocoupler to the reaction disk is in good condition
position
and if the connector is well connected at both ends.
2. Check if the counting 1 optocoupler is in good condition.
3. Check the circuit of the optocoupler signal input section of the reaction disk circuit board.
The reaction disk fails to stop at the Fault phenomenon: the position the cuvette stops at is not corresponding to the optocoupler
4-2 Abnormal reaction disk
specified position. Solution: similar to 4-1.
Fault phenomenon: after the reaction disk is reset, the resetting point does not stop at the position of zeroing
optocoupler or the zeroing optocoupler does not detect the resetting point
Solution: check whether the signal status of the zeroing optocoupler is normal.
During the resetting, the reaction
4-3 Abnormal reaction disk 1. Check if the conductivity of the wire from the zeroing optocoupler to the reaction disk is in good condition and
disk cannot find the zeroing position.
if the connector is well connected at both ends.
2. Check if the zeroing optocoupler is in good condition.
3. Check the circuit of the optocoupler signal input section of the reaction disk circuit board.
Reaction board motor drive chip is 1. Check if the reaction board circuit board motor drive chip U3 has poor soldering
4-7 Motor drive chip is abnormal
abnormal 2. Check if the wire of rinsing mechanism motor has poor contact.
Rinsing mechanism is not at the

4-12 Reaction disk resetting failed resetting position when reaction disk Check if the rinsing mechanism operates normally
resets
78

Solutions
Mixing mechanism is not at the
4-13 Reaction disk resetting failed resetting position during lifting when Check if the mixing mechanism lifts and lowers normally
reaction disk resets
Probe mechanism is not at the
4-14 Reaction disk resetting failed resetting position during lifting when Check if the probe mechanism lifts and lowers normally
reaction disk resets
8.4 Fault analysis for reagent/ sample probe mechanism

Brief introduction of Detailed description of alarm
Alarm code Solutions
alarm information information
Fault phenomenon 1: no liquid in sample cuvette
Solutions:
1. Confirm if there is sample in sample cuvette.
Sample probe is Touch occurs when sample probe Fault phenomenon 2: there is liquid in sample cuvette
5-3
abnormal. descends. Solutions:
1. Confirm if the position of sample cuvette is correct.
2. Check if the cable connecting liquid surface detection board and probe has poor contact.
3. Check if the liquid surface detection board and flexible cable have poor contact.
Fault phenomenon 1: sample cuvette is not put at sample position.
Solution: warning and alarm
Fault phenomenon 2: sample cuvette is put at sample position.
Sample probe is Sample probe does not find a sample
5-13 Solutions:
abnormal. cuvette.
1. Confirm if the position of sample cuvette is correct.
Fault phenomenon 1: probe cannot move.
Solutions:
1. Pull the probe mechanism manually, and conduct mechanical maintenance if the resistance is large.
Reagent probe fails to reach the 3. Check if the conductivity of motor wire is in good condition.
8-1 Abnormal reagent probe
vertex when it rises. 4. Check the motor drive circuit of reagent/ sample circuit board.
Fault phenomenon 2: probe can operate to the vertex when lifting but fails to detect optocoupler signal.
Solutions:
1. Check if the wire of optocoupler has poor contact.
2. Check if the reagent/ sample disk circuit board is normal.
79

Fault phenomenon: reagent/ sample probe touches the wall or bottom of reagent bottle when operating
Solutions:
1. If the reagent/ sample probe touches the bottle wall during the operation, adjust the position of the reagent/
Probe detects liquid surface or
8-2 Abnormal reagent probe sample probe or the reagent bottle.
collision
2. If the reagent/ sample probe touches the bottle bottom directly when operating, check if there is reagent in
reagent bottle. If there is no reagent, dispense reagent to have test. If there is reagent, check the liquid surface
detection circuit board and test if the reagent/ sample probe has normal sensitivity.
Fault phenomenon 1: probe arm cannot move.
Solutions:
1. Pull the probe mechanism manually, and conduct mechanical maintenance if the resistance is large.
When the reagent probe descends, it 3. Check if the conductivity of motor wire is in good condition.
fails to leave the vertex. 4. Check the motor drive circuit of reagent/ sample circuit board.
Fault phenomenon 2: probe arm can leave the optocoupler position, but the optocoupler signal is not detected.
Solutions:
8-4 Reserve
Fault phenomenon 1: reagent/ sample probe cannot swing.

Solutions:
1. Check the probe mechanism, and conduct mechanical maintenance if the resistance is large.
Reagent probe fails to find the 2. Check if the connector of the mechanism motor is well connected at both ends.
position of cuvette when it turns to 3. Check if the conductivity of motor wire is in good condition.
the cuvette side. (Reagent probe fails 4. Check the motor drive circuit of reagent/ sample disk circuit board.
to zero during swinging) Fault phenomenon 2: it can swing to the cuvette position, but optocoupler signal is not detected.
Solutions:
Fault phenomenon 1: reagent/ sample probe cannot swing.
When reagent probe rotates from the
Solution: similar to 8-5.
8-6 Abnormal reagent probe cuvette position to other position, it
Fault phenomenon 2: swing arm can leave the cuvette position, but the optocoupler signal is not detected.
cannot leave the cuvette position.
Solution: similar to 8-5.
8-7 Reserve
80

Fault phenomenon: There is liquid in the reagent bottle, but the reagent/ sample probe does not detect it.
Solutions:
Liquid surface is not detected at R1
8-8 Abnormal reagent probe 1. Check if the conductivity of the wire from the liquid level detection board to the reagent/ sample circuit board is
position.
in good condition and if the connector is well connected at both ends.
2. Check the liquid level detection circuit board and test if the sensitivity of reagent/ sample probe is normal.
Fault phenomenon: probe descending failure due to liquid level signal
Solutions:
Descending fails to reach the reagent
8-9 Abnormal reagent probe 1. Confirm if the position of reagent is correct.
liquid level.
Fault phenomenon: probe descending failure due to mechanical failure
Descending fails to reach the reagent Solutions:
liquid level. 1. Check if the mechanism is out of nimbleness
2. Check if the wire of lifting motor has poor contact.
Fault phenomenon: the mechanism does not operate and make alarm prompt
Motor drive chip is
8-14 Lifting motor drive chip is abnormal 1. Check if the reagent/ sample board circuit board motor drive chip U12 has poor soldering
abnormal
2. Check if the wire of lifting motor has poor contact.
Fault phenomenon: the mechanism does not operate and make alarm prompt
Motor drive chip is Swinging motor drive chip is
8-15 1. Check if the reagent/ sample board circuit board motor drive chip U11 has poor soldering
abnormal abnormal
2. Check if the wire of swinging motor has poor contact.
Fault phenomenon: probe descending failure due to touch signal
Solutions:
Descending fails to reach the reagent
8-16 Abnormal reagent probe 1. Confirm if the position of reagent is correct.
liquid level.
8.5 Fault analysis for syringe pump

Brief introduction of alarm Detailed description of
information alarm information
Fault phenomenon: the pump does not move or cannot reach the vertex.
Solutions:
Observe the operating state of syringe pump.
Syringe pump fails to reach to 1. When the instrument works, if the syringe pump does not operate:
14-1 Abnormal syringe pump
the vertex. (1) Check if the connector of the mechanism motor is well connected at both ends.
(2) Check if the conductivity of motor wire is in good condition.
(3) Check the motor drive circuit of circuit board.
2. When the instrument works, if the syringe pump operates normally:
81

(1) Check if the optocoupler is in good condition.
(2) Optocoupler signal check
Fault phenomenon: the pump does not move or cannot leave the vertex.
Solutions:
Observe the operating state of syringe pump.
1. When the instrument works, if the syringe pump does not operate:
(1) Check if the connector of the mechanism motor is well connected at both ends.
(2) Check if the conductivity of motor wire is in good condition.
Syringe pump fails to leave
14-2 Abnormal syringe pump (3) Check the motor drive circuit of circuit board.
the vertex.
2. If the motor moves normally and it can leave the optocoupler position during the operation:
(1) Check if the optocoupler is in good condition.
(2) Please check if the conductivity of the connecting wires between the optocoupler and electric adapter board
and between reagent/ sample boards is in good condition and if the connector is well connected at both ends.
(3) Check the optocoupler signal.
Fault phenomenon: the syringe pump does not operate and make alarm prompt
Syringe pump motor drive
14-4 Motor drive chip is abnormal 1. Check if the reagent/ sample board circuit board motor drive chip U13 has poor soldering
chip is abnormal
2. Check if the wire of syringe pump motor has poor contact.
8.6 Fault analysis for reagent/ sample disk

Fault phenomenon: the actual counted number of sample/ reagent counting optocoupler is inconsistent with the
The reagent/ sample disk fails number of cuvettes actually rotated.
Reagent/ sample disk is
10-2 to stop at the specified Solutions:
abnormal
position. 1. Check if the disk is retained during rotation.
2. Check if the optocoupler signal is normal.
Fault phenomenon 1: reagent/ sample disk does not move.
Solutions:
1. Rotate the reagent/ sample disk manually, and conduct mechanical maintenance if the resistance is large.
The zeroing position of 2. Check if the connector of the mechanism motor is well connected at both ends.
Reagent/ sample disk is
10-3 reagent/ sample disk cannot 3. Check if the conductivity of motor wire is in good condition.
abnormal
be found. 4. Check the reagent/ sample circuit board.
Fault phenomenon 2: reagent/ sample disk rotates but the zeroing position cannot be found.
Solutions:
1. Check if the optocoupler signal is normal.
82
Fault phenomenon: the reagent/ sample disk does not find a bar code reader.
Solutions:
Abnormal bar code device of The reader of reagent/ sample 1. Please confirm if the bar code device is connected.
10-4
reagent/ sample disk disk bar code cannot be found 2. Check whether the bar code reader is damaged.
Please reset the bar code reader. If it still does not work, check the bar code reader. If bar code reader works
normally, the bar code reader is normal and this may be caused by the data wire or circuit board error.
Fault phenomenon: the syringe pump does not operate and make alarm prompt
Reagent/ sample motor drive
10-6 Motor drive chip is abnormal 1. Check if the reagent/ sample board circuit board motor drive chip U15 has poor soldering
chip is abnormal
2. Check if the wire of reagent/ sample disk motor has poor contact.
Fault phenomenon 1: current disk position error
The operating steps of motor
Abnormal steps of reagent/ Solutions:
10-7 are inconsistent with given
sample disk rotating motor 1. Check if there is friction between reagent/ sample disk rack and reagent/ sample refrigeration chamber.
steps.
2. Check if there is obstacle on reagent/ sample disk rack that affects the rotation.
Steps of single gear not in 1. Rotate the reagent/ sample disk manually, and conduct mechanical maintenance if the resistance is large.
Abnormal steps of reagent/
10-10 specified range when reagent/ 2. Check if the jackscrew of motor shaft and synchronizing pulley is loose.
sample disk rotation
sample disk rotates 3. Check if the wire of motor has poor contact.
8.7 Fault analysis for reaction tank

1. Confirm if the cooling fan of the Analyzer rotates normally.
Abnormal water temperature in Water temperature in reaction 2. Check if the temperature sensor works normally.
20-1
reaction tank tank is higher than 45℃. 3. Check the interface of temperature sensor on main control board.
4. Replace the main control board or temperature sensor.
Water temperature in reaction 1. Confirm whether the room temperature is within the range of 15-32°C.
Abnormal water temperature in tank is beyond the range 2. Confirm if the cooling fan of the Analyzer rotates normally.
20-2
reaction tank (37±0.5°C) Notes: Check 3. Confirm whether water in reaction tank circulates.
only during operation. 4. Replace the main control board or temperature sensor.
83
8.8 Analysis for resetting and other faults

Sending time synchronization

143-1 Time synchronization failed Check if the communication of main control board and driven boards is normal.
command failed.
Water tank fluid circuit

Check if the water supply machine, solenoid valve, tubing and filter screen are normal, if there is air in water
143-2 Dispensing water timeout error system failure, dispensing
supply tubing, if the float is normal and if the main control board and float related electrical units are normal.
water timeout.
Faults detected during AD

Use main control board monitoring software and monitor the fault information. Check if there is AD
143-3 AD board resetting failed board resetting and AD board
communication fault error. Remove fault if there is AD board.
resetting failed.
Faults detected during

Use the lower computer monitoring software to monitor the fault information and conduct analysis of faults
143-4 Reaction disk resetting failed reaction disk resetting and
related to the reaction disk, and remove the faults
reaction disk resetting failed.
Faults detected during
Reagent/ sample disk resetting reagent/ sample disk resetting Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults related
143-5
failed and sample disk resetting to the reagent/ sample disk, and remove the faults
failed.
Check if the indication of reaction tank liquid level detector is correct. Check if the reaction tank reserves water
Draining of reaction tank
143-8 Draining of reaction tank failed inside. If yes, check the water discharge tubing of the reaction tank. Check if the main control board and related
failed
liquid level detection electrical unit are normal
Connect the main control board debug program and power the machine on again. Observe the power-on process of
Dispensing detergent
Dispensing detergent timeout the machine and observe if the probe finishes the detergent dispensing for 6 times normally at detergent dispensing
143-9 unfinished in set time with
error stage. If a reagent probe does not finish the action normally, repair the corresponding reagent/ sample control
reagent/ sample probe.
board.
Liquid level detection failed

143-10 Liquid level detection failed Refer to liquid level detection fault analysis to remove faults
when detergent is dispensed
Failure of liquid level detector Liquid level detection failed Check the liquid level in reaction tank and check if the liquid level detector in reaction tank is normal. Check if the
143-12
of reaction tank in reaction tank main control board and related liquid level detection electrical unit are normal
84

Check if the liquid level detector in reaction tank is clean, if there is water in the reaction tank, if the water level
Reaction tank water
143-13 Pipeline failure in reaction tank reaches the position that can be detected by the detector and if the liquid level detector in the reaction tank works
dispensing timeout.
normally. Check if the main control board and related liquid level detection electrical unit are normal
Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults of the
143-14 Bar code scanning timeout error Bar code scanning timeout
reagent/ sample disk, and remove the faults
Open the main control board debugging program to monitor, perform "Tube exhaust", observe if the reagent/
Line air exhausting timeout sample syringe pump has air exhaust operation, and if the operation is completed normally. Use the lower
143-15 Tube air exhausting timeout
error computer monitoring software to monitor the fault information, refer to the analysis of faults of the reagent/
sample disk, and remove the faults
Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults related
143-16 Starting reaction disk failed Starting reaction disk failed
to the reaction disk, and remove the faults
143-17 Stopping reaction disk failed Stopping reaction disk failed
Perform the reagent/ sample probe maintenance operation, check if the pressure sensor on the reagent/ sample
Reagent/ sample probe
143-18 Reagent/ sample probe blocked probe tube is normal and check if the solenoid valve on reagent/ sample probe tube is normal. Check if the main
blocked
control board and related pressure detection electrical unit are normal
143-19 Last sample dispensing failed Last sample dispensing failed
to the negative sample board, and remove the faults.
Last reagent 1 dispensing Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults related
143-20 Last reagent 1 dispensing failed
failed to the reagent 1, and remove the faults.
Last reagent 2 dispensing Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults related
143-21 Last reagent 2 dispensing failed
failed to the reagent 2, and remove the faults.
143-24 Last mixing 1 failed Last mixing 1 failed
85

143-25 Last mixing 2 failed Last mixing 2 failed
Check if the waste liquid bottle is full and if the waste liquid bottle sensor is normal. Check if the main control
143-28 Waste liquid bottle is full Waste liquid bottle is full
board and liquid level float in waste liquid bottle related electrical unit are normal
Switch fault; high water level

Check if the status of high and low level float in water tank is normal and check if the signal wire from the float to
float detects the signal and
143-29 Float switch error the main control board is normal. Check if the main control board and float detection related electrical unit are
low water level float does not
normal
detect the signal
Horizontal reagent scanning Horizontal reagent scanning Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults related
143-30
timeout. timeout. to the reagent board, and remove the faults.
Low negative pressure in Check if the vacuum pump works normally. Check if the vacuum switch works normally. Check if the main
143-31 Vacuum pump fault
vacuum pump. control board and vacuum switch related electrical unit are normal
Sample bar code scanning Sample bar code scanning Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults related
143-32
timeout in testing timeout in testing to the sample board, and remove the faults.
Error detected as ISE Observe if there is ISE alarm information, use the lower computer monitoring software to monitor the fault
143-33 ISE resetting failed
resetting, rest failed. information, refer to the analysis of faults related to the ISE board, and remove the faults.
ISE inspection and maintenance ISE inspection and Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults related
143-34
timeout maintenance timeout. to ISE board, and remove the faults.
ISE tubing rinsing beyond set Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults related
143-35 ISE tubing rinsing timeout
time. to ISE board, and remove the faults.
ISE inspection suspended Use the lower computer monitoring software to monitor the fault information, refer to the analysis of faults related
143-36 Fault found in ISE test
after failure in ISE test to ISE board, and remove the faults.
86

Observe if the gear pump works normally and if the pressure sensor on sample probe tubing is normal. Use a main
143-37 Gear pump fault Too low gear pump pressure control board debug software to monitor if the reading of pressure sensor is greater than 2500 when the gear pump
operates. Check if the main control board and pressure sensor related electrical unit are normal.
Sending reagent reflection

Sending reagent reflection
143-42 information failure, Refer to module faults to analyze the causes.
information failed
dispensing reagent may fail.
When the temperature of
water tank is higher than
36.5℃, input cold water in
Open the main control board debug program, observe if the temperature display is normal, if the indoor ambient
Water tank water cooling water tank for cooling,
143-43 temperature is too high and if the water supply tubing in water tank is normal. Check if the main control board and
timeout temperature cannot be
pressure sensor related electrical unit are normal
lowered to 35.5 ℃ within 1
minute. The cold water
temperature is too high.
Open the main control board debug program, and monitor whether the communication status between the main
Failure occurs between
143-44 Instrument module failure control board and slave boards is normal. Check if the main control board and driven boards related electrical unit
instrument module.
are normal.
Check if the light source is normal, if the water quality in incubation bath is normal, if the cuvette is normal and if
5 continuously stained
143-45 Cuvettes stained continuously the counting optocoupler in reaction disk is normal. Use the data acquisition board inspection program to check if
cuvettes repeated.
the data acquisition board is normal.
Open the main control board debug program, monitor whether the communication status of the main control board
143-46 AD data failure AD data channeling and AD board is normal, and analyze the causes of the failures. Check whether the reaction disk counting
optocoupler is normal.
Version number reading Open the main control board debug program, monitor whether the communication status is normal, and analyze
143-48 Version number reading timeout
timeout the causes of the failures. Check if the main control board and driven boards related electrical unit are normal.
87
8.9 Fault analysis for refrigeration system

1. Check if the reagent disk cover is closed. Check if the ambient temperature meets the requirements of the
instrument environment.
144-1 Abnormal refrigeration system Abnormal refrigeration time
2. Observe if the refrigeration temperature and Peltier current value displayed in Nixie tube of the refrigeration
system are normal. If they are abnormal, please check the Peltier and refrigeration circuit board.
Abnormal refrigeration 1. Observe if Peltier current value displayed in Nixie tube of the refrigeration system is normal.
144-2 Abnormal refrigeration system
current 2. Determine the circuit that has abnormal current and check corresponding Peltier and circuit board.
1. Observe and confirm the circuit that has abnormal chip

144-3 Abnormal refrigeration system Abnormal refrigeration chip
2. Check and handle the abnormal chip on circuit board
1. Check the communication cable between the refrigeration board and main control board
Abnormal refrigeration
144-5 Wrong refrigeration status 2. Check the communication interface circuit of the refrigeration board.
communication
3. Check the communication interface circuit of the main control board.
First circuit refrigeration chip First circuit refrigeration
145-1 Check the first circuit refrigeration Peltier and refrigeration chip.
fault current is less than 5A.
Second circuit refrigeration chip Second circuit refrigeration
145-2 Check the second circuit refrigeration Peltier and refrigeration chip.
fault current is less than 5A.
8.10 Fault analysis for AD collector

Measured value of the first
146-1 First circuit AD collector fault circuit AD collector beyond Check the AD collection board and preamplifier board.
normal range
Measured value of the
Second circuit AD collector
146-2 second circuit AD collector Check the AD collection board and preamplifier board.
fault
beyond normal range
Measured value of the third
Third circuit AD collector
146-3 circuit AD collector beyond Check the AD collection board and preamplifier board.
fault
normal range
Fourth circuit AD collector
146-4 fourth circuit AD collector Check the AD collection board and preamplifier board.
fault
beyond normal range
88

Measured value of the fifth
146-5 Fifth circuit AD collector fault circuit AD collector beyond Check the AD collection board and preamplifier board.
normal range
Measured value of the sixth
146-6 Sixth circuit AD collector fault circuit AD collector beyond Check the AD collection board and preamplifier board.
normal range
Seventh circuit AD collector
146-7 seventh circuit AD collector Check the AD collection board and preamplifier board.
fault
beyond normal range
Eighth circuit AD collector
146-8 eighth circuit AD collector Check the AD collection board and preamplifier board.
fault
beyond normal range
Measured value of the ninth
Ninth circuit AD collector
fault
normal range
Measured value of the tenth
Tenth circuit AD collector
fault
normal range
Eleventh circuit AD collector eleventh circuit AD
146-11 Check the AD collection board and preamplifier board.
fault collector beyond normal
Twelfth circuit AD collector
146-12 twelfth circuit AD collector Check the AD collection board and preamplifier board.
fault
beyond normal range
89
Chapter 9 List of Spare Parts
9.1 List of recommended spare parts and Consumables
9.1.1 List of recommended spare parts
No. Name SAP Code Remarks
1 Sample Probe Assembly 2002044
2 Peltier Assembly 2003921/2003892
3 Syringe Pump Assembly 2003863
9.1.2 List of Consumables
No. Name SAP Code Replacement Period
1 Cuvette 1007581 3 months
2 Halogen Lamp Assembly 2019960 2000 hours
● The Analyzer is regarded being used for 5 hours per day during calculation
9.2 Maintenance Case Spare Parts List(SAP Code: 2018190)

(Recommended Replaced Period: 1 year)
No. Name SAP Code Qty.
1 Wiping Block 1007231 1
2 Probe Rinsing Bath 1007477 1
3 Mixing rinsing bath 1007476 1
4 CS-T240 Tube 22 2005575 1
5 CS-T240 Tube 23 2005576 1
6 CS-T240 Tube 24 2005577 1
7 CS-T240 Tube 32 2005585 1
8 CS-T240 Tube 33 2005586 1
9 CS-T240 Tube 34 2005587 1
10 CS-T240 Tube 35 2005588 1
11 CS-T240 Tube 36 2005589 1
90
No. Name SAP Code Qty.
12 H323-3-1-2\ Lock Bolt 1006956 1
13 H322-3-2\ Lock Nut 1006955 1
14 CS-400-05-02-03-00\ Filter 1003153 1
98553-10 1/8PP(CS-400)\ Check

15 1009859 1
Valve
16 5*20 6.3A 250V\ Fuse 1013297 1
17 CS-T240 Wire J423 2003921 2
18 CS-T240 Wire SV6 2003866 1
19 Nitrogen Spring 1007853 2
20 16-25\ Tube Hoop 1008037 2
21 CS400 Tube 141 1009477 1
22 CS400-05-06(COP)\ Cuvette 1007581 6
CS1200\CS-T200 Halogen Lamp

23 2001904 1
Assembly
9.3 List of Frequently-used Spare Parts

9.3.1 List of Assembly Spare Parts
Reagent Sample Probe Unit

1 2002289
Assembly
Cuvette Rinsing Mechanism Unit
2 2002287
Assembly
3 Mixing Device Unit Assembly 2002292
4 Optical Unit 2002290
Vacuum Pump Assembly

5 2002017
(Inspection-free)
9.3.2 List of Switching Power Supply Spare Parts
1 12V switching power supply 1031187
2 5V switching power supply 1031188
3 24V switch power supply 1013444
91
5V Switching Power Supply for

4 1013451
Cooling System
12V Switching Power Supply for
5 1013443
Cooling System
9.3.3 List of Circuit Board Spare Parts
1 Main Control Board 2001488
2 Reaction board 2001489
3 Rinsing and mixing board 2001490
4 Reagent Plate 2001491
5 Mother board 2006409
6 Power Indicator Board 2000383
7 Cooling Circuit Board 2001492
Data Collection Board 08+09 (with

8 2001962
Burned Program)
Incubation Bath Liquid Level
9 2001526
Detection Board
10 Solid-state relay board 2000398
9.3.4 List of Sensor Spare Parts
1 Wire J301 2003853 Water Tank Float Switch
2 Wire J416 2003857 Temperature sensor of water tank
3 Wire J303 2003852 Liquid Level Switch of Bulk Tank
Water tank pressure sensor,

4 Wire J418 2003862 connecting with water inlet 7-way
connector
Incubation Bath Liquid Level
5 Wire J443 2003480
Sensor Probe
Temperature Sensor of Sample
6 Wire P405 2003844
Reagent Chamber
7 Level Switch 1011837 Liquid level switch in detergent tank
8 Liquid Level Sensor Assembly 2001923
9.3.5 List of Pump Spare Parts
92
Water Tank Magnetic Circulating

1 Wire J411 2003854
Pump
Circulating Magnetic Drive Pump of
2 Wire J413 2003856
Incubation Bath
Vacuum pump discharge assembly,
3 Wire J419 2003865
including 2 vacuum pumps
3-01 Vacuum pump 1009731 Vacuum discharge pump
Diaphragm pump; connecting with

4 Wire J424 2004363
sample reagent probe
9.3.6 List of Motor Spare Parts
1 Wire J441 2003479 Reaction Disk Drive Motor
Drive Mechanism Motor of Reagent

2 Wire J100 2005142
Disk
3 Wire J440C 2004870 Mixing motor
9.3.7 List of Pipeline System Function Spare Parts
1 Degassing Tank Assembly 2002038
Heating Rod+Temperature Relay

2 Wire J412 2003855
in the water tank
3 Thermostatic Assembly 2002029
4 Liquid Collection Vacuum Tank 2008522
5 Detergent Assembly 2002017
6 Overflow valve 1009835
7 Liquid Collection Tank Assembly 2018168
9.3.8 List of Solenoid Valve Spare Parts
1 Wire SV1 2003888
1-01 Solenoid Valve SV1 1009848
93
2 Wire SV5 2003889
3 Wire SV6 2003866
4 Wire SV7 2003850
5 Wire SV9 2003859
6 Wire SV10 2003851
7 Wire SV11 2003860
8 Wire SV13 2003864
9.3.9 Other Spare Parts List
1 Communication Cable 1014445
2 Monitoring Cable 2002466
3 Nitrogen Spring 1007853
4 Knob 1007496
5 Rubber Cover 1007495
Peltier 1 and wire; at the right side of

6 Wire J422 2003892
sample reagent chamber
Peltier 2 and wire; at the rear side of
7 Wire J423 2003921
sample reagent chamber
8 Filter 1003153
9 Lock bolt 1006956
10 Lock nut 1006955
Zeroing and counting (inner ring

11 Wire J408 2003883
and outer ring) optocoupler cable
12 Waterproof Plug 1034410
13 Adapter Assembly 2000439
94
13-01 Adapter 1009609
13-02 Straight Thread Connector 1009607
13-03 3' Flat Plug 1007353
13-04 Silicone Stopper 1009173
95
9.4 Unit Exploded Drawing and Spare Parts List
9.4.1 Optics Assembly (CS-T200-08-00)
Optics Assembly SAP Code: 2002290
1 Raster Box ——
Data Collection Board 08+09 (with

2 2001962
Burned Program)
Outsourcing finished products need
2-01 Data Collection Board-08 2006413
to be delivered with 09
Outsourcing finished products need
2-02 Data Collection Board-09 2006383
to be delivered with 08
Reaction Disk Counting and
3 Wire J406 2003382
Zeroing Optocoupler
4 Front Lens Tube Assembly ——
Absorb heat radiation from light

4-01 Insulating Glass 1000064
source irradiating on lens
5 Halogen Lamp Assembly 2019960

Connect optical unit AD board and
6 Wire P706 2003829
master control board
96
&67

97
9.4.2 Sample Reagent Probe
9.4.2.1 Sample Reagent Probe Overall Unit (CS-T200-04-00)
SAP Code of Sample Reagent Probe Overall Unit: 2002289

Sample Reagent Probe Upper Half
1 —— Refer to CS-T200-04-00(a)
Part
Sample Reagent Probe Lower Half
2 —— Refer to CS-T200-04-00(b)
Part
98
CS-T200-04-00
99
9.4.2.2 Sample Reagent Probe Upper Half Part (CS-T200-04-00(a))
SAP Code of Sample Reagent Probe Upper Half Part: ——
1 Reagent Probe Arm Upper Shell 1007482
2 Reagent Probe Compression Spring 1007847
CT200 Reagent Probe Assembly

3 2002044
(FW)
4 Reagent Probe Arm Lower Shell 1004785
Hexagon Socket Set Screws with

5 1008330
Cup Point M4×5
6 Shell Connecting Shaft 1004333
7 Wire J421 (with Burned Program) 2000000
8 Inner Pressing Plate of Probe Arm 1007474
9 Tube 148 2005156
10 Reagent Box Connector 1009685
11 Clamp 1008072
12 Syringe Pump Tube Connector 1009550
100
CS-T200-04-00(a)
1 12
11
9 10
2
3 8
4
6
101
9.4.2.3 Sample Reagent Probe Lower Half Part (CS-T200-04-00(b))
SAP Code of Sample Reagent Probe Lower Half Part: ——
1 Timing Belt 1008955

2 1008300
Cup Point M4×5
3 Linear Bearing 1008778
4 Flange Bearing 1008805
5 Timing Belt 1019773
Probe Swinging Arm and Lifting

6 Wire J102 2003848
Motor
6-01 Wire J102 - Arm Swing Motor 1011871
6-02 Wire J102 - Lifting Motor 1011872

Independent part, connecting with
7 Groove Optocoupler 1023766 Wire J202A,
post-2017.5-modification code
8 Deep Groove Ball Bearing 1008804
Soft circuit board passing through

10 FPC Soft Circuit Board 1014524
the spline
11 Timing Pulley 3M-20 1009084
12 Timing Pulley 12XL 1009085
13 Timing Pulley 20-3M 1009086
14 Timing Pulley 34-XL 1009094

Signal wire on the reagent and
15 Wire J202A 2014064 sample probe mechanism,
post-CN006451-modification code
102
CS-T200-04-00（b）
12
1
2
2 7 6-01
14 15 7
9 15
6
11
9 6
13
3
2
4 6-02
5
10
103
9.4.3 Mixing Unit (CS-T200-16-00a)
SAP Code of Mixing Unit: 2002292

Independent part, connecting with
1 Groove Optocoupler 1018732
Wire J403
Socket Head Set Screw with Cup
2 1008330
Point M4×5
3 Damping Device Assembly 2000436
Mixing R1 Arm Swing Motor and

4 Wire J439 2003391
Lifting Motor
R1 Mixing Mechanism Arm Swing
4-01 Wire J439 - Arm Swing Motor 1011907
Motor
R1 Mixing Mechanism Lifting
4-02 Wire J439 - Lifting Motor 1011874
Motor
Arm Swing Motor Fixing Base
5 2006193
Assembly
7 Base 2006128
8 Mixing Support Arm Assembly 1019702

Mixing bar+ hollow cuvette motor (with
Mixing motor assembly (with
2008372 harness+ motor fixing blade+ M2×3
mixing bar) cross recessed pan head screw
Mixing motor assembly (without
2002439 Motor fixing blade+ Wire J440C
9 mixing bar)
Wide Mixing Bar 1005943
Pan-head Cross Screw M2×3 1008454
Oscillating Bar Assembly (with

10 2010255
Bearing) (FW)
11 R1 Encoding Disk 1009074
Mixing R1 Arm Swing Motor and

12 Wire J403 2003392
Lifting Optocoupler Wire
104
CS-T200-16-00a
8
9
11
2 2
8
2 2
15
4-01
14 1
13 4
1 12
1
2
10 5
3 2
4 2 2
7 2
4-02 6
105
9.4.4 Reaction Disk and Drive Mechanism
9.4.4.1 Overall Unit (CS-T200-10-00)
Overall Unit SAP Code: ——

Cuvette Installation Disk Locking
1 1007480
Cap
2 Cuvette 1007581 20 cuvettes for each set
3 Cuvette Fixing Screw 1003168
4 Cuvette Installation Disk 2006129
5 Incubation Bath Assembly 2002293 Refer to CS-T200-10-01-00
6 Reaction Disk Drive Mechanism 2001977 See CS-400-05-01-00
106
&6T7TT

107
9.4.4.2 Incubation Bath Unit (CS-T200-10-01-00)
SAP Code of Incubation Bath Unit: 2002293

Incoming Diaphragm Welding Window Pressure Sheeting +
1 ——
Assembly (FW) Incident Diaphragm
2 O-ring 1008711
3 Incubation Bath Window 1000068
4 Silicone Pad 1007990
5 Optical Dustproof Hood Assembly 1003312
Liquid Level Sensor Assembly

6 2001923
(Inspection-free)
7 Mixing rinsing bath 1007476
8 Probe Rinsing Bath 1007477
9 Incubation bath 1021069
10 Water-retaining Plate 1003154
11 Filter 1003153
● Note 1: the counting and zeroing optocouplers of the reaction disk belong to optical unit. SAP Code of Wire J406 (counting and
zeroing optocouplers of reaction disk): 2003382.
108
&67

109
9.4.4.3 Reaction Disk Drive Mechanism (CS-400-05-01-00)
SAP Code of Reaction Disk Drive Mechanism: 2001977
1 Reaction Disk Connecting Piece 1004335
2 Vertical Column Locating Pin 1000630
3 Bearing Fixing Sleeve 1004262

4 1008377
Cup Point M4×6
5 Vertical Support Column 1004334
7 300 Teeth Wheel 1009076
8 Waterproof Hood of Motor Gear 1007022
10 Motor Gear 1009080

11 1008448
Cup Point M3×5
12 Disk Drive Support 1007475
13 Wire J441 2003479 Reaction Disk Drive Motor

Technical transformation sheet CN002335:
13-01 Wire J441-Drive Motor 1011943 till raw materials are used out. The
materials have been purchased since 2016.
14 Damping Device Assembly 2000436
110
CS-400-05-01-00
2
3
4
4
6
8
9
10
11
12
13-01
13
4 4
14
111
9.4.5 Cuvette Rinsing Mechanism (CS-T200-02-00)
SAP Code of Cuvette Rinsing Mechanism: 2002287
1 Wire J104 2003845 Rinsing Mechanism Lifting Motor
2 Base 2006128
Independent part, connecting with Wire

3 Groove Optocoupler 1023766 J204A, post-2017.5-modification code
Oscillating Bar Assembly (with
4 2010255
Bearing) (FW)
5 Rinsing Probe Support 1007471

6 1008330
Cup Point M4×5

Lifting motor optocoupler wire of
8 Wire J204A 2014065 rinsing mechanism,
post-CN006451-modification code
Wiping Probe 1 (Made in China) 1006003
9 Refer to Note 1
Wiping Probe 1 1008020
10 Retaining Screw 1004331
11 Wiping Head 1007231
12 O-ring 1008719
13 Circlip for Shaft 1008596
14 Rinsing Probe Rack 1007105
Rinsing Probe 3 (Made in China) 1006007

15 Refer to Note 1
Rinsing Probe 3 1008024
16 Pressure Spring 1007846
17 Spring Holder 1007469

● Note 1: if the customer wants to replace rinsing probe, any domestic or foreign product is available to be selected, which will cause
no impact on the material assembly.
112
CS-T200-02-00
17
16
15 9
15 10
15
11
12
14
13
3 5
4 6
8
6
2
6
1
7
6
6
113
9.4.6 Reagent Refrigeration Mechanism
9.4.6.1 Overall Unit (CS-T240-03-00)
Overall Unit SAP Code: 2002288
1 Ventilation Cover Assembly 1 —— Refer to CS-T240-03-01-00
2 Wire J423 2003921
2-01 Peltier FPH1-12708AC 1013593

Foaming Insulation Board
3 4000077
100×100×3 XPE
4 Ventilation Cover Assembly 2 —— Refer to CS-T240-03-04-00
5 Wire J422 2003892
5-01 Peltier FPH1-12708AC 1013593
6 Reagent Refrigeration Disk —— Refer to CS-T240-03-06-00
7 Bar Code Reader (High) (Assembly) 2000378
114
CS-T240-03-00

115
9.4.6.2 Ventilation Cover Assembly 1 (CS-T240-03-01-00)
SAP Code of Ventilation Cover Assembly 1: ——

Rear Heat Dissipation Cover
1 1000880
Assembly
2 Refrigeration Connecting Piece 1000881
3 Wire P401 2003841
4 Fan 1013503
5 Ventilation Cover Assembly 1000877
6 Refrigeration Spring 1007852
7 Radiator 1013521
116
CS-T240-03-01-00
2
3
117
9.4.6.3 Ventilation Cover Assembly 2 (CS-T-240-03-04-00)
SAP Code of Ventilation Cover Assembly 2: ——
1 Ventilation Cover Assembly 1000878

Front Heat Dissipation Cover
2 Assembly
1000879
3 Refrigeration Spring 1007852
4 Radiator 1013521
118
CS-T240-03-04-00
119
9.4.6.4 Reagent Refrigeration Disk (CS-T240-03-06-00)
SAP Code of Reagent Refrigeration Disk: ——
1 Knob 1007496
2 Reagent Chamber Cover Assembly 2006149
4 Reagent Sample Rack 2002015 Refer to CS-T200-03-06-00
5 Waterproof Pad 1007974
6 Disk Assembly —— Refer to CS-T240-03-06-04-00

Reagent Sample Disk Drive
7 —— Refer to CS-T200-03-11-00
Mechanism
120
CS-T240-03-06-00
1
121
9.4.6.4.1 Reagent Sample Rack (CS-T200-03-06-00)
SAP Code of Reagent Sample Rack: 2002015
1 Lock bolt 1006956
2 Lock nut 1006955
3 Reagent Rack Partition 1007604
4 Reagent Rack Partition 1007501
5 Cup Clamp 1007622
Sample Rack Assembly 2000434 CS-T200

6
Sample Rack Assembly 2000440 CS-T300B
7 Reagent Rack 1007502
122
CS-T200-03-06-00
123
9.4.6.4.2 Disk Assembly (CS-T240-03-06-04-00)
Disk Assembly SAP Code: ——
1 Rubber Foaming Seal Strip 1008756

Reagent Refrigeration
2 1007504
Chamber-Plastic Circlip
Reagent Refrigeration
3 1007503
Chamber-Circlip
4 Refrigeration Disk 1004518
5 Wire P405 2003844
6 Refrigeration Temperature Block 1004519

Refrigeration Chamber Cushion
7 1007359
Block T200
8 Foaming Insulation Chamber 1007132
9 Window Assembly ——
124
CS-T240-03-06-04-00
4
5
9
6
125
9.4.6.4.3 Reagent Sample Disk Drive Mechanism (CS-T200-03-11-00)
SAP Code of Reagent Sample Disk Drive Mechanism: 2002024
1 Timing Belt 240XL 1008956

２ 1008330
Cup Point M4×5
3 Reagent Disk Connecting Set 1006917
4 Connection Fixing Plate 1004816
5 Connection Fixing Column Gasket 1004131
6 Common Bearing 1008783
7 Connection Fixing Column 1007489
8 Reagent Timing Encoding Disk 1007500
9 Cushion 1006918
11 Timing Pulley 10XL 1009081
12 Motor Waterproof Hood 1007490
13 Thermal Insulation Cover 1009442

Drive Mechanism Motor of Reagent
14 Wire J100 2005142
Disk
14-01 Disk Driving Motor 1011874
15 Brake Assembly 2000436
16 Self-lock Optocoupler Partition 1003170
17 Split Washer 6 1008593
18 Partition Connecting Rod 1003169
19 Disk Drive Support 1007475

Zeroing and counting (inner ring
20 Wire J407A 2014063
and outer ring) optocoupler cable
21 Groove Optocoupler 1023766
22 Self-lock Spring 1007844
23 Cuvette Fixing Screw 1003168
126
CS-T200-03-11-00
2 2
23
22 3
4
8
9
9
10
13 11
2
21
2
20 12
19 13
18 14
17 14-01
16 2
15
2
127
9.4.7 Water Inlet Assembly (CS-T240-05-02-08-00)
SAP Code of Water Inlet Assembly: 2002030
1 Straight Male Connector 1009595
2 O-ring 1008716
3 200-mesh ISE Filter 1008102
4 Water inlet valve adapter 1009703
5 O-ring 1008714
6 Wire SV13 2003864 Solenoid valve SV13
7 Connector G18-8 1009533
8 Water Inflow Valve Rack 1003451
128
CS-T240-05-02-08-00
2
3
4
5
6
7
8
129
9.4.8 Water Tank Module (CS-T200-05-01-00)
SAP Code of Water Tank Module: 2002016
1 Wire J412 2003855 Heating Rod+ Temperature Relay
1-01 Temperature Relay 1013365
1-02 Heating Rod 1013602
2 Wire J301 2003853 Water Tank Float Switch
2-01 Level Switch 1008112
3 Wire J416 2003857 Temperature sensor of water tank
3-01 Temperature Sensor 1030644

Water Tank Compression Plate
4 1000911
Welding Assembly
5 Water Tank Welding Assembly 1007112 Refer to Note 1
6 Upper Waterproof Board 1003380
7 Wire J418 2003862
7-01 Pressure Sensor 1013309
8 AC Wire Plugboard 1003383
9 Support Plate 1003382
10 Wire J413 2003856 Incubation Bath Circulating Pump
10-01 Magnetic Drive Pump 1009760
11 Pump Support Mounting Bar 1004523
12 Water Tank Support 1003377
Water Tank Magnetic Circulating

13 Wire J411 2003854
Pump
13-01 Magnetic Drive Pump 1009759
14 Water Tank Welding Assembly 1007112
15 Water inlet 7-way assembly 1007113
16 Water inlet 7-way Rack 1 1003378
17 Water inlet 7-way Rack 2 1003379
● Note 1: Heat Insulating Plate is not included in "Water Tank Welding Assembly1007112", if you need the Heat Insulating Plate,
please order "Round Water Tank Heat Insulating Plate 1010300", Qty. 2.
130
CS-T200-05-01-00
1
3
1-01
1-02
2 3-01
2-01
5 17
6 16
15
7-01
14
7
13
10-01
8
9 13-01
10 12
11
131
9.4.9 Cover Unit
9.4.9.1 Cover Overall Unit (CS-T200-07-00)
SAP Code of Cover Overall Unit: ——
1 Plastic Upper Cover ——
2 Upper Cover Support Assembly ——
3 Left Cover 1000907
4 Cover Assembly ——
5 Front Cover 1000906
6 Bottom Foot 1050086
7 Side Coaming ——
8 Right Cover 1000904
9 Rear Left Cover 1000874
10 Rear Right Cover 1000876
11 Rear Upper Cover 1000903
12 EMI Filter 1013214 5×20 6.3A 250V\Fuse: 1013297
132
CS-T200-07-00
1 11
10
2
9
3
12 8
4
7
5 6
133
9.4.9.2 Upper Cover Assembly (CS-T200-07-01-00)
Upper Cover Assembly SAP Code: ——
1 Shield 2006157
Polymethyl methacrylate +
2 Polymethyl Methacrylate 2006106
protective film
134
CS-T200-07-01-00
135
9.4.9.3 Upper Cover Support Assembly (CS-T200-07-02-00)
SAP Code of Upper Cover Support Assembly: ——
1 Spacer Bush 1007107
2 Upper Cover Connecting Assembly 1000902
3 Hinge Support 1003375
4 Hinge Connecting Shaft 1004272
5 Pneumatic Spring Support 1003376
6 Bushing 1007107
Pay attention to the manufacture

7 Nitrogen Spring 1007853
date
136
CS-T200-07-02-00
7
1
4
137
9.4.9.4 Cover Assembly (CS-T200-07-03-00)
Cover Assembly SAP Code: ——
1 Middle Rear Cover 1007108
2 Reagent Chamber Cover 2006149
3 Middle Right Cover 1007110
4 Middle Left Cover 1007109
5 Knob 1007496
138
CS-T200-07-03-00
5
2
1
6
4
3
139
9.4.9.5 Side Coaming (CS-T200-07-04-00)
Side Coaming SAP Code: ——
1 Lower Right Side Coaming 1000908
2 Lower Left Side Coaming 1000909
3 Lower Front Side Coaming 1000910
140
CS-T200-07-04-00
1
3
2
141
9.4.10 37℃ Thermostatic Assembly (CS-T240-05-02-07-00)
37℃ Thermostatic Assembly SAP Code: 2002029

Cross Recessed Pan-head Combined
1 1008288
Screw M3×8
2 Wire J414 2003861
2-01 Heating Rod 1013600
2-02 Temperature Relay 1013363
3 Wire J448 2003493
3-01 37℃ Sensor Screw Cap 1003181
3-02 37℃ Sensor 1013314
4 O-ring 1008708
37℃ Thermostatic Welding
5 1003452
Assembly
142
CS-T240-05-02-07-00
3
2-01 3-01
3-02
2-02
143
9.4.11 Five Valve Plate Assembly (CS-T200-05-07-00)
SAP Code of Five Valve Plate Assembly: 2002020
1 Plug G1/8 1006935
2 Universal O-ring 1008714
3 Five Valve Plate 1006952
4 Five Valve Plate Rack 1003392
5 Connector G1/8-4 1009534
6 Solenoid Valve Connector 1009541
7 Wire SV1 2003888
7-01 Solenoid Valve SV1 1009848 6011A2.0（PV)
8 Wire SV5 2003889
9 Solenoid Valve Connector 1009524
144
CS-T200-05-07-00
1
6
2
6 SV1 7-01
3
6 7-02
SV2
9 7-03
SV3
7
SV4 7-04
4 8-01
SV5
8
9
5
145
9.5 Pipeline Diagram and Spare Part Codes List
(1) List of Tubing Spare Parts
1 Tube 1 (Finished Product) 1045633
19 Tube 19 (Assembly) 2008044
146
147
(2) List of Connector and Function Parts
No. Code Name SAP Code Remarks
1 Z1 Inlet Valve Assembly 2002030 Refer to CS-T240-05-02-08-00
2 Z2 Water Tank Module 2002016
148
3 Z3 Plug 1009693
4 Z4 18 Right Angle Reducing Connector 1009706
5 Z5 Water inlet 7-way assembly 1007113
6 Z6 Adapter 4-2 1009680
7 Z8 Wire J411 2003854 Water Tank Magnetic Circulating Pump
8 Z10 Bore Through Connector 1009681
9 Z11 Wire J103 2003863 Syringe Pump 500 mL
10 Z12 Clamp P-353 1008074
11 Z13 Syringe Pump Tube Connector 1009527
12 Z14 Square Connector 1009713
13 Z16 Thermostatic Assembly 2002029 Refer to CS-T240-05-02-07-00
14 Z17 37-plug 1009694
15 Z18 T-reducer 1009655
16 Z19 Wire J413 2003856 Incubation Bath Circulating Pump
17 Z20 Right Angle Reducer 1009586
18 Z21 Bore Through Connector 6-1.5 1009704
19 Z22 Check Valve 1009859
20 Z23 Detergent Assembly 2002025
21 Z25 Liquid Collection Vacuum Tank 2002037
22 Z26 Straight Throttle Connector 1009580
Wire J419 2003865 Including 2 pcs.

23 Z27
Vacuum pump 1009731
24 Z28 Liquor Drainage 8-way Connector Assembly 1007104
25 Z29 Liquid Collection Tank Assembly 2018168
26 Z30 Waste Liquid Tube T-Connector 1007431
27 Z31 Wire J418 2003862 Pressure Sensor
28 Z32 Plug 1009693
29 Z33 Bore Through Connector 4-1 1009540
30 Z35 Five Valve Plate Assembly 2002020
31 Z36 Y-Connector 1009532
32 Z37 T-Connector 1009530
33 Z39 Y-Connector 1009549
34 Z40 Degassing Tank Assembly 2002038
35 Z41 Bore Through Connector 4-1.5 1009682
36 Z42 Connector 1/8’1/4-28UNF 1009521
37 Z43 Waste Liquid Connector 1007159
149
38 Z44 T-reducer 1009656
39 Z45 Wire J424 2004363 Diaphragm pump
40 Z46 Overflow valve 1009835
41 Z47 T-reducer 1009655
42 Z48 Pressure Regulating Valve Connector 1009710
43 Z49 Solenoid Valve Connector 1009524
44 Z50 Solenoid Valve Connector 1009541
45 Z51 Connector G18-4 1009534
46 Z52 Connector 1/4-18 1004977
47 Z53 Connector G18-8 1009533
48 Z54 Water inlet valve adapter 1009703
49 Z55 Wire J412 2003855 Heating Rod+ Temperature Relay
50 Z56 Wire J301 2003853 Water Tank Float Switch
51 Z57 Wire J416 2003857 Temperature sensor of water tank
52 Z58 Wire J303 2003852 Liquid Level Switch of Bulk Tank

Incubation Bath Liquid Level Sensor
53 Z59 Wire J443 2003480
Probe
54 Z60 Wire P405 2003844 Temperature Sensor
55 Z61 Wire P420 2003847 R1 Disk Heating Window
56 Z62 Wire J422 2003892 Peltier 1 and wire
57 Z63 Wire J423 2003921 Peltier 2 and wire

Liquid level switch in detergent
58 Z64 Level Switch 1011837
assembly
59 Z65 Wire SV6 2003866
Solenoid Valve SV7 1009821 Solenoid
60 Z66 Wire SV7 2003850
Valve SV8 1009822
61 Z67 Wire SV9 2003859
62 Z68 Wire SV10 2003851
63 Z69 Wire SV11 2003860
64 Z70 Wire SV13 2003864

150
151
9.6 Accessories Case Spare Parts List
1 User Manual 1011510
2 Installation Acceptance Report 1011371 2 volumes
3 Maintenance Procedure 1011576
4 Operation specifications 1011574
5 Product Certification 1034308
Printed in English \CD 1011784

6 For disk installation
Universal\CD Bag 1011783
7 Communication Data Cable 1014445
8 Power Cable 1011743
9 USB-Serial Cable 1011765 Optional
10 Reagent Bottle Rack 1007623 15 Pcs.
11 Sample Rack 1007621 8 pcs.
12 Probe Unblocking Tool 1011770
13 PE pipe 2005640
14 Tube Hoop 1008037 2 pcs.
15 Fixing Block 1004336
16 Lock nut 1006955 2 pcs.
17 Lock bolt 1006956 2 pcs.
18 Fuse 1013297 4 pcs.
19 Reagent Racks Partition 240 1007604 7 Pcs.
20 Reagent Rack Partition 1007501 7 Pcs.

Including Adapter 1009609 (Black);
Straight Male Connector 1009607;
21 Water Inlet Adapter 2000439 Trisection Flat Plug 1007353;
Silicone Stopper 1009173
22 Probe Unblocking Tool 2000426 Optional
23 Detergent Assembly 2002025
24 Cross Screwdriver 1011736
25 Reagent Bottle 1011763 12 Pcs. (100mL)
26 Bar Code Reader Base 1013520 Optional
152
27 Bar Code Reader 1013520
1011766 Yellow, 3 pcs. (70mL)
28 Reagent Bottle 1011815 White, 1 pc. (70mL)
1011816 Brown, 1 pc. (70mL)
29 Reagent Bottle 1011762 10 Pcs. (20mL)
30 Standard Cup 2018559 1 pack
31 Cuvette 1007581
32 Detergent Tank 1011757
33 Low-concentration Waste Liquid Tube 2005638

High-concentration Waste Liquid
34 2005639
Connecting Tube
35 Pan-head Cross Screw 1008348 (M3×10)×5 Pcs.
153
Chapter 10 Manual revision and change record
No. Rev. No. Date of revision Revised contents Revised Chapters
1 REV.2018-06 2018-06 First edition

List of Easily-worn Parts and Consumables is
2 9.1
supplemented
3 Maintenance Case Spare Parts List is supplemented 9.2
4 Adapter Assembly 2000439 is supplemented 9.3.9
Sample Rack Assembly 2000440(CS-T300B) is
5 REV.2018-10 2018-12 9.4.6.4.1
supplemented
Round Water Tank Heat Insulating Plate 1010300 is
6 9.4.8
supplemented
SAP codes of tubes are revised according to technological
7 9.5
improvement CN009748
8 SAP code of Z39 Y-Connector is revised to 1009549 9.5
CN010918, Liquid Collection Tank Assembly 2002014
9 9.3.7\9.5
is changed to 2018168
Switch power change
CN010972: 1013433→1031188;
10 9.3.2
CN010973: 1013436→1013451;
CN010975: 1013434→1031187;
According to after-sales’ BOM, the maintenance kit limit
11 9.2
is changed to 1 year.
REV.2019-08 2019-08
CN011610, Bottom Foot (large) 1007961 is changed to
12 9.4.9.1
1050086
CN012023, Halogen Lamp Assembly 2001904 is
13 9.1.2\9.4.1
changed to 2019960
CN011131, domestic product accompanying accessories
change
14 9.6
CN011698, international product accompanying
accessories change
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
154

Service Manual of CS-T240 Auto-Chemistry Analyzer REV.2019-08

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Foreword

Product name: Auto-Chemistry Analyzer

Model: CS-T240, CS-T300

Version No.: REV.2019-08.

© 2017 All rights reserved

Dirui Company has the final interpretation right of the manual.

2) Relevant electrical equipment complies with national standards.

3) Product repair is carried out according to the service manual.

After-sales Service Provider

After-sales Service Unit: Dirui Industrial Co., Ltd.

International Customer Service Hotline: +86 400 808 7597

International Customer Service E-mail: service@dirui.com.cn

Domestic Fax: 0431-85100405

Domestic Customer Service E-mail: service.ch@dirui.com.cn

Biological hazards which warn the operator of biological infectivity.

Medical apparatus and instruments for in vitro diagnosis

Attention, refer to accompanying document or mark specific warning or attention conditions

Chapter 1 Overview of the Analyzer

1.1 System overview

1.2 Structure and introduction of the Analyzer

1.2.1 Front view (without shield) of the Analyzer

No. Name No. Name

1.2.2 Rear view (without shield) of the Analyzer

No. Name No. Name

1.2.3 Right view of the Analyzer

No. Name No. Name

1.2.4 Electric control unit 1

No. Name No. Name

5 Switching power supply ±12V (lamp) 11 Fan power output (~220V)

No. Name No. Name

1.3 Working principle of the Analyzer

Dispense reagent 1, dispense

Rinse reaction cuvette

All test completed

1.3.2 Characteristics of photometry

Chapter 2 Analyzer Installation

2.1 Installation requirement

Figure 2-1-1 Installation Space

2.1.2 Environment requirement

2.1.3 Power requirement

2.1.4 Purified water equipment

2.2.1 Unpacking Procedures

2.3 Installation procedure

2.3.1 Instrument installation

● Pressure of pure water injected to pure water inlet＜0.15MPa.

(6)Waste liquid pipeline connection

2.3.4 Pipeline diagram

2.3.5 Software Installation and Un-installation

Click “Yes” as Figure 2-3-12 (a), and 2-3-12 (b) show:

Click “Yes” to exit from the software.

Execute syringe exhaust to discharge the air from the pipelines.

2.4 Accessory Device

2.4.1 Barcode reader(optical)

Standard tube: Φ14mm×37mm (±1 mm)

Specifications: 70mL, 20mL, 100mL.

(1)Barcode type: code 128 (17 digits)

2.4.1.5 Reagent barcode stick requirement

Barcode Detailed explanation of barcode

Biochemical reagent item code

Barcode Detailed explanation of barcode

4 Reagent type Reagent type reagent

Barcode Detailed explanation of barcode

11~14 Bottle code 0001~9999 The XXXXXth bottle

2.4.1.7 The using of Reagent & sample barcode reader