H7800

a new Hydrocone crusher with hi-tech strength

SANDVIK ROCK PROCESSING

Increasing

A BIG DECISION
Investing in a new crusher is always a big decision. Since your crusher does not operate as an independent unit, but is often part of a production chain containing many different links, buying a new piece of equipment requires careful consideration not least regarding its efciency and economy. Thats why we at Sandvik Rock Processing have gone right back to the drawing board to design a new Hydrocone crusher, to produce a machine which delivers really signicant benets over and above those of your existing equipment. H7800 is the rst of a new generation of crushers with what we call hi-tech strength. SIZE ISNT EVERYTHING In the past it was assumed that the performance of a crusher could be measured in relation to its weight. A heavy crusher was synonymous with a heavy-duty crusher. However, the arrival of H7800 challenges this assumption, so mine and plant owners and operators can afford to think differently. H7800 gives enhanced performance in relation to size and weight. It looks like a medium-sized crusher, yet it has all the strength and power of a much larger crusher. So, its time to accept that size isnt everything after all.

PRODUCTIVITY
When your goal is to increase productivity at an existing site, there are several important factors to take into consideration: the cost of new equipment and how to install it, versus the increase in productivity it will deliver. Being a neat, compact crusher, H7800 ts in nicely where space is limited, and it gives you a high level of performance in relation to its size. It therefore provides a cost-effective boost to production at your existing operation, enabling you to utilize existing infrastructure such as foundations, buildings and material handling arrangements.
THE RIGHT LEVEL OF PRODUCTION Whilst a modern crusher enables you to boost production, it obviously needs to be synchronised with the rest of your plant or line. In terms of production volume, H7800 lies between H8800 and H6800 (Sandvik Hydrocone models or similar), giving you levels of production that are highly efcient, with excellent space/weight/performance ratios, yet not overproducing in such a way as to create bottlenecks in your downstream processes. BETTER REDUCTION In H7800, two important factors combine to give greater reduction - new crushing chambers and the automation system ASRi. Power is used to improve reduction rather than just increase capacity, so you get a better quality product in relation to the energy consumed. The product is simply more efciently reduced. Working in combination with the ASRi crusher control system, circulating load is kept to a minimum. Your crusher is always working at its upper limit, giving you optimum performance whilst preventing overloading.

DESIGNING
H7800 from scratch
Why does H7800 look different from other members of the Hydrocone family and what are the advantages of this new design? The fact is that in addition to having all the know-how and experience needed to rene our Hydrocone crushers design, we also use the latest advanced engineering tools. So in creating H7800 our designers were able to rethink the basic principles of crusher design from scratch, developing a different shape, applying new materials and nishes, and strengthening the crushers important points.
THE RESULT IS that in H7800 you get a lighter weight crusher with hi-tech strength, i.e. strength in all the right places. We put in 520 kW (700 hp) of power and this fact, in combination with a greater shaft travelling height (to facilitate the elimination of tramp metal) accounts for its weighty bottom shell. THE TOP MOUNTING of the hydraulic components in the oil tanks also represents a new approach. It makes servicing far more tidy as oil doesnt spill. In addition, the lubrication tank and the Hydroset tank are divided into two separate units. This means they can be placed in different locations, optimising available space. A plexi-glass window has been tted in the oil tank making it easy to see oil ow and condition and notice at a glance if the oil levels are low. Sandvik as a leading innovator For over 100 years we have been making crushers, and for 30 of those, we have also been developing crusher control systems to optimise the performance of our crushers. With H7800, we demonstrate once again that Sandvik is the leading innovator in the eld of rock processing, taking crusher design technology combined with advanced crusher control to new heights. H7800 is a genuine innovation in rock processing equipment from Sandvik, building on the strength and robustness of our proven Hydrocone crushers.

WHAT CAN H7800

do for you?
It can improve your production capacity. Thanks to the new design described above, even if H7800 is not a large crusher, it has strength in all the right places. It can handle the toughest minerals processing applications in mines and processing plants. H7800 was specically designed to operate 24 hours a day in mining and aggregate applications, the toughest job in the business. This is the best guarantee of the crushers ability to handle heavy-duty applications. In designing this new crusher, operators feedback has been taken into consideration. Easy maintenance is an issue we take particularly seriously, hence the positioning of the dump valve at the side of the machine and the design of the oil tank, which is made for easy servicing. Change wear and spare parts with minimum downtime. For example, the liners of H7800 do not require any backing material like plastic epoxy or zinc. This saves the time usually spent mixing, pouring and waiting for the curing to take place, whilst also increasing safety for your maintenance staff. H7800 generates downstream process savings in cost and efciency, thanks to better reduction, promoted by a new chamber design and by the use of ASRi crusher control system. It handles tramp metal more effectively. H7800 is designed for a greater shaft travelling height and this facilitates the relieving of incidental tramp metal. ASRi ensures that the shaft is returned at the right moment to its former position. Gives you enhanced control and protects your capital investments. H7800 comes with a built-in TIMS (Tank Instrumentation Monitoring System) a small control unit designed to check lubrication, temperature and oil ow. TIMS automatically watches all functions like switching on cooling fans and heaters when necessary. It also eliminates most of the local installation work and provides enhanced control with a full factory guarantee. Enhanced performance through compatibility with our ASRi crusher control system. Used in combination with H7800, ASRi gives you a continual ow of information and constantly makes adjustments leading to more efcient production. For example, it adjusts crusher settings automatically in order to compensate for the liner wear; it ensures the highest possible crusher performance. Pressure and power in relation to load are automatically adjusted to suit rock properties, moisture etc. All inuencing conditions are taken into consideration, 24 hours per day, keeping your crusher pushed up to its 100% performance, automatically.

TECHNICAL FEATURES
of H7800
Nominal capacities for Hydrocone H7800
(With splitter) 3995

2507 Inlet 2200

Approximate weights H7800

Heaviest lift during maintenance: Weight (excl. motor): Total weight (incl motor & subframe):

13000 kg 50 Tonnes 58 Tonnes

Max feed size Crusher (mm)

Nominal capacity (t/h)

C.S.S. (mm)

8 H7800-EC H7800-C H7800-MC H7800-M H7800-MF H7800-F H7800-EF 300 240 195 155 100 90 80 520

10

13

16

19

22

25 980 1030

29 1060 1110 1140 1040 1020 1000 850

32 1120 1180 1200 1100 1070 1050 900

38 1240 1300 1330 1220 1180 1160 990

44 1350 1420 1460 1330

51 1490 1570 1610 1470

57 1610 1690 1730 1580

64 1740 1830 1880 1720

70 1860 1960
752 378
4084 1600 4226 Nom 6354 3095

(Without splitter) 3711

990 850 770 700 550 600 760 650 830 810 690 910 880 870 740

1060 970 940 920 790

2010

Max. motor size: 500 kW/700 Hp Capacity, MTPH Performance gures are approximate and give an indication of what the crusher can produce. They apply for open circuit crushing of dry material with a bulk density of 1600 kg/m3. It is assumed that material much ner than the crushers closed side setting (CSS) is removed from the feed. Consult us regarding the application of the crusher since the chosen eccentric throw, degree of reduction, the materials crushability (Wi) the size analysis of the feed, the design of any recrushing circuit and the moisture content in the feed all affect performance of the crusher. Crushing chambers H-crushers: Several standard crushing chambers are available: EF = Extra ne F = Fine MF = Medium ne M = Medium MC = Medium coarse C = Coarse EC = Extra coarse

Hydrocone H7800
MIN 1720 1202

100

90

1228

1433

80

MIN 2850

Weight Fraction Passing Through (%)

CSS
70

10

13

16

22

25 32 38 44

51
1600 2671 4226 1224

60

3200 2489

750

40

1340
1584 80(4x) 180(4x) 2489

50

31

625

Product curves The product curve and the percentage of the crusher product that is smaller than the closed side setting (square hole, mm) is dependant on the crushability (Wi), of the material, the size distribution of the feed and other factors.

MIN 4400

30
220

20

10

0 1 10 Particle Size [mm] 100

2680

638

1. A taller piston that improves the travelling height of the main shaft, thus increasing the ability to handle tramp metal.

7. The two top shell arms are protected against wear by robust liners made out of special steel alloy. 8. The main shaft is protected by replaceable sleeve and inner head nut. 9. CLP (constant liner performance) crushing chamber is standard. The CLP-chamber design maintains feed opening throughout the entire life of the liners. One top shell is used for all crushing chambers. 10. Inspection doors are provided in the bottom shell. 11. Operates at low noise level and has a long life thanks to bevel gears with hardened, spiral cut gears.

2. A new shell liner design that does not require the use of plastic backing and makes the changing of wear and spare parts quicker and simpler.

1. Separate lubrication and hydroset tanks. The oil tank unit automatically maintains oil ow to the various bearings. The pump is independent of the crusher and permits full lubrication even before the crusher itself has been started up. The oil is ltered and cooled automatically. 2. All components in the tank are easily accessed through inspection doors. 3. TIMSTM (Tank Instrumentation Monitoring System) to check lubrication, temperature and oil ow. 4. The condition of the oil can visually be checked through the plexiglass window.

3. The interior of the crusher is protected from dust by a self-lubricating seal ring.

5. Duplex lters can be changed during operation. 6. The function of the Hydroset tank is to control the movement of the main shaft. Motors and pumps are easily accessed.

4. Product curve and capacity can be optimised by adjusting the eccentric bushing supplied with the crusher.

6 1

5. H7800 is compatible with the widely recognised ASRiTM (Automatic Setting Regulation System) implying further opportunities for enhancing performance. 6. A dump valve is positioned at the side of the crusher for ease of maintenance.

5 3

idfolket 2004

JAWMASTER: Characterized by attention to detail in design and manufacture. The ideal crusher to choose when high production and low total cost are in focus.

HYDROCONE: Ideal for secondary and tertiary crushing, this crusher is characterized by its robust design, reliability and high performance. Hydrocone can also be equipped with an automatic crusher control system.

IMPACTMASTER: An impact crusher best suited to primary, secondary and recycling applications. Allows high product reduction and provides quality products (cubicity).

MERLIN-VSI: An advanced vertical shaft impact crusher, designed mainly, but not exclusively, for crushing abrasive and hard materials: such as in sand and gravel plants, industrial minerals, mining and recycling.

Sandvik is a high-technology engineering Group with advanced products and a world-leading position within selected niches; tools for metalworking, machinery, tools for rock-excavation, products in stainless steel, special alloys, high-temperature materials and process systems. Sandvik Rock Processing is a business sector within Sandvik Mining and Construction and manufactures products for the mining and construction industry; crushers, screens, feeders, mobile crushers and screening stations. Worldwide business activities are conducted through 300 companies and representation in 130 countries.
B 223.109 EN Sandvik Rock Processing 2004. Subject to alteration without prior notice.

Sandvik Rock Processing, SE-233 81 Svedala, Sweden. Tel. +46 40 40 68 00. Fax +46 40 40 68 98. www.rockprocessing.sandvik.com e-mail: info.srp@sandvik.com