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Liquid Formulation Guidelines - 2017
Liquid Formulation Guidelines - 2017
Liquid Formulation Guidelines - 2017
IN LIQUID LAUNDRY
DETERGENTS
LUNA 2014-10619
2
CONTENT
ENZYMATICAL STABILITY
IN LIQUID DETERGENTS
CRITICAL PARAMETERS
ENZYME STABILITY IN
LIQUID DETERGENTS
• Surfactant system
• pH
• Water activity
• Minors, ex chelators
CRITICAL PARAMETERS
SURFACTANT SYSTEM
- TYPE OF ANIONIC SURFACTANT
LAS
HC
3
alkyl ethoxy sulfate methyl ether sulfate Alpha Olefin Sulfonate linear alkylbenzene sulphonate cationic
SO
3 Na
H3C O
OMe
Nonionic surfactants reduce the negative effect of anionic
MES SO3 Na
surfactants by lowering CMC. Pure NI is generally very good
for stability.
AEO/
The ratio between AI and NI is important for stability. The more
Alcohol ethoxylate NI, the better. AI/NI preferably < 2/1 for mixed AI systems.
At high water content or at elevated pH the negative effect of
charged surfactants is higher.
8 2/11/2015 NOVOZYMES PRESENTATION – LUNA 2012-01537
CRITICAL PARAMETERS
PROTEASE INHIBITOR SYSTEMS
to capacity, storage
and transportation.
Protease Multienzyme
On EMPA 117 On 9 A.I.S.E. stains
13
CRITICAL PARAMETERS
OTHER ENZYME STABILIZERS
• Calcium:
• Ca2+ is important for stability of proteases and amylases.
• Its recommended to use 0.02-0.06w% CaCl2.
• Strong builders should be used with caution and checked
for compatibility.
• For detergents with high fatty acids/soaps; high overall
surfactant levels; and/or HEDP, CaCl2 may cause
precipitations; and lower CaCl2 levels may be needed.
• Polyols:
• preferentially excluded excipients/solvents, such as
polyols (e.g. glycerol, propylene glycol/MPG, dipropylene
glycol/DPG, Sorbitol, etc.) stabilize enzymes. Use 2-5%
• Keep Ethanol below 5%.
• Salts; Ex Na-formate
• lower water activity and can increase the effect of
protease inhibitors, particularly 0.5-2% Na-formate is
itself a weak protease inhibitor and boosts the effect of
Evity ® and Ultra® protease inhibitors.
14
CRITICAL PARAMETERS
pH OF THE DETERGENT
EFFECT OF pH ON
PROTEASE STABILITY
Protease stability.
Preferred pH 7-9
Residual activity
100%
4w37C
80%
60%
40%
20%
CRITICAL PARAMETERS
WATER CONTENT
CRITICAL PARAMETERS
MINORS
MITIGATION PLAN
HANDLING CRITICAL PARAMETERS BY
FORMULATION OPTIMIZATION.
EXAMPLE OF MITIGATION
LOWERING pH AND CHANGING ANIONIC TYPE
FROM LAS TO SLES INCREASES STABILITY
EXAMPLE OF MITIGATION
IMPROVING STABILITY AFTER REDUCTION OF
SURFACTANT LEVEL, MAINTAINING WASH PERFORMANCE
Original:
Surfactant level ~30%
pH 8.4
Surfactant reduced:
Surfactant level ~ 20%
included in original
pH 8.0
Stabilizers:
+0,02% CaCl2
XPect not
RESIDUAL ACTIVITIES
RELATIVE TO FROZEN REFERENCE.
EU MODEL DETERGENT WITH
MULTIENZYME COCKTAIL (SAVINASE
ULTRA® XL; LIPEX; XPECT; STAINZYME)
Composition original:
12% LAS; 9.5% nonionic; 10% fatty acids;
5% MPG; Builders; approx 50% water.
22
Truck transport
Study in China. End Consumer
Tianjin – Guangzhou Study world wide.
(2200Km, 2 days), July Half of the shelf life
and August. Temp in is at customer. 13
products did not countries in their
fluctuate on outdoor respective summer
temp, and temp was in times. Average
average 30C temp in detergent
box did not exceed
30C
In warm places on earth; average temp is around 30°C and in most part of
the world; 30°C would be accelerated conditions
To be best prepared for the journey, we recommend choosing the best in class
stabilized enzymes, like Novozymes Evity.
23 2/11/2015 NOVOZYMES PRESENTATION
PHYSICAL STABILITY
OF LIQUID DETERGENTS
Physical stability concerns preservation of physical characteristic of the
detergent and basic wash performance. Ex clarity; phase stability; intactness
of other functional ingredients.
PRODUCTION GUIDELINES
ADDITION OF
ENZYMES
PRODUCTION GUIDELINES
ADDITION OF ENZYME
STABILIZERS
SURFACTANT SYSTEM
AI/NI: 0/1 >> 1/2 > 1/1 > 2/1 >> 1/0
AI: AES > MES > AOS = soap > LAS
pure AES > LAS/AES > pure LAS
NI: All NI are positive for stability
Long ethoxylations are good for solubility
Counter ion Neutralization with MEA or KOH gives highest
surfactant solubility
Total amount of surfactants 15-70% is possible; in the low end
we need protease inhibitors and lower AI/NI ratios.
30
PROTEASE INHIBITOR
SYSTEMS
OTHER ENZYME
STABILIZERS
DETERGENT pH
AND WATER CONTENT
MINORS
PHYSICAL
STABILITY
PRODUCTION
GUIDELINES
SUMMARY
CALCIUM:
Use 0,02-0,06% CaCl2 PROTEASE
for optimal protease INHIBITORS:
and amylase stability
Use protease inhibitor
systems. Ex
Novozymes protease
Evity® or Ultra ®.
FORMULATION pH
Preferably have pH 6.5-8.5 and
combine with protease inhibitor
systems for multi-enzyme
cocktails.
CONSULT
your Novozymes
technical contact for
MINORS further questions or
assistance
ORDER OF ADDITION Most “minors” are OK.
Preferably add CaCl2 and Na-formate during Strong chelators should be used with caution.
heating step and add enzymes individually at Avoid bleach and formaldehyde releasing
the end when temperature is again low. preservatives.