Professional Documents
Culture Documents
This cover sheet is to be completed by the student and assessor and used as a record to determine student
competency in this assessment task
I am aware that I can locate The RTO Complaints and Appeals Policy and Procedure on their Yes / No
website at (Insert Website Link)
I have discussed any additional educational support or reasonable adjustments I require in order to
undertake this assessment with the Student Support Services Officer and Trainer / Assessor, (if Yes / No
applicable). e.g. Student Handbook and Access and Equity Policy (Insert Website Link)
Student Declaration: In accordance with The RTO Plagiarism Policy, I hereby acknowledge by signing this
declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit
of competency except where the work has been correctly acknowledged.
NOTE: Student MUST sign this prior to submitting their assessments to the assessor
Student Declaration: - I verify that the work completed Assessor Declaration: - I verify that I have adequately
is my own and that I was adequately informed of the explained and negotiated the assessment tasks with the
assessment process prior to commencing this student prior to commencing assessment.
assessment task.
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AURETR112 Test and repair basic electrical circuits
Task/s to be To complete this written assessment, you will need to answer the 70 questions comprising
assessed of Multiple Choice, True and False, Fill-in the Gap and Short Answer questions.
Location This theory assessment will be completed in a classroom under the supervision of a
trainer/assessor.
Decision making To receive a ‘satisfactory’ outcome for this assessment, students MUST successfully
rules answer all questions. If a student achieves less than 100%, they can reattempt the
assessment after further study has taken place. Students who cannot achieve a minimum of
100% you will not have satisfactorily completed this assessment
Your assessor will be looking for the following in this assessment task: -
● Methods to locate and interpret information required to test and repair basic
electrical circuits, including:
o Technical information, including:
‒ Circuit types
‒ Circuit diagrams
‒ Circuit symbols
o Manufacturer specifications and procedures or equivalent documentation
● Workplace procedures required to test and repair basic electrical circuits, including:
o Establishing serviceability of tools and equipment
o Documentation procedures
o Housekeeping procedures, including:
‒ Examination of tools and equipment
‒ Storage of equipment
‒ Identification, tagging and isolation of faulty equipment
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AURETR112 Test and repair basic electrical circuits
Results/Re- ● The Assessor will grade the assessment and record the result on the front page of
assessment this document (S) – Satisfactory if all observable behaviours are correct and (NS)
not satisfactory if any areas are left incorrect
● Feedback will be provided on either result
● Where a student receives a ‘NS – Not Satisfactory’ result, the assessor will discuss
the area of the non-compliant observable behaviour and an opportunity given for re-
assessment. This may be through direct observation or a different method of
assessment e.g. verbal/oral questioning, problem solving exercise.
● If the outcome is again not satisfactory the student result will be deemed (NYC) not
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AURETR112 Test and repair basic electrical circuits
yet competent. Additional feedback will be given, and a time agreed upon for further
assessment after additional training and skills practice has taken place, this
information will be recorded, dated and signed in the re-assessment area on the
last page of this document
● Where all the assessment tasks have been graded (S) Satisfactory, the student will
be deemed C – Competent for the practical component and the result recorded and
signed in the area indicated on the last page of this document
Reasonable If the participant is unable to undertake the written assessment as designed, an interview
Adjustment (verbal questioning) may be used as an alternate approach.
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AURETR112 Test and repair basic electrical circuits
Assessment 1 – Questioning
Written Assessment
1. What five [5] important items of personal safety equipment (PPE) are worn when testing and repairing
electrical circuits?
1 Cotton protective clothing with long sleeves
4 Gloves
5 Safety footwear
☐ True or ☐ False
☐ True or ☐ False
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In two circuits of equal voltage, the current will be proportionately greater in the circuit of lower
resistance. In circuits of equal resistance, the current flowing will be directly proportional to the
voltage applied. Current is directly proportional to voltage, inversely proportional to resistance.
☐ True or ☐ False
In a series circuit, the current that flows through each of the components is the
same, and the voltage across the circuit is the sum of the individual voltage drops across
each component.
In electric circuit, a parallel circuit comprises branches so that the current divides and
only part of it flows through any branch. The voltage, or potential difference, across
each branch of a parallel circuit is the same, but the currents may vary.
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AURETR112 Test and repair basic electrical circuits
Ohm’s law defines the _relationship__ between current, voltage, and resistance.
Ohm’s law is the basic law of ____electricity___.
It states that the amount of __current____ in an electric circuit is inversely proportional to the
__resistance____ of the circuit and it is directly proportional to the _electricity or voltage____ in the circuit.
Ohm’s law is a mathematical __formula___ that shows how current, voltage and resistance work together to
produce electricity.
If any two electrical values are _known___, the third can be __found___.
The mathematical formula for Ohm’s law is expressed in a __triangle____.
Voltage V Volt V
Current I ampere A
Resistance R Ohm O
I = 12V ÷ 6R I= 2ampere
R = 12V ÷ 4I R= 3 ohm
16. In a clean, well-wired circuit, the fog lights will draw 2 amperes of current (below). What would happen if
resistance in the circuit increases due to corroded or damaged wires or connections? If bad connections add
2 ohms of resistance to the circuit, the total resistance is?
Using Ohm’s law, calculate with this total resistance what the current “I” would now be?
If the resistance in the circuit increases as according to ohms law current is inversely proportional to
resistance so if resistance increases current decreases.
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12 12
I= = I = 1.5 ampere
6+2 8
☐ True or ☐ False
☐ True or ☐ False
☐ True or ☐ False
A. Wire has a large enough diameter to carry the necessary current for the load components in the circuit.
B. The wire must be able to withstand any vibration within the vehicles electrical circuit.
C. The wire must be able to withstand the anticipated amount of heat exposure with the vehicle wiring.
D. All the above are correct.
21. In most wiring colour codes, what do the first and second group of letters on the wiring diagram?
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Circuit protective devices, as the name implies, all have a common purpose — to protect
the units and the wires in the circuit. Some are designed primarily to protect the wiring
and to open the circuit in such a way as to stop the current flow when the current becomes
greater than the wires can safely carry.
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(A) maxi (B) mini (C) blade (Auto- (D) Ceramic (E) cartage (F) “F” type glass,
fuse)
☐ True or ☐ False
25. In a single-pole, single-throw switch, what does the ‘pole’ and ‘throw’ refer to?
“Pole” indicates the number of circuits that one switch can control for one operation
of the switch. “Throw” indicates the number of contact points.
☐ True or ☐ False
A relay is the device that opens or closes the contacts to cause the operation of the
other electric control. Relays control one electrical circuit by opening and closing
contacts in another circuit.
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30. Name the three [3] main parts of the incandescent lamp below.
1 Glass Envelope
2 Tungsten filaments
3 Terminals
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Wiring diagrams are electrical ____symbols____ that show a representation of actual electrical or electronic
components by use of ___schematics__ and the wiring of the vehicle's systems. The wiring diagram will
indicate what circuits are ___interconnected___, where circuits receive their voltage __source____, what
colour of ___wires___ are used in the circuit, and additional information necessary for the technician to make
an accurate __diagnosis_____. Wire _diagrams____ are a vital tool to the technician for
__troubleshooting___ any electrical system __problems____.
☐ True or ☐ False
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circuit not
breaker connected
wires
resistor
variable
resistor coil winding
Variable resistor
potentiometer coil with steel
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35. A standard or basic Digital Multimeter can measure what electrical vehicle systems.
A typical multimeter can measure voltage, resistance, and current, in which case it is also known as a
volt-ohm-milliammeter (VOM), as the unit is equipped with voltmeter, ammeter, and ohmmeter functionality.
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36. On the Digital Multimeter name each part in the table below.
1 11
1 Data hold 12 max/ mini continuity
2
2 manual or auto range 3 13 relative
selector 4 12 measurement
5
3 max/min mode 13 14 frequency counter
14 duty current
4 shift button 6
15 15 diode metre
5 back light 7 16
17 16 ohmmeter, shift,
6 dial 8 continuity and
18
9 19 capacitance metre
7 terminal for R,V,C 20
10 21 17 Ac &Dc milliamp
8 COM port 22
18 ohmmeter, shift,
9 Ac &Dc ammeter continuity metre
(milliamp)
19 AC & Dc microamp
10 AC and DC ammeter
terminal 20 Ac & Dc millivolts
22 Ac volts
☐ True or ☐ False
A digital ______multimeter___ contains a battery and is connected in ____series____ with the component or
wire being measured___. When the leads are connected to a component, ____current____ flows through the
__test leads_____ and the difference in __voltage___ (voltage drop) between the leads is measured as
__resistance____.
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☐ True or ☐ False
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AURETR112 Test and repair basic electrical circuits
☐ True or ☐ False
A logic probe must first be _connected____ to a power and ground source such as the vehicle _battery__.
This connection __powers____ the probe and gives it a reference low (ground). Most ___logic__ probes also
make a distinctive __probing___ for each high-and low-voltage level. This makes ____troubleshooting_____
easier when probing connectors or component terminals. A sound (usually a beep) is heard when the probe
tip is touched to a __changing___ voltage source. The changing _voltage__ also usually lights the ___pulse
light__ on the logic probe.
☐ True or ☐ False
☐ True or ☐ False
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These faults occur due to the failure of one or more conductors. The figure below illustrates the open circuit
faults for single, two and three phases (or conductors) open condition. The most common causes of these
faults include joint failures of cables and overhead lines, and failure of one or more phase of circuit breaker
and due to melting of a fuse or conductor in one or more phases. Open circuit faults are also called as series
faults. These are unsymmetrical or unbalanced type of faults except three phase open fault.
1. Fuse
2. Circuit Breaker
3. Protective Relays
4. Lighting Arrestor
46. What faults should you visually inspect for on wiring and connectors?
● Your first step is to visually check the entire length of the cable for obvious signs of damage. This
allows you to see if the wiring is cut at any point or beginning to fray, and both of these problems
should be flagged up immediately as a potential hazard.
● If internal wiring of the cable is exposed, you must fail that cable immediately and seek a
replacement.
● Treat taped cables with great suspicion – tape is usually hiding a big problem and should be
removed and the damage assessed. If it looks damaged, stop using it immediately.
● Determine whether the position of the cable is safe. If the cable is in a dangerous area that could
easily damage it or is a trip hazard, the chances of that cable being damaged increase dramatically.
Wherever possible, ensure cables are tidily hidden away and don’t become a risk to anyone
● Obvious damage – this is the most common source of faults within plugs. Moving furniture or appliances
and leaving the plug dangling to smash into walls can have extreme effects on the casing of the plug, either
weakening it or cracking it directly.
● Signs of burning or damage to the plug. If there are any of these then replace the plug.
● Insulated pins. Although not illegal to have them in use it is recommended that any plug without insulation
on the live and neutral pins are removed from service.
● Incorrect fuse sizes. Replace any plug fuse that is found to be overrated.
● Class 1 appliances – Must have an earth wire fitted into the plug. Fail any Class 1 appliance that has a two
core cable fitted.
● Incorrectly wired. Check the plug to make sure that the terminations are correct and that the live, neutral
and earth conductors are connected to the correct terminals.
● Ensure that the terminations are tight.
● Bent pin plugs should never be used. They won’t fit correctly into plug sockets, and the results could be
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AURETR112 Test and repair basic electrical circuits
extremely dangerous.
A. Use of back probing tools may cause damage to the connector and its seals.
B. Attempting to force a back probe tool or meter lead into a female terminal can damage the terminal and
expand its opening.
C. Can create an open or intermittent connection once the male and female connectors are both reattached.
D. All the above are correct.
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AURETR112 Test and repair basic electrical circuits
To test for __resistance___, the circuit or component must first be disconnected from the power source.
Connecting an ____battery__ into a live circuit usually results in damage to the meter. Checking the
resistance can be used to check the condition of a component or circuit. Often specifications list a normal
range of resistance values for specific parts. If the resistance is too _____Connected__________, check for
an ___test-leads____________ circuit or a faulty component. Excessive resistance can prevent a circuit from
operating normally. Loose, damaged, or dirty ___series____________ are common causes of excessive
resistance. If the resistance is too _____measured__________, check for a _____mustimeter__________
circuit or faulty component.
Begin your testing by studying the __wiring____ diagram finding the most accessible place in the circuit and
work from. Check for __voltage_____ at the positive side of the load. If there are 0-volts, move to the output of
the ____load___, if there are at least 10.5 volts, the open is between the control and the load. If the reading is
10.5 volts or higher, check the ground side of the load. If the voltage there is 1 volt or __lower____ and the
load does not work, the __ground___ is bad. If the voltage at ground is greater than 1 volt, there is
___excessive___ resistance or an open in the ground circuit. If the voltage at the positive side of the load is
less than 10.5 volts but above 0 volts, move the positive lead of the voltmeter toward the battery,
_Control______ all connections along the way. If 10.5 volts or more are present at any connector, there is an
open or high ___resistance___ between that point and the point previously checked. If battery voltage is
present at the ___testing__ of the load, there is an open in the ground circuit.
Voltages are measured simply by placing the digital multimeter across the two points
where the voltage is to be measured.
1. Power off the circuity/wiring under test if there is a danger of shorting out closely spaced
adjacent wires, terminals or other points which have differing voltages.
2. Plug the black ground probe lead into the COM socket on the meter (see photo below).
3. Plug the red positive probe lead into the socket marked V (usually also marked with the
Greek letter "omega" Ω and possibly a diode symbol).
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AURETR112 Test and repair basic electrical circuits
4. If the meter has has a manual range selection dial, turn this to select AC or DC volts and
pick a range to give the required accuracy. So for instance measuring 12 volts on the 20
volt range will give more decimal places than on the 200 volt range.
If the meter is auto ranging, turn the dial to the 'V' setting with the symbol for AC or DC
5. A mustimeters must be connected in parallel in a circuit (see diagram below) in order to
measure voltage. So this means the two test probes should be connected in parallel with
the voltage source, load or any other two points across which voltage needs to be
measured.
6. Touch the black probe against the first point of the circuitry/wiring.
7. Power up the equipment.
8. Touch the other red probe against the second point of test. Ensure you don't bridge the
gap between the point being tested and adjacent wiring, terminals or tracks on a PCB.
9. Take the reading on the LCD display
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AURETR112 Test and repair basic electrical circuits
Using an ____ohmmeter___ check for an internal short in a component. If the component is good, the meter
will read the specified ___resistance___ or at least some resistance. If it is shorted, it will read lower than
normal or ___zero_____ resistance. Also, if the component has more than two terminals or pins, check for
__current_____ across all combinations of these. To test wire shorts, a special ___jumper__ wire with a
circuit breaker should be used as a substitute for the blown fuse. When a wire-to-wire short is suspected,
check the wiring diagram for all the affected components. Identify all points where the affected circuits share a
connector. Check the circuit ___protection___ devices for the circuits. High __current____ due to the short
will cause this. Check the _________wiring____ for signs of burned insulation and melted conductors. Install
a fused jumper wire across the fuse holder terminals.
Activate that circuit and disconnect the loads that should be activated by the switch. This will create open
circuits and, normally, current will not ____flow______. If sound is coming from the buzzer in the jumper wire,
current is still flowing somewhere in the circuit. Disconnect all _connectors______ in the circuit one at a time.
If the buzzer stops when a connector is disconnected, the _short___ is in that circuit.
Instruments such as digital mustimeter’s, current probes, and clamp meters are often
used to measure current. By measuring the voltage across the resistor the current can
easily be calculated. For example of a 10Ω resistor is placed in circuit and a reading of
100 mV is detected across it, then using Ohms Law it can be deduced that the current is
V / R = 0.1 / 10 = 10 mA .
☐ True or ☐ False
54. What is heat shrink and why is heat shrink used to cover electrical wiring repairs?
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AURETR112 Test and repair basic electrical circuits
Heat shrink tubing is a thermoplastic tube that shrinks when exposed to heat. When placed
around wire arrays and electrical components,Heat shrink works by creating a protective seal
around an electrical wire or connection. It is made from a substance that shrinks in diameter
when heated creating a secure seal. It is used in electrical work to protect wires, terminals and
connections against moisture and abrasion.
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AURETR112 Test and repair basic electrical circuits
Crimp-on connectors are attached by inserting the stripped end of a stranded wire
into a portion of the connector, which is then mechanically deformed by
compressing (crimping) it tightly around the wire.
Using the correct terminal __removal___ tool, insert it into the back of the connector depressing the
____locking____ tab. This _enables____ to wire and the terminal to be ____pulled____ out of the
__connector____ body. After terminals or connector repairs have been completed, push the _terminal____
back into the connector body until it __locks____ into place.
57. When replacing basic electrical components such as headlight bulb, what care is needed?
Before replacing the bulb, turn off the lamp, and let the bulb cool down. The hot bulb may
cause burns. After replacing the bulb, check to ensure no portion of the light fixtures
or electric cord is touching the bulb. If this occurs, the heated fixtures or cord may
cause a fire.Safety Precautions means general activities that include, but are not limited
to, wearing gloves, wearing eye protection, using equipment that is in good repair,
cleaning up spills.
☐ True or ☐ False
☐ True or ☐ False
60. According to the SDS for CIGWELD Cowled 965 Soldering Flux, what container should NOT be used to trap
and store this flux during soft soldering activities?
Cigweld 965 Soldering Flux 125ml for all Comweld soft solders
Overview
o For use with all Comweld soft solders, enabling excellent joints to be made on almost all metals and
combinations of metals
o Very active flux and therefore, if used on copper, brass, bronze may be diluted if required in the ratio 1
part flux to 4 parts water
Specifications
o Colour: Black
o Material: Plastic
Missing Words: Chemical, Licensed, Neutralise, Material, Recycle, Supplier, Treatment, Waste
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AURETR112 Test and repair basic electrical circuits
pharmaceutical wastes or Incineration in a licensed apparatus (after admixture with suitable combustible
_material___).
● Containers may still present a __chemical___ hazard/ danger when empty.
● Return to _supplier___ for reuse/ recycling if possible.
A. Workshop manual.
B. Owner’s manual.
C. Google.
D. Textbooks.
63. Why is it very important that the Job Card is completed correctly?
A good job card, filled out correctly, will ensure that when you need to communicate
with the customer at any stage during the repair or service, you will have the
information you need to highlight things that require attention.
☐ True or ☐ False
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AURETR112 Test and repair basic electrical circuits
☐ True or ☐ False
☐ True or ☐ False
☐ True or ☐ False
☐ True or ☐ False
☐ True or ☐ False
Document Name: Student Written Knowledge Assessment – AURETR112 Created Date: 01st Dec 2020
Document No: AURETR112 Version No: 1.0 Last Modified 21st Nov 2021
Date:
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