121252018 Power Suite 5.0 1. Size Project, Use one ofthe three ways to size a Project. Fst of all, make sure that there are Loads assigned to Steps inthe Project 1. Selecta Project you want to size and click sie Project” button located in the GenSize toolbar on the toolbar under the Sing and Report Options section, 2, Right click on the Project in the Explorer tree and selec ‘Sie Project” from the popup menu: Project overvow (B sce Project ee Close Project eacal foedtenc EoandTioo 2 Qsiers Collapse Tee BE stecot © {9 fooortoae1 £1001) Bates Charger Load 4 6B stepo2 @ (oo weit oa “The program will start looking for generator sets matching current project parameters, and you'll see 2 report. hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. ne120252018 Power Suite 5.0 sng > GanSise > Gans Ea Pian» GenSatRecommenseione @ GenSet Recommendations : csasis Hep Five) Rea Form Navigation ions ecommentation Report pions ‘sencate Opsons a | Ba @ | ZeQanO | pay genset ey enone 1 Belay rsammances saree ONLY a EUR E| eeeeoocoo ‘Project Reauiremests, soe Set Contiustion | EEN Pereemene nee | Comments Frequency, 02 te aude) 6052) uty Stay, Ste Temperate, CFF) 2am Vonage 27746, Seren ye ne A Temp Rie °C us Phase 2: Project Voge Distortion Limit 0 Recommended generator sets will be shown in green, Parameters, which need caution, will be dsplaye in yellow. Problem parameters willbe displayed inred, To seea single generator set, click View Single/All Generator Set: Click this button again to display all generator sets. a hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. ane120252018 GenSet Recommendations Loentice Hap Fiend €5ENR Ela | ‘Model 230DGFS_ Set Pertermance a Power Suite 5.0 @"0| toaa Requirements Max. Step Voge Ds Nas Aloned Sep Vota Di, as.nge Pew volage 09. ax. lowed Peak Vtage ip, e Peak Frequeney Di, % Max. lowed Pak requone ip, % e Se ated St HPV Being mse Sie ated Are Ke 1255C fusing Ste Rate rox Wu 66 290 Running KA mag ra 8 778 fective Suge Ku 2a Tem ie tu Lod, Eee nirtemoeere ts Vtg orton 28 VotogeDatoron Lint 10 Se Rote ie ten i Lint Mx stk Standard acto Enclosures {Sound attenuated and weather. protective) a uy Standey_ Ste Temperate “C¥) vvorage Max. Ale Temp ae,“ Phase 2 Projeet Vonage Distortion Lm. w There ae ie tbs at the bottom ofthe report. + Project Requirements - This contains project parameters, desribed on the Parameters tab ofthe Edt Project box. These requirements do not change if you select diferent generator sets, ‘+ Load Running/Surge Requirements This contsns load requirements. f surge requirements are higher than step requirements, surge requirements drive the calculations and they are shown in bold o requirements drive the calculations and they are shown in bold o nthe screen. step requirements are higher than surge requirements, then step nthe screen. f surge requirements and step requirements ae equal, the application uses step requirements to make a generator st. If step requirements drive cacultions, effective step requirements show up on the screen f surge requirements drive calculations effective surge requirements show up onthe screen ‘The parameters inthis tab may change if you select ferent generator sts + Generator Set Configuration - Ths contains information about generator sets ‘The parameters inthis tab may change if you select different generator sts ‘Transient Performance Details - Ths contains a step level summary of voltage and frequency dips ymments provided by Cummins Power Generation. ‘= Comments — These ae model 3 When you sel ne ofthe generator sets that have some caution or problem parameters, ne ofthe tabs (Generator Set Requirements or Load Running/Surge Requirements) wil be highlighted yellow or red accordingly. f you click the necessary tab, you wl ee the parameter that needs your attention in yellow or red. To see the previous generator se, click “Clek to View Previous” This icon is ative from single report view only. € hitpsipowersuie. cummin. comisilesidefaultiles HTML dleylen(GensetRecommendations, Help. ana121252018 Power Suite 5.0 To see the next generator set, click “Click to View Next” This con is active from single report view only, > To display generator sets wit lof te recommendations page. Note that this will ony dsplay generators that are offered with standard enclosure options offered by the f fenerator sts are offered with enclosures directly from the factory Talk to your distributor about other enclosure options. standard factory offered enclosures, check the “Display generator sets with enclosure ONLY” option onthe top right corner ory. Not al To display only recommended generator sets (models highlighted in green), check the “Display recommended gensets ONLY” option on the top right corner af the recommendations page To go tothe Mode! index Page inthe Library forthe generator se, click “Get Techical Documents". This will open a separate window or tab, depending ‘on your browser, forthe Power Suit Library. iN To return to the Explorer tree view, click "Go Back tothe Project” button @ To create a project specification docume é See the GenSpec Projects for Gensets section ofthe Help document for more information If the running load requirements exceee the capacity ofthe largest avaliable generator set, and no one generator set could be recommended then, you will get a warning ‘The load excess the copacty ofthe largest aaiatle set Try Increasing ne numberof generator sei in psale| Contact your [ocal Cummins stitute or optional generar set configurations Click Close Ths Window” button to return to the Project Explorer tree view: On the Project Parameters ta increase the amount of generator sets runningin parallel. ize the project agai. \When you view all generator sets, ou can view and print reports for multiple generators by checking appropriate checkboxes inthe window. You willbe able to print out recommended generator sets. On some instances, however, ou willbe able to printout reports that meet load requirements but do not ‘meet project requirements In these cases it wil be noted onthe report that “Model fs NOT recommended” To view a generator set report, click the "Recommended Genset” button under the Reports Options. This wll open the report In POF Format. a Ta view a Step/Load éetall report click "Step/Load Detall Report” button under the Reports Options. This will open the report in PDF Format. a To view Steps and Dips Report, click “Steps and bips” button under the Reports Options. This will open the report in POF format From the Generator Set Recommendations page, you can also perform addonal computations forthe current generator set inthe single view or fora ected, only the fist generator set selected will be use. selected generator st inthe all generator sets view. if multiple generators are se hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. ana120252018 Power Suite 5.0 = ZOO for detaled description of each oo see the Genta Tools section of the Help docment. Not all tools are avaiable fr all models. it will depend on the features avalable for that generator set, in addition, the data may not be available to perform the computations forthe selected generator set. If there is not enough data you will reclve an error message. Astention o e [Not enough data to perform calculations Consult your local distributor for more information 2. View Generator Set Recommendations Gensize provides recommended generator set configuration that include all standard configurations, which will meet specified project parameters and ‘renerator set performance. The siting results may be reviewed one configuration ata time orn a ri that includes the performance capability fr all recommended configurations. It is advised that the user view all configurations to gan a good understanding ef each model recommendation and view ‘compareble generator set performance characteristics 3, Understanding GenSize Recommendations The following is intended to help you understand the Gensize recommendation fora generator set and avaiable reports that canbe printed, Figure 1 Ilustrates the default seen on which Gensize makes its recommendation fr the single Curvmins Power Generation generator set model that most closely matches the current project parameters. This screen can be toggled with the screen illustrated in Figure 2 on which all generator set models that ‘match the parameters canbe viewed. You may find it helpful to view the latter display to appreciate the diferences in performance between al of the ‘medels that could do the job, any of which you could select forthe project. You cn aso printout reports for distribution and review. The recommended model(s) will be highlighted in green Inthe upper half ofthe screen, The parameters forthe recommended generator set are displayed on the lower half of the screen. These include: Project Requirements: This tab summarizes the Outy, Voltage, Altitude, Phase, Voltage Dips, and other parameters ‘+ Load Running/Surge Requirements: This tab summarizes al ofthe load requirements fr the project. Pt. Rated Load provides a quick way of determining how much generator set running capacty i being used. ‘+ Generator Set Configuration: Ths tab enumerates the alternator frame size, nrmber of leads, whether the alternator i reconnectable, whether ‘the alternator has an increased capacity for motor starting, the votage range, whether the aiternator has an extended stack and whether the alternator can provide fll single-phase output It also lists the engine mode, displacement, umber of elinders, fel, ane the altitude and ambient temperature derating knees and slope values. + Transient Performance Details: This contains a step level summary of vol ‘+ Comments: These are model specific comments provided by Cummins Power Gener ge and frequency ds. The report grid splays information about the recommended generator set and allows comparison with other generator sets. Following is a discussion of some of the important heacings on ths arid ‘Max. Step Voltage Dip Displays the maximum calculate step starting voltage dip This dip must be less than or equal tothe voltage dip limit fr that step forthe generator to be recommended. If this eld i re¢ it means thatthe maximum voltage dip has exceeded the voltage dip limit for that step. Max. Step Frequency Dip Displays the maximum caleulated step starting frequency dip. This dip must be less than or equal tothe frequency dp limit for that step fr the generator tobe recommended. f chisel sre, t means thatthe maximum frequency dip has exceeded the voltage dlp limit for shat step. Peak Voltage Dip Displays the calculated peak voltage dip. This dip must be less than or equal to the peak voltage dip limit for that step forthe generator tobe recommended. In determining the peak voltage dip, GenSize looks atthe smallest voltage dp limit in all steps inthe project and 10% peak voltage dip requirement ifa ‘medical load is added to any ofthe steps. It then takes the smaller value ofthe two as the peak voltage dip limit. hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. en2121252018 Power Suite 5.0 ‘This limit is imposed when there ae cylic loads in te project so thatthe peak voltage dip calculated doesr't exceed the voltage ip limit of any of the loads connected tothe generator. If this eld isre, it means thatthe calculated peak voltage cp has exceeded the peak voltage dp limit for the project. Note that in some cases it may be acceptable to allow the UPS t allow to revert to the battery during transients that may occur when lage eyle ait concitioning or motor loads cycle on and of This can help getting a smaller sized generator set In some cases, GenSize may recommend a generator f che peak voltage dip and/or the peak frequency dip have exceeded the transient frequency dip limit of one or mote ofthe UPS loads connected to the generator st. This might cause the UPS to momentarily revert tothe battery In tis case the peak voltage dip and/or the peak frequency dp csplayed in the recommendation grid fora given generator set will be lsplayed as yellow. Peak Frequency Dip Displays the calculated peak frequency dip. This dip must be less than or equal to recommended. 1e peak voltage dip limit for that step for the generator to be In determining the peak frequency dip, GenSize looks atthe smallest frequency dip limit nal steps in the project and takes that value as the peak frequency cip limit. This limit is imposed when there are cylicloads in the project so thatthe peak frequency dp calculated doesn't exceed the frequency dip limit of any of the loads connected to the generator. this field is red it means thatthe calculated peak frequency dip has exceeded the peak frequency dp limit forthe project. "Note that in some cases it may be acceptable to allow the UPS revert to the battery durin transients that may occur when large cyclic airconditioning or ‘motor loads cycle on and of This can help getting a smaller sized generator set In some cases, GenSize may recommend a generator ifthe peak voltage tip and/or the peak frequency dip have exceeded the transient frequency dp limit of one or more ofthe UPS loads connected tothe generator set. This ‘might eause the UPS to momentarily evert tothe battery. In this cae, the peak voltage dip and/or the peak frequency dip esplayed in the recommendation grid fora given generator set wil be displayed as yellow. Site Rated Standby/Prime/Continuous KW Displays the site rated standby or prime kW (prime power duty i already derated 10 percent) the cispay i red, the site rated kW is less than the load running KW, the eunning load kW is less than minimum rated load value or maximum rated load value inthe project parameters, If the display i yellow, the load running kW isless than 30 percent of the site rated set «W. Running generator sets at les than 20 percent of rated load «can be accomplished by lowering the minimum percent rated load value in the New Project Parameters, The display may also be yellow ithe load running EW is greater than 90% ofthe site rated set KW. Site Rated Alternator Max kW (Temperature Rise) Displays the site-rated alternator kW forthe temperature rise selected inthe current project parameters. I the display i ed, the alternator cannot ‘maintain the temperature rise for your connected load requirement, ether Running KW or Alternator kW. Site Rated Alternator Max kVA (Temperature Rise) Displays the site rated alternator KVA for the temperature rise set in the New Project Parameters. If the display/column is red, the alternator cannot ‘maintain your temperature rise forthe load running kVA requirement. The masimum alternator rated KVA capacity is shown in the grid The Alternator Max KW may be derated depending onsite altitude and ambient temperature. For example, fr low voltage alternators, the altitude knee is 1000 (3280 ft) andthe temperature knee i 40°C (104"F), Alternator Max kW will be derated 3% per SOOm (1640 ft) of attude above the knee and 3% per 5°C (3) of ambient temperature over the knes. hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. ena120252018 Power Suite 5.0 > Ges» Geni El Pd Gee Reminds a GenSet Recommendations :: conse winrtes srarorm vgn optone———Rearmanaon ‘Repent enc opens LT mone €2URZ|o Baa eg aleOrO| foo ‘ot Porformanco Load Requiramonts ax. ep Voge 9,5 Ma. lowed Sep Votage Do, nso ax sep Frequency Di, a. owe ep Freauensy Bp, % ‘ons Peak reavene tox. owed Peak requeney De 0 Se te Sony KV fanning KH mas Se atta, EES cree ese er tens beatin shu PersentHon-Linear Lond 220%: Votiage Distortion 28 Voltage Dstoton Limit, 10) “lA goer et pone cu band now pn et Standard Factory Enclosures (Sound stented ana weamer-protctve) a Figure 1: Recommended Generator Set Window hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. m21202512018 Power Suite 5.0 GenSet Recommendations : censae estes) ra Form wovetoncyems —__seoemmntstce spor pone ‘ence optene eas € UNE | LOMO | {Giclees i alr endomre OMY of ° ° ° e@ ou e ° wlan |@ a wlan |, reject Requromects, SERRE RONEN Scnorstr setcomauraven | ransienteormance Detalz. | Comment Frequency He 0 He ste Alia, 594150) doy Stadey_ Ste Temperature, CtF 271680, Sans yy Mex A Temp Rise “C 4 Project Vousg® Distortion Lm. w Figure 2: All Generator Set Window Site Rated Max SkW and Max SKVA Displays the site-rated (derated when necessary fr altitude and ambient temperature] maximum SKW and SKVA the generator set configuration can accommodate. I the dspay is red, the generator set cannot recover toa minimum of 90% of rated voltage with required Step of Peak load. One of the Sizing philosophies for surge loading i, withthe surge load applied, the generator set must be able to recover to 90% of rated volage so that mators can develop adequate acelerating torque. I the generator set recovers to 90% of rated voltage, a motor wl develop 81% of rated torque, which has been shown by experience to provide acceptable motor starting performance. Ifthe display is yellow, the generator st can recover to a minimum of 90% of rated voltage wth required surge load, but only because the suree requirement has been reduced. GenSize will reduce the surge requirement in ecognition ofthe fact thatthe generator set output voltage is reduced while loads having starting power requirements approaching the maximum generator set capacty are staring, Temperature Rise at Full Load Displays the temperature rise the alternator wil not exceed while supplying load up to and including the generator set fll-oad rating. Each individual ienerator set model will have one or more ofthe following temperature rise alternators available which may be specited in the current project parameters 80° 108°C, 125% and 150°C. Of course, the actual temperature rise ofan alternator Is a function of actual connected load. Therefore, GenSize may recommend a generator set with 2 lower or higher temperature rise option than specified inthe New Projact Parameters since the set recommendation is based on connected load which may be less than the fll generator set capacity. In any cas, the set recommendation wil imi the alternator temperature rise to that specified in the New Project Parameters. Bxcitation hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. ang121252018 Power Suite 5.0 Displays the typeof excation system te be supplied with a generator set. f the esplayis red, the generator set is shunt excited and the percentage of ronslinear load exceeds 25% of the load running requirement, RkW. The PMG excitation system is recommended fr applications that have high-linear load content. Unless the PMG option is unavalabe, Curnmins Power Generation does not recommend using shunt excited generator set ifthe non-linear load requirement is more than 25% of the total load requirement, The non-linear load requirement is calculated by adding the Running KW from all ofthe loads where Alternator KW exceeds Running KW. This wll be the case for UPS loads, variable frequency motors, and solid state motor starters which are not equipped with an automatic bypass. This Alternator kW sum is then aivded by the sum ofthe Running kW from all ofthe loads, THDV% Limit Displays whether the estimated percent value of voltage total harmonic distortion (THOV%) atthe alternator terminals exceeds the THOV% limit defined for the project or not. the estimated value is within the projec limits, a green check mark symbol wil be shown, Otherwise, 2 ed exclamation mark symbol wil be shown, Why a generator set may not be recommended Several factors can cause a generator set to not be recommended. Running kW requirement may exceed the rating ofthe generator set. Project parameters such as altitude, ambient temperature and prime power duty ‘may cause the generator set ta be derated and fal below project requirements ‘+The Running kW may be below the minimum of 10 to 30% of rated generator set capacity, as specified in the current project parameters (30% default, as recommended by Cummins Power Generation The surge KW requirement may exceed generator capacity, which may have fallen below project requirements because of erating fr alt ambient temperature. GenSize uss the greater Cumulative kW and Peak kW to determine the load surge kW. ‘+The surge HVA exceeds generator set capacity. The surge KVA requirement is similar tothe surge KW requirement except that there is no derating for altitude or ambient temperature. GenSize uses the greater of cumulative KVA and Peak kVA (if any) to determine the load surge KVA requirement. ‘+ The alternator KW requires exceeds te alternator capacity, which maybe derated for altitude and ambient temperature by the project parameters. ‘The Aiternator Max kW may be derated depending onsite akitude and ambient temperature, For example, for low voltage alternators, the atude knee is 1000m (3280 ft) and the temperature knee 40°C (108"F). Alternator Max KW will be derated 3% per 500m (1640 ft) of aitude above the knee and 3% pr 5* (5 F of ambient temperature over the knee ‘+The alternator KVA required exceeds alternator capacity, which can be derated by altitude and temperature in the same way as the alternator KW. ‘The total non-tnear load requirement exceeds 25% of the total load requirement. Ths will exclude shunt-excited generators where PMG excitation Isnot available. The total noninear load requirement is the sum ofthe RRW values ofa ofthe nonlinear loads. +The calculated voltage and frequency dips exceed the mits forthe project. +The calculated peak voltage and peak frequency dips exceed the limits forthe project. Peak voltage dip is caleuated only if loads inthe project exhibit a running surge (cylicloads or loads lke medical imaging that have a high peak power requirement when they are operated) ‘+The estimated percent value of voltage total harmonie distortion (THOVY) at the alternator terminals has exceeded the THOV% limit defined forthe project. ‘+The message, "No generator set i avalable that meets your running load requirements” usually means that something inthe New Project Parameters has been changed after having specified the running load. For instance, you wil see this message if you change from diese! to natural 35 fuel and the running load you had specified exceeds the capacity ofthe largest natural gs. It may also mean that your projctfllsinco 2 "gap" in the Cummins Power Generation product line. At this point, lowering the minimum percent rated lot inthe project parameters coulé allow 2 recommended set. If this is the case, contact your local Cummins Power Generation distributor for help. ‘+The message, "No generator set i available which meets your frequency or voltage cip requirements” general means thatthe surge requirement ofa load step is forcing selection of such a large generator set that the steady state running load falls below 30% of the generator set capacity, tude and Since Cummins Power Generation does not recommend running at less than 30% of rated capacity for diesel generator sets, no set can be recommended. [As this point, you may have several chotces Increase the allowable votage or frequency dip. Reduce the minimum percent rated load to less than 30 percent. ‘Apply loads in more steps to lower the individual step surge load Provide reduced voltage motor stating Parallel generator sets ‘Add loads that do not havea high starting surge lights, esistive loads, ete) 4. Print Reports Before the projects sized you can create a Loads and Steps Detail Report ar Projet Load Summary Report. To print reports from the Explorer view, cick fon the button coresponding to the Loads and Step Detail Report or the Project Loag Summary Report inthe Gensze toolbar. Clicking thi ink will open pa PDF dialog box allowing you to open the pl, from which the report which can then be easly printed. Depending on your browser, the pdf report ‘may be handled diferenty, BE hitpsipowersuie. cummin. comisilesidefaultiles HTML dleylen(GensetRecommendations, Help. ona121252018 Power Suite 5.0 ‘You can also print reports after you have sized the proect. Now you willbe able to print the Recommended Generator Report, the Loads and Steps Detail Report and the Steps and Dips Detal Report. You can also have All Reports printed. 5. Loads and Steps Detail Report ‘Torun Loads and Steps Detail report, you should have a Project open that contains at least one Load added to at least one Step. This report can be accessed both before and ater a projects sized “The Loads and Steps Detall Report can be accessed by clicking onthe "Step/Load Detalls Report” button located inthe GenSize toolbar under the Sizing & Report Options. This will open a POF version ofthe report. a The report wll produce complete information about project parameters calculated individual generator set load running and peak requirements, loads ane steps information Power Generation none nin neniget os nonngaLevk om 6, Steps and Dips Detail Report hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. sone121252018 Power Suite 5.0 This report shows voltage and frequency dip foreach ofthe load steps. Voltage and frequency recovery times are also listed inthis report. This reports only accessible after a project has been sized ‘The Steps and Dips Detall Report can be accessed by clicking onthe “Steps and Dips Detall Report” button locate inthe Gensize toolbar under the Sizing {& Report Options. This will open 2 POF version ofthe report. The table in this report gives a summary ofthe voltage and frequency cps forall steps inthe project. The vltage dip and frequency dip recovery time's also shown, Please refer to the model specication sheet for bandwidths used to report recovery times. Fo produets manufactured inthe United Kingdom, it maybe assumed that recovery times are based on ISO8528-5 G2 class bandwidths. The graphs area representation of al the calculated voltage and frequency dips and the respective limits for each step inthe project. Note thatthe peak voltage and frequency dps have not been graphed. Pease refer tothe table for peak dip values. Power S&S Eercration 7, Recommended Generator Report This report shows the details of any selected recommended generator set and can be generated only afer the Project has been sized, This report shows total load stating and running requirements and the generator set performance resulting forthe specfed loads and steps. paralleled generators are sed, the report shows individual generator loads. To open a report after sizing 1. From the Single Recommendation Page, Click on the “Recommended Generator Set Report” button lacated inthe Gensize Toolbar under Report (Options. This will open a POF document withthe single generator set recommendation report, a hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. ane121252018 Power Suite 5.0 2. View al recommended generator sets and select the confguration(s) desired from the grid by checking the Reports checkbox for each row lick on ‘the “Recommended Generator Set Report” button located in the GenSize Toolbar under Report Options, This will apn a PDF document withthe single generator or multiple generator set recommendation reports}. a Power Generation Prjet Cons es esas seep tamer vat | 8, GenSize Link to Library [ter sing a generator, the button on the Gensize toolbar labeled "View Selected Model Index” can be used to lect connect tothe Library for specific ocumentation ofthe selected model, Documentation that can be viewed and printed includes specification and datasheets and key drawings (such as the outine drawing). Al the information required for faclity design shouldbe included, 9, Power Suite User Guide Please refer to the Power Suite User Guide for more detalls Power Suite User Guide hitpstipowersuite.cummins.comsitesidefaulfiles/HTMLiFraley/en/GenselRecommendations Help. rane