SM 0030

Rapid Fat Analysis System
Service Manual
SM-0030
Rev. 9
Table of Contents
Installation Requirements ....................................................................................................................................................................... 1

Power Requirements ............................................................................................................................................................................... 1
Unpacking and/or Moving the Magnet ................................................................................................................................................... 1
System Installation.................................................................................................................................................................................. 2
External Printer ....................................................................................................................................................................................... 3
External Balance ..................................................................................................................................................................................... 3
Visual Checks.......................................................................................................................................................................................... 4
Troubleshooting Chart ............................................................................................................................................................................ 5
Troubleshooting and/or Servicing Sequence .......................................................................................................................................... 5
Communication Tests.............................................................................................................................................................................. 6
Routine Maintenance .............................................................................................................................................................................. 7
Cleaning the Probe.................................................................................................................................................................................. 7
Frequency Optimization.......................................................................................................................................................................... 7
Pulse Width Optimization ....................................................................................................................................................................... 7
SMART Trac Method Setup and Determination .................................................................................................................................... 8
Method Deletion ..................................................................................................................................................................................... 8
Add Setup Standard (SUS) ..................................................................................................................................................................... 9
Restandardize Method ............................................................................................................................................................................ 9
Magnet Homogeneity Adjustment .......................................................................................................................................................... 10
Magnet Frequency Adjustment ............................................................................................................................................................... 13
Tests and Diagnostics.............................................................................................................................................................................. 15
Opening the Electronics Module ............................................................................................................................................................ 16
Replacing the Power Supply Fuses......................................................................................................................................................... 16
Replacing the Power Supply................................................................................................................................................................... 15
Replacing the CoreBoard........................................................................................................................................................................ 16
Replacing the Power Ampli er (Transmitter)......................................................................................................................................... 16
Removing the Magnet Cover .................................................................................................................................................................. 17
Removing the Sample Detection Plate ................................................................................................................................................... 17
Removing/Replacing the NMR Probe .................................................................................................................................................... 17
Removing the Magnet Top Plate............................................................................................................................................................. 17
Removing/Re tting the Magnet Rear Panel ........................................................................................................................................... 18
Removing the Fans and Heaters ............................................................................................................................................................. 18
Replacing the Heater Assembly .............................................................................................................................................................. 19
PC Anywhere .......................................................................................................................................................................................... 20
Error Messages........................................................................................................................................................................................ 21
Ethernet Wiring Diagram.........................................................................................................................................................................22
Speci cations .......................................................................................................................................................................................... 23
SMART Trac and the new PC Board
Cable Connections
Magnet Service Parts
Installation of Reset Board Kit
Diagnostic Flow Chart for MQA7000 Series
MQA7020 & CEM Test Procedure
Drawings
907900 (16 pages)
Schematic
NOTE
Prior to any service on the SMART Trac System, ensure that the user has a copy of all stored methods on a floppy disk. If not,
export all customer methods to a floppy disk prior to service.
WARNING
To avoid degradation of the SMART Trac magnet performance or operator injury, do not place ferromagnetic items (e.g.
mechanical tools, or filing cabinets) near the magnet. Magnets can attract ferrous objects, turning them into projectiles and
causing injury. To prevent injury from high voltages, do not remove instrument covers or components unless you are trained
in the repair of high voltage instruments. All three components of this instrument utilize high voltages. Instrument service
and repair should be performed only by those highly trained in repair and maintenance of high voltage and microwave power
systems.
Installation Requirements
1. The work surface should be a minimum of 66 inches (168 cm) in length and 30 inches (76 cm) in depth. A bench height of no more than
38 inches (97 mm) is recommended because the SMART System5 is positioned on top of the processor module.
2. The work surface must be able to bear the combined weight of the magnet, processor module and SMART System5 – approximately 275
pounds (125 kg). It must not have a steel or iron top due to the effect it would have on the magnetic field of the instrument. Materials such
as wood, plastic, aluminum or non-magnetic stainless steel are suitable. The instrument should be positioned so that steel bar(s) supporting
the work surface are not positioned directly beneath the instrument.
3. Care should be taken to locate the magnet away from varying magnetic field sources (such as power transformers, electric motors, etc)
since such items may degrade the precision of some measurements. Because PC monitors can interfere with the magnet, a distance of at
least 8 in. (0.2 m) between the PC screen and the edge of the magnet is recommended. Iron or steel objects closer than 8 in. (0.2 m)
to the magnet may temporarily degrade the magnetic field. For example, placing a pair of scissors or a folder with metal ring binders
on top of the magnet box will affect the field.
4. The ambient air temperature must be between 50 ºF and 95 ºF (10 ºC and 35 ºC). However, for optimum stability and performance,
the ambient temperature should not vary more than 10 ºF (5 ºC) per day. The magnet temperature is stabilized at 40 ºC to provide a
positive temperature differential between the air and the instrument. Relative humidity should be between 0 and 85%. The instrument
should not be placed in direct sunlight.
5. The air must not contain explosive or corrosive dust or vapors. Dusty environments should be avoided, especially if the dust consists
of electrically conducive or ferromagnetic particles (e.g. iron or nickel) which would adhere to the inside of the magnet and degrade
performance.
6. Dedicated, grounded outlets (2) as specified below and in the instrument specifications must be provided.
Power Requirements
Voltage: 85-132/180-264 V auto-ranging
Power: 340 VA maximum
Fuses: Main inlet fuse: 2 x 4A, 250V type T.

Processor Module main outlet: 3A, 250V type T.
Magnet main inlet: 3A, 250V type T.
Caution: Replace fuses with same type and rating as factory installed.
Grounding: This product is provided with a protective ground connection via the supply lead. The main plug must only be inserted
into a dedicated outlet with a gounding.
Power Interruptions: The ideal warm-up time of the magnet is 12 - 18 hours. A minimum of 8 hours is required. An uninterruptible power
supply (UPS) should be used if frequent power fluctuations are expected.
Unpacking and/or Moving the Magnet
Each module of the SMART Trac is shipped separately – SMART System5, magnet, processor, and accessories.
The magnet module is extremely heavy, 200 lb. (90 kg) and should normally be moved with a forklift to lifting trolley. If mechanical aid is not
available, four people are required to lift it from its shipping container or to move it from one location to another.
1
System Installation
Note: Retain all packing materials.
1. Carefully remove the SMART Trac processor module from its shipping carton and place it on a vibration-free workbench or laboratory
table in a location that complies with installation requirements outlined on page 1.
2. Carefully remove the SMART System5 from its shipping carton and place it on the SMART Trac processor module, ensuring that the feet
of the instrument are firmly seated in the locator indentations.
3. Release each of the top latches and carefully lift the top from the wooden magnet container. Release the latches and lower the container
sides.
4. Using four (4) people, one positioned on each corner of the magnet, lift the magnet from the container and position it on the work surface
beside the processor and SMART System5.
5. Inspect each component of the system for visual damage.
WARNING
If damage is noted, do not attempt instrument operation.
6. If any instrument component has been damaged in shipping, the freight carrier should be contacted to report the damage and to file a
damage report.
7. Verify that all accessories are included.
8. Refer to the cable connection diagram in this manual and carefully connect each cable provided in the SMART Trac accessory kit. One
end of each cable should be connected to the magnet, the other end to the rear panel of the processor module. Ensure that each cable is
connected properly. Use caution to prevent bending or damaging the pins of the connectors.
Magnet Module Processor Module

Magnet Main Magnet Main
12V Magnet Supply Magnet Supply
Magnet Interface Magnet Interface
RF Input RF Input (50 ohm cable)
Pick-Up Pick-Up (50 ohm cable)
RX Output RX Output (50 ohm cable)
9. Refer to the SMART System5 operation manual and prepare the instrument for operation, ensuring that the dual voltage supply and fuses
are properly selected and installed.
10. If using external components such as a printer, computer or balance, install these components.
11. Plug the power cords into the appropriate electrical outlets, ensuring that the voltage supplied is in accordance with instrument
specifications.
12. Position the power switch of the SMART System5 and the SMART Trac processor module in the “on” position.
13. Permit the system to warm up.
CAUTION
The SMART Trac System requires a warm up period of at least 12 - 16 hours prior to operation. If the instrument is switched
off for an extended period of time (weekend, holidays, etc.), ensure that warmup time is permitted prior to use.
Note: CEM Corporation recommends that the SMART Trac System power cords be connected to electrical outlets and the power switches
remain in the “on” position at all times. After 15 minutes of idle time, the SMART System5 assumes a “sleep” mode.
14. After the warm-up time is complete, refer to the “Maintenance, Troubleshooting and Service” section of the SMART System5 operation
manual and perform the Standard Solution Test at least five times.
2
External Printer
The SMART System5 supports a variety of different external printer standards –
• IBM
• Epson
• Citizens
• HP Laserjet
• Canon Bubble
• Epson Color 740 - Available from CEM Corporation and requires no setup.
To install the Epson Color 740, follow the procedures outlined below. Refer to the manual shipped with the printer for illustrations and
explanation of the terminology used.
1. Press the power switch of the SMART System5 to the “off” position.
2. Remove the printer and its accessories from the shipping carton. Place the printer on a vibration-free printer stand or a solid, sturdy
laboratory workbench or table. Save all packing materials.
3. Plug one connector of the cord shipped with the printer into the socket on the printer. Plug the other connector into the parallel port of the
SMART System5. Plug the printer power cord into a grounded AC electrical outlet.
4. Press the power switch of the printer to the “on” position.
5. Press the power switch of the SMART System5 to the “on” position.
6. Refer to “External Balance” below for instructions for selection of an external balance.
Note: An external printer connected to the SMART System5 prints data results in the SMART System5 format.
External Balance
1. Press the power switch of the SMART System5 to the “off” position.
2. Place the external balance on a vibration-free sturdy laboratory workbench or table.
3. Plug one connector of the cord shipped with the external balance into the socket on the balance and the other connector into the external
balance port of the SMART System5. Plug the balance power cord into a grounded AC electrical outlet.
4. Based on the type of external balance used, refer to the manufacturer’s manual and/or CEM Corporation instructions for specific procedures
for setup and configuration of the balance and instrument.
Outlined below are default values for compatible external balances.

Denver Instrument: Sartorius:
300 Baud 1200 Baud
No Parity Odd Parity
8 Data Bits 7 Data Bits
2 Stop Bits 1 Stop Bit
Mettler: Scientech:
2400 Baud 2400 Baud
Even Parity Even Parity
7 Data Bits 7 Data Bits
1 Stop Bit 1 Stop Bit
3
Visual Checks
Back of Processor Module
1. Check for loose connectors.

2. Ensure that all power-on indicators are on (6 green lights total). (The green light next to the Ethernet connector is on only if the Ethernet
link is plugged in.)
3. Check two amber lights (sandwiched by two green lights). They must be flashing independently, but continuously, if the instrument is idle.
4. The two amber lights next to the Ethernet connector show Ethernet traffic (if any).
Outside of Magnet Module
1. Check for loose connectors.

2. Ensure that the green magnet heater-indicator light at the front of the magnet is either flashing or on all of the time. This light indicates
that the magnet heater is on. The LED will be on while the magnet is turned on.
Inside of Processor Module (optional)
1. Ensure that all the printed circuit boards are properly installed and have no loose connections.
2. Ensure that the two +-15 V power indicator LEDs on the Core board are on.
3. Ensure that all 7 green LEDs in the power supply unit are on.
4. On the power supply side of the transmitter amplifier are 4 green LEDs visible through little holes in the amplifier case.
5. Check the two fans for excessive noise, which would indicate a fan failure.
Magnet and Probe
Using a flashlight, look through the sample port to check the inside of the probe. The probe should look clean. Excessive dirt, especially oil
(e.g. spilled sample) can cause unwanted background NMR signals. If the probe is dirty or contaminated, it should be cleaned. The probe
contamination test indicates if a probe is contaminated. If performed direct (not “Auto-Run”), this test can be located in “Probe Performance
Tests” in the Test & Diagnostic software, accessible through “Oxford Instruments MQA methods.”
4
Troubleshooting Chart
Condition Possible Cause
Low Signal/Low Decay Unit was mishandled during shipment. Homogeneity/Frequency adjustment needed.
Magnet field strength has been reduced due to surroundings. For example: a metal chair under unit or
ferrous materials stored under unit. Homogeneity/frequency adjustment needed.
Heater unplugged or faulty.
Gain Error Sample has saturated electronics

Sample used for gain optimization was unsuitable or too much sample used during test
Communication Error Processor module was not allowed to complete startup/boot prior to SMART System5 command request.
Reboot system.
Communication cable not properly installed or in wrong port.
Faulty ethernet cable or poor ethernet connection.
0% Fat Reported Method name has been changed and is not accessing correct files stored in processor module. Correct
name in SMART system5. Reload method from floppy disk.
Unknown Error Processor module has reported an unrecognized response or error. Processor module must
be rebooted.
Troubleshooting and/or Servicing Sequence
1. Connect a PC to the processor module and run pcAnywhere software.
2. Perform diagnostics. (Press F11)
3. If there are no failures, stop troubleshooting. Note: Some items not used may indicate failure, and some may indicate failure, but still
perform properly.
4. If the magnet homogeneity fails:
a. Ensure that the magnet temperature is within specification.
b. If temperature is within specification and the instrument has been turned on for approximately 12 to 16 hours, adjust magnet
homogeneity using “Magnet WARM Shimming.”
c. If magnet homogeneity fails, repeat the process. If it fails again, proceed to the next item.
d. Check the frequency optimization. It should be as near 20.20 as possible.
Note: Do not adjust the magnet frequency to obtain a frequency closer to 20.20 unless it is required. The user may be required to restandardize
all methods which is very time consuming if many methods are used.
5
Communication Tests
The following tests will permit testing for communication between the SMART System and the SMART Trac. Prior to beginning these tests,
ensure that the communication port settings are as follows:
Baud Rate 9600

data Bits 8
Stop Bits 1
Parity None
Testing the CPU Board of the SMART System for Communication
1. Enter the diagnostic mode by pressing and holding the “Tare” key while turning the instrument on.
2. Connect one end of the PC serial cable to the PC port of the SMART System. Connect the other end of the cable to the external/balance
port of the SMART System.
3. From the Main Menu of the SMART System, select SETUP.
4. From the Setup Menu, select NEXT PAGE.
5. Select DIAGNOSTICS.
6. From the Diagnostics Menu, select SERIAL COMM TEST J1 .. J2.
7. From the Serial Communication Test Menu, select “Xmit J1 (PC) to J2.” If communication is present between J1 and J2, a number will be
displayed, followed by OK. If communication is not present between J1 and J2, the SMART System CPU board or the PC serial cable is
probably faulty.
8. Select “Xmit J2 to J1 (PC).” If communication is present between J2 and J1, a series of letters or numbers will be displayed followed by
OK.
If communication is not present between J2 and J1, the SMART System CPU Board for the PC serial cable is probably faulty.
9. Select “Toggle J1 (PC) RTS: Low to High.” The words LOW and HIGH should toggle on the display.
Testing the SMART Trac Port for Communication
This test requires a laptop computer, monitor, keyboard, and mouse. It is designed to determine if the SMART port on the processor module is
communicating.
1. Turn the processor module off.

2. Connect one end of the PC serial cable to the SMART port of the processor module. Connect the other end of the serial cable to the serial
port of the computer.
3. Connect the monitor, keyboard and mouse to the processor module.
4. Turn the processor module on.
5. Close all open files on the computer. Exit to the desktop of the computer.
6. Using the computer, select (click) the following menu items: “Start Menu,” “Programs,” “Accessories,” “Communications,” and
“Hyperterminal.”
7. Using the keyboard, enter “CEM” at the name prompt.
8. Select to connect to COM 1. Press ENTER.
9. Select the following port settings: 9600 baud, 8 data bits, 1 stop bit and HARDWARE.
10. Using the mouse and keyboard, repeat the settings in step 7 for the PC.
11. Using the computer keyboard, enter five (5) characters. This information should display on the computer monitor.
12. Using the external keyboard, enter five (5) characters. These characters should be diplayed on the computer display.
13. If the characters entered in steps 9 and 10 are displayed, the PC port is operating properly. If not, the PC port is probably faulty.
6
Routine Maintenance
There are no parts in the magnet module or the processor module that require routine maintenance.
Any routine maintenance of the SMART Trac should be performed without switching the instrument off. This will ensure that the magnet
temperature stays stable.
1. The sample area of the magnet module should be cleaned frequently to prevent background signals.
2. To compensate for any drift in the magnetic frequency, a frequency optimization should be performed daily.
3. A pluse width optimization should be performed weekly.
Cleaning the Probe
Either by a visual check or through the Test & Diagnostic software, a probe may be determined dirty or contaminated. Following are procedures
for cleaning the probe.
CAUTION
To prevent additional contamination of the probe from the natural fat of the skin, use rubber gloves when cleaning the probe.
1. Remove the probe from the magnet.
2. Do not touch the inside of the probe or the test tube with bare fingers.
3. At the bottom of the probe, remove two screws and the sample support (an aluminum plate with plastic cylinder).
4. Clean the sample support and the inside of the probe tube with a clean cloth dampened with a solvent (acetone or methylated spirit
{ethanol}). Permit everything to dry completely. If oil has leaked into the probe housing, open the housing and flush it with solvent.
5. Assemble the probe and position it in the magnet.
Frequency Optimization
A frequency optimization should be performed daily prior to system operation to correct for any drift in the magnetic frequency.
1. From the Main Menu of the SMART System5, press “7” to activate SMART Trac.
2. Press “1” to perform a frequency optimization.
3. Insert the Trac tube containing the proper oil standard and press “Ready.” The SMART Trac will determine and display the frequency.
4. Press any key to return to the Main Menu.
Pulse Width Optimization
A pulse width optimization should be performed weekly.
2. Press “2” to perform a pulse width optimization.
3. Insert the Trac tube containing the proper oil standard and press “Ready.” The SMART Trac will detrmine and display the pulse width.
4. Press any key to return to the Main Menu.
7
SMART Trac Method Setup and Determination
For the SMART Trac system, it is necessary to obtain a high and low fat reference sample to create a method. The reference values for these
samples should be accurately measured by an AOAC approved reference technique by performing sample tests in duplicates or triplicates.
Several samples between the high and low reference values should also be tested by an AOAC reference to verify that the method is setup
properly. If inaccurate reference values are used in the SMART Trac setup, the method will not produce accurate results. It is necessary to
develop a method only once for the SMART Trac system since the method creates a linear model that never changes. To determine the number of
methods needed for the SMART Trac system, consider the following:
1. How many different types of fats and fat products will be tested?
Different types of fats include butterfat, meat fat, and vegetable oils. Each of these types of fats have different proton counts and will
need to be separated into different methods.
2. What is the expected or necessary precision range required for the product?
For sample results with less than ±0.1% range, it may be necessary to set up several methods for a specific product type. For example,
ice cream mixes typically require methods of 0 - 4%, 4 - 10% or 10 - 18%. This division of methods permits the operator to achieve results
of less than ±0.1% range over ten smples. When analyzing meat samples, each type of meat (i.e. beef, pork, poultry) requires a different
method. Since meat samples typically require a ±0.25% range or greater, only one method is necessary per product type.
3. What is the product fat range for the same type of fat and sample?
If the product fat ranges are greater than 40 - 50% (i.e. difference between low and high fat products), it is recommended to develop
two different methods. These methods would include one method for the highest and middle fat range products one method for the
middle and low fat products. For example, mayonnaise is 85%, 33% and 1% fat for Regular, Light and No Fat respectively. Two methods
are used for mayonnaise - one for 85 to 33% and one method for 33 to 1% fat.
Sample Preparation – Mix the sample prior to removing the sample for testing. Ensure that no sample is settled on the bottom.
Sample Size – Use 2 to 2.5 grams of sample per test. If a Gain Error is received, decrease the sample size and peform the test again.
Sample Tube – Ensure that the sample tube is clear and free of pad debris or other samples.
Sample Wrapping – The sample should be packed below the line on the SMART Trac station and should not hang out of the tube. If necessary,
reposition the sample to conform to requirements.
Method Deletion
All method files are stored in the following three directories:

C:\mqa\pse
C:\mqa\cal
C:\mqa\mth
To manually delete a method, the directory where the file is stored must be determined. To delete all methods, all files must be deleted from all
three directories with the following exceptions:
Any files with a prefix of “cem”
The subdirectory “C:\mqa\pse\cem”
CAUTION
Deletion of the subdirectory “C:\mqa\pse\cem” or any file with the prefix “cem” will render the instrument inoperative.
8
Add Setup Standard (SUS)
Setup standards should be added to a method immediately after the completion of method development to allow restandardization at a later time
or to transfer methods in the future.
2. Press “3” to access the “Add SUS” screens.
3. Press the appropriate item number of the method for which setup standards are to be added.
4. Place the appropriate size (x mm) setup standard (SUS) in the SMART Trac and press START.
5. Wait four (4) minutes for the SMART Trac to complete the test.
6. Remove the SUS.
7. Place the requested size (x mm) SUS in the SMART Trac.
9. Remove the SUS. Press any key to exit to the Main Menu.
Restandardize Method
Good Laboratory Practice recommends checking a rapid laboratory method by a reference method on a monthly basis. The results for the
SMART Trac system should be compared to the reference values.
A method should be restandardized only if the sample analysis data is inconsistent with reference values.
2. Press “4” to access “Restandardize Method.”
3. Press the appropriate item number of the method.
4. Place the appropriate size (x mm) setup standard (SUS) in the SMART Trac and press START.
6. Remove the SUS.
7. Place the requested size (x mm) SUS in the SMART Trac.
9. Remove the SUS. Press any key to exit to the Main Menu.
9
Magnet Homogeneity Adjustment
NOTE
Homogeneity is a measure of the percentage of total signal remaining after a time period of 200 μs. Homogeneity should be
at least 70%.
1. If the magnet homogeneity is less than 25%, the magnet must be returned to be recharged.
2. Perform the Oxford MQA Methods program (shortcut installed on desktop).
3. Enter “diag999” as the password to log into program.
4. Click “Diagnostics” (press F11) to perform MQA7000 Series Test & Diagnostics.
5. Insert the temperature conditioned Oil Test Standard into the magnet.
6. Select “Magnet Tests/Magnet Warm Shimming.”
7. Click “Run” (press F5) to perform the Magnet Warm Shimming test. The real time graph that is displayed represents the FID (free
induction decay) of the signal. The x-axis represents time (μs) and the y-axis represents % of signal remaining.
8. Magnet homogeneity is adjusted using the four shim screws (“B,” figure 1) located on both sides of the magnet. Remove the plastic caps
to access the shim screws.
9. Begin on the left side of the magnet, and, working in a clockwise direction, use a 5mm allen wrench to slowly adjust (clockwise or
counterclockwise) each shim screw. Visually check the effects of each adjustment, attempting to maximize the area beneath the curve in
the upper 30% of the graph (see below).
10. Click “Abort” (press F7).
11. Select “Magnet Tests/Magnet Homogeneity.”
12. Click “Run” (press F5) to perform the Magnet Homogeneity test. Click “Results” (press F8) to display homogeneity. If homogeneity is
less than 70%, repeat steps 6 through 11.
B B
A A
B B
10
11
12
Magnet Frequency Adjustment
Note: The magnet frequency adjustment must be performed during system installation. The frequency must be 20.20000 or as close as possible.
1. Run the Oxford MQA Methods program (shortcut installed on desktop).
2. Enter “diag999” as the password to log into program.
3. Click “Diagnostics” (press F11) to perform MQA7000 Series Test & Diagnostics.
4. Insert the temperature conditioned Oil Test Standard into the magnet.
NOTE
The conditioned Oil Test Standard is heated to and stabilized at 40C. It is provided by CEM Corporation with the SMART
Trac System.
5. Select “Magnet Tests/Frequency Optimization.”
6. Click “Run” (press F5) to perform the frequency optimization test.
7. Click “Results” (press F8) to display frequency.
Note: Magnet frequency is adjusted using the two shim screws (“A” figure 1) located on both sides of the magnet. Rotating the screws
counterclockwise increases frequency and clockwise decreases frequency.
CAUTION
Ensure that shim screws on both sides of the magnet are adjusted symmetrically.
8. If the magnet frequency is low, use a 5 mm allen wrench and rotate each shim screw counterclockwise 1/2 turn. If the frequency is
high, rotate each shim screw clockwise 1/2 turn.
9. Click “Run” (press F5) to perform the frequency optimization test.
10. Click “Results” (press F8) to display frequency.
11. Repeat steps 8 through 10 until the specified frequency is obtained.
NOTE
If the magnet cover was removed for an extended period of time, the frequency may drop once the cover is replaced and the
magnet temperature is permitted to stabilize. Recheck the frequency in 15 - 20 minutes. If the frequency is lower, repeat the
steps outlined above.
B B
A A
B B
Figure 1. Side View of Magnet
13
14
Tests & Diagnostics
These tests must be performed annually, and may also be necessary for diagnostics during service.
Insert the oil test standard (thermally conditioned) as soon as possible into the magnet to stabilize it with the magnet temperature.
Note: If the magnet temperature is not stable, the automatic tests can be performed to the point when the software prompts a second time
to place the oil test standard in the probe. At this point, abort the tests if the magnet is not thermally stable. These tests can check most of
the electronic functionality (including the probe) without the sample. Nevertheless, it is a good idea to have the test sample in the magnet
to keep it warm.
CAUTION
Do not attempt to make any adjustments to the magnet or probe until the magnet is completely stabilized.
Automatic Tests
Once the magnet is stable (minimum 8 hours, preferably 12 hours), log into the Oxford Instruments MQA Methods software as “OIPS service,”
password “diag999.” Press the “Diagnostics” button to access the Test & Diagnostic software. Wait until the program completes initialization.
Once the Test & Diagnostic program indicates “Ready,” press “Auto-Run” (F6) to perform the automatic tests with the oil test standard. Perform
all prompts of the software. If any of these tests fail, perform the failed test individually (not “Auto-Run”). Read the displayed test description
to determine the possible problem. Check the verified results by pressing “Result” and “Layout” appropriately. Rectify the problem. Perform
the automatic tests again to verify that the problem is solved.
If the Frequency Optimization test fails, the magnetic field may be affected by iron or steel under the magnet. Determine if metal is interferring
with the magnetic field.
Note: If the magnet homogeneity and frequency homogeneity tests fail, adjust magnet homogeneity first and then frequency.
If the customer is experiencing long-term drifting, perform the “NMR long-term stability” test from the group “NMR Performance Tests.” This
test runs 12 hours and may be run overnight. If the oil test standard is not yet thermally stable, use the variant “NMR long-term stability with
delay.” The graph of the “NMR long-term stability with delay” test shows all the measurements from the start of the test, but the results are only
verified after a delay of three hours to give the sample time to stabilize.
15
Opening the Electronics Module
1. Turn the instrument off and unplug the power cord from the electrical outlet.
2. Remove 2 screws from the bottom of the unit (close to front).
3. Remove 4 screws securing the light grey cover at the back of the unit.
4. Lift the cover from the unit (it may be stiff).
5. Replace any EMC strips which may have come off onto the edges of the base. The round pieces must point outward. Slide the strip in
from the side, ensuring that it is positioned behind the TX box.
6. Plug the power cord into the electrical outlet and turn the instrument on (if desired to keep the magnet warm). All high voltage parts
are positioned to prevent accidental touching.
Replacing Power Supply Fuses
Note: A failed fuse can be identified by a green LED not being on. The LEDs can be seen through the power supply lid.
2. Remove the two screws which secure the power supply lid. Lift the lid from the side that was attached with the screws and unhook
it at the rear.
3. Replace the failed fuse with one of the same type.
4. Reconnect the power cord and turn the power on to test the fuse (Caution! Mains present on the power supply board.). Ensure that
all green LEDs are on.
5. If the fuse is operating properly, plug the power cord into the electrical outlet and turn the power on.
6. Install the power supply lid.
7. Ensure that all LEDs are lighted.
Replacing the Power Supply
2. Unplug all cables from the power supply.
3. Disconnect the low-voltage ground wires from the stud located close to the output of the power supply.
4. Remove the two nuts from the studs securing the power supply base to the base of the electronics module.
5. Carefully lift the power supply from the instrument
6. Install the new power supply, and secure it to the base with the two nuts removed in step 4.
7. Connect the ground wires to the stud. Connect all cables to the power supply.
Replacing the CoreBoard
1. Ensure that the two SMC cables connecting to TXOP1 and TXTST1 are labeled or colour coded (TXOP1=red, TXTST1=blue) for proper
installed position.
3. Disconnect all cables from the CoreBoard.
4. From the rear of the electronics module, disconnect the D-connector jack screws and the nuts from the SMC and SMA connectors.
5. From the top of the CoreBoard, remove the 5 screws which secure the CoreBoard to the bottom of the electronics module.
6. Lift the CoreBoard slightly at the edge facing the inside of the electronics module and slide the board out of the rear panel while still
lifting the inside edge (preventing damage the bottom of the board).
7. Carefully install the new coreboard, using extreme caution to prevent damage to the board. Secure the board with the 5 screws removed in
step 6.
8. Connect all cables to the CoreBoard, ensuring that each cable is connected in its proper labeled position.
Replacing the Power Amplifier (transmitter)
1. Ensure that the two SMC cables connected to the transmitter are labeled for proper installed position (Input=red, Test Output=blue).
3. Unplug all cables from the power amplifier.
4. Remove the 4 screws from the top of the transmitter box.
5. Remove the transmitter lid. If any EMC gaskets are removed with the lid, replace them.
6. Using a 5 mm nutdriver or spanner, remove the 4 pillars from the corners of the inside of the transmitter box.
7. Lift the transmitter from the electronics box.
8. Install the new transmitter into the electronics box. Secure it with the 4 pillars.
9. Install the transmitter lid, ensuring that all gaskets are secured in place.
10. Connect all cables to the power amplifier, ensuring that the SMC cables are positioned properly. Plug the power cord into the electrical
outlet and turn the instrument on.
16
WARNING
Above and below the magnet is a strong magnetic field. Anyone wearing a heart pacemaker which may be susceptible to
magnetic fields should not perform service on the SMART Trac. The magnet may also stop or damage certain watches. If in
doubt, watches should be removed and placed at a safe distance (>12” or .3m) prior to any service procedures.
NOTE
Do not turn the instrument power off unless specifically instructed to do so in this manual. All high voltage components are
positioned for safety.
Removing the Magnet Cover
Note: Prior to removal of the magnet cover, ensure that the sample tube is removed.
Carefully, lift the cover to gain access to the magnet.
Removing the Sample Detection Plate
Note: To gain access to the sample detector and probe, the sample detector assembly must be removed.
1. Remove the 4 screws from the corners of the sample detection assembly.
2. Carefully lift the assembly sufficiently to unplug the in-line connector.
3. Install the new plate as soon as possible (without connecting the sample detector and installing the screws) to prevent heat escaping from
the magnet.
4. Lift the assembly sufficiently to plug in the in-line connector.
5. Install the screws to secure the corners of the assembly to the instrument.
CAUTION
Do not put any ferrous tools or other ferromagnetic items (screws) on top of the magnet. They may be drawn by magnetic
force through the opening into the magnet, causing damage. The magnet may become partially demagnetized, which is
irreversible.
Removing/Replacing the NMR Probe
1. Turn the instrument off and remove the power cord from the electrical outlet.
2. Remove the 4 knurled screws securing the NMR probe.
3. Remove the 2 jack screws from the probe connector and remove the connector from the probe.
CAUTION
Ensure that the probe connector with attached cable is positioned so that it cannot be attracted to the permanent magnet blocks
or pole pieces.
4. Install the connector on the probe using the 2 jack screws.

5. Install the probe, ensuring that the two locating pins on the magnet yoke fit securely into the hole and slot of the probe prior to tightening
the four knurled screws.
6. Plug the power cord into the electrical outlet and turn the instrument on.
NOTE
All magnet electronics are situated in the rear of the magnet. Access is possible by removing either the top plate or the rear
panel.
Removing the Magnet Top Plate
1. Remove the sample detection plate as outlined above.

2. Remove the 8 screws from the dark grey magnet top plate.
3. To gain access to the back of the magnet without plate removal, lift the plate slightly, slide it to the front, and place it down to preserve
the magnet heat.
4. To remove the plate completely, lift the plate from the magnet.
5. Replace the plate and secure it with the 8 screws.
17
Removing/Refitting the Magnet Rear Panel
Inside the magnet rear panel are mounted:

1. Magnet Interface PCB – This includes the temperature controller with the temperature setpoint set by VR1 which can also be accessed from
the top of the magnet without taking the rear panel off.
2. Magnet Mains Module – When refitting the rear panel, ensure that no wires engage the two fans.
Removing Fans and Heaters
Note: The fans are mounted on the bulkhead in the magnet case.
1. Remove the Sample Detection Plate assembly, the Magnet Top Plate and the Rear Panel as outlined on the previous pages.
2. Unplug the cables extending from the Bulkhead to the Magnet Interface board. In order to remove cable QT769 from the Mains Module,
the aluminum cover on the rear panel must be removed. This is the cable that carries the heater voltage from the Mains Module to the
terminal block on the Bulkhead.
3. Remove the 3 screws securing the bulkhead to the magnet from the bottom of the magnet.
4. Remove the 2 screws from the top of the bulkhead. Use caution to prevent metal tools from being attracted by the magnet blocks or pole
pieces.
5. Carefully lift the bulkhead from the magnet case, holding it firmly and away from the magnet to prevent any attraction by the magnet.
6. Remove and replace fan(s) or heater(s) as required.
7. Carefully install the bulkhead in the magnet case, using caution to prevent any attraction by the magnet.
8. Install all 5 screws to secure the bulkhead.
9. Connect all removed cables.
10. Install the Rear Panel, the Magnet Top Plate and the Sample Detection Plate assembly as outlined on the previous pages.
18
Replacing Heater Assembly
1. Turn SMART Trac system off and disconnect power cord from electrical outlet.
2. Disconnect all wiring and connections from the back of the magnet.
3. Carefully lift cover from the magnet.
4. Remove eight (8) screws and lift magnet top cover. Disconnect sample sensor connector from cover and complete cover removal.
5. Remove five (5) Allen screws from connector plate on back of magnet. Carefully position the connector plate on workbench with wiring
attached to back of plate.
6. Remove wiring from computer board attached to plate, labeling each wire as it is removed for proper installed position.
7. Remove three (3) bulkhead connectors from connector plate, labeling cables for proper installed position.
8. Remove wire ties securing sample probe assembly to frame of magnet.
9. Remove wire ties securing ground wire to right side of frame of magnet.
10. Remove nut to disconnect ground wire from base of magnet frame. Pull ground wire through window in heater assembly.
11. Remove wire ties securing all wiring and cables to heater assembly. Route all wiring except wires attached to heaters and heater power
distribution box through openings in heater assembly and position them toward front of magnet.
12. Remove two (2) hex screws securing top of heater assembly to standoffs on magnet frame, using caution to prevent loss of washers.
13. Position magnet on workbench or counter to provide access to bottom of magnet. Remove three (3) Allen screws securing bottom of heater
assembly to magnet frame.
14. Remove heater assembly from magnet, using caution to prevent wires from catching on standoffs of frame.
15. Install new heater assembly into magnet frame. Secure heater assembly with three (3) Allen screws installed from bottom of magnet, finger
tight only. Ensure that heater assembly is properly aligned, and install two (2) hex screws with washers to secure top of heater assembly to
magnet frame. Tighten Allen screws in bottom of heater assembly.
16. Route all wiring repositioned in step 11 through openings in heater assembly toward back of magnet.
17. Position connector plate toward back of magnet and connect all wiring and cables in accordance with labeling attached during removal.
18. Install wire ties to secure all wiring and cables

to original position in heater assembly.
19. Install connector plate to back of magnet using

five (5) Allen screws.
20. Connect sensor connector to magnet cover and Heater

Heater
carefully install cover using eight (8) screws. Assembly
21. Connect all wiring and connections to back of

magnet.
22. Connect power cord to electrical outlet and Heater

turn SMART Trac on. Ensure that heater fans
are functioning properly. Permit SMART Trac
to operate for approximately five (5) minutes
to ensure that heaters are functioning
properly.
23. Carefully install magnet cover.

Connector Plate
24. Permit magnet to heat for approximately 12
hours prior to operation.
19
PC Anywhere
Installation
1. Insert the pcAnywhere CD in the computer.
2. If the computer is not configured to autorun, click Start, then Run. Enter “d:\setup.exe” where “d” is the drive letter for the CD ROM.
3. Click Install pcAnywhere 10.0.
4. Click pcAnywhere for the Individual.
4. Follow the remaining installation instructions on the computer screen.
Configuration
1. Open the pcAnywhere software.
2. Click Remotes on the toolbar.
3. Right click on Direct.
4. Select Properties.
5. Select the device the cable will be connected to on the computer.
6. Click Details to verify the following settings:
Speed: 38,400
Parity: <None>
Flow Control: RTS/CTS
Started by: Carrier Detect (DCD)
Ended by: Carrier Detect (DCD)
7. Click OK to close Details.
8. Click OK to close Properties.
9. Exit the pcAnywhere software.
Operation
1. Refer to the cable connection drawing in this manual and the

SMART System5 side connections drawing on this page and
remove the cable extending from the PC Port of the SMART
System5 to the Processor Interface port of the Processor Module.
Connect this cable to the serial port of the PC and the Diagnostics
Port of the Processor Module.
2. Run the pcAnywhere software.
3. Click Remotes on the toolbar.
4. Double click Direct.
5. The pcAnywhere software will automatically connect with the

computer in the processor module and permit remote control of it.
Diagnostics Processor
Port Interface
Port
20
Error Messages
The error messages below are displayed when a disk drive or floppy disk error occurs. If performing an operation to a floppy disk, ensure that the
floppy disk is inserted and not “write protected.” Otherwise, contact the CEM Service Department.
CREATE FILE ERROR

OPEN FILE ERROR
COPY FILE ERROR
DELETE FILE ERROR
RUN METHOD ERROR
The error messages below are displayed when the frequency or pulse width optimization fails.
OPTIMIZE ERROR CODE: 1 (Low Signal Detected)

Check the cable, specifically the magnet interface cable
Check the frequency and homogeneity of the magnet
OPTIMIZE ERROR CODE: 2 (Low Decay Detected)

Check the frequency and homogeneity of the magnet
OPTIMIZE ERROR CODE: 3 (Hardware Limit Error)
OPTIMIZE ERROR CODE: 4 (Gain Error)

The sample size/reading is outside the gain setup for the particular method
Check sample size
Ensure that gain is set up properly
OPTIMIZE ERROR CODE: 5 (Maximum Pulse Error)

Pulse is above the maximum value for 180 pulse
Check the transmitter box or magnet probe
OPTIMIZE ERROR CODE: 6 (Minimum Pulse Error)

Pulse is above the maximum value for 90 pulse
Check transmitter box or magnet probe
21
Ethernet Wiring Diagram
Below is a diagram showing the difference between a straight-through ethernet cable and a cross-over cable.
T-568B Straight-Through Ethernet Cable
RJ-45 Crossover Ethernet Cable
This cable can be made in the f eld. The tool, connectors and cable are available in stores such as Lowes.
22
Specifications
Moisture/Solids Range: 0.01% to 99.99%
0.01 resolution
Balance Capacity: 50 grams, 0.1 mg readability
Program/Data Storage: 100 methods, 300 results
Standard Software: Constant weight and time, fat and moisture
Data Entry: Keypad with menu-driven software
Standard Printer: Internal impact printer
Interfaces: RS 232
Instrument Dimensions:
Moisture/Solids Analyzer 22.0 in. (W) x 23.25 in. (D) x 14.50 in. (H)
55.9 cm (W) x 59l.1 cm (D) x 36.8 cm (H)
Magnet 21 in. (W) x 21 in. (D) x11 in. (H)

54 cm (W) x 54 cm (D) x 28 cm (H)
Weight:
Moisture/Solids Analyzer 55 lbs., 25 kg
Magnet 200 lbs., 89 kg
RF Pulse Generator: Pulse power 250W nominal

Pulse times variable in 100ns increments
Transmit and receive phases selectable 0, 90, 180 and 270º
Nominal 90º pulse times 2 μs (10mm probe) and 4 μs (18mm probe)
Magnet: Permanent, thermally stabilized, 0.47T (20MHz proton)

Homogeneity better than 20ppm
Signal Detection: Dual channel (quadrature) detection with programmable low-pass filtering
Programmable data acquisition rate up to 5MHz per pair of points
23
SMART Trac and the new PC Board
ISSUE
Some of the recent PC boards (CPU) used in the SMART Trac processor box have been mixed versions.
While all of these PC boards work well with Windows XP, some may not function when installed in
Windows 98 systems.
When the PC board is replaced in a Windows 98 SMART Trac system, a needed driver may not be
installed since it does not exist in the Windows 98 environment. However, once the driver is installed,
there still may be no Ethernet communication due to incorrect IP addresses, so these will also have to
be checked. Following is the procedure for upgrading a Windows 98 system to the new PC board and
verifying IP address settings.
This procedure assumes that a new PC card has been installed and the system is ready to be powered
ON for the first time.
REQUIRED ITEMS
The following items are the drivers that are required for this upgrade. If one driver does not work, then
uninstall it and try the next one.
Since the Processor box has no CD drive and most computers have no floppy drive, transfer of these files
to the processor box hard drive can be problematic. It is recommended to keep these files on your
computer’s hard drive and then use PC Anywhere to transfer them to the processor box.
These files are available on the sirbanks website for download. In the near future, we hope to have
these files included in a special directory on the processor box hard drive in case they are needed.
Folder Win98_1
• Contains files: NETRTS5.cat, NETRNS5.inf, RTL8139.sys
Folder Win98_2
• Contains files: NETRTS5.cat, NETRNS5.inf, RTL8139.sys
NOTE: the files appear the same, however the PC board manufacturer specifically included separate
folders, so both are included just in case.
1. Connect a keyboard, monitor and mouse to the processor box (or connect using PC Anywhere).
2. Transfer the Win98_1 and Win98_2 folders to the processor box hard drive. There are several
ways of doing this, but the preferred method is by using PC Anywhere to transfer the files.
3. Power ON the processor box and wait for Windows to boot.
Copyright 2008 CEM Corporation. All rights reserved. Page 1

4. Wait until Windows prompts you to install the Realtek driver, then browse to the Win98_1
folder and then select the requested file.
5. The driver will be installed. This completes the installation of the needed driver.
6. Next, open the Windows control panel.
7. Open the Networks icon.
8. In the topmost window, look for “TCP-IP->Realtek RTL8139(A). Click on this and select
properties.
NOTE: There may be 2 selections of the “TCP-IP->Realtek RTL8139(A) in the window. If so, BOTH of these
items should have the properties checked and ensure that the IP addresses are set correctly.
9. Look for the IP address. “Specify IP Address” should be selected, and the addresses should be:
a. IP Address: 77.77.77.1
b. Subnet Mask: 255.255.255.0
10. Either verify that the values are correct or set them correctly, then press “OK”.
11. Reboot the processor box and Ethernet should be working properly.
VERIFYING COMMUNICATION
After the system has rebooted, if an alternate method of verifying that the CPU is communicating with
the coreboard other than testing the system is desired, then perform the following.
1. Using the processor box PC, select the “START” button in Windows.
2. Select the “Run” selection.
3. In the “RUN” window, type “command”.
4. When the command prompt window is displayed, type the following on the command line.
a. Ping 77.77.77.2
b. Depress the ENTER key.
5. The PC board will now display its attempts to communicate with the IP address 77.77.77.2,
which is the address of the coreboard. It will display whether the communication is successful or
not.
Copyright 2008 CEM Corporation. All rights reserved. Page 2

Magnet Service Parts
160002 Magnet Probe

160003 Magnet Rear Panel
160004 Magnet Bulkhead
160006 Magnet Sample Detector
160007 Magnet single Bulkhead Heater
Issued: 4/22/05
Innovators in P/N: 600176
Rev.: 0
Microwave Technology
Instructions for Installation of

Reset Board Kit
Parts Required: Tools Required:

730006 Reset Board Kit Phillips Screwdriver (small and large)
159920 CPU Board 3/16” Nut Driver
160301RA Reset Board 5/16” Nut Driver
160211 Reset Board Cable
Note: The Reset Board kit is required when replacing the CPU board. Use of the kit is optional when replacing the Reset Board. The
revised Reset Board is compatible with either the previous or the newly designed CPU board (159920).
1. Turn the instrument off and unplug the electrical cord from the electrical outlet.
2. Remove the cover from the electronics module.
3. Disconnect all wiring and cables from the Reset Board, labeling each or proper installed position.
4. Remove the PIC processor from the removed Reset Board and install it on the new Reset Board (160301RA).
5. If applicable, disconnect all wiring and cables from the CPU board, labeling each for proper installed position, and
remove the CPU board from the module.
6. If applicable, install the new CPU board (159920). Connect all wiring and cables in accordance with the labeling
attached during removal.
7. Install the new Reset Board (160301RA), with installed PIC processor from step 4, into module.
8. Connect the Reset Board Cable (160211) to the Reset Board.
9. Connect the other end of the Reset Board Cable to pins 9 and 11 of position CN7 of the new CPU Board or pins 17
and 18 of position CN1 of the old CPU Board.
10. Connect the cable extending from J6 of the Reset Board to the SMART port on the back of the instrument.
11. Connect the cable extending from J7 of the Reset Board to the position CN4 on the CPU Board.
12. Install the cover on the electronics module.
13. Plug the instrument electrical cord into the electrical outlet.
1
J1 J2 U1 U3 Y1 DGND 20
J7 +12V
C1
C2
R2
R3
R1
R4
D1
U4
8 GND
J5 VCC
J6 1
U2 D2
Fan
R5
C3 R6 J3 J4
Reset Board
2
3
CPU Board
Diagnostic Flowchart for MQA7000 Series
Introduction
The purpose of this document is to provide some indication as to which part on the SMART Trac system
is causing a diagnostic test failure(s).
Definition of Terms
• Lone Failure: only one test fails in diagnostics

• Multiple Failures: more than one test fails in diagnostics
• CPU: CEM’s internal PC (except when referred to as "CPU LED")
• Amplifier Chain: tuning box, amplifier and all cables in amplifier circuit
Preliminary Inspection of Processor Box LED’s
Connect the complete system (i.e. processor box and magnet) and turn power on. The following LED’s
will be visible (looking at the back of the processor box from left to right):
NOTE: Diagnostics will not run for the following failures.
LED’s in Rear of Processor Box
TX and RX: These LEDs indicate Ethernet traffic between the CPU and the coreboard. These are
normally off unless there is some Ethernet traffic, so they are not an indicator of failure. However if these
do not flash during initialization of the MQA Methods or Diagnostics software, this is an indication of
problems with the Ethernet connection or a more serious failure with the coreboard or power supply (see
later).
LI: The Link Integrity LED indicates that there is an Ethernet connection between the CPU and the
coreboard. This LED should be permanently ON when the unit is on. If the LED is OFF, it is an indication
of either a cable/connection failure between the CPU and the coreboard or a more serious failure with the
coreboard or power supply (see later).
PSU Fuse Location Value

Chassis F1 & F2 5 Amp
PCB FS8 5.15 Amp
FS4 5 Amp
FS3 0.5 Amp
FS2 0.5 Amp
FS1 1 Amp
FS5 0.5 Amp
FS6 2 Amp
FS7 1 Amp
F3 3.15 Amp
Run: The LED indicates that the coreboard is in a state that is ready to run a test. If permanently OFF,
check the LEDs on the PSU and diagnose as follows:
If PSU LED is flashing or OFF, check/replace fuses on PSU or replace PSU.
If PSU LED is ON, replace coreboard.
D:\dl201\smartrac\Diagnostic flowchart for MQA7000 Series revised2.doc

Page 1 of 9
CPU LED: The LED represents the “heartbeat” of the coreboard. The LED should be flashing with a
period of approximately 1 second. Component failure will be determined depending on whether the LED
is permanently ON or OFF. If permanently OFF, check the LEDs on the PSU and diagnose as follows:
If PSU LED is flashing or OFF, check/replace fuses on PSU or replace PSU.
If PSU LED is ON, replace coreboard.
If CPU LED is permanently ON, replace coreboard.
VCC: The LED indicates whether +5V is present. The LED should be permanently ON. If permanently
OFF, check the LEDs on the PSU and diagnose as follows:
If PSU LED’s are flashing or OFF, check/replace fuses on PSU or replace PSU.
If PSU LED’s are ON, replace coreboard.
+/- 7V: The LEDs indicate whether +/- 7V is present. The LEDs should be permanently ON. If
permanently OFF, check/replace fuses on PSU or replace PSU.
NOTE: Diagnostics will run for the following failure.
DSP: The LED represents the “heartbeat” of the system and controls the NMR experiment. The LED
should be flashing with a period of approximately 1 second. If it is permanently ON or OFF this indicates a
problem with either the PSU or the DSP circuit on the coreboard. If the +3.3V PS test fails (run Power
Supply Test within Coreboard Tests), replace the fuses on the PSU or the PSU. If the test passes,
replace the coreboard.
NOTE: Diagnostics will not run for the following failure.
Test & Diagnostics software fails to connect or hangs.

If the message “No Connection” or "Link Failure Detected" is displayed when running the diagnostics
software, the problem is with the Ethernet connection(s), CPU, or coreboard. Diagnose as follows:
Check Ethernet cable/connections and reboot system to check if failure has been corrected.
Check LEDs on CPU: one should be on constantly, and two should be flashing. If not, replace
CPU.
Check Tx and Rx LED’s on coreboard. They should flash during system boot and randomly
during operation. If they do not flash, replace coreboard.
Diagnostics Tests Definitions

I. Coreboard Tests
This sequence of tests verifies the performance of the coreboard. The PSU is actually tested (Power
Supply Test) within the coreboard tests. Many coreboard tests require the PSU to be functional and will
fail if this is not the case. For these tests, specific instructions are given to diagnose and determine
whether the defective component is either the coreboard or the PSU.
Sample Prompt
• Lone failure: Diagnose as follows:

Check sample is present.
Check condition of detector and connection to temperature controller board. Replace
detector if damaged.
Check that sample detector cable is not damaged, is connected to inter-connect cable, and
seated in correct socket on temperature controller board. Replace cable if damaged.

Page 2 of 9
Check that socket on temperature controller board is not damaged. Replace temperature
controller board if damaged.
Replace temperature controller board.
Replace 25-pin cable.
Replace coreboard.
• Multiple failures: Diagnose as follows:

Check 25-pin cable and connectors.
Coreboard Power Supply
• Lone failure: PSU.

• Lone failure after replacing PSU: Coreboard.
• Multiple failures: PSU.
NMR Memory Test
• Lone failure: Coreboard,

• Multiple failures: PSU or coreboard.
Coreboard Temperature
• Marginal failure: Check with QA at CEM for a concession or waiver on the unit.
• Lone failure: Coreboard.
• Lone failure after replacing coreboard: PSU.
Internal Transceiver Test

Frequency Synchronization Test

• Multiple failures: PSU or analog amplifier chain.
• Multiple failures after replacing PSU or analog amplifier chain: Tuning box.
Variable Gain Amplifier Test

DDR Output Test
ADC Output
ADC Overload

ADC No Overload

DDS/DDR Phase

Data Accumulator
• Marginal failure: Check with QA at CEM for a concession or waiver on the unit. This diagnostic
test has recently changed, confirm diagnostics files have been updated.

Page 3 of 9
• Multiple failures: PSU, amplifier, or tuning box.
II. Transmitter Amplifier Tests

TX Power Supply
Failure analysis required verification of PSU outputs.
• Lone failure of +/- 15V supply:

Confirm that +/- 15V are present on the coreboard using coreboard PSU tests. If present,
problem must be with the power cable between the PSU and the transmitter amplifier. The +/-
15V supplies are the same for the coreboard and the transmitter amplifier so, if one is
overloaded, the other will be as well. If supplies are not present perform the +/- 15V PS test
and isolate the problem to one of coreboard, transmitter amplifier or magnet boards.
• Lone failure of +48V supply:

Check +48V LED in PSU. If it is OFF or dim, remove transmitter power connector and check
again. If LED returns to full power, the problem is with transmitter. If LED is still off, take cover
off PSU and test +48V fuse and regulator. Replace either if dead. Power up PSU with the
transmitter amplifier disconnected. If it comes up fine, the problem is with transmitter
amplifier.
If +48V LED in PSU is ON and test fails, the problem is with the transmitter amplifier, the
coreboard, or the cabling. Cabling can either be the power cable (15-pin D connector) or the
interface cable (9-pin D connector). Check cabling/connectors, and if necessary, replace
cables. If this does not solve problem replace transmitter amplifier. If problem still not solved,
replace coreboard.
III. Basic Probe Tests

These tests are continuity tests of the path between the transmitter, the probe and the system receiver.
They are primarily tests of cabling, although these will fail in conjunction with other tests when major
components fail.
TXpath
The signal is generated by the frequency synthesizer on the coreboard, amplified by the transmitter
amplifier, and then sunk into the probe via the tuning box. The signal is then detected by the pick up coil
within the probe and fed back to the receiver via the pre-amp.
RXpath
For this test, the signal is directly injected into the pick up coil from the frequency synthesizer on the
coreboard. This signal is then detected by the main coil within the probe, pre-amplifier, and receiver (Note
that the transmitter amplifier is not tested).
The Tx Path and Rx Path essentially form a closed loop control system. For this reason, failure analyses
for the tests have been combined.
• Lone Failure of the Tx Path test: This is indicative of a problem between the output of the
transmitter amplifier and the probe coil on the transmit side. In theory, unless it is a marginal
failure, this should never happen, as a failure in this part of the circuit will also lead to failures in
later tests, frequency optimisation and magnet homogeneity.
• Failure of the Tx Path test alone (i.e. Rx path test passes) and later tests frequency optimization
and magnet homogeneity fail. This is indicative of a failure between the output of the transmitter
amplifier and the transmit side of the probe. Possible areas of failure are the transmitter cabling
between the processor box and the probe (BNC cable), the internal cabling between the tuning
Page 4 of 9
box and the processor box (BNC cable again), the tuning box itself, the internal magnet cable
between the magnet box and the probe, and the probe itself. Diagnose as follows:
Check continuity of all cables external to the magnet.

Replace coreboard.
Replace tuning box.
Replace probe.
Check +/-15V on magnet temperature controller board.
Check and replace internal magnet cables.
• Failure of Tx path and Rx path tests alone: This usually indicates that there is a problem with the
pickup coil circuit. Check cable between W7 (pickup coil) and magnet. Also check W7 itself for
damage (internally and externally) as this is a common fault.
• Failure of Tx path and Rx path tests in addition to later Probe Performance tests. This is
indicative of a probe failure or a failure in the cabling between the receiver input to the processor
box (SMA on W8) and the magnet. Diagnose as follows:
Check cable and connectors between Rx Input and magnet for damage.
Replace probe.
Check +/-15V on magnet temperature controller board.
Check, and if necessary, replace internal magnet cable.
• Failure of Tx path and Rx path together with coreboard tests and the Tx short and long pulse
internal tests: Coreboard or PSU.
IV. Magnet Tests

Magnet Temperature
• Marginal failure: Adjust temperature controller board control pot.

• Lone Failure: Either digital temperature sensor, cable to temperature controller board,
temperature controller board, 25-pin D connector or coreboard. Diagnose as follows:
Check 25-pin D connector and cables.
Check digital temperature sensor is connected to temperature controller board.
Replace coreboard.
Replace digital temperature sensor in magnet.
• Multiple failures with coreboard tests: Coreboard or PSU.
Frequency Optimisation
• Lone failure: Check oil standard. Check magnet temperature.

• Failure with magnet homogeneity alone: Magnetic field requires adjustment. See procedures for
homogeneity and frequency adjustment. If unable to correct, magnet is damaged or
demagnetized and requires recharging. Magnet must be returned to CEM.
• Failure with most other probe tests: Probe or PSU.
• Failure with coreboard tests: Coreboard or PSU.
Magnet Homogeneity
• Lone Failure: Check oil standard. Check magnet temperature. Otherwise magnetic field requires
adjustment. See procedure for homogeneity adjustment.
• Multiple failures with Probe Performance tests: Probe or +/-15V PSU.
• Multiple failures with coreboard tests: Coreboard or PSU.

Page 5 of 9
V. Probe Performance Tests
Probe Tune
Probe Gain Spectrum
• Lone Failure: Check probe tuning.

• Multiple failures with coreboard tests: Coreboard or +/-15V PSU.
Probe SNR
• Lone Failure: Probe.

• Failure with Rx Path test only: Pick-up coil cabling/connector problem.
RF Pulse Optimisation
• Lone Failure: Check oil standard. Check magnet temperature.

• Failure with frequency optimisation and/or magnet homogeneity: Magnetic field requires
adjustment. See procedures for homogeneity and frequency adjustments.
• Multiple failures with Probe Performance tests: Probe or +/-15V PSU.
Magnet Short Term Stability (not used)

NMR Short Term Stability (not used)
Probe Ringdown (not used)
Probe Contamination
• Marginal failure: Check with QA (CEM) to verify there are no concessions or waivers with the unit.
• Lone failure: Check for debris in probe.
VI. NMR Performance Tests: Not used in Field

Page 6 of 9
SMART Trac Operation Block Diagram
SMART System
CPU
Coreboard
PSU Transmitter
Reverse direction
Receive path
Amplifier
Tuning Box
Probe
Magnet
Heaters

Page 7 of 9
Run
pcAnywhere
Computer
connects ?
No
Hard drive
Keyboard and
Yes failure
mouse available ?
displayed?
CPU fan Replace

Yes
faulty? CPU fan. Yes
Hard drive
Yes Replace CPU. Finish
replaced ?
Replace hard
No
drive.

Page 8 of 9
Switch unit
Switch On
OFF (reboot).
Yes
Check Ethernet
cables and
Diagnostics connections. CPU 100/10M
software Ethernet integrity No Reboot processor ACT LED’s No Replace CPU.
No
loads ? checked? box and monitor flashing?
CPU Ethernet
LED’s.
Yes
Check +3.3V LED on

PSU.
Yes
+3.3V LED
No
OFF?
Yes
Replace
Replace PSU
coreboard.
Run “AutoRun” in
diagnostics. The
following applies
for each test.
Diagnostics
Yes
Passed?
No
Marginal Concession or waiver

Yes Yes Finish
Failure ? that approves ?
No
No
Perform tests specified on

Lone sheets for lone failures and
Yes
Failure? replace suspect
component(s).
No
Perform tests specified on

Multiple failures sheets for relevant test, and
encountered. replace suspect
component(s).

Page 9 of 9
Addendum
SMART Trac Checkout Sheet
Quality Checks: Q1043
_____ Processor diagnostics. Note any test failures.

_____ Ensure customer has a backup copy of methods. Create backup copy if any doubt.
_____ Remove probe and inspect probe area. Clean if debris is inside. Note: Do not touch green
area of the probe.
_____ Verify all cooling fans are running/ wires are secured away from blades. Replace CPU fan if
old style.
_____ Ensure all cables are secure and hand tight. Do not over-tighten.
_____ Clean inside processor box and verify there are no loose items inside enclosure.
_____ Ensure leg extensions part number 253825 are installed
Processor Diagnostics
_____ Run diagnostics at beginning and end of repair if any parts replaced
_____ Magnet Temperature 39 - 41
_____ Homogeneity (4 posts) 60 –99.
_____ Frequency (2 posts) 20.180000 to 20.220000
_____ Pulse Times 2.8 to 3.8 and 5.2 to 7.2
Note: Frequency and Homogeneity adjustments are not routine.
Adjustment Matrix
Perform these adjustments only if the specified part(s) are replaced. For example, if the magnet is
replaced, the tuning box, probe gain, and probe tune may need adjusting.
Change/Adjustment Tuning Box Probe Gain Probe Tune

Magnet ♦ ♦ ♦
Probe ♦ ♦ ♦
Heaters
Homogeneity
Frequency ♦
Processor Box ♦
Coreboard
Power Supply
Transmitter ♦
Tuning Box ♦
Depot Only:
_____ Test USB port (Use a zip drive or CD drive; look for device drive icon in C:\directory)
_____ Test Com 1/reset (Com 1 to ext.PC; run “Test COM 1” from ext. PC and hyperterminal on
Trac)
1) Click “Send Message.” “QMQAVERSION” should appear on Trac Monitor. Type any
letter on Trac and it should appear on PC monitor.
2) Enter shut down mode on Trac. Click “Test reset” and Trac should re-boot.
______ Perform repeating analysis for 999 sample readings. Evaluate data starting at 100. Spec:
range (mxx number – min number) must be less than 0.25.
Install Production Test from disc; mass @ 2 grams; insert sample vial, save results to file.
Informationcontainedinthisdocumentistheproperty ofCEMCorporationandmay
Corporation notbecopied,reproducedordistributedwithouttheexpress writtenconsentofCEM.
Screw
HardDrive (BR128205
Bracket 4
(159795) withLoctite)
HardDrive
(159795)
HardDrive Keps Nut
Bracket 2
(BR130261) Keps Nut
(159795)
2
(BR130261)
Floppy
Disk Drive
(159910)
Screw
(BR196001)
4
withLoctite
Processor
Module
(159745)
907900 (Sheet 1 of 16)

Shutter
DataPort Support
Bracket (159790)
(159780)
Keps Nut
4
(BR130261)
907900 (Sheet 2 of 16)

TwoConnector
Shutter
(Providedwith
ProcessorBoard)
Processor
Three Connector Board
Shutter MemoryCard
(Providedwith
ProcessorBoard)
Processor
Screw BoardFan
2
(BR196012) Processor Processor
BoardFan
Board Keps Nut
LockingClip
(159920) 4
(BR130261)
RackCard RackCard
Guide Guide
(159805) Bracket
(159975)
Processor
Mount
(159895)
907900 (Sheet 3 of 16)

Screw
8
(BR196012)
PIC
Processor
Assembly
(046875)
Power
Supply
(159825)
Reset
Controller
Board
(160301RA)
907900 (Sheet 4 of 16)

Fan
(184860)
Screw
2
Keps Nut
(BR128124)
(BR130261)
Fan
Bracket
(159785)
907900 (Sheet 5 of 16)

Screw
5
(BR196012)
Core
Board
(159835)
Keps Nut
5
(BR130261)
Core
Board
Bracket
(159935)
HardwareProvided
withCoreBoard
907900 (Sheet 6 of 16)

PSU Keps Nut

Module 3
Cover (BR130261)
Grommet
(BR189160)
Connector PowerCord
(BR109954) (160225)
PSU
Module
(159840)
Connector
2
(BR109937)
Screw
w/Loctite
2
(BR196430)
907900 (Sheet 7 of 16)

Screwf
4
(BR196011)
Power
Amplifier
Cover
Standoff
4
(159900)
Power
Transmitter Amplifier
Tuning Box (159830)
(159845)
907900 (Sheet 8 of 16)

Fan
(184860)
Screw
Keps Nut 2
4 (BR128214)
(BR130261)
Fan
Bracket
(159785)
907900 (Sheet 9 of 16)

ResetBoard
Cable
(160200)
907900 (Sheet 10 of 16)

ResetBoard
toCPU
Cable
(160205)
ResetBoard
MainCable
(160200)
907900 (Sheet 11 of 16)

Screw
7
(BR199432)
EMIShield
Cover
(159775)
Screw Filterto
2 Shield
(BR199415) PowerInletto Connector
PowerSupply (159820)
Cable
(160215)
Keps Nut
6 Screw
(BR30261) 2
(BR199415)
EMI
Shield
(159770)
907900 (Sheet 12 of 16)

Screw
2
(BR199432)
Power
Cable
(160220)
Cable
Clamp
(BR109980)
907900 (Sheet 13 of 16)

Coax
Cable
(160230)
Cable
Tie
4
(BR109975)
Anchor
Tie
4
(109978)
Bulkhead
Jack
(160280)
907900 (Sheet 14 of 16)

160265
160245 160235
160235
160250
160255
160260
160290
ToFan
Wires
907900 (Sheet 15 of 16)

907900 (Sheet 16 of 16)

1 +12V R
2 0V BK
MAGNET 3 +12V R
MAINS POWER 54-LEADS(F) FAN 4 0V BK
BR
115/230 V AC MAINS
50/60 Hz POWER
1 +15V V
2 15V GROUND BR
3 -15V
4 48V O
5 48V GND BR
POWER 6 +15V
QT778
AMPLIFIER 7 15V GROUND BR
8 -15V GY
9 +48V O QT781
PSU 10 48V GROUND BR
BR
QT786
BK
W
R
B
Y
G
1 +15V V
54-CO3027 MAGNET
GY
BR
BR
BR
2 15V GROUND BR
O
MAINS 3 -15V GY
NO CONNECTION
NO CONNECTION
NO CONNECTION
NO CONNECTION
NO CONNECTION
14 NO CONNECTION
13 NO CONNECTION
4 +7V Y
TO MAGNET SUPPLY
48V MONITOR
28V MONITOR
5 7V GND BR
15V GROUND
6 -7V B
ANALOG 7 +15V
48V GND
TX FAIL
TSTMUX8
28V OUT
15 48V GND
8 15V GROUND BR
11 28V OUT
9 -15V
TXEN1
+15V
-15V
QT790
10 -15V
10 +7V BR
9 +15V
48V
GND
12 48V
11 7V GND BR
12 -7V BR
1
2
3
5
6
7
8
1
2
3
4
5
6
7
8
9
4
1 MAINS LEVEL R/BK
2 5V GND BK
3 5V R
12V MAGNET SUPPLY 4 MS Y/BK
DIGITAL
QT783
5 5V GND BK
1 +12V R 1 +12V R 6 5V R
2 NC 2 NC BR
3 NC 3 NC
ATT. POWER CONTROL TX
4 NC 4 NC OUTPUT SUPPLIES INPUT
5 0V B 5 0V BK
6 NC 6 NC QT782
7 NC 7 NC
8 NC 8 NC
9 NC 9 NC
1 GND BK
2 PSU MAINS LEVEL R/BK
3 5V (VCC) R
54-HW6413 4 MAINS SYNC Y/BK
TO PC ETHERNET DIGITAL 5 GND BK
6 5V (VCC) R
EXT. 10MHz
QT782
QT785
EXT. 10MHz 1 ADDRESS A0
2 ADDRESS A1
3 ADDRESS A2
4 WRITE
1 I/O LINE 1 5 READ
2 I/O LINE 2 6 IOMS
3 I/O LINE 3 7 ADDRESS A9
4 NO CONNECTION 8 ADDRESS A10
5 NO CONNECTION 9 GND POWER AMPLIFIER
QT784
6 AUX8E 10 GND
7 PFG_ON 11 NO CONNECTION
8 AUX7E AUXILIARY 12 NO CONNECTION
9 PFG_HI DSP 13 AUX8I
10 AUX6E 14 AUX7I
11 AUX3E AUXILIARY 15 AUX6I
12 AUX5E 16 AUX5I
13 AUX4E 17 AUX4I
14 GND 18 AUX3I
15 GND 19 AUX2I
16 GND 20 AUX1I
17 GND
18 GND
19 GND
20 GND
21 GND
22 GND
23 GND
24 GND
25 GND CORE FAN IN
1
2
+12V
0V
R
BK
TX
1
2
NO CONNECTION
-15V B
BOARD 1 +12V R
OUTPUT
3 +15V G 2 0V BK
4 NO CONNECTION BK/Y
FAN OUT
5 SPARE BR
6 SPARE R QT781
7 SPARE B 1 TXON1 R
8 SPARE 0/R 2 TXEN1 Y
9 MAGNET MAINS LEVEL BK/W 3 TSTMUX8 W
10 SAMPLE DETECTOR R/BR
TX1 4 GND B
11 MAGNET TEMPERATURE R 5 NO CONNECTION G
12 HEATER DISABLE G/BK 6 48V MONITOR BK
13 HEATER DUTY CYCLE B
MAGNET INTERFACE
14
15
15V GROUND
15V GROUND
B/BK
G/W
TRANSMITTER TUNING BOX
QT791
16 GND Y
17 GND BR/BK
QT779
18 GND R/W
TXTST1
19 GND B/G
20 GND R QT778
21 GND W
TXOP1
22 GND R
23 GND R/Y
24 GND G
25 GND R/B 1 +15V V
2 15V GROUND BR
3 GND BR
4 GND BR
ANALOG 5 -15V GY
6 15V GROUND BR
7 +7V Y
QT789 8 -7V B
PICK UP COIL
QT788
RX OXFR INSTRUMENTS ANALYTICAL
Title QT250 WIRING DIAGRAM
TO MAGNET FAN Product MQA7020 Drawing No. QT2453
QT787 QT780 Assy QT250 Sheet 1 of 1 PCB Iss
1 Rev AF PCB Drawn B.M.KING Approved

9/5/2000 Date Date 29/3/2000 Date

SM 0030

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SM 0030

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Rapid Fat Analysis System

Installation Requirements ....................................................................................................................................................................... 1

Voltage: 85-132/180-264 V auto-ranging

Power: 340 VA maximum

Fuses: Main inlet fuse: 2 x 4A, 250V type T.

Unpacking and/or Moving the Magnet

Note: Retain all packing materials.

5. Inspect each component of the system for visual damage.

If damage is noted, do not attempt instrument operation.

7. Verify that all accessories are included.

Magnet Module Processor Module

13. Permit the system to warm up.

The SMART System5 supports a variety of different external printer standards –

4. Press the power switch of the printer to the “on” position.

2. Place the external balance on a vibration-free sturdy laboratory workbench or table.

Outlined below are default values for compatible external balances.

Back of Processor Module

1. Check for loose connectors.

Outside of Magnet Module

1. Check for loose connectors.

Inside of Processor Module (optional)

Magnet and Probe

Condition Possible Cause

Gain Error Sample has saturated electronics

Troubleshooting and/or Servicing Sequence

1. Connect a PC to the processor module and run pcAnywhere software.

2. Perform diagnostics. (Press F11)

4. If the magnet homogeneity fails:

a. Ensure that the magnet temperature is within specification.

d. Check the frequency optimization. It should be as near 20.20 as possible.

Baud Rate 9600

Testing the CPU Board of the SMART System for Communication

Testing the SMART Trac Port for Communication

1. Turn the processor module off.

3. A pluse width optimization should be performed weekly.

Cleaning the Probe

1. Remove the probe from the magnet.

5. Assemble the probe and position it in the magnet.

2. Press “1” to perform a frequency optimization.

4. Press any key to return to the Main Menu.

Pulse Width Optimization

A pulse width optimization should be performed weekly.

2. Press “2” to perform a pulse width optimization.

4. Press any key to return to the Main Menu.

All method files are stored in the following three directories:

2. Press “3” to access the “Add SUS” screens.

6. Remove the SUS.

7. Place the requested size (x mm) SUS in the SMART Trac.

2. Press “4” to access “Restandardize Method.”

3. Press the appropriate item number of the method.

6. Remove the SUS.

7. Place the requested size (x mm) SUS in the SMART Trac.

2. Perform the Oxford MQA Methods program (shortcut installed on desktop).

3. Enter “diag999” as the password to log into program.

6. Select “Magnet Tests/Magnet Warm Shimming.”

10. Click “Abort” (press F7).

11. Select “Magnet Tests/Magnet Homogeneity.”

1. Run the Oxford MQA Methods program (shortcut installed on desktop).

2. Enter “diag999” as the password to log into program.

5. Select “Magnet Tests/Frequency Optimization.”

6. Click “Run” (press F5) to perform the frequency optimization test.

7. Click “Results” (press F8) to display frequency.

9. Click “Run” (press F5) to perform the frequency optimization test.