USE AND MAINTENANCE REFERENCE ia MANUAL ce ‘Aerial work platform ‘SPIDER 22.10 EVO Translation of the original instructions Logbook code: 4838550200.3 Version: 03/2017 Elion: 08/2018 Bs cae Before proceeing wit ll operations is necessary to reed and understand this manual in lis prs, Keep the handocek ina safe place where teas accessible fr consultation, RTA RE ca, TG WE ee OTT FCATsuioer: PLATFORM BASKETS. pares: Via Montessor, 2 - 42028 Pov (RE) Tei: +39 0522967666 Sfaxct 39 0822967667, ‘a platformbaset com Document pe: OPERATING AND MAINTEHANCE MANUAL, Mocel: Spider 22:10 £¥0 ‘Ser umber cient: eat of ‘The contents ofthe present document cannot be uted, reproduced or transferred to third partes ‘without the express permission of bullder. “The builder reserves the right to change the characteristics resent document without not he machine deserbed inthe ia mentssr, 1 «2028 Povo RE) -Te +28 082296766 Fax: +39 0522967667PLATFORM ‘Summary GENERAL INFORMATION 11. INTRODUCTION 12. WARRANTY 13. IwrROoUCTON 14. HOWTO CONSULT THE MANUAL 4.1. TOS NOT COVERED By THE MANUAL 4142, STRUCTURE OF THE PUBLICATION 4143. HOWTO READ THE OECTIONS FOR USE 1.5, INTENDED USE 16. IMPORTANT nOTES 1L.1. USEROR MACHINE OPERATOR SPIDER 22.10 €v0 1152, suiLoeR 1L6.3_CHECKING THE SUPPLIED PRODUCT aa, MISUSE 18 symoois umuseo 19, GLossaay DESCRIPTION 2a, NAMEPLATE 22. APPUED SIGnats 22.1. MANSAFETY SIGNALS. 222. FORMATION SIGNALS 223. BASKET SAFETY SIGNALS 22.4 MULTLUNGUAL SAFETY SIGNALS 225, SPECFIC SAFETY SIGNALS FOR (F-60-€8-60) VERSIONS 2.3, MAIN COMPONENTS 24. oRIeNTamion 25. MACHINE CONDTIONS 25:1, PRODUCTION PAUSE 252. PROLONGED SHUTDOWN 25.3, MOMENTARY STOP 254, WORANG CONDITIONS TECHNICAL SPECIFICATIONS 3A. TECHNICAL aRROW Oa STABILISATION I 230.200-120-0 lg BASKET (SIDE A.C) 3.13. 2NARROW LOAD STABILISATION IN 07-441 265-176 b BASKET. 3.182 NARROW LOAD STABILISATION IN 507-441-265-176 Ib BASKET (SIDE A-C) 3.15. 3 COMBINED LOAD STABILIZATION IN THE 230-200-12080 kg CABIN 3.16. 3 WIDE LOsD STABILISATION IN 730-200-142 kg BASKET (SIDE 0) 5.17. 3 NARROW LOAD STABILISATION N 230-200-1200 kg BASKET (DE A) jjSPIDER 22.10 €V0 3:38, 3 COMBINED LOAD STAGRIZATION IN THE 507-441.265-176 b CABIN 5339, 3 WOE Lond STABILISATION 507-441-313 b BASKET (SIDE CD) 5,20.__3 NARROW LOAD STABIUSATION IN 507-481.265.178 BASKET (SIDE A) SAFETY 442, GENERAL SAFETY RULES 42, FREPARATION AND INSPECTION 4221, GENERAL PREPARATION 1222. MAKING READY FOR USE £23. INSPECTONS TO BE DONE ROUTINELY AND ON RECEIPT 12, BOLTAND SCREW TIGHTENING 425. DALY VSUAL INSPECTION 421, GENERAL INSPECTION 422, DAILY WORKING CHECKS 128. MANTENANCE OF THE BATTERS 429, ELECTRIC PUM MAINTENANCE 43, QUALIFCATION OF OPERATING PERSONNEL 43.1. PERSONNEL TRAINING 4132, OPERATOR TRAINING. 133, TRAIMING SUPERVISION 13. OPERATOR'S RESPONSIILTIES 44, WondnG CLOTHES 445. NORKING AND TRANSIT AREA 46. onmROs 461. OPERATING FosmoNs 462. EMERGENCY STOP 147, RESOUAL RISKS AND RULES OF CONDUCT 448, PERSONAL PROTECTIVE EQUIPMENT (PPE) 448, METHOD USED TO ACCESS HAZARDOUS AREAS ‘4.10, SAFETY REGULATIONS FOR MACHINE MAINTENANCE {1303 CONSULTATION OF TECHNCAL DOCUMENTS 44.11, REMACEMENT PARTS 5. CONTROLS 52. GROUND CONTROL PANEL 52. CARRIAGE EMERGENCY CONTROLS 53 AERAL PART EMERGENCY CONTROLS. 5.4, REMOTE CONTROL 535, PUSIBUTTON PANEL CONTROLS 58 CONTROLSIN THE BASKET 5.61. AIRMATER UTRITIS IN BASKET 5162. ELECTRIC CURRENTINTHE BASKET (OPTIONAL) 5163. WORK LAMP (OPTIONAL) 5:2. BATTERY CUT-OFF SWITCH 518 CONTROLS AND INSTRUMENTS ON BOARO THE MACHINE 6. DEVKES 6.1. SArETYDEMceS 6.11, BASKET LOADING CELL 1612, STABIUSER FEET GROUND PRESSURE SENSORS 16.13, STABILSER FOOT POSTION MICROSWITCHES S14. HICGROSWITCHES WHICH SIGNAL THE POSITION OF THE STABIUSER FEET BLOCKING FN (sensor) 66:15. MICROSWITCH DETECTING THE PUSHBUTTON PANEL INTHE BASKET 6.16. ACOUSTIC SIGNAL / VISUAL SIGNALre ave SPIDER 22.10 €v0 6.1.7. EMERGENCY BUTTON 618. BUBBLE LEVEL 6.19. INCUNATION CONTROL. 6.1.10. THE EXTENSION AND BOOM TT ANGLE SENSOR 16.1.1. PANTOGRAPH BOOM HOME SENSORS 6.1.12, MANUAL EMERGENCY PUMP 6.113. ROTATION CHECK 6.1.14 BASKET ENGAGED DETECTION SENSOR 6.1.15, ANT-COLLISION INDICATOR (OPTIONAL) 5.1.16. CAGE CLOSING SENSOR (OPTIONAL) 6.1.17. LOW TEMPERATURE SENSOR (OPTIONAL) 6.1.8.8 ARM CLOSURE PROXIMITY SWITCH ‘OPTIONAL. TL. ACCESSORIES AVAILABLE UPON REQUEST TRANSPORT 81. FOREWORD 182, FASTENING OF THE MACHINE FOR TRANSPORTATION ‘8.21. TRANSPORTATION ON VENICLE 183, LOADING AND UNLOADING BY RAMP 84 ur {85,__SAFETY PRESCRIPTIONS FOR TRANSPORT AND HANDLING OPERATIONS 91. FOREWORD 92 START/STOP ENGINE 5.21. STARTING THE PETROL ENGINE 9.22. TURNING THE PETROL ENGINE OFF 8.23. STARTING THE DESEL ENGINE 9.24. TURNING THE DIESEL ENGINE OFF 925. STARTING THE ELECTRIC MOTOR 926, TURNING THE ELECTRIC MOTOR OFF 92.7, RADIO CONTROL ACTIVATION 93. MESSAGES UST 9.4 DIAGNOSTIC MESSAGES 95, AUTOMATIC STABILISATION ENABLING (OPTIONAL) 9.6. AUTOMATIC DESTABIUSATION ENABLING OPTIONAL} 8.7, TRACK EXTENSIONIRETRACTION 98. same 9.8.1. OPERATOR ON THE GROUND 9.82. OPERATOR IN THE BASKET 99, STABLISING THE MACHINE 394, STABIUSATION WITH OPERATOR ON THE GROUND 9.9.2. STABIUSATION WITH OPERATOR INTHE BASKET 3.93. STABIUSATION CLOSING WITH OPERATOR ON THE GROUND 99.4. TRADUZIONE 9.10, AERIAL PART MOVEMENT 910. OPENING 9.102. CLOSING 9:1, TRANSFORMING THE PUSHBUTTON PANEL FROM RADIO CONTROL TO WIRE CONTROL 9.11.1, GROUND CONTROL PANEL POSTION 9.112, BASKET POSITION 9.12, REPLACING THE PUSHBUTTON PANEL ACCUMULATOR 913, MOVEMENTS IN AN EMERGENCY == oerSPIDER 2220 €V0 923. SUPERSTRUCTURE 9.13.2, STABIISER MOVENENT 110, TROUBLES - CAUSES - REMEDIES 103. FOREWORD 20111, TECHNICAL ASSISTANCE 102, WANs DEFECTS 11, MAINTENANCE 12, FOREWORD 412. WAINTERANCE WORK SAFETY 113, ROUTINE MAINTENANCE FREQUENCY TABLE (CLEANING) LILA, ROUTINE MAINTENANCE FREQUENCY TABLE (LUBAICATION) {IV5, ROUTINE MAINTENANCE FREQUENCY TABLE (MECHANICAL WAINTENANCE) 4116. ROUTINE MANTENANCE FREQUENCY TABLE (ELECTRICAL MAINTENANCE) 11.7, ROUTINE MAINTENANCE FREQUENCY TABLE (FUNCTIONING TESTS) * 318, CLEANING 11.8.1. CLEANING THE DATAPLATES AND INDICATOR LIGHTS 118. GREASING 1119. GREASING POINTS DIAGRAM, 21,20.LUBRICATION LAI.HYDRAUUIC ON LEVEL CHECK. 1TL22.REPLACE THE HYDRAULIC OK 1.13. cHECx THE OW LEVELN THE TRACK REDUCTION GEARS. 1114. TRACKS GEAR REDUCTION UNIT Ol TOP-UP 1.35 REPLACE TRACK REDUCTION GEAR OL LIG-EXTENSION GREASING {1.27 WBRCANTS TABLE L18-REPLACE PRESSURE FILTER CARTRIDGES T1181, CLEANUNESS/REPLACEMENT OF THE RETURN FILTER 11.39.CHECHING AND TENSIONNG THE TRACKS 41. 20-GHECHING FOR WEAR AND WEAR PAD ADJUSTMENT 11.21, cHECKNG AND TOPPNG UP THE LEVEL OF ELECTROLYTE UQUID IN THE BATTERY 11.22. CHECK TIGHTENING 1123, SCREW TIGHTENING 1123.1. SCREW TIGHTENING TABLE 1.24. ECR SENSORS AND MICROSWATCHES 11.25. CHECK EMERGENCY BUTTONS 11. 26.ELECTRICAL WAINTENANCE 11.261. FUSE RERLACEMENT 11127. PLACING THE MACHINE OUT OF SERVICE FOR A PROLONGED PERIOD OF DISUSE 431.28, ANNUAL OPERATING TESTS. 12, SCRAPPING AND DISPOSAL 12a, WARING 13. LOG OF THE OPERATIONS DONE ON THE MACHINE 13, HAINTENANCE RECORDS AND LOGBOOK 14, ENCLOSED DOCUMENTATION 143, HYORAULC SYSTEM 142, ELECTRICAL SYSTEM1, GENERAL INFORMATION SPIDER72.10 €VO. 1.2. INTRODUCTION Sea some, fio Mai erty ye ' Ure casera te et nse approach an te prt tus. Ihaaer deg be uncon saecomonol a ue rsa eke peraing tres then ur machine requires martenace, ny he spar pats sip by vs must be edn order to fsa lay nd sabi. " aa Froese mae iteration conc or sf ety by cig ee othe loing Phone +39 0522 967666 axa 0522 967667, Company e-railinfegplatformbaskat.com ‘Afetsalesmallaststenaa@platformbestat.com ‘WEB www platformbasket-com Best regards. 11.2, WARRANTY For the warranty cosdtions, eer otat stated inthe sales contract In this way the can be customise 1.3. INTRODUCTION As ow products ar always in change (as components of ou supers some details could not match exact {hose stallea on Yur machine ype, v Insuch eases youare in doubt with regard tothe correct operation, consult an authored service centre Never proceed by land ror © ier For the intervention request (ao by telephone), Important for the manufacturer to know the numberof ‘ache mating ows (ace ee ee a te Sore tbe Mak sure you have this ifgation on hand bore making an itereotion request Imorderfo abays give a better product report errors er omlsions a he manus provided particular suas invlvng stey, recommendations for Improving the machine and our akersales service a miyting fse you would the to communicate. ‘This manual sts Information roth DS Mypioen 23-10 6v0 © ne Ilan is declared he oficial language, 0 the model only: caution Inti publication, the term machine refers tothe Splder 22.10 EVO elevting plato, ‘The company Platform Basket S.ris erred to asthe ManufacturerPLATFORM ‘SADER 22.1060 1.4, HOW TO CONSULT THE MANUAL 1.4.2, TOPICS NOT COVERED BY THE MANUAL Tis ulation DOESNOT aes loin bets: ‘TS PAfaitenance or nonoutne ntervertors Noerowtne malotnance tas must be performed by personnel specifically authrised bythe = Thelnstaton and deassembly of the machine ots function unis, Fea akee obs cared out by authonsed personnel, waned as necessary by the Manvtactuer 11.4.2. STRUCTURE OF THE PUBLICATION ‘The manuals composed of separate sections wth an ni table of contents showing the sequence of es of The setns, he chapters, andthe topes adaressed, complete with page numbers Page numbering ls progressive, 11.4.3. HOW TO READ THE DIRECTIONS FOR USE “The handbooks divided in chapters, each of which describes a speci category of information Exch opertor who interacts wih the machine, apart from reding al the documentation, must ead and eam ‘he lnfermatonconceng hs specie qualia, eter th rae recog te ef car pres n the sian a seen one ses ‘These instructions ace the result ofan automatic syste of assembly of text and iusratons, therefore, tis posable to fin. a pages change, some icmp ofthe ow of ext and cho ‘Koop this manusl for the entire duration of ts useful if ‘late, avaliable for reference anytime the need shoulders, Keep the instructions for use andthe attached documentation fr uture consultation, el known and easy to access 1.8, INTENDED USE Incompiance with the machinery recive AAA), these machines must only be entrusted fo use by sonnel r operators def nea as "rofssana Biter theta has tobe “quale fr using the spctc machin, trough proper formation and cei foy and tote account ofthe custome and though these "insvuctns for use that have 9 Be [st spot of he opeatr before using the machine. ‘The machine has been designed to ft operatorhAAl with the mits Indicated inthis publication. “The machine must be used and manned by atleast 2 operaters (one at a helght and one onthe ground) 1,6, IMPORTANT NOTES Benn is forbidden to macy any part ofthe machine for any reason without exp writen authosaion {fom the manvfocaure thane ofthe mancfocturers agents or epresenttives is authorised to gvenstrvtons that may the ier astcins nny way Safety pescripons, he warranty ana’ ote way of ving te prosic = The manufactures decines al laity n relation to unauthorised moscations and reserves the righ to {ake ny ation deems necessary to protect ts terest. =PLATFORM 1.6.1, USER OR MACHINE OPERATOR ‘The professional staf that ues rntervenes nthe machine able fr ny damage to msl, hed partes or object derving fom: = Iroroper use ofthe machine and any pat ofthe machine. = tlre comply with te stty prescriptions ond safety regulations. ‘Use ofthe machine must be entrusted only to professionally quali ed eperstors. DB cxcie read the “operating nstruchone inthe enue: = thotrstod the concepts exressed inthis publication, -_ Thelicenceforsutabity ef use, equred by the losin force = Raricpatedin te course regarding the standards of use, emergency and maintenance, cared ot by fn experienced technician, authorised by the owner SPIDER22.10 «VO 2 provide, the traning cours s designs to presen the information given inthe “Operating Instructions and provide inmate carfction of any doubts, effete improving ee raing of {eperator compliance wi te requirements of statutory lepilaton 1.6.2. BUILDER Themanutacurer inet repent for conequences det anincet or happopiate us ofthe machine such as Non conorm method aus Use by persone or opratrs ne nadie: {ack of atention inmaintenance In controls uring production process ad in checking the efiency of the oo = temovalordsablng of active and passive safety devices: response cndutt not in eomplance wit goed common practic: = Uratthonsed modicatons 1.6.3. CHECKING THE SUPPLIED PRODUCT ( recent ofthe supplied product check thatthe delivered materia complies with the rer and that he “Operating Insractons ee staches. When the macrine Is devered check It careful fr damage or misng pats. you notice signs of damage or missing parts contact te manufactur or LOCAL AGENT When the proauc rected inthe presence of inconsetencies: misting rete damage, inform the manuactre inmedately, write your reservavans Carly onthe deer se oh Immedioteyseng a documented report othe sipping agents insurance company, compete with Bhetographc evidence of ie prosiom(s 1.7. MISUSE Ielsprhibted to use the machine diferent to that described nthe intended use - general safety standards” chapter mae SSA RM SIDER 22.10 €VO SYMBOLS UTILISED Bow ae the syerbots sed in this manual whicn point out the reader the varius levels of danger the ‘Speraton and nanterance of he machine A Danger Fration or procedure that. not carefully coed out cou lead te death o heavy injures or machine semopes ftivcRen refereato "esau stor, n any case, to dangerous situations, A cation herman er cedures wich svc the operat as 0 Pow bes tous he machine to grolng se, aera seetapsnonny ats, ed opine ewok conponce wine sane D we ‘nella information, 1,9, GLOSSARY ‘ReteBnce win te varmonsed tartar, the operator dene 3 the In possess Ser abbett ain he tose tarsrts, tbe operates df ned asthe person or pron in posasson vaersanane Ses gna formation necesay to guarentee maxmum sfety during the haiti. Speier tlson maintenance, danig, ep ard Warspr othe machin, Senant Tre ptson wh as ened the set-cepbes ting pao, Te esee coud aba be he operator or ersonappotred out Basle assamblge aa eee adorn witout optional parts or accesories incng machin ect cton, Winen a chis a aching which may pertarm ets by means of action bey, oto drags Pivot (ynonymous:knuete) Jrtaade tne movement f wo ements. Basket leveling roc ows alge the dck ob coe wth aot ne machine ane Fre a pefotned bythe anincurers econ rng he cons ution othe machine. anv contre. See eyes can interact ith personnel authored by us forthe sale statin, sstance, testing nd Iaveetg ofthe rachinery ar pars ‘Rathried service center See Teens cone” Santee Ste beste, Power stem Sem 3 sms an energy otc vest move any part onthe elevating platform yea, ccd peur ee). command Serene uo tuton lever. swch ec) ta stars, opus or coro the lean patton, Suter nutacurr ofthe sa propale iting platform. €& Conformity Decartion Sec ue mance taste machine cntormty wth ne mace Bete e Fa otecv Equpment provided under Leg. Decree 81/08 and subsequent amendments << lh?SPIDER 22.10 €VO Protecting device Electeal or mesnanical device thet prevents accents andlor damage to property and personal nix: acivation of saety devices may be Vlurtary when performed by an operator or may be caused automaticaly bythe presence ao potential Nez (opening of a protection or access vss Cran area) Control valve SGroupof commands that manages allo part of the machine ves (movements). Telescopic element (synonymous: telescopic extension) {Two mare aes hich ran ene ing theater so thatthe ements lengthening or retrace Solenotd valve ‘Valve stn moton electrically, Hydraull extension {egtherngorreenterig ofan element through a hydra Telescope extension See etention Heavy-duty [Ring latomused at max. allowed ints. ‘Levaling (frame) ‘Sperton percmes wth toblicers postion the machine interme of leveling {Leveling the basket Seat nat sry co ny tal ph othe Betas scope pnt monn EDIE. nc ag cee ogy nda bh on Since cone cetera a SESiORSE RT ELGG wale ese fseourme Nemo ahh tae Who a Sreaecerease eee Re ss me nnctrnic me din no thea See ee ee tan iireace ncn ta Terigaenemeatte Seo ae seman rturmi tein ety ci Fre a eee tere ae Heise hrs aa gata creer eee ice ER, ee epi in crt seaeomsnte: TIRE CotRLE ewe apen setae feria ee Sas cea seas vse ora Sowers EESTI aromas ones tnt onc Seeeeees ain cera {ier SPs ace er nop ono some SEE ns ett eg ptt hci a STRRTSEE IEC REle vent apategcngin abiaers and Danger ‘Stations or action tat could be the source of possible injury to persons or animals or damage to propery Baer rsSPIDER 22.10 «VO Exposed person ‘ryone who is enily or party inside a hazardous zoe. ‘Selfpropelied workplatform Neenlneceslgned to autonomous all equipped personne to each a work area, poshoned at a certain age ‘Sellpropeli iting platorm See serpropeted wor platform yéraule pump Fyarale companent connected to an engine (endothermic or tect, which powers the hydra plant, Owner Natural orlegal person, company o ody, owner athe sl preted iting platform. Protect Safety measures tat consist in the use of speci technical meas, designated “protectons" (guards, safety devcer to protect person tom polenta hears hat cannot be resanably ebminates or sricent ‘estacea by means of design sakeges. Radlus of actonywork range isthe group of extreme poms that canbe reached by the se paplles ting platorm, Responsible fr safety ‘The ner andr fesse enor employee who, long wth the ste manager if operations are performed in 23feas dash eo os constuction ses, dual ses ara I places with public or pate acess ond charge ‘tthe ei cency and compliance wil the standres in force concern te safety othe sl propels ing platform, ‘Guard Machin element used specially to guarantee protection through a mate baer. Ask Eaton tte prosbty and dears of serene of posi or hm ohana dangerous Extension (widening Distance between the xo the ture an the externa ee ofthe basket Extensions ‘Term usedto scribe the individual extension component that make up the telescopic element. lie asc operation fo operating safely, which aso cides the choice of the base of operation andthe inspection tte tablisrs support are, Intended us Machine usedn compliance with the infrmation provided inthe operating instructions Incorrect use that can be reasonably expected Machine user a manner hot heicted ee operating Instructions, but whic could resuk fom human behaviour which may be reasonably expacte Wineh See'wnch, Danger zone. Day aes nade slo: in he proxy of 2 machine in whch the presence of an exposed person censtutes a ‘ak forthe heat and stety af such s person,SPIDER 22106V0 (2, DESCRIPTION “The machine idencation plate is ied on one side of the machine, ‘The foling speciation ae stamped on the pate: | 43) earofmanufactueand ther technical data? Bowe | Foran requ covey be gute eee ‘Sorrgand ake mada narber sttre Some 2.2, APPLIED SIGNALS caution ted neaies nay be eset nh commercial pats nd ae the responsy ofthe mantcrr of I desertion set oven inthe manualPUgTFORM ‘Ris peoitite to walk upon or use a SPIDER 22.10€V0. Be | ting pits. oe [A _| Wire ropes, bat or chains under strain, hs [Pome me et ‘Ground pressure. f OG | Tele-iagnostis and gps localisation device. O Radlolagnost device. | a omit use water to extlngush fire on electrical parts, a Indcates the poston ofthe 12-28 V emergency elect pump.SPIDER 22:0 €VO oo Incas hich oeent poate hy the vie Ey Bass: ” a ecricatery otto. ap Mecano _—— Lin crusting isk, @® Hookup pont fo set bets. = EBERT ectric curont service utity outlet 110 V - 230 V. Incates caution during handing. (proces Danger of hightemperature EBS rec tc sera rca eoPLATFORA Manual energency pump. | Epos how to operate Ue hvers ta vba emergency hang ofthe groune seucure, Danger Machin ot elaceally iadSPIDER 22.10 €V0Es 38 aS id = ‘SPER 22.10 £0 wor {he ler chown pure incative, ents the connections forthe cage services. "Explains howto operat the levers to et the machine moving onthe ground ‘plains how to operate te levers Soa to obtain emergency handing ofthe superstructure, Company name and ioo. Incas the motorisation selected and activate informs to which engine the maser switch Battery disonnector is dedieates ‘entteatin number ofthe stablsers. ‘They indicate the dimensions ofthe machin, Explains how to operate the levers to obtain emergency handling the ground structure,SER 22.060 Indeats the command to overcome the ovetoad condton. Petro engine version. *WCH" varion.i; ptPLATFORM 12.24, MULTILINGUAL SAFETY SIGNALS. SPIDER 2249 V0 Indicates the ting outlet of tank ant ts conentPLATFORM soansoee2.3. MAIN COMPONENTS. SPIDER 22.100 “The model ustated may be Sight iferent rom the model in passessen, 6PUTFORM ure Carece, Gorse Fight ack ‘Sieor beusting ctr. ‘Seor booms. {Blescope boom litng cyinder. {lescepc boom. : fs ee Seaton eer Sete Sed metioas ceed Scary ORIENTATION S10ER 221060 2) Upper 2) tgnthand sie 5) tease 3) over 8) hand sive 8) onesie [AY Superstructure (slewing sng ~colurn arms - jor basket) 1) Ground par (Carrage- undercariage ~ sti) 2.5. MACHINE CONDITIONS ‘On restarting the machine ater production hasbeen stopped due to any reason, before proceeding check to sure the machine has nt bee tampered wth, Ga wu -PLATFORM 2.5.1, PRODUCTION PAUSE ‘When the machin is topped om werking for sare hours we state thatthe machine isin configuration of Staging work (such asend ofthe shit, absence of the operatr employed on ang the machine Nh beat). Inthe case the general contions ofthe machine must be: 2 hn Sic tan NDF cast ester, ticles afd panes egupped wth locked locks; Keysremoved ‘The opetaor can now temporary lave the machine unmanned ‘he work zne must be delimited and marked. © ws te operator remains in the area, ts not essential to eck doors and panels ewipped with locks 2.5.2, PROLONGED SHUTDOWN ‘When the machine ito remain suse fr periods in excess of 3 days (9: ue to unavoidable absence of the operator response for runing and manning te machine, Rolday shutdowns, fc) these cases the ‘General condtlont othe machine mus be a follows a Machine swt at main ONOFF ceut breaker: Hatches and panes equpped wth ockee locks, Keys removed Emergency pushbulton pressed Machine eared ang lsconmectd rom all every suppis: the maintenance schedule so reques, al the neceseary maintenance wrk must be performed SPIDER 22.0 60 2.5.3, MOMENTARY STOP Machine n mamentary stop configuration refers to statins in which operation of he machine i suspended forbriet periots {nhs case te general contin ofthe machine mus be as flows. Hachne Scho aman ONOFF crak rake, or present inthe machine conto statin, -_Thetnerlone mustbe dette ond mora 2.8.4. WORKING CONDITIONS, Machine in working configuration eters to stations in which the mactie Is operational ana ruining Inthis ase the general condtns ofthe machine must be a5 flows wn he mache & steed on ate main ON/OFF creut breaker ‘The machne stbilzedwihin te alowed Imes. Operator present inte machine contol ation. Inthe machine working area, tere san opeatr who mans the machine an te ground contol “There mus be no oter operators inthe machine werkng fe, ‘The wark zone must be delimited and marked co3. TECHNICAL SPECIFICATIONS 3.1, TECHNICAL SPECIFICATIONS ‘Overall dimensions Maximum working height ‘Maximum suctace height Maximum ater ange Maximum basket load ‘Alricium basket dimensions ‘Basket tation argle Tort rtation angle Lunghezza retusa con naviela Lunghezza richusa ne naviclla Minimum width machine closed in he basket Minimum Neon Closed machine ‘Overall stabilisation dimensions Wie poston Nanow posien asimum grater which can be exceeded Maur lateral radiant avium siting speed ‘Tot vibrations wansmited ‘Tank capacity Hyeraute ot lal fel Moise level Messured sound power La ‘Guranteed sound power La Sound pressure Electrical system leatric pump220V ‘Bettie ump 130 V ea + 235333 3333 « egrees aan) aaa) ae) ww SIDER 2210 €V0 ‘Alversone 2170 19.70 1030 20 150070 90 +90 360 597 528 0.98 206 ° e 5 3.73.94 257x508 (29%)- 9K)- 295) ie ie lie (im) Gi) (14)- wee te ase 15 205 ‘versions 48 2 102 104 >85 © 102 104 285, ‘a versions 22 45SPIDER 22.10 V0 eatery ass ectrc eet v 2 weights De © Welt in work order* ko 3000" 3300" 3200" Load onthe ground machine on tracks. Wnt 2980 321321 LUveloas,stabize vehicle. kW? 191-209 2.09, Maximum force ona stabilizer. fas fab fase faa * may vary depending on configuration, Motortzrarion! D e c Diesel engine602 Kubota ‘cvirem 3600 - 24/3600 lee motor220V ac cmmW 322 32s lec motor24¥ dc cvKW = 7485 \eadaclé24V de tacton battery capac ae le 2210 :24V de Uthismion traction battery copacy faces 400 Leadiocid ater charger pape 4“ Luthiumion battery recharger wine 200156 ‘STANDARD EQUIPMENT ‘Remote control of the tablisers area 2. ‘Automate range cnr. Toad cnt “Basket rotation 90" + 90°, “Expandable hydraulic ached carage, a aPLTroRM 3.2, OVERALL DIMENSIONS = 3.3, OUTRIGGING DIMENSIONSy LATFORM ‘SPICER 22.1060. 3.4, POSITIONING DIMENSIONS: ie wowHt FH he 10 a 6 4 2 2 4 6 8 0 onto mi AePLATFORM SIDER 22.10 V0 3.6, 1 WIDE LOAD STABILISATION IN 230-200-142 kg BASKET (SIDE A-C-D) awePLATFORM SPIDER22.10 €V0 3.7, 1 WIDE LOAD STABILISATION IN 230-200-120 kg BASKET (SIDE B)PiTronm 3.9, 1 WIDE LOAD STABILISATION IN 507-441-313 SADER22.10 &VO BASKET (SIDE A-C-D) raft 6PLATFORM 3.10. 1 WIDE LOAD STABILISATION IN 507-441-265 Ib BASKET (SIDE B) ‘SPIDER 22.10 €V0.PLATFORR 3.11, 2 NARROW LOAD STABILISATION IN 230-200-120-80 kg BASKET Eee a SPIDER22.10 €VO; i 3.12. 2 NARROW LOAD STABILISATION IN 230-200-120-80 kg BASKET (SIDE A-C)F LAT ona SPIDER 2210 €V0 3.14, 2 NARROW LOAD STABILISATION IN 507-441-265-176 Ib BASKET (SIDE A-C)PLgTTOAM 3.15, 3 COMBINED LOAD STABILIZATION IN THE 230-200-120-80 kg CABIN SPIDER 22.10 €VOPLATFORM 3.16, 3 WIDE LOAD STABILISATION IN 230-200-142 kg BASKET (SIDE C-D) ‘SPIDER 22.10 6V0- amtSPIDER 2206V0 L< 3.17, 3 NARROW LOAD STABILISATION IN 230-200-120-80 kg BASKET (SIDE A)PLATFOR SPIDER 2210 V0. 3,18. 3 COMBINED LOAD STABILIZATION IN THE 507-441-265-176 Ib CABIN aon 176m) (26518 41) (507 | vaPUgTFOAM SPIDER2.10 €VO 3.19, 3 WIDE LOAD STABILISATION IN 507-441-313 Ib BASKET (SIDE C-D)SPIDER 2210 VO z 5 fissxevasaece cs aR so Poe |= 1% 2TrORM (4, SAFETY SPIDER 22.10 €V0 4.1, GENERAL SAFETY RULES Most ofthe accidents that occur a& work are due to neglgence inthe malntenance or operation ofthe roche es therefore necessary to eats manual eas beable to operate in the greatest posse safety and ‘mays maintain the machine ma state fein), = Matai a stance of more than $m from ive electrical cables, “The machine le not electrically Insulated aed does not protect from contact with oF proximity 9 powerlines. Keep the saety stance from powerlines ard high voltage equpment,estabshed bythe las in force Inthe courtry were te mactie sued Calcite the distance, bearing i mind te ators il of action, possible oxciation low power fines and wind fact. = Donotusethe machine as ground wire when welding. Donat use the machine nthe event of toms o nthe presence of Ightning = Keepa stance of atleast 2m Hom high siferences m elght (ches, seep trains Ensure that there enough fueto aval a ferced stop ofthe machine ‘Wear safety hemet and safety ble connected tothe special hook nthe basket, _Thetanaes and unning board ust be kept lean of mud ol grease and other substances. eis orien to lad the basket at height Ris frien to use the basket ot loads. Dverooding, tng sideways, sudden soci, brasque and sudden movements ofthe basket ae foridden = Themachne can onty be used on ground thats sis enough for al four stablizers tobe set onthe ground = Ghece nat every salser andthe eitive supporting material makes complete contact withthe ‘round before tring the works and thereter mplmen replay nspecons. = Before each work session check the passive and active safety measures. __Themactine may be used ont and exclusively when n good working order. The bastt operator must be assed hy oath trained pesan on the ground = stereo geton or athe machine when Es eng Conair the found = storiddento remove, excep forthe punoses of moiteonce, the protective panes andor casings. {ts forbade to stale the machine uss alte pins hat sect he tbisers have ben seed = men oun te mec over never ohne ous ALWAYS ep saber OPEN na Neat to e grou "Ths arengement ofthe machines ALWAYS advisable ness timpedes movement trough narow sooes Never open te motor compartment wtos previously cuting ofthe current rom the cnt ane on the poured Inthe area under he wortng range ofthe haske here must be no bstades or auses of dengerto {he descent ofthe basket = Make sure there no-one and prevent anybody being present in the area below the basket working = Rsoriagentoleave tne machine ina sta oter tha the et pesion and whet st removing the Keyattom tre cont panel = Mis erbiddentouse the machine when there ftghtning or when wester condo ar ikl to produce lightins oiPLATFORM Before varcng the basket ensure that Ris horizontal ang I necesary agus by means ofthe special ‘SIDER 22.10 €VO = Ris fortden to se the machine where the wind speeds reser nan 12 ever move oer stope or on ground tat could ie wy. = _Incondions of poor visty ks fbiden to use the machin as Is not provide wth Rs own = is Tortdden to arive the machine on roads open tora ‘he machines ot homelogates fr such use = fmopertr must not accep operative esponsibiy unless adequate taining has aready been given by eompeten scthoraes personnel = Before operation check re ae o overhead elect nes no other machine sich as bridge cranes, ‘machines operating on oad and oll ond bulking equpment nthe working ae, = Before starting work the operator andthe person in charge must ate suitable pecaton in order to {vod krown dongers = Donot operate the machine unless maintenance has been done in compkoace wih the specications tnd the expiry dates incested by the mance = _ Ensure tat cil inspections and checks on correct woking are cared ou before sing the machine = Check that heres enough space above, beside and under he basket when pereming tng escent, ‘oom rotation er when using the telescope uncon, = Make sure thatthe operters of ether are ground machines are aware ofthe presence ofthe aerial base Smite of the curent to aerial cranes iecesary ple sbstactes on the ground = _Dornot pus er pull the machine of other ejects uting the telescopic mechanism the boom, Doma rest parts on he basket raling without te approval ofthe manufacturer ever se the boom other than for moving personnel, ther ols and equipment the werk poston, = Never exceed the ated capaties ofthe basket {Gansu te load agra own ts man Face loads eveny onthe for ofthe bast Never wench machine n por werking conton, = ther Shad be break down, sop te machin, ace CLEARLY SLE sand ade the pesonne in chorge = Sudden or erate movements must not be dane on the bast. = Theoperators prohibited o move between the basket anda structure ouside te machine, machine Stabity cou be eoparised ‘he pen ete erent eter nde the cage on wth the extensions eared or ‘machine nsf poston = Never se ladles or steps or sila objects onthe bastet or under the machinein order to obtain ‘tional reach for ony fesson ~ When moving aout or warking on te baste beth feet mst be fy placed one btm of the = Never wai onthe Boom to reach the basket ot leave = ithe boom or the basket strapped with one or more tables raised from the gourd al the beronne mast be removed fom the baste etre setting sbou ein the machin, FFrecessary use cranes fr wucks reer equipment to remove pesonnl on tbe the racine = The operators esposil for reverting personne on the ground rom using the machine conto and worn ther oto wok wlker to reer ne boomortve basics Cordon off te machine a rund level neces. = Wien the machines tobe relocated check hat ere ae no people oles. ute, sudden changes in Sound ieve,cbstretns deri and coves tat may hide holes othe aca = Doret move te machine on grasent higher than those inated inthe technic speci ations, ever move the machine tthe erased “Themachine con only move with machine in af onions = _Tepreven the machine fom topping over do not dve over Sof or uneven surfaes, aSPIDER22.10 €V0 = ake sure that the cantons of he and are sublet suppor he maximum oad of the stabilizer. f necessary, use sutabe under pats to nereae the suppor surtace and consequery decrease the Specie pressreon the groun = Door drive the machine near to ditches, loading bays or ater changes in ground lve. = nen rlocaig te macro chet hat here aera obsrctons around or above te machine whe = When moving the machine the storing distance must be known ner visit is obstructed cal eran assistant and use the acoustic warning signal = When the macnine is moving, keep all non operative personnel at eat 2 m any. _Themachine snot complant win he ATEX erectves; accordingly cannot be operated in {nronments, subject to explosion andr te ise. = Risforbiaden to use the machine in potentially explosive envionment, where flammable and ‘Combustbesubatances in the frm gases, Yopous, gids and powders canbe found cutlon Te macane as an operating keyboare wen a aspay, COnthseeplay alte control components that are broken are Ise ‘Therefor, belore starting wer withthe machine always check the dpa for alarm signal 4,2, PREPARATION AND INSPECTION 4.2.1, GENERAL PREPARATION This secten provides the personnel responsible for making the machin ready and fot etry in operation ‘th the irtormotion necessary anit te checks that ae tobe done befor operating the machine Tes eaporant tat te formation given inthis sections read an understod before using the machine. Ensure tit al the necessary iepections have been doe wth palve outcomes beer using the machine, Tg eres have the pues ferening he workeg ie he machina eras Benn Sr sem reece tama et (4.2.2. MAKING READY FOR USE Before using 9 new machine is necessary to inspect It carefully for any evidence of damage sustained during Shpment and ten give rtine nspeion a nated in the Secon “specton tobe done routinely Aad on receiving the machine” ‘using start up and intial operation, the machine must be checked cael for hyeraulc ud leaks. “The atvtes for making the machine ebay fr use come under the respons of personnel in charge. “The etvtes fr making the machine ready for ute come under the retpensblyof personnel in charge, Hake ready requires common sense (or example te telescopic boom should extend and erat without encountering obstacles and the brakes should work correct combined with & sels of sua inspections. “The compulsory requirements are sted in the section "daly visual inspections. leis nacezzay to very that he direction lite nthe selon “Ispections on recep’, Routine Inspections” ‘0d "Daly workng oder chechave beer flowed‘4.2.2. INSPECTIONS TO BE DONE ROUTINELY AND ON RECEIPT ® sew Anrua inspection must be done ro more than 13 morths ater the previous annual inspection, ‘TheInspecion must be cared out by qualiea personel who have experience with our products. ‘Te frequency. he extension ef peroccexaminatons and tests depend onthe reguatone ne machine's Coin oF use “The folowing st systematicaly otnes the inspection procedure almed at detecting parts that are defective, sane rhea etl The it ndeaes he component tobe pected en te condons tobe Regia Inspections shoul be done afar avery 3 monte or 150 hour of ues whichever expiry comes fist or ‘3 oseritervats where enveonmertal condone or heavy iy and reguency o use requ “Tis ist also applicable for machines placed in storage oF thse exposed to severe or chargeable climates ‘nd ms be early folowed. “These Inspections must aso be done after maintenance work has been cred out SPIDER 22.10 EVO rr heck thatthe bets are not wor or loose, tat ll parts and bolts are in poston and ight. = Gheckthat the stablize are locked ito poston, hat they donot show sgn of damage and thatthe hydrate pipes co ot eae, = Check that the cyladers fr the stabiizer fet are ghtened in postion, dona show evident signs of ‘wear and that the hyeraulpipng shows no leakage = Gheckthat te micosmitches on te tabi fee re tihtened = Check thatthe solenold valves and hyeraulc tubes are not damaged oleking and that they are Secaredin postion {Check the elected vltge and make sure there are no traces of corrosion on the elcal ‘annectons, ~ Gece veges elec mst, brakes nd ay hy tubes present farage oa ~ heat ound ant co nt ave oe or msn pas andthe al pas are cin poston = Gheckthe votage nthe electical conection, make sure that there arena traces of corrosion or exposed ies Engure that al the switches wrk groper ‘Check the level nthe civ gears (f necessary contact the service personnel for assistance), “The dive gears must be haf fl tuba i = Check the bates i present) ensuring thatthe bees valves ar not loose or missing, thatthe ‘lectrical connections aa secure and ae fot corroded ond thatthe cra lvel erect = Check thatthe tank and hydra pipes are not damapedor leaking and thatthe rfl plug lacked in postion. = Check electrical cables for dmage or ising parts. = heck accessories, making certain that they are not damaged, that no pars are loose or missing, and ‘at tey are locked in poston. = Qhgeal the cess ob for damage ath the lcs andhngs wrk erect nd are secured in pasion = Check hat the fue ines are nt damaged o leaking od that they ae secured npeston Turret ce check the tre for damage, lose or missing parts and that i ck in pasion ‘Check thatthe rotation gears and ts brake do not show sigs of danage, ose or missing pars, that ‘re hyeraute pipes and he component housings donot show ie aks iarPLATFORM SPIDER22.10 €V0 = Checkthe slewing rng fr éamage, wear, lubricant and fr lose or ising bol Check thatthe lent valves and hyaratc tubes are nt damaged or leaking and that they are Secured in poston, {Check the electri voltage and make sure there are no traces of carasion onthe electrical arnectons = Check te votage in the electrical connections, make sure that there are no traces of corrosion or ‘posed wires Ensure tat athe switches work proper = Chace thet the securing bots ofl the ps are igtkened n postion and donot sow sgn of wea. Check that all the joints of moving pats are ubiested. = Checkthat the hyrauic rector contr valve ards tubes ae nt leaking or damage. Booms. Check thatthe booms, elnders ad pins ae locked In postion and do rat have damaged or mising pass. = Check tat the securing bots of al the pins are ghtene in poston and donot sow signs of wer = Ghecet he a pps ond ects ete oe secre pstton and othove args ‘ormissing parts. = Checkallthe bushing fo sins of wear or damage. = Ghack at alte joints of moving prt are ubiated. = Checktat the sling Blocks have ne visble signs of damage, mising part and hat they ae locked in pation = Check hat the chains any) ofthe sting parts have no signs of damage er missng pats and that Basket are Cnack tat the basket andthe control pane are in postion and that thee reno damaged, eos or ‘missing pas = Grecian ste, onl vers nlc conection ate et he an hat tere ae no {Check tha al he cables are rt detective or damoged Ensure that ll the suftcnes wrk rope ~ Geckant te base tation ste serene, wet vie, pera corey ands nt {Check Hat he hydraulic pipes are secured in poston an that they re not damaged or leaking, @ ire ‘Check that allhe signs DANGER, WARNING, NSTRUCTION apple al over the machine area poston and fegbe 4.2.4, BOLT AND SCREW TIGHTENING The tightening toraue table (see the pages specified) consists of standard torque values, based onthe Glameter andthe class (hardness) ofthe screws ths so establahes the forge vales wih ar Wout Ibrcans according tothe proce recamrended by te factor. ‘This tales provided forthe purpose of helping the wser othe 2perator If the need shoul ars for Inmedte eer ung anirapecton or operation tate matearce ee personne ore Using the tightening torque table in combination wth the ice ofthe points tobe tightened shown nthe ‘chapter ented "walnerance” wil mprove the safety and perormanceof te machine. 4.2.5. DAILY VISUAL INSPECTION Inspection on wordays before starting up the machine comes under the responsibilty ofthe operator andthe (Operators an users are advised to inspec the machine before wse even the machine has already been ‘led by anctherusefoperatr. aoeSPIDER 22.10 €VO “Ts daly visu inspection ithe best inspection system. “These checks muta be made ater maintenance hasbeen done tothe machine. Inada tothe diy visual inspection, make sue that he following operations are included as part of the ay apecton procedure pope mm = General leaning heck that ll the melght bearing surfaces ae free of pls fol fuel, hydra ol, mud and foreign bes. Check the general leaniness. tes cepa the plates showing information and contr labels clean and vise, To keep them visible ts Ssveatle to cover hem when spraying panto sand Basing. = Operating and maintenance manual Ensure at a copy of tis manuals keptin the special container = Machine logbook Ensue that notes are kept, even bette a logbook for the mache; ensure that Is kept up to date land that nothing en bt 5 ts oul ede the safely othe machine. = _ Begin each working day withthe batteries charged andor afl tank uel, auton vd nur, do no operate the machine velss al breakdowns have been reaied. ‘ha use of detective machine cnatutes avoabon ofthe safety les ‘Tosvod Ijusesensre that the electcal currents switched of durin he ly visual inspection ‘Check vival and manual that the safety microsite aren postion and tat they are working corety, = Check atthe brakes work corecty when the machine is moving on a sop with gradent nat ‘rtondingthe specication inte Wecucl Gate, snd sop the machine @ rere ‘On new machines. hore refurbished recently and onallthe machines afte he hyeraulc al hasbeen ‘changed, havea the movements operate fr a fas two fl eyes and recheck the al eveln the tank, ‘wth te machine completly na anspor configuration = Engure that all the pats requiring lubrication are given maintenance Referto the spetie pages forthe methods to Be adopted 4.2.6. GENERAL INSPECTION ‘ain the vsualIspectinn rom the number on he Ist shown Below. ‘Corin to check the endian ofeach prt indicated inthe ist of daly sual ingpection checks. “To avoid inury, do not operat the machin unas al breskaour have been repaired. ‘Theuse of defecive mochineconstutes a vostion othe safety rues. ‘olavod nurs eranre tat te eectcalcurent switched of during the daly visual Inspection @ vere Do not underestimate the inpatance of ispecting the base of the tame ‘Ghovkng ts area oben reveas candons hat cn esuse eros damage to the mace —————_WwJJTY}p7—SPDER 22.10 €Y0 Basket overall ‘ie Toose or missing pas; 1 Ne damage visible, 1 the ces pins aor trunnions shouldbe lcked in positon. fitces shoul be nthe comec postion: pats; oul be present. intact and lege: {een pes shoul fave no Wile damage or races ofestage. Boomsmiting cylinders an extension cylinders: * No damage vei: {the runmans shuld be locked in postion: {ie lente pes souls have no sible damage or traces of leakage. LUnmier miro-swtches: * iroswiches should bein good working rer; {Ho damage vsible. Brakes, gears, deve motor: ‘Nodamoge vsile. ‘ho Sigs of eakape. "eit shui be corecty lacked potion + No damage visible: " ‘Fever shouldbe cone secured in postion: 1 Noloese ormisng poe Control slenld valves 1 no electrical ables or flexible tubes shouldbe ‘ho electrical cables should be damaged or broken. TSS cap mud chad np there habe nave omageto the akan no sig etage $ comed lve ret Pants sions BEES eenengne surPLATFORM = Myra tank 1 ibe of Tevel soul be correct check the level when the oils cld, the components are nat moving ‘andthe machine Inthe res postion "ihe eap shoul be locke in positon = Bates ‘the electolye level is coret, 1 ecient cables are secured without vse signs of damage or corrosion. = wapora fier: + Properly ghtened in place, no loose pats or missing 1 Ne damage vse: 2 Sean ar ter SPIDER 2210 €V0 = Matoral + Correct ol level on the stick: 1 Rie tant ap should be led in poston. = Hydra pump Netose or missing pats; ‘no sins of leakage = Beau pipe and lence orety lacked n postion: * Eahaust pp and slencer=covedty locked fa poston: 1 no nso eakage = Slevng ring ofthe turet hoon o rassing Stews or rus 1 Ne damage iste 1 appropri bation; *pe'igsof oosening between the Bearing and the structure, = Swivel motor and gears: Neos or mating Serews or ruts 1 No damage vise + appropriate bration = Baset rotation cylinders it present present * No damage vile ‘ste fies Snota not be camaged ana snouts not en 4.2.7, DAILY WORKING CHECKS ‘Once the visual inspection has been completed itis necessary to do a working check of athe systems in an Seo tee of ground snd ara obstutos, Fis se the ground controls ana check al the functions operated by thes contol. ‘Than ue the conrolson the basket to check lhe functions operated ram ths poston. ution avo serious nurs, do nt operate the machine If any one ofthe contra that operate it doesnot tum {oils off ornetal postion when released, caution To avoid cosion and injuries if the machine does not stop wlen a command il ‘rom the foot sultch it preset} or use the emergency button 0 Sop the machine 3s, remove you footPLATFORM NEVER move the mactie while the boom raised fom the resting postion {The operation of the tracks and ‘Robina mua be abled ae SPIDER 22.10 €VO = Lower and aise the booms ofthe machine. ‘Check thatthe operation is correct and without obstades. “Cary ou the chack onthe ground conto fread ihen the basa contol. = Raise extend, react and ower the booms. ‘Chec thatthe operations rormal end without obstructions. = Extend he telescopie boom so that moves from the reacted postion oth ‘ce versua number of mes with ferent lengths of extension ‘Checchat the telescope mechanism works correct and without obstruction, = Rotate re turret ote lf an ten the igh bya minimum of 45". ‘Check that the rotten occurs without obstruction = Check that he basket automatic leveling system works corety during asing and lowering of he boom. = ground contro Rotate the general key wit to the OFF postion. No command must be operating. Netter the commancs ofthe basket need to rn ved poston and 4.2.8. MAINTENANCE OF THE BATTERIES “To avid inry cased by explosion, donot smoke near he batteries or bring a naked fame ora source of Sparking Cse during maintenance work, Bun. ‘Always wea eatctve gogpes when doing maetenance onthe batteries. = Tapdatees ont need mointnance xcept forthe oc = _Rembie he ales tom each terminal ofthe batter one at tine begining wth te negative ‘le the cables with neutral solo for example: sodium bicarbonate and water or emmona) anda ‘etl wire Brush. Replace the electrical cables or the screws in the terminals necessary ‘= Gear the terminals ofthe battery with a meta wire rush then reconnect the cables tothe terminals ‘Aly mineral grease or vaseline tothe surfaces tat ae notin contact. = Winen alte cables and terminals have been cleaned make sute that the cables are secured corey ‘nd nt seuashed. ‘hse the batery housing cover panel al cleaning ofthe terminal as described ELECTRIC PUMP MAINTENANCE Folow the nstructions given inthe manufacturer's manual, 4.3, QUALIFICATION OF OPERATING PERSONNEL ‘Tre personal using o aerating te machine must be competent and met he following requirement,Phystes 00d eyesit, hearing, coordination and the abt to safely carry outa the necessary facies requred for use ofthe machine. = Maneal ES trad ed oy ead ey cand pcan andes pera ust aketve se good judgment or personal safety and the safely of eters; ey must rk ow to cam out he ark corey and respons. = Emotional Fersonel must be calm and ale to withstand stress and to use god judgment in regard to thelr Dhyscal and mental condears. SPIDER 22.10 EVO 43:1. PERSONNEL TRAINING ‘retin lator i a machine intended for use by personnel [rarrenuktisexzantal thot seperation and moirenance se entrusted on to authored personnel who five demonsoted that they undestané how fuse and maintain the machine. I stmpertant that ll te personnel assigned tothe unt and response forthe operation and maintenance of {ha macne flow a throug trlning programme and complete» period of rotation im orcerto become {anlar wit he operatonal features of the machine before using Parsons under he nuence of alcohol or arugs end persons Suteting fom epleptic s, dizziness or loss of ‘itornerve cro must ntbe alowed to ue the machine 43.2, OPERATOR TRAINING (Operator trainings based onthe flowing, 1) meant nt he te een i Fe Tea a Sores 2) Et eg. yin pl gece nrg an Rept te ter tr en podeserenian a owtenatrat BEB ad ibe rca te tes ta pc sy Spee ese oct mn ; Regteeatane We mate cy Ss mite moi nor sino 0 REE mons nn inna mpc ncn ern Soe ate ee ase a See 2 cetera toma cere cna 3 SER ras ein 3.3. TRAINING SUPERVISION Ttrlog mst take place unde te superson f guaified operator supers. an open rp obstacles unt Oe personel under ang Rave deveopea the abt fo Stay operate he Ting Bitton in congested areas. 43.4, OPERATOR'S RESPONSI The operator must be informed tat he has the esponsbily andthe authority to stop the machine Inthe case fa breakdown or ather conditions of educed sae assocate eer mth the machine ote work place and te Yequest instruction fom the supervsor ot the dutoutor ofthe product bore proceeing further, @ ae ‘tthe time of every of he st unit ang, sucessivly, atthe reques ofthe user or his personnel the ‘manufacturer or the dsbutor wl provie qualified personnel to assist nthe Ualing othe operators umes, arPLsTTonM WORKING CLOTHES ‘Always ensure you are wearing suitable work apparel before approaching the machine aor starting work with he machine When wortng wi the machine the folowing precautions must be observe: = Wear cog fiting apparel without loose eppendages that my be caught up in meving and retating Darts af the machine ‘Wear cates wth appropriate fastening systems (buttons, ps, velco, ec.) and days fasten them. ‘Sleeves must be coset, belts proper fastened, ibs and braces corecty secur Donet wear scarves tes, et sweaters, aprons and similar garments hanging onthe shoulders or ed around the wast. 3 necldces, chains, bracelets, ings or watches nat work with loose ong har, must be pulled back. SPIDER 2210 €V0 4.5, WORKING AND TRANSIT AREA Keep the wok stations and transit areas clear of obstruction ad ctr atl ties ‘caution Donat in te vit ofthe machine. ‘Aways proceed ata walking pace, paying attention tote possible presence of obstacles Ensure that there are no other persons inthe immediate proximity the mactine dure9 machine operation Sind moinenonce CONTROLS, Keep al the machine contol in perfect working order at lines. Ensure the controls ientcation pats ae alway perfect legible. Ganet place beverages ether ai containers onthe cont Je oF on other eleicalequpment: (4.6.1, OPERATING POSITIONS ‘The operating postions ofthe machine ae as follows arPLATFORM ‘nthe bake 2 operator. Remote control ata ate czanc rom the machine forts stablstion and shifting phases, ‘Onthe sie of he machine bt NOT under the Boom forthe second operator onthe Sound oP SPOER22.10 VO pe ‘The ater postion mst be use ein centrol worcoperstons. T_ Ineaseet emergency. (6.2. EMERGENCY STOP erga) 9” contro ate present onthe machine and muse atte inthe even fan immediate presumabie danger. “Thraore be amore othe posion of the vrious “emergency sop" controls in order toute them promptly when necersary ‘Before estat the machine or pats ofthe machine ater an emergency stop, sure that the causes ofthe ‘mergency stonhave bee remedied an check careful to ensure tha hee re n0 para oeshtaot in potently dangrous seas" 4,7, RESIDUAL RISKS AND RULES OF CONDUCT ‘During maine operation, anumber of residual sks may as: Its therefore necessary to adopt the rections sted below, Type of risk Conduct to adoptSPIDER 22.10 V0 sk of heck tak decal cabins are ‘hemacnels conruced 2 complance inpefet andlon sn propery ce, se ey at ower eae Sega 24 ‘There is an electric shock hazard in the ae Sica ees an eet irre witenance service the asacted kof immedatey nthe even of mage ‘Sis orf ny. ‘vey ese teeta cairn i BeEiegipmetmny beibesouceot ‘Mpc condon aero Ifa art dacomect power {etng te poe main daconnet ‘tc 0 OFF dn then se tata thecal es sk soa ep cao te mache crn the {here tena wats ciate rrovement phase ‘em mover Sh tue roton phase, boing hit rushed ep ae atone. Pra St oto and cat ext ‘Ming We movement and ablon hose nskot ‘Do net sandr pass under he ast ‘herak otk omer ling rom netstat ous kof fang trom 9 Hod on ety fo the esas supports. Theva ofeling rom ane ets ‘ing te operates nacent to and escent fom the basket PERSONAL PROTECTIVE EQUIPMENT (PPE) When caring out the normal working acy and during maintenance operations i must be gureteed that Uetoprnh ar rovded wth an ore te Towing pessoal pokes Gene * ‘Cutresstant and plrcing-resitant gloves oneact wit sarp parts = Otvpreet gloves Contact wth ubreating ol and grease and hydraulic i. ioe with enforced toecap and nonsip sole ling ef heay components ~ _Fatlprovention device from a hgh pston. ‘The operator nthe basket must compdsorly wear and hook inthe prearrarged ngs the fall prevention names, a rvided by the equations, which es sey on woes inhigh poston, caution “The personal protection devices must be careful stored and replaced when damages. =4 SPIDER 2210 €V0 ). METHOD USED TO ACCESS HAZARDOUS AREAS To preven acces to hazateous parts composed of moving pats in general, quads are present on various ‘machin parts (made of sheet metal, metal mesh, paste ec) and ae ed with sce aeons ee. SO recency meneeg manne tt = a ON Od) SESei ec eases cena oy Lae ee eee anu ‘Btloreperermira maintenance wrk dlsconnect the machine fom the energy sources and affix a 'Spnstatng "Werk in progress. Donat se" Zs ‘Before restarting the machine, reposition the quards and secure then as envisaged by the manufacturer. “The teaded fasteners must be torqued in sucha way ast prevent ther removal using only the hands or ‘makes tons, 4.10, SAFETY REGULATIONS FOR MACHINE MAINTENANCE ‘The maintenance operations may only be card out by authersed personnel sutalytrlned and stile and ‘xpress autborsed by the company using the machine. Maintenance werk on the machine must be perarmed in observance of al the safety indication given inthe present pubicton. Before performing maigenance work lconnect he machine fromthe energy souces and afi a sin stating ork progress. Do nt use “The Instructions below mut lobe observe, 4.10.1, CONSULTATION OF TECHNICAL DOCUMENTS ‘Before petoming maintenance work onthe machine, read the tchrcal documentation supplied by the ‘monuteturer end the suplers of nadual commercial parts of te machin. In parteular const: 2 tructions. ‘The dagrams ofthe electrical, hyrau, pneumatic systems, “The manufactures technical servces a your complet dsposal for any infomation concerning maintenance ‘werkt be carr out onthe por supple, B crim Inthe case operating faults donot attempt to solve any anomalous stations that may occur using makes means ‘4.11, REPLACEMENT PARTS “The use ofnon-uthentie spare parts may cause machine malfunctions, which in tum may le to hazardous ‘tens ore operater nd any inlvals working near the mache. auton ‘Aways use exclusvely genuine origina replacement parts supplied by the manufacture. aSPIDER 22.20 €V0 5. CONTROLS 5.1, GROUND CONTROL PANEL sas? Ha 38 3 wong positon es pronty ove he basket postin. Sse urns tote hat shes he mace on nd eae e eee eae eee [Altemator Indicator light (With dese! engine only) Meteors eis Se be my, ‘lida ight on when e presse othequanty of is Inouticent ‘Temperature indiator ight ‘Thehdcator ight son the water is overheating Ful Indieator ihe rt go, means ta te quando ues sow Emergency button ‘iththe button pressed all movement is immediately stopped and the ‘lets power tal the canvas cut of Reser by turing the button nthe deton ofthe arons.saat 9 sea 8s 2 SPIDER 22.10 V0 ‘operational button (dead man device) Fressto enable the emergency cma coage nd aril par) and the Sector (S121) * ‘Button “Emergency Reecue” for retraction inthe event of an emergency ‘Thisbuton canbe used on n emergency stuatios to reactivate the ‘operation of tne machine ne evento active reach mean alarm or Sie se overeng uarm, aed yee ete os evar part fe acho tt do tao operat movers, caution ut oly he uh inthe ayant ofa emergency, For safety reasons, maxinum drop-down ange of te boom hasbeen set (A few degrees). ‘ke presirg is buton Ye buzzer HAE) athe red amp (HE) wi Fatty oan atid wr to per te set nd is frente the mctne that dos nat ave the ad sea. [Extendediretracted track selector ‘iver presaed atte bottom, the wacks extend. essed at he top, te tracks react. ‘caution ‘ctvate the contro i hemachine fs stabised wih the bets raised fom the ground andthe aerial pat in sae poston, ‘The selector wil only operat If activated atthe sae time a the button ($888) and wih the selectr (SAA) Inthe corral ground cons postion. Electric motor inalcator ight ‘heron ths shows that te motor is active. Electric pump start button (Optional) ‘Outlet for radlo control / wire control Tab icone he cnr ia cablen te evet of fault (Gatbattres or transmission protles sueRed tmp ‘SADER22.10 €vO. ‘The am comes on with a ied ght when the machines nt levelled orzo {Reames on wit fed ight when he machine i wonting atthe waking 1p fashesropaly de othe overheating ofthe eectrc nator. ‘Teelame remains active ana ashing sna that he ution 3870) has ‘The lamp wil gh fed for he non-consent of the basket lacking pn. 5.2, CARRIAGE EMERGENCY CONTROLS wise wun 97-95 wi01-99 ‘wi0s.103 109.107 wiais ws wns For Emergency valve ef ‘Valve oly tbe used in some emergency Seiten ve ret Lig2, “Emergency movements + ‘Sablsermavemene "ett fecrmeerne pe is see eae oe eee pecadrorsteed oe oe sean as a cra ‘sit ett oa comes cat ee eee eda See1i4.2, “emergency moverents: + *Sabileer movement” + "Len ua.oo = Soc aeeee = Sr Oireapey aie ive che remem 5.3, AERIAL PART EMERGENCY CONTROLS imme Position is ‘Yous2 Column movement fever ourtercoc: —cackwise ‘ence reeation. rotation, “yv9e94 __Pantograph boom movemant lever op. Downward. Yi0098 _Telescople boom movemext lever, Up. Downward. ‘yvin2106 Extension movement lever Bt fet, ‘y106.106 lb movement lever, Opening. Csing. ‘YWUI0212 Basket movement lever counteroc- _cockwise fewse ration. relation, c ‘Basket manual balancing lever Backwarés. Move fowora. wi valve 2 5 ® ‘Valve oly tbe used in some emergency (ase (See 1142 "Emergency movements! + Shell par movement)SPIDER 22.10 €V0 55.5. PUSHBUTTON PANEL CONTROLS. a5 START ram ‘Change page button Pressing the button allows he various functions to be shown onthe ply one ater the che wit he relate oration preset ih Connection outlet for pushbutton panel operation In wire control mode ‘Memory key on which the machine management software setings ae saved. (auton orbiden to rene the memory ky fom the pstouten ial ets xy regina nny ne mans ‘Service ‘Green pushbutton “When pressed. enables the activation ofthe pushbutton panel (ut ‘the LIT LED flashes sow) "When pressed after the atvaon of the pushbution panel, operates as _gacusi arig devi ho ‘When pressed together wth he (SAT) button, enables the automatic Teveling uncon optional or automate leveling return (Gestablstion-SPIDER 22.10 EVO suo Emergency stop pushbutton sim ‘Button to activate the emergency electric pump (Optional) When presse, activates te emergency electic pump. Collison detector push-button reset switch ‘Press the pusroutionswich and move levers (TIT) ex the ‘emergency contin, ro ‘Pushbutton panel connection cable (Wire control) sie ‘Werk engine selector switch ‘With aeecor elect the use ofthe elec engine of he internal combustion eng ‘5.6.1, AIR/WATER UTILITIES IN BASKET a Compressed alr service utlty " Water service tity. ‘On request tw ar utes ae instal forthe alr (A) an the water (W) inthe basket “These systems are the continuation ofthe (PS) outlets rom GAS installed on the care,PLATFORM 5.6.2. ELECTRIC CURRENT IN THE BASKET ‘ornonat PE Ect cura saree uty out (220 SPIDER 22.10 €V0 Of request an electric service ott (PE) Is irtaleg (220 V). ‘Thesystm he conination othe out (Ph insted onthe cariage 5.6.3. WORK LAMP (OPTIONAL) WL Werk amp On request a work np (FS) is installed onthe base ‘he switche stuated dec on m BATTERY CUT-OFF SWITCHPLATFORM sm {h(a on poston. nabs engine operation. In(B)9f postion Isatles engine operation, SPIDER 22.10 V0 5.8, CONTROLS AND INSTRUMENTS ON BOARD THE MACHINE Name Description Function Pesition“a" Posttlon'b PEC ‘Current outiet from external electrieal system (220 V) caution the machine movement phase, check thatthe cable andthe enmetion re Pak damaged we ‘het bratarto Ena ectte Daas eee protect rotor oer ‘rotor operon. ons ‘Set retro cbs ce aie ee ‘Slee service speration operon we ss Stabliser foot indicator ight ‘Thaindeor on comes on when the foot stabil cot. Her ‘Stabler foot Indeator ght 2 ‘Retndctor ight comes onsen the foots tailed caret. m3 ‘Stabler foot indleator light 3 [heindleta ight comes on when the fot stabs corey or ‘Szabsr foot indicator ight ¢ ‘hence ign comes on hen te fot is sabe correc. aa : soeSPIDER 22.10 €V0 6.1, SAFETY DEVICES ‘Anunber of sft devices are insted othe mchine for the sft fhe operator andthe poten of cout Do na amger wit, disconnect, bypass or remove any ofthe machine's safety oevces or guards. ‘The Manufacturer ches al responsi fr Machine sae ts HsTUCUBN& NOt ObEENved 6.1.1. BASKET LOADING CELL i Measures the load inside the basket. ‘The ed indiestor ight andthe terittnt {coast sina warn thatthe maximum. Berttedon nthe beset bee Exceeding the It blocks machine movements 6.1.2, BTABILISER FEET GROUND PRESSURE SENSORS ach stabliser foots fitted wth a stabty contro sensor which ersures the stablisrcontion.PLTEORR SPIDER 2210540 inno oft esas als tat he mactine at carey tied eft on ot ene he are presize onthe ground) the machine gras ana (werkng range imi, there ineator Tah {HBS onthe cot igs up wh fie ght ane the Indeator igh (HLBT) onthe pushouton pane! ashes epi In this condition, te possible manoeuvres are 2" tension retraction: = Telescope boem ascent Pantagraph boom descert; ib escent “Te same sensors prevent machine movement all the stablisers ae not Red up rom the gourd For aerial movement to take place the stablsr fet must dstibute the weight on te ground 'STABILISER FOOT POSITION MICROSWITCHES Each stable otis equipped with amicroswtch whic detects the poston n which the pins blockedSAOER 22.10 €V0 6.1.4, MICROSWITCHES WHICH SIGNAL THE POSITION OF THE STABILISER FEET BLOCKING PIN (SENSOR) ac tte ot sequppd th micrswch wich tec the ep pn ofthe sai fot nds orect boctng. {orm the pit order to pss the micros wo sgna re worrectertin and lace in poaon, ‘The comnaions Sted by the condlton ofthe stole fot postion and backing pa poston Imcroswiches transit he exact postion ofthe stable feet othe machine contr! system, (0.1.3, MICROSWITCH DETECTING THE PUSHBUTTON PANEL IN THE BASKET “The support ofthe pushbutton panel inthe baskets equipped wth a microswich which detects ts presence. Postoning te pushbutton panel rte support enabes the operation of the movements of te ar pat.SPIDER 22.10 €V0 6.1.6, ACOUSTIC SIGNAL / VISUAL SIGNAL ‘They war of every emergency station ar also come on when the machine moves, EMERGENCY BUTTON Each contrl station i equpped wth a device (SB4O, SBAOA, SBT) tet allows the operator to stop the frochine inthe presence of eminent danger Push te emergency red mustroom lke button to stop every movement. “To restat the machine reset. “he wore condone. Tre safety condos Z The mergency stop device by twisting the button headin the crection shown by the arrows marked on Check te efciency ofthe safety device before each use ofthe machin. see re energy othe power oyster T San wert gy 2 Fessthe bution The devceis fint Ifthe movement stops.PLATFORM Beform the check on alte emergency devices inthe contro stations. "he device rreparably damaged and al tempts to restore the werking coniguration ae unsuccessu ‘contact the service cente fr iforation on Raw reset the device and the machin, SPIDER 72,10 €v0 BUBBLE LEVEL Maes posite chek Ut the machine is fet. a= —6.1.9, INCLINATION CONTROL ‘cont machine nary electronic {ise Rasen lowed st i is Been exec te nda ight (HUBS) comes on, ‘The “WO LEVEL” message appears nthe pusoution panel spy '6.1.10.THE EXTENSION AND BOOM TILT ANGLE SENSOR The ertenson tr) ow mich he exes xed, ot mts he extension movers [Based onthe lo in ‘Tet angle cea (8 chests th opening ange of he bom Foden wt de two sencors mentaned above ee connected to eachother and lint anor permit ‘hemavmen el berachnetosednthe wenn he be aiPLATEORR 6.1.11, PANTOGRAPH BOOM HOME SENSORS SPIDER 22.10 €V0. “These detect when he pantograph boom resting onthe support clu, ‘en the Baan ccing onthe col, the conte rlatie fo the cara ge movemerts tabseion end ‘ovement ae ensoled in combination withthe telescopic boom and exeion hate star, 6.1.12, MANUAL EMERGENCY PUMP ergency pump nthe cassia ich therefore tat teins aa emerge maverens puri, on request, ts possible to installa further 12 V electric pu, wth the same ‘unaton asthe manual ump, which mates use ofthe battery powerSPIDER 2220 V0 (6.1.13. ROTATION CHECK “The toation ofthe turrets 360° non-continuus (approx. 280" onthe right-hnd side and approx. 280% on IheleRehad side) {The'Sevice composed of» bypass valve (A) which intercept the plat (8), locking the rotation 3& 180" Wen the machine Blocked dung rotation to reset Kis necessary to otate he tret nthe oposite tdrecion tothe one which generated the block (6.1.14. BASKET ENGAGED DETECTION SENSOR ‘The sensor (5Q50) consents the movernent ofthe machine only ii fds thatthe basket is fuly engage. he ead ctr a) nn caren tans on debe HARI wlsord ‘oninvuslPLATFORM 6.1.15.ANTL-COLLISION INDICATOR (OPTIONAL) ‘The sensitive ba, placed under the cages used as atolisio safety device. when there sthe contact wth an ebstace athe movernents othe platform ae blocked Further othe boc fo going out fom the dangerous station, you can reactivate the movement through Leek sain nest presang he eck button marked acon RESET the eves fhe rai conta ==——_—S$_———WTYYY+—__——PUTFORA 6.1.16.CAGE CLOSING SENSOR (OPTIONAL) ‘The sensor nthe cage, placed under the protection cover, detects the presence of the bor fly ower. ‘ine the sensor Stel ts presence al the overents ofthe platform are terrupted ‘SPIDER 22.10 €V0 .17. LOW TEMPERATURE SENSOR (OPTIONAL) ‘The tenperture sensor that mentors the amblent ature inthe column contr ae3SPDER 22.10 £V0. The temperature sesor is set with two steps: er hen the ambi ‘The operator must clsethe machine and can no longer work unt the temperature ret above -15* ec When the amen temperature reaches -20%C, an alarm message sdsplayed onthe pay ofthe remote ona andthe machine goes sa ectOur, ‘Themachine mast be dosed faleming te procedure of emergency operations and cn ot be Used Unt he tomrative rene sown stoSPIDER 2210 €¥O 2.28,)18 ARM CLOSURE PROXIMITY SWITCH ‘The function of the proxi switch ($@246) i that to detect he closed poston of he tar, erSPIDER 22.1060 8. TRANSPORT FOREWORD “gfoloninn per eas ingoran rst at mabe eae pet ena ‘Away observe also all the aenerel and specific regulations concerning iting equipment and handling and ‘open apernancodg tase tat rent eipressy states nts mone * caution re manufacturers techricans are not quid to use the iting equipment oro supervise the work of hd (partes am a safety pono view, ‘FRc castomer must theretor provide our echnicon wth used personnel equipped wih suitable iting ‘The manufacturer decines a lablty relate tothe use of unsuitable iting means. 8.2. FASTENING OF THE MACHINE FOR TRANSPORTATION The type of transportation, container or vehi, varies according tothe destination. 18.2.1, TRANSPORTATION ON VEHICLE hana techie anped o ei, ismanay ats esteeg be criedet ye {ransportng operator. abstr athe machine edt vee bay wheever taped Hom en worksite toanotner. Its frmddento vangpot the machine loose o fee to move, [Es forbidden to transport the machine hooked in pols che than those provided and indicated, and with & {enslning farce ofthe clas tha slower than the appropriate ne, Ih order to staile the base of tre machine, Rls necessary to hook the cols to he preset (A) point. BoPLTroRm ste points ny ntti heres abso aces orb} pnts ae oot accesile, ‘SADER 22.10 €VO {cf never necessary to hock the te eds nthe oppose comer of the machines asta equal the othe ate sro ung ce est 2400 ot yg roto dag be ame Er aaa cae Saarsase achine sos toni or etrunate ations and ts. Footie srop oie (eyelets toreduce tel fucustns. ane clas te same pul fe sede see he base oe mache ok the ()lRing sng to keep the machine op apling foes em to s00 Ky nd ot eyed, 5025 tt damage te ra.PLATFORA 8.3, LOADING AND UNLOADING BY RAMP For ving onan ofthe truck normal ramps may be used. ‘Theincinatn ofthe ramps must NOT exceed 29% Than ue the normal marin traverse contro 90 uP and down the ams. ‘SHOER 22.10.80 necessary, nce thei (Se ation contained in the chapter 9.8 “shiting") 8.4, LIFT “The machine can beaded and unloaded by avehide provided wth a crane, {ith case the machine stauldberlsed using the relative lfing and fastening points, te ropes shoud be Big enough anc nave te aprapnatecnoacteses forthe Wegh tobe Red. sont Ens ct the ables uses orang rin god err onion. Bonn ~———PLTFORR . SAFETY PRESCRIPTIONS FOR TRANSPORT AND HANDLING OPERATIONS ‘Te transport iting and assembly operations must be cared out by specialised companies working inthe Inachinery wanspor seston Tis ons posse to perform the various operations in condtions of safety when suitable silt ae combined th th se ofthe correct equipment. Bung iting procedures Sense the utmost caution: iep all persons clear ofthe area of operations {ono alow persons to walk ar stand under or inthe vy of suspended loads; toads tothe indispensable minimum height: ‘ove lads closet the ground at low speed and taking cre to avold impacts and jos; tgp the manoeuvre area free of materals and cuter ‘tp guide the oad use sufficlently ong peso ropes so that here sno need to enter the danger area. SPER 22.10 €V0 PAN vanger [lipecannal, inating tha operator, mst oman at cate dtance ‘ne dfntion ofa safe distance must take account of the stuatin ofthe greatest ange that may aise ‘ring an excepona event such a5 breakage o Ring chain or eyebok wih consequent Upoing othe ea, "No personal protection sevice exists able to protect agains this event. ‘Aways take account of tis hazard and ensure that no one inthe vin of the are of manoeuving rin tne wth te Secon ofthe Yopes reais " a ‘Wie iting an transpatng the machine take due account ofthe sizeof the spaces avaiable and the ground sracerstes- coutlon Never cmb onto the machine or parts ofthe machine, even the machine i open and dsconnected fromthe ery cee Before stringing operators ens you ae wenn te town persona ptetve eupmen FE see ratecive helmet T Gatrestant gloves. _Kecident prevention footwear wth stpproot sole and reforcedtoe-cap. a ooSPIDER 22.10 €V0 9.1, FOREWORD “The sequence of main portions neceszaryto make the machine operational 9 fotos. oe Shining = Stabttsstion. = Aerial part movement. Ther flow the nuns fo ste contiguraton and use of te mactine. © ne Tea mere of pert necessary anal machin atte above aby hoped ‘Bunens. EERE oun woking solos, the apts ap nese and ea stable operat ‘Sequence 9.2, START/STOP ENGINE ‘To optimise the work itis recommended tat both engines are enabled (electric - intemal conbustion. “The engine can be started snd stopped from bath the ground conrl panel and the rei corto. [Enable the interna combasion engine by turning the key ofthe baterycutof switch (a) On Inert the pug nthe 220 outlet (PEC), Enable the stort pf te sacle moter rm he crcut breaker (MT) (See machine ‘caution Ay onthe engine you want to start, chackthe poston ofthe selector (SABA) Inthe basket 19.2.1, STARTING THE PETROL ENGINE = Goto the basket and enable the use ofthe internal combustion engine sing the selector (SABA) = Move ich SAO} oon pesto” bskt otiracardgo the machine's opeang stuaton, aeLas SROER 22.1080 Press the engine Ignition button ($867) (ground contro panel er the switch atthe top (SAZT) {pusnbutton panel 2.2. TURNING THE PETROL ENGINE OF ‘= Checkthat the machine caiirtion in maximum safety conditions. = Pres the buton ($867) that shuts of the engin (contr! panel on the ground) or press the switch ot ‘the bottom (SAZT) (push-buton pane 92.3. STARTING THE DIESEL ENGINE ‘oto the bet nd enable th we fhe ternal combustion engin sng the select (SAB). = Wve "Grd conta pone = Hore the st aa f"grud pston or “atest econ tthe maine’ opting = Press the ow pug preheating batons ht (SB68-N69) (rund contol ar! othe sth ie top SALT usbuton pane ‘helnleatortgh (sB65-H6d) or (HLAT) tyson ut preceating has ended = Watt te mcr (SB69-N6S) ond (HLAT) 90 ote engine ant be meson the ‘nator ight son @ ote Starting the engine apa Inmetlately nile the engine sil hot does rot require the glow pls tobe pre: beste 7PLATFORA - Press the engine ignition button ($867) ground contre panel or he switch atthe top (SAT) (pushbutton pane. SPIDER 2210 €V0- 9.2.4. TURNING THE DIESEL ENGINE OFF = Check that the machine configuration in maximum safety conditions. ress te button (SB67) that shits of the engine (corral panel on the ground) or press te sch at ‘he Dotom (SAM) (push-buton pane. © rere ‘Starting the engine agin immesiately (while he engine i stil hot doesnot require the low lus tobe pre iene 9.2.8. STARTING THE ELECTRIC MOTOR Go tothe basket and ensble the use of the electric motor vi the selector (SAB). Inset the plugin te 2 V ote (PEC), Enable he stat up he elec motar om the cult breaker (HTM) (See E.8. “Contos and tos ‘nthe machine) = Move to "Ground contol pane. Move the switch (S460) to ground positon “basket poston” according to the machine's operating Stubton free the engin ton btn (SB67) (round contr par othe sth tthe op (SAZT) (poswusen pone oar‘SPIDER 22.10 V0. An (SAO jaa SB67| 9.2.6, TURNING THE ELECTRIC MOTOR OFF = Check thatthe machine conigration i in maximum safety condons, Press te button (S867) tat shuts ofthe engine (contol panel onthe ground) or press the switch at {he batter (SART) (pust-bution pone = Disable the electric motor using te cult breaker (STM). a ouversSiven 22.19 370 19.2.7. RADIO CONTROL ACTIVATION = Move the switch (5A40) (ground contra pane to “ground poston” or “basket poston, Inordrto sctvets the ado corvlrecelver andthe ental un ‘he green deator ight on the recelver comes on. = Enable te pustbuton panel by releasing the emergency button (S87). ‘= Hold down te pushbutton "START". ‘The tert ashing ofthe green ight (HLAT) onthe pushbutton pan indicates thatthe {Hanser (punbatton panel searching or contact wth the receiver. ‘The smuaneous fasting of the ncaa byes (wancmttr (HLT) snd receiver (HLBRY)ineates thatthe connection has been mae, = Read the message displayed onthe pushbutton dspla and act acoringy. ‘Toe puroutton pont doy shows “Te working hous. ‘The accumulate charging level. ‘The minum levels 850 shown by the ntermitent Mashing of the indicator ght = The pager wth functions which ean be atvated on the mochie The operating and alarm messages.SPIDER22.10 €VO “Ta switch of he pushbutton pone ts necessary to press the emergency button (SBT). 9.3. MESSAGES LIST soar arene ‘ACC=MIN iRt appears for 2 seconds and then jig “oonoo.00: a eer Newmar TO] -ACCEMAX {it appears for 2 seconds and then [ |##:M_00000:00 source 5 ACC=AUTO (It appears for 2 seconds and then +:M1_00000:00 a sure ‘sate Conburion eine Gin Tea (ALARM) ‘Eegish ~PLATFORM ‘Combustion engine Flecte motor {Uh or ead batten, lect motor {Uthte oriead batten. ateery 24 V {Gottay blng charged, Hourmeter OVERLOAD >230 x3". Hourmeter "DIGRAM Lari Hourneter *OUTOF STABILITY. Hourneter SIEVEL NOT Ox: Hourmeter oe Emergency Rescue? “Emergency Rescue" Uns of measurement Kg) Uns of measurement Ke. Uns of measurement IKI Uns of measurement Kg). ar SPIDER22.10 0 [MOTOR [OVER TEMPERATURE (MoTOR 2aV STOP= [RECHARGE BATTERY (BATTERY 24V= ‘TO BE RECHARGED,PLATFORM aan a Unts of 0K. | [STAB 4 LOAD. fevalue>—_ SPIDER 22.00 Levit ox eee netted | LeveL ox Tons LeveL Nor OK ‘The carriage is levelled beyond the limits provided for LEVEL WOT OX. the “machine orecy sibs conserk. ‘The mocine soe ors movers is necerany a sable corey Notor speed vale ERE 230 Possbie causes: Toad basket >300 bg. *FNachine n Nermal working condion and at ‘he mt of he workfow lagram (000m angle“ boom extension i Possible ca5 flakes + pause" ‘flashes + pause Red ndleator ‘Acoustic slon AB fishes + pase’ SPIDER 22.10 €VO Exceeang the limit ofthe workflow dlagram ‘due to the load calls ‘Operating conations: «chine in Nortel working condon and at {he ind of the writen elagram (Detect «tuacine with the serial par not retreves (green lamp n turret of ad stabicers ‘alved off the ground (Aerial patina ste ‘etieved postion nat recognised). Possible causes: the Boom reach mt contro syster has Teaches the foreseen Int 1 Themachine nat completely stowed or the marine stowed contol system as fost the ormare consents gurng the movements soumons: Ratu fom the reach im condtion “achieved win the movements alowed by the Sem + Check the corect poston ofthe overhead ‘ans tat ae ly stoned. Max load on single stabiser ‘Operating condors FMachine cngured fr aerial werk, basket postoned above one ofthe 4 stabilisers, Possible couse: The ood cel ofthe stablsec whch i Under stress the most tects that te Max ese indi has been encodes 00 s ssoumions "Toe sale to restart, draw inthe txtnsion that the basket comes sero {he centre of gravity ofthe machine. ‘ce iin the mis of he werkcon ‘agrem all the movements wil be enabled gan. ‘Mo consent ofthe basket locking pin peratngcondtions: Fie machine does nat move, Seay tat te in coc seed _and in the locked position. if oes Se pee eee oe ice ons re soumons: Contac customer assistance orn suthonsee workshop.21 laches + pause! 122 lathes + pouce'™ 14 mashes + pause" 25 rashes + pause’! 6 aches + pause'"” SPDER22.10 V0 Cable of the sensor ofthe toad colt stabliser1 8 cut Possle cose Cable cit connector ascomnected (Check tg cabiel, "Sensor ‘SOUUTIONS: contact customer assistance or an ‘atharised workshop. ‘aR of ne sensor o he ond call ‘Sablon? seer17 lashes ¥ pause™" 18 Rashes + pause!” za mashes + pausa'™t ‘22 ashes + pause’ tae SPDER22.10 EVO ‘Cable ofthe sensor ofthe load cat ‘Stabliser 3.A cut Posse causes Cable et of comet 8sconneced (check thecabe + Sensor damaged. ‘soumons: Contact customer assistance or an ‘uthorses workshop. Cable ofthe sensor ofthe load call Stabliser 38 cut Posse couzes Cable ator connector esconnected (Check the eal + "Sensor damaged ‘soumons: Contact customer assistance or an Suthortes workshop ‘Cable ofthe sensor ofthe lond cell ‘Sabliser 4A ct Posse couse Cable et oF connetordconnectd (Check teeanie. + Sensor damages soumons: + Contac customer assistance oan authorised workshop. Cable ofthe sensor ofthe load cell Posse cosas «Cable ctor connector esconnected (Check the cab Sensor damaged. ‘SowmTONs: Contact customer ssstance of 29 authorizes workshop. Cable ofthe load sensor ofthe basket A cut Possible causes * Cable ctor connector esconreces (Check te cable + Sensor damaged sowumions conte customer asistance oan authonses werkshon, ‘Cable of the load sensor of the basket B cut Donal cases Cable ct oF connector asconnected (Check Ine abil, *"Sensor damaged souumons: Contact customer assistance or an ‘uthorsed werchog.177 flashes + pause" 28 fashes + pause!" 31 flashes + pause'™* a SPER 221060 ‘Very vared values measured by the extension ‘Sensors f the top boom 2FSternce beeen the mestres valves 250 Possible causes: "Sensors damage. Soumons: Canta custome esistance ofan ‘uthorisedwortshop. nthe steel cable ofthe top beom ‘extension sensor ‘Soumions contact customer assistance or an authorsedwortshop. Very varied values massured by the angle sensors ofthe top boom Operating fonder: e*oierece between the measured values >3 degrees: Possbe causes: "Sencorsdamage. ‘sousrions: contact customer assistance or an authorsec workshop: Very varied values measured by the load cell Senter ofthe stabiliser 2 sees etwcen the measre vales> ress cne souumions: Contec customer aesitonc or an thors workshop.33 flashes + pause"! 34 flashes + pause'™ Rapid flashes (about 10 flashes second) + acoustic slgnal SAIDER22,10€V0 ‘ery varied vals measured by the lad call a” o7Sfrence Bence the meses voles > 20015 Posse causes 1 Sensors damaged. eorac star Contac customer assistance or an otnoneed worthep” ‘Very varied values measured bythe load coll eco ota tzer rorerhce Between he measured vales > 200% Possible caues Secor daraged. ‘sown: 2 Cortac customer astance ran iutorsed watchop Speraing conten rSrece between the mensured ves > its. Possibe caes: + Senso damaged. sownons: + conte customer estance or an authored worshop ‘Qvarheating ofthe electre motor 220¥/110Vec, Sperang cnstions "Temperature othe top moto at 120°C The onl eve ofthe moto saps the 2th tr cn be reactivated for 2 mutes In order to bring the operator back the ound, sOWTONS: wat forthe maor to coo (Approximately 40440 minutes). # itere ae two motors intemal ‘ombustioecti) and you want to keep erking, sen tothe moto ha i \ydsable,SPIDER 220 €V0 aS fash + buzzer" a: BB cere bution “brargeney Rese" hae been ured remain inthe Ops memory. + burser? 0 use the button 36 fash + buzzer Ampossibty “Emergency souumows: Scone serdce centre for repair, ' pormal working condition In ths cose the machine dos not equ any interventions rom customer assistance, but ate: jut some ‘mor coed out bythe operator to come back mei the Hits allwed bythe workow gram, ‘= Working conditon eror Inte ence the machin raises an intervention rom customer assistance (replacement, reper.) to Become operational agai. * . ‘nthe messages ar ited nore of prot Amish happen tat one the cure problem resolved a second message i shown onthe displ. Use the Sol button to read the machine's analogue parameter, ke the lad cel the angle sensors, the fextenson sess Inthe Soll mena ther salsa page where the eror codes are sted... err 0. (where ex s the numberof ashes of heed amp (LES). '9.5, AUTOMATIC STABILISATION ENABLING (OPTIONAL) = Remove te pin (A) andturn the stabiliser foot manualy at one ofthe two Blocking hoes. = neat the pi turing so ast press the feler (2). = _ Perr the operation oval the stabi fet.PLATFORR = Stan the engne (see 9.2, “startstop engine). ove the switch (SAdO) to “around poston”. = Woyetne coagestabiesate pute arlswtch (SABT tothe “caragesabilses” rs = Move at east 2 m metre away fom the machine. pres button “START and button (SAIT) upward tthe same time to activate automatic even, The "LEVEL -.- LEVELY: nv” meseage appears onthe pushbutton panel slay. During the leveling an sablsation phase, the buzzer emits an intermittent acoustic signal. [Ate end of leveling, the red indicator ight onthe illuminated column must be of, whl the orange Indicator tigi on he stabisers etn to fash. @ ate ‘Automatic leveling can be activated bythe operator inthe basket onthe condlton tat the eral pat ofthe ier ns ne ate (tan Hou nd parton bom sing en hc and te SPIDER 2210 €V0 9.6, AUTOMATIC DESTABILISATION ENABLING (OPTIONAL) = Statthe engine (se 9.2. “startstop engine. Move the swten (Sado) to “groun pose. ote eriagestabloenane putbton pre awich (SAS) the “arape stabs postion Hove at east. m metre away rom the machine ras button “START and button (SALT) downwards at the same te, to activate the automatic ‘tum rom eveling ‘The "AUTO CLOSE” message appears onthe pustbuton panel display. During the destabisation phase, the Buzzer emits an intermittent acoustic sgn. aSPIDER 22.10 EVO ifnecessary. ts posible to interrupt te automatic operation by pressing the emergency button (SBT) en {heremote cont (saao| itbecomes necessary to bring the stable fet back inside the profile, is necessary to = Tune sais fot manual ate bekig hoe (A ch moves the tbls feet rid the ir = sertthe pn. Perfor te operation onal the stabilsr feet @ ute unmet laveling return can be aetivated by the operator nthe basket onthe conan thatthe ara part ‘tte machine's Safe postion he telescopl Boom andthe pantograph boom resting onthe con. 9.7. TRACK EXTENSION/RETRACTION Aa ‘caution estorm he track extension and retraction into pre operations wth the arial part ofthe machine ina safe ‘aston the flescapic Boor andthe partogreph boom esting On he calumny stabs and aie at east ‘2o-em rom the groun (See 9.95 "mochine ablation @ we “The extersion/retraction operation i performed rm the ground contr! pane = Statthe engine 5009.2. “statist engine) = Move teste ($440) to “grund postion” (See 3.1. "cortrl panel onthe ground”). 8°SPIDER 72.10 €VO = Stable the machine (Se 9.9. “Machine stablsaton’) = __Pressthe person present button (5849). = _ Move te Selector ($8423) donnwards to extend thet outside te prot. Caution extension movenent produces the propartonal descent ofthe tracks atthe same time = Move te selector ($432) upwards toring the tack back ise the prof, 9.8, SHIFTING Inthe movernent phase, he machine can exceed gradets of up to: oP Tongitudal rodent: 16" 94) = _ Transversal gredert: 27° (3390). caution ‘The search for # new working pol, which requis short (~ m) displacements ofthe machine, can aso take lace fom the ean For greater depiacerent it i advisable to command the transfer fram the ground by remote contra, ina poston so as tohave the maximum consol of te area ard maximum operational safety a exceed the ascent on the access ramps to the transport vehicle platform and gradients of aroun 36%, re baka movement nt the Jo prt ase na ache porn’ preven arperbis itrterene. During the rans phat, the jb antenna) reed to be opened to overcame sloping nd dltference in height Sore tthe 16 ; ™ “na “s “Th opening mesement of he arms consiond bythe value detected bythe lod co rte on el detects vise ranging between 80 ky ad the maximum prmisble ad (ee the ‘aout te (ead) pony onthe ao open wth anim ae ose aePLATFORM SPIDER 2210 €V0 = Hela tec ate atslovethan 50h, he ($0246 proxy lows team to caution the jb arm moverents ae alowed. ‘Any ober movement o fe superstructure (boom extensions, booms iting pohided 1, OPERATOR ON THE GROUND: DB canton Perform movernent withthe sei prt ofthe machine jase pti ha cope am athe pantograph boom rein onthe cam Mita the engine (se 9.2. “tastop engine”) = Hove the switch (5440) to “round positon (Ste $1 corel pane! onthe ground’. Move he *arrage-tablisersibasket”pushbuiton pane switch (SABT) tothe “caragestabses” poston (See 5s verote conto [Fine conoions othe surrounding area peri extend the tacks completely nerds to have ‘maxinm say In the movement phase (see 9.7 “Extensionretum of te racks, ove at east 1m metre away from te mache = Proceed with closing te tbls fet (See 9.9, “Machine tabisto ‘Use te pusnbuton panel vers (UTS) and JT) to contro the forward or backward movement with {he “Comage-tablizersbaset selector (SATS) nthe “Carrage-sablicers postion (See 3. “remate con = Tocammand het, move he “Coriage-stabisersbastt” selector (SATS) tothe “basket” postion 3nd move the [busing the lever (UTS) (Se 5.4, “remote conto. = Reeain he cartgestabaersese”selecr inte “arapesablses peste to retumte raverert contol tach wacecan be moved aul, “The speed ond the arection of movement ae propenonal tothe movement atrbuted tothe pushbutoon Danelivers. 9.8.2, OPERATOR IN THE BASKET O ne “Tae 3-postion ky selector (SAGO) I on “basket poston (See. contol panel on the round’). ‘The engine running (see3.2,“starUstop engine,PLATFORA caution Perform movement wth the aril part ofthe machine in a safe postion the telescopic boom andthe partograph boom resng onthe column) an the stable feet completely raed. SPDER 22.10 €V0 If the condtions ofthe surouncing area permit extend the tacks completely in order to have masimum Sanity nthe movement pace eve 97. “exteioretun of he vac") "Move the “carriage stabisersbastet” pustbutton panel switch (SAST) tothe “cariage-stabilses” postion {See 5.4 "emote cont). imbing into the bast Check that he saing bar which protects the opening ofthe baskets closed and positoned corey. Inset and bck pushbutton pane n Rs positon, thterng the kno. Attach the safety belt to the safety ig. Proceed with doing the stabilser feet (See 9.9. "Machine stabilisation) se te pushbuton panel levers (UTS) and UTA) to consol he forward or backward movement with Re Carlgestbensascer sete (SABT) ne “Criagesabises” poston (ee SA. remote convo = Tocomimand thei, move te “Caiagestabiisers/baset” selector (SATB) tthe “basket” postion ‘and move the J sing the lever (YTB) (See 8-4 remete conta) ~oyrtaesione Carigestabisesbake”seletorn te Carageabie” poston torent Each wack can be moved individually ‘The spre andthe deco of movement are proportional she movement ated eh past panelevers. 9.9, STABILISING THE MACHINESPIDER 2.10 €VO PLATFORA 1. STABILISATION WITH OPERATOR ON THE GROUND @ ite “The sequence set out below assumes thatthe operator has not yet taken ner postion nthe past ana {hat the macine has terminated the moverbet pase or has just been ited ont the ground after ‘Warsporabon on avetige. = Ramave the pin (A) and tur the stablise fot manualy a one ofthe two blocking hols. = wart the pin, tui eso as to press the feeer (). ear the operation on allthe stabiliser fet Stat the engin (ste 9.2. “sarstop engine”) ae te switch ($840) to “ground poston” ove te “coriage-sabsrsbasket”pustbuton panel switch (SAST) tothe “coragestablisers” poston. Move at east 1 m metre away fom the machine. pinout aries toons elo he lal saber See 5, emote O ie “The unbers which mark he pstbuton pana levers crespond tthe number aed the saber et ‘During the sabilsatin ghase, the buzzer emits an Intermittent acoust sign ee cantinue opening he sable fet jacks Ul the machine flied ofthe round by atleast 20cm.‘Ate endo stabilsation, te orange Inet ight on the stbiiers cont to fash 8 dist tabileation so tha here indicator baton fhe luminated col goes of ‘The red indcaor on te Murinated column goes off machine levers witn 3 gralent of 2" SPIDER22.10 V0. @ sere Ife indicator ght sons ose to check along which ais the maximum permitted gradient hasbeen Pressog the “change page (ST) button unl the page relative tothe groletof the X and Y axes appears (See 5.8. “Button panel corto" 9.9.2. STABILISATION WITH OPERATOR IN THE BASKET Caution “Te correction othe stablstion i only possible with the machine completely stowed, The switch (SA4O) son “basket poston (See 5.1 “contro panel on the grou) ‘The engines runing see 9.2. starstop engine. ‘The operator ata height can corect the telisato, intervening as flows ‘= Retractan with the extension (See 9.13. "Voverent of superstructure") = Close the telescopic boom (See 9.13. "Movement of superstructure”). ‘Command partial closing ofthe pantograph bom, BD ecsion Do nat close the pantograph toom completely. Keepin tomate hgh wren ou reat pase, dos rte mth po comaSPIER 2210 €V0 = complete the dosing ofthe pantograph boom ut restson the column (A). “The aren ght comes on This possible o move the jb even once the doom supported by the colurn. "hone te “ioe tabaci putt pael ant (SAT) othe “ange tbe” patton = Usetne pusnouton patel levesto open the acs of he Individual tabiiser feet See 3.5, "Buton panel convo @ uw gro wi mat tne psn paneer coespno the narber wich mah saber Suting tne saltsation pave, Use bcze emits antektent cous sana cans caine opening te stable et facts uni tha machines ed ffthe round by atleast 20 cm. At teen of stabteation, the orange inate lights on the stabilisers contre to fash re jst stablisation so tat te re ingeator light on the urinated cour goes ot {heed indeator on he luminated column goes o7 I machine level whi a gradant of. ero bso ipso ck og wlth maximum pete greet hs een cre #ingthe “ange poe” baton nl he ap reaive tothe ran of he Xand ares apes (ee “Blan panel conros") 19.9.3, STABILISATION CLOSING WITH OPERATOR ON THE GROUND ‘caution Peron stablisation casing with the aerial par ofthe machine na ste postion nd the pantograph beom esting onthe come (A = Sarthe engine (ee 12. starusop engine” [Bove te smtch(Sa40) to “ground poston Ste $1. corel pane onthe grou). Move the “carape stablserstbactet” pushbutton panel teh (SAT to the “cariage stabilisers” potion (See Seas "emote cont = aSPIDER 22.10 €V0 = necessary, retract completely wih the racks (se 9.7. "Extensenrtum ofthe track). Move aieasem mete away fram the machine. Ure the pushbutton pane lever econo! te closure ofthe jacks ofeach ndidualstabiser fot (See 5:4, "remate conto, “The members which mark the pushbuton pane levers correspond tothe number affixes tothe stabi feet. ‘uring the stabistion closing phase the buzzer emits an intermittent ecoust signal = Remove the pn. = Tush staisrtot mana atthe Hacking eA which moves he sai ine the = serine pn = Perform the operation on all the stabiliser feet. = The ed ght onthe ght column tums on only tall te tabiisrs are leaned onthe ground Move the switch ($840) to “OFF (See 5.1. “contre panel on the ground). 9.9.4, TRADUZIONE ‘The sitch (SAAD) I on “basket postion (See 5.2, “conto panel onthe ground") = Stat the engin see 9.2. “starstop engine’) = Ghse te aerat pat see 9.23. "ovement of superstructure") = Proceed as described inthe previous chapter, gven tat is also possi to perform destabistion from de bestetSPIDER 22.060 9.10. AERIAL PART MOVEMENT sao, 9.10.1, OPENING auton machine must be sailse, raed om the ground and leveled before moving the veil or. = Start the engine (see 5.2. “starstp engine’) ‘The art part normaly moved by the operator inthe basket. s therfore, necessary to move the ‘len (8440) to “basket patton” (ee 3.2. eono panel on he grou) ‘Thebacomes necessary to move the aerial pr om the ground, ig necessary to move the switch {SaAo) to ground postion’ (See corr! panel on he ground) ~ Movethe “riage taisesbate” umn panel switch SAST othe “ase” poston See Sua emote conor = check thatthe siding bar which protects the opening ofthe basket 's closed and positioned corecty nee and tock the pushbutton panel ns poston.earner SAOER 2210 £0 ‘tach the safety bal ote ealey Gerard ers ovement @ move away fromthe carage. ‘Command the Fa} iting ofthe pantograph tou om te Supper column ‘Turn the carn GT) Inte recon othe po of work. dato ene ere at pot of work by avg the extenston UT he UT andra ere re re pit of wor by moving he extension UTA), hej TS) a rtting ‘he basket (8). S13 | sta) sts | are9.10.2.CLOSING SPER 22,10 €V0 fetracton withthe extension. {ower te telescope boom {ower te pantograph boom. Dares cose te pantograph boom completely. Keepteam ofa hog wee nt oan raton pase es terre an he sip = Tumthecatimn ss to move the pantograph bcm onto the vertical axis of boom suport column — epee te dosing of the pantogragh boom unlit ress on the column AD. = Complete te closure of te flescople boom, ‘Fhe green ight comes on Iris ossble te move the Jb even once the boom supported bythe calunn. = Proceed wih dosing the abse fet (See 9.9. vachine sebisatn’), Fou the bac node ofcate the operators descent from the basket. Detach te safety bet from the safety rin. Remove the pushbuton panel rom the support base, = Getoutorthebaste. = Surmte engine of (ee 9.2 startstop engine". 19.11, TRANSFORMING THE PUSHBUTTON PANEL FROM RADIO CONTROL TO WIRE ‘CONTROL ‘The conan of te por pnt rom alcool tome cate may be cused by: = Ree ‘hats Impossite to emit eo impulses inthe working area (arports, remote contra units &9 —— sue9.11.1,GROUND CONTROL PANEL POSITION SPIDER 22.10 €V0 = Pres the emergency button ($87 onthe pushbutton pane. Move the switch (S840) to OFF. Inert te bl sped inte Geto te punto pnt (RNT Ain toe RT othe instrument panel = Move the switch ($440) to ground postion’ Enable the pushoutton panel by releasing the emergency button ((SBT) Press rel own the btn “START nthe psnouton pneu the geen aor IGN (A) Stor to fs = Rese te meséage splay onthe pusnbutonaslay and act acoctngy11.2. sPIDER 22.10 EVO |ASKET POSITION. ‘The 3-posion key selector (SAMO) iso “asket postion”. Press the emergency buton (SBT) onthe pushbutton pane, ress the basket eerpency button (SB40) rect tt apt en be ptt pn tM sata a as er eee Reece Hao Sepa ea Narra erent pen oto rd9.12, REPLACING THE PUSHBUTTON PANEL ACCUMULATOR @ nore When the red indicator ight (HLZT) starts ashing, this indicates thatthe acumulato is runing down and that there ae about 3 mutes of autonomy remaining. replace te accuaatrin ts pero, SPIDER 22.10 €v0 Press the emergency buon (S81) onthe pushburton panel Remove the accumulator rom the pushbon panel ‘Open the emergency corre hatch superstructure) inet cover, here the Baty corer (A) rm whch ne charged accumtor shouldbe Inset te fat accumulatr inthe batery charger. Inset te charged accumulators peiton an he pushbutton panel Check that a contol postion enabled rom the Instrument panel arsund postion, basket positon Enable the pushbutton pane by turing te emergency button fe andl down he baton “START en he psutton pel nil the ren nator A) are to fast = Read te mesiage displayed onthe pushbutton dela and act scaringsemnen 22.10 €V0 Faults and emergency stuations equre mangeuvres which alow the movement ofthe aril pat with the ‘ot bang te operator the Basket back to he ground ana moving he stables for subsequent Etosre ofthe machine wich can then be moved using stale means, “heeneeton of ese marcus yes accor he pe ee aut male papers wth ‘ec conte parts ono fay main punpelmatrs + aul elect conte pats) 9.13.1. SUPERSTRUCTURE [A+ Situation where there Is: Fault with the pumps/main engines with active electrical contol part ‘Machine without 12 V emergency electric pump, (options!) Acta eer ru mane se ee (and cman he mache ‘moverents with te rad corel aching with 12 V emergency elect pump (Optional = _febrte i emarzency pare si he ton (Sarda) rd command the machine moverens wth the ado con sauSPIDER22.10 €VO. PLATFORA 8. Situation where there is: Mo operation ofthe control system from the bastat or where the ‘operators taken in the basket In thisstuation the machine must be used by the second operator onthe ground a follows: Tm the Stetr(SA80) fo ground conto" ‘pen the dort = _ Pres pushbuton( $849), fa = 7) ‘ = Retumto te ground the basket using the levers ofthe emergency dispenser 3 07PLATFORA C= Situaton where tere i: Fault withthe main electrical system and It Is Impossible to start up ‘the pumpaimaln engines To ois, proceed as fons: ee Open the door SPIDER 2210 EVO xe = Break the seat press ad tur the pin lacks unt remains nthe lowered postioned ands ace Ex bypas tne lve (YWL8), = Command the return movement rom the stributor using the hand pump (B) o,f present and ‘Speratna the emergency eecic pup (L2V (SB74A), jeBraK = Perform the sequence of movements ited below to ring the operator back the ground J. Extension vation. 2 pantograph descent 3. beam down caution stun, the machine has no range int contro therefore its ony posible to perform extension fravacton movements towards the conve of the machine, sete pantagraph jot and then bring the boom ‘Gown inorder rng the operator in the basket beck to he grou sey ‘Gone an outhorsed sare ceive for any repatsnecessaty and to replace the selon the solenoid valve twine) Sete to use the machine wth the solenoid valve (YVBL4) without the sa = ——Lede SPIDER 22.10 €VO 9.13.2. STABILISER MOVEMENT |A- Shtuation where there Is: Fault withthe pumpa/maln engines with active electrical control part Machine without 12 V emergency electri pump (Optional) = Tumibe selector (saa0) fo “grune Const" ‘ctvate the emergency hand pump using the lever (8) Select the edo convl operating mode, moving the Swlch(SAST) to “ground pat [Activate the Randpump and command the machine movements wid teradio conto Machine with 12 V amargancy electric pump (Options. = Tate elector (sado) to “ground conse Select theraso conto eperating mode, moving the switch (SAST to “ground par. Bae‘SIDER 22.10 €V0 = _-Actate the emergency pump usa he baton ene maa panel (SATAA) on commande machine Situation of: lck of operation ofthe remote control or electrical system fallue withthe Possibility of starting the pump-main motors = _Aatatethe movements using the carriage distributor (A), operating a olows. ~ Foypostte ve trvtish. rede and ep pressed the slo valve (YW). one ‘averPLATFORA Bush and twist the valve (YV238) onthe oly estrbutor Start the engine usieg (5867), SPIDER 22.10 €V0 = Move the stablisers using the cariage movement dstribtor vers. = Totmove the machine, pas & twist the valve (YVAS6), move Slowly manoeuvring the tracks with levers Pevend ote ditbitr. - Situation where there ‘the pumpelman engines = Tumthe slectr ($40) to “round conto. Tobypass the valve (YVLL5 “Thre and Kee pressed the slenld vale (YV25). ult with the main electrical system and Its Impossble to start up = Pash and tis the valve (YV138) onthe trate cistbutor Move te sabisers from the carriage dsb sing the manual pump (A) o,f resent and bporavional he errergency electric pump 12V S874,PUfTFOAM SPIDER 2210 BVO i erences clooney Carling range litationthereore, before reusing the machine. Ri obigetoy to contac an authorises Seca Bey rence one epee soy vices pce seen ay sed ‘is ch hove Deen operSADER22:10 «vO |10. TROUBLES - CAUSES - REMEDIES — 10. FOREWORD Danger re operations described in the various headings must be carried out excisvely with the mache stopped tn dsconnected rom the power surecs sacral and prune Caution ‘The folowing cases descbe posible faults each associoted with a sequence of checks tobe cared out in ert remedy the possible caus 10.2.1. TECHNICAL ASSISTANCE ‘Consul your PLATFORM BASKET Dealer, o contact PLATFORM BASKET Technic! Service ctety, "pectin te vermaton ound on the machine lensicationdataplte: of machine. = Stfatnumber ‘Also supply alte relevant information conceing the problem detected. 10.2, MAINS DEFECTS caution “The operations reported n Wie chapter aet be done exlisively by the authorised shops The moter does not start even though the starter works correctly Couses Remedy No fue, ‘Check the aut of lin the an only Insuicint ot pressure. ‘asolne) check the amount of fe (oly Soetheecloed uerintraons forte ‘raat enone ‘The hydraulic pump is very nolsy causes Remedy “ootow ove ‘heck ee “The pump suck co mach Fasten he ie ftings. Too thik pac ol. Wate Knematins Overhaul pump. Cylinders loosing oil, decreasing capacity with pump not working, power decrea: causes Remedy Wear vores ple sas, checing nee ot amiog frembnings onthe telescope fod oran theyine cia aa —PLATFORM Leakages on ck vals ‘contol vale with internal eakages. sPneR 2210 60 ‘overhaul volves check valves earns and setting. Cvertaul contra valve, check valves ealimess ond satin. ‘The machine moves with Irregular motions of booms, Jerklly and slowly causes Presence ofa nthe hyaraue cet “Telescope boom wear pad Remedy nate sper irq. nots age of down ‘Replace wom down wear pads. ‘The machine doesn’t complete the movements, jerkily steerings: couses ‘Olina enough, Alrsucton ‘Valves wrong sting Breaksown pump. ‘Metal participles founded in the ol ters couses Pats ofthe lo dynamic syste are ames. Zz Movements prevented ‘causes Machine veoades. oad alagram reach limit reached. npr presence in solenoid vave p00 “Te col ofthe sleneld valve doesnot wore Light oil filaments in cylinders seals ‘ter long ince prods. Load holding valves whistle too much causes ‘iy lad holding va. ‘Ruined load hldng valve “Too ow valve setting. “oo bigh conte valve setting 9% a Remedy Reset olleve. Fasten fines. Register valves. (Chek the ue. ‘Remedy Find the breakdown pars, replace them, ‘Remedy lminate the loa rom the cage. {Let the extensions come in Disassemble te valve and clean the Ircemal pars, Change the ca. Remedy Aer a certain numberof working hous, you wil ot hove ony laments Remedy Dlassemble and dean the valve. Replace valve Cheek valve setting. check contra valve sting,nerve valve spring, Oil loosing from the cylinders tops Causes Ruined cyinde seals “Too sow end cap on rd, (finer with slid outer casing. ust under seals eng nace SPIDER 2210 €V0 aepiace valve Remedy Replace cinder seas. Unfsten end cap, clean and reassemble ser ot Replace cyinder. Replace only the ruined component. Radio control is disengaged and goes into emergency mede Causes Presence of gh votag ne nthe Discharged remote contol battery. Remedy Connect the remote contro tthe cable supe. Replace remote cota battery. ‘The machine seeps much oil of connectors and of seals generally couses (General seal snes. Too slow fengs Too warm ot Few olin tan, oo old o nad system rubber Remedy Replace gaketsisal Fasten tings or chect however thet ting alin tank ‘lin ank Replace wih a ticket Replace rubber pes Control vaive lever which stops or which comes back hardly couses ‘i ino the spoo, Ruined spo Return spring too weak o broken. CE elinders, which o nt seharge Dressure Radio module topo always in voage. Too bac pressure in contol valve ddscnarge ‘Sealing OR which produce too fiction. ‘Assembled contrl valve and te rds too strongly fastened, emesy Disassemble and clear spool even with paste erasing micros mpurses. lean with a the convo valve element. Replace sock Replace springs. ‘heck scary pressure fram the CE Onde. Replace battery Verity escnarge pressure replace OR sal. (Check wth a dynamoretric kay the control ‘ae tightening te rts Machine with electric pump which does not move =i LT Form SPDER2.10V0. 11, MAINTENANCE FOREWORD Caution Before doing any maitenance work and especialy malntsnance andor repairs to the seca stem or it Isnecessary to Go weubino, COMPLETELY DMCUNNECT ALL THE BATTERIES OF THE MACHINE BY REMOVING ‘THE CONNECTOR TERMINALS. Inthe case of welding asconnectthe connectors ofthe electronic contra unt ‘Te terms periodic and routine maintenance rele a intervention which mustbe performed regularly ‘hvoushout the whole ofthemachine's working if asset faquency Inspection and careful maintenance allow the machine to work continually and with maximum efficiency, The folowing fit of operations to be performed onthe mactine Remember also that te prompt replacement ofa wor art avoids futher damage and reduce the time that themachine fe noperative te iermice mk vere th scan st be consiered as spel martnanc ads ot Soot cat ssgns ithe opertars wha ue the machine Tis nd wat os be cone by 8 Specalace worahop. ” ‘maintenance wort must be done wth the machine inoperative other word wth the moter switched of {he electrical votage to the panel cat of andthe machine the rest postion B center ‘few pages have been added to this manual so thatthe operator asslaned to maintenance can keep notes of {hemaintenance wer done andthe number 9 haus the mache has wore, nthe ier case mang woe ofthe hourmete During operating and maintenance donot dspse of pollutants os greases, et.) nt the environment, and ‘spose ofthe various prods separately in compliance mith cure laws ths Tegan Electrical and Electronic waste may conan hazardous substances that may potently be harmulto the ‘enveonment ana the Resi ef peope'We urge you to dspose oft inthe coved: manner Intems of the WEEEE! (Elecrical and Electronic Equipment Waste) directive, when scrapping, the use isto separate the electrical and eactoni components ana spose of tem via etharsed cect centres of ‘hey must hand thet ove, silted, tothe Slr when mokieg» new purchase 111.2, MAINTENANCE WORK SAFETY = __Never perform maintenance operations while the btteres ae charging. omeSPIDER 22.0 €V0 = Use ols ad equipment that are suitable forthe purpose T_ntheareafworshop used forthe maintenance or during battery recharging onl the qualified Dersoel assigned to maintenance shouldbe preset. = Never leave mets tool suchas spannes otek on the machine as these could cause repareble ‘mage. = Replace mor parts with ental origina spare part. T_fRtoridden to make modifications or replacements using components which are unsuitable o not Suthorsed by the manufacturer. = Bere ng any even npressure nes Ris necessary sper hem ge = Rtthe end of mantenances or reparations and before actvatng the machine apn, check that you fave not sme tools, rgs os some eter material near the movg pas. caution Weer specie etiserclng gloves when performing maltenance work, Maintenance interventions myst be cared out atleast a he recommended intervals, aknough EQ) ees ate senna nine onstes of eo mac (Seg) Sekermsrars ete sania tart a erin ope cet PAY) ‘sie manner wi ssn ced en te contol panel ening "WORK. PROGRESS DB own ad the “Sefey section ofthis mnvalin its entirety before stating werk. Key to symbols used In the chapter a 2 Inject grease through the grease nipple. f Cleaning wih vacuum cleaner if Grease by means ofa grease gun. a . ROUTINE MAINTENANCE FREQUENCY TABLE (CLEANING) -Asslulty of malntonance hr (RR REI TINS & So Too Bs S00 $00. 00 {lsning machine x——— SSADER22.10 VO caution 1emaltenance operations on conmercal components, consult the use and maintenance manusls ofthe specif component 111.4, ROUTINE MAINTENANCE FREQUENCY TABLE (LUBRICATION) ‘Assiuity of maintenance +. bh ek 3 So Too 350 Seo boo Toso Gressng joints" x Hydraulic ol level cneck™ x hee ine eve me ack retcten x ‘Bceslon greasing x Replace the hydroul of x Replace track eduction gear oll x ‘Stabliser greasing x “Telescopic component chain bation x “Turret rotation unit greasing x Engin ot replacement ™* x Fo Motor ofitr replacement x ft Moecessay. Fiat 10 hours ef operation Mus ony be performed by a specialised workshop Fist 50 hours ef operation. se suitable Wbrcat ol depending on the fl usd with high olow sulphur conten). consult the tngine manufacturers uve and malrtenance mara Benn Saami ete eae hei +b me Bo Too 20 S00 foo ano x x Replace pressure ter cartridges Replace the discharge fer cartridge ‘Checking and tensning the acts x ‘Check wear and teasioning of the telescope x ‘omponens output chains =PLATFORM {elacin lescnic comport mer hie x ‘SPIDER 22,10 €V0 Control of wear and registering shoes x Checking the battery charging level (Check re combustion engine starter batter, x Check tightening” x contol turetretation pay" x Genera structure check x 4 tenecessay. Fast 10 hours of epeatin =) Must only be performed by a specased workshop. DB cure aetna 111.6, ROUTINE MAINTENANCE FREQUENCY TABLE (ELECTRICAL MAINTENANCE) ‘Check tmtsitch ‘check emergency butions x Fuse replacement x + Hoecessary Forthe mantenance operations on commercial components, consult the use and maintenance manual the Specme compan 111.7. ROUTINE MAINTENANCE FREQUENCY TABLE (FUNCTIONING TESTS)" Assidulty of maintenance eh kk 8 So Too so S00 00, iso0 sclnd whic try the 00% erates (esac rer pees ‘erty the coectpetion oa safety x once Vething the macins caret woking Speed x rece. 8 The requency, te extension of periodic examinations and tests depend onthe requitions nthe machine's county of use, _——PLATFORM SPIDER 22.20 €V0 A 11.8, CLEANING Ate ever tip and ever intention cea careful the equipment ots, ps, ng pds. For crane versons wih fp contol esp possblehandes sd fostbords clean Fam Ole. geases and Gira to prevent sy sing and fg When yu wash the matine, potct propery its components and elect connections, because using det tnd ude pressure Jes on eqopments ond eee connecans cou cate damages 5 For evag he erty anu of anton ean dsngurtes nda fom acs sha sng no abrasive orcleanings ton “This procedure must de performed with cae to avoid scratching a scoring the rds. = lean impurtes and ston cons. sent Ser bot yp toe clare wth wate and nar corsve cansrs. ‘We suggest you to dy carefully ater every washing (by lowing compressed 3, Danger IRs strcty forbiden to address waterjet near eectrle component (beads, electric valves, push button, ec) and ot gs 31.8.1. CLEANING THE DATAPLATES AND INDICATOR LIGHTS, Whenever itbecomes necessary, lean the contra indications, the incleatr Ugh, the plats and, above al Spessey pcograr. Al dataplaes and decals onthe maciv or on parts ofthe machine must be cleat legible, ' detertortion found, request 2 replacement by contacting the manufacturer's spare par servic rect 11,9. GREASING sing the pump iuticatar, pu lubricating grease through the grease nipples on al the articulation pints unt Iubricant leaks out, thereby replacig reused grease Gee 11.91, “Gressng pons yout) ‘Start up the machine forte nest necessary to perform afew movements mith he greased jas, 111.9.1.GREASING POINTS DIAGRAM ‘The isration below shows the grease nipples Inject grease nto al the grease niples.PLATE ‘ORM ‘SIDER 22.10 £00 B= Fans nt dae std cy est p=11,10. LUBRICATION ‘The smooth surfaces andthe gears shoul frst be leaned o pent grease with spatula and then lubricate with fesh grease using a brush inays remove excess grease, SPIDER22.10 €V0 Caution aged or cloged lubicatrs must always be replace. DB castn Use ubricant grease having ve sure characteristics as that shown in respectable nts section 11.11. HYDRAULIC OIL LEVEL CHECK caution eck the level he ol only with the machine completly stowed Check the right level irety onthe tank “Tha nnty of ol peace nthe tank Is come fhe lve evil nthe indicator and ic batween the min nd mae pons on te fevel nator. 111.12. REPLACE THE HYDRAULIC OIL Biome Rik of ume Bete realsing te mtervrtns, wat sme minutes win te machine sapped ane te mato Prepare a vessel abet contain the quantty of lin the tankand place it under the tank. Remave the ran pg trom the tak ond rin te ed ota eotan, alin fr te fully cutging of clean and assert cap (A) again. ‘pen the cap (B) e put cl ima teaching the ight evel Close the cap (8) again. DB cosion Use me hyeraute ol win te same craracrersts. caution Donat introduc ol iret in the tank wthout having tered previousF LATE Onm ‘SPER 22.10 €V0 ‘TRACK REDUCTION GEARS. Carry the wheel wih the two caps postoned as ‘Shon in be four ang renove the top one: ‘The ol must leak cut sgh. 12.13. CHECK THE OIL LEVEL IN THE [ 87‘SmOER 22.10 £V0. 11.14. TRACKS GEAR REDUCTION UNIT { ‘iL TOP-UP. | ratte wiel wth two siapacd ae | < Sonthargatoreeemrorss ‘ Haru og erect ‘vee | / e | ay SS —e 111.15. REPLACE TRACK REDUCTION a GEAR OIL, amy the wheel with the two caps postioned as Show inthe igure ard remove bh of tom. Wat for al thea to come ook / Fil up with ol See chapter 11.1, “Tracks / (eerredueton unk opp") { 111.16. EXTENSION GREASING Configure the stabilises machine with the boom posioned horlzntally and extended as far a wl go, Scrape ofthe ol ayer of grease with a plastic spatula. Spread on new layer of grease using & brush. B cen ts which remain inside the telescopic components wil be lubricated by the grease which penetrates the ts ofthe upper and ower dag wea ade men i oeSPIDER 22.10 €V0 ton lubricant grease having the same characterstcs a hat shown i the speci abe in thi section 11,17. LUBRICANTS TABLE auton tenance work mst be done wt he motor switched of andthe machine nthe res positon Bem reo rr wt the mance ave . Bo Grease [I Hydra ot a 8 © yoTAL mums uur Be 22 nz0UA. 75467558") omSROER 22.10 €v0 ‘oil Wosi Wai Geese Bees = ne co sso Beacon BEACON uT0 wvanoL m en hae ere Hes) Ace cam came 950 ‘ca B2 et we % co) eames. aes yorus tr a o S10) ‘BP ENERGREASE —=««ENEAGREASE ©———_HENERGOL thw ihe bn} 1) Fornot climates, 111.18. REPLACE PRESSURE FILTER CARTRIDGES “Th hydraulic fer (a ie provides wit an indicator (b) that shows when the teri Hacked Hovethe machine ito the est configuration. ange Fa of the machine by cutting of the electrical power ‘othe control panel, so making sure thatthe Iyeraute cite not ats eomperasne of 40° With» special strap wrench uncerew and replace the itr cape wth new rode 2p. having the same filtration Caution Before puting back the iter, grease the sealPLATFORM 111,28.2. CLEANLINESS/REPLACEMENT OF THE RETURN FILTER ‘ring the operations of replacement ard cleanines ofthe ter, the sump must be esconnected. leant ares near the fer belore removing When estoshed and; however when the otal incator (A) sonal the cogging, the itering Cartage must be replaced Caution high temperature. kot bens, cee Gere the cover (8) ofthe iter acheter and clean or replace wth ane wit the same ering capacty SPIDER 22.10 €V0 “eS [ v caution Labrie deck the postin ofthe eal between the cover and the fer. Ccartrdge cleaning: [Risener to change otherwise ts posible te clean it towing compressed iin {Check tht at the end ofthe operation the cartridge doesnt have purest onthe tering web. Inease you fie damages or breaks, replce Remourting! [Assemble the componenets agaln cheng that possible trimmings are not damaged, onthe contrary change them we?PLATFORM a. (CHECKING AND TENSIONING THE TRACKS during moverent, the track, wth a high level of bending begins to ap, becoming nly. ts hecessry to fencion Remove the spection covers e one per sie) Inser the purpin the end ubreatr of he valve (F), ifect grea rt be bending crected camo, IFS Gnsionis excessive loosen Ee valve (F) so tha he excess quant of grease comes out. Repost the coves (8,seinen 22.10 €V0 111.20. CHECKING FOR WEAR AND WEAR PAD ADJUSTMI Check wea of extension shoes: when arm and extensions ae re-ertered completely ad there si ‘xtcedng 5 men betncen one extension an another hey must be replaced oy Caution Repiacereat of the ling Blocks must be done tan authorized workshop. ‘check the centring ofthe extenston andinterene onthe registers (A) If necessary. Lowsenortghten the register to move the extension nebrer oor ute away Tom te wa 12.21. CHECKING AND TOPPING UP THE LEVEL OF ELECTROLYTE LIQUID IN THE BATTERY DB carton “Tne operations desroed mustbe cared out only forthe batteries with the electrolyte qu topup pg Incase Senedd ths texessry to ptt dns operator BAN vang “Thebotter contains shure acid-based eleczo}yte which can cause serous burs and produce explosive 335 voi contact withthe skin ees and cothing, Danger Bown naked ames ane cigarettes. Do not rete sparks withthe dectcl cole termina Venta the roms where the batery i enargd or handed suflenty, =SPIDER 22.10 €V0. Remove the wi Disconnect te battery. ‘pen the slaton cover (A) Remave the cap rom eath component. there are special contra insets, make sure that the lve of the electlyte touches te bottom ithe ner ro ned, check tat the level he echoed the upper edge ofthe tes atleast 10713 mm. = heceseary add an appropriate quanty fasted water, using 2 spe ser. = Fullytghten the ape DB cotin ‘Amys check thatthe ven os af corey pestered and ohana ‘ne some nerve feasecy a ease ote low matennce bates 8 othe convent aaSPIDER 22.10 €VO 11.22, CHECK TIGHTENING Saat esalelon genset Sewing ing screws. itr pump bess11.23. SCREW TIGHTENING ‘Allscrews arto be tightoned alvays with a torque wrench Excessive tightening ofthe screns may damage Cem whl insufficient tightening defets thei purpose. Each screw Sos Re own specif value sd the calbraton othe torque wranch dapendson ts cameter nd SPIDER 22.10 60 {Gere ar numberof scens fr te same component or example the senng ring. plats, motor Seah ESAT nee cone pee oem Recreate ate Bod 111,23.1. SCREW TIGHTENING TABLE the screms are lubricated then 60% ofthe toraue vale fr tahtening ito be used while ifthe screws re ‘ot rated then 70% ofthe valve gven nthe able to be used, ‘To bran the values in Nm, tis necessary to multiply the values Ma (kgm) fr 0,10197. Erarle: screw MBL 25. Man 2108 kgm 1 (Non) = 2.48%0.10197 = 24.22 Nm. 'PRE-LOAD AND TORQUE FOR SCREWS WITH THREAD AND WIDE PITCH omit ax pron Max torgue (kom) Ma Kam) ‘Sameer 66 88st 60 86 WK uk 6D 86 0K 22K moo7 723845450008 M508 35763595 OB Mon 507 902127082008 ams .75 wa 728 1300120882382 Men2s 920 1028102770328] Moa25 1210 2160-3050 3630205. 367 SAB G7 ions 1480 2600 36604380283 497 7.00837 izai.75 2120 37605320» «6380 4784890430, mis2 2090 51607280 870078413488? 2.70 mie2 3950 7020-9900 119001150 2040, 34.80 mi2S 4840 860012100 14500 16,00 28.40, 8.00 z02.5 160 1100012430 36300-7220 «39603560 eon M2225 7630 13600 1910022900 30.00 53.00 «7450.90.00 ‘N2w3 90015800 22300-26700 39,00 7000 98.00 117.00 Mz 11500 20600 2890034700 56,00 10100 142.00 170.00 ‘M303 1410025200 3540042400 77,00 13800 193.00 232,00“The pre-load hasbeen called a2 70% of the minimum ved oad. The forge has been calegsted sing he formula (39) of he unter & blue manual, and ving a revon Coat ent i ges the averge value h ges = 0,14 SPIDER 22.10 EVO PRE-LOAD AND TORQUE FOR SCREWS WITH THREAD AND SMALL PITCH ‘Wominal Max predoad ‘ax torgue (kom) Ma Kkom.) ‘tometer 60 8G KK DGS 65 88s wor. 995750 247029608260 3.70 wio.2s 1540 27403860 4630290 730 miza.zs 2420 © 4140 $800 6880 5,30 nw izes 2220 3960 ©5570 «6680 5,00 2» meds 3180 5600 78809450 8.00 200 i6eLs 4200 7500 1050012600 12.00 3000 wnaas 540 970013600 163001740 30 20n1s 6800 1210017150 206002440 eo woma5 e400 18000 71000-25200 32.00 0.0 waa 965017200 24200-28000 41,00 10300 wan 12500 22300-31300 «37500 6000 15000 wood 1570027800 3920047000 83.00 20800 “The prot has ben calculated as 70% ofthe inkrum ye ea. ‘The tngoe has bee cla using te formula (9) of te frer& ume manual andgiving «ton ‘oat Cent 1 ges be average vaiveu get = 0,18 111.24, CHECKING SENSORS AND MICROSWITCHES {check hat he sensors and miroswtches installed ae tact and in good working order. ‘Smolte the intervention ofthe activated devce ft should prevert te functors er movements it cons. {the manoevie or function aetvated anna, contact an suthorsed workshap to estore mal sae ‘oration. ‘Fe sensorsto check are described inthe "6 devices” chapter. ‘arSPIDER22.10 «V0 11.25. CHECK EMERGENCY BUTTONS ‘Check thatthe inividua emergency buttons work correct. ‘When the machine ls on pres one the ushroon-head buttons and attempt to perform a manoeuvre, ‘This should be pris His acted anyway, sch the machine f and contact an authorised workshop te restore normal safety condns. 11.26. ELECTRICAL MAINTENANCE D cation "Tre machine must belsated frm all power supplies111.26.1, FUSE REPLACEMENT scl reker(Q2) present inside the ground contro pane: ‘Remove vansmsson cover (A): Open hatch SPIDER 2220 60SPDER 22.10 1V0 “To access and repiace te starter ang electric pump uses present): r*Remove wansmsson cover (8), Diconnect the fuse In quetdon and replace with one ofthe same amperage. Name “ampere AP 160 Starter, Rp 255 Emergency electric pump 2 Vt present a+ 16 ‘lectrc pone power suppl. PUK co ‘oto powerpack KUBOTA. 11.27, PLACING THE MACHINE OUT OF SERVICE FOR A PROLONGED PERIOD OF DISUSE In the event of prolonged suse perform the folowing operation onthe machine, re Therough ceoning bration of lf moving pars = Antieust surace reatment onal unpainted metal parts (apply ol or MaS2 spray) arSPIDER 2210 60 “= Cover he machine with a waterproof tarpaulin to protec It from dst and damp. Brees rignslspare par. forbidden t make mosieatins or elocemets using components which are unsutable or not Buthorbed by te manufacture. compa 111.28, ANNUAL OPERATING TESTS ‘the machine must be subject to annual operating tests. ‘The frequency the extension of petlodc examinations and tests depend on the regulations inthe machine's County fuse, ‘The operating ests must show tha. 2° te medi elevating wok lator con work reqary for all movements, while trenepotng the 200% DF te ated lad atthe raed speeds by Aisne devies intervene comet. 1) Themaximum alowed speeds are ret exceeded, ‘3 Themaximum alowed acceleration and deceleration speeds are not exceeded, ier7 . SIDER 22.10 €V0 12. SCRAPING AND DISPOSAL 12.1. WARNING ‘The manufacturer of the machinery does nat require any special precautions atthe time of isposal because ‘more than 80% (by weight ot the machines is ade of reycable materials. The machine should be scrapped adopting saety measures tat tke accourt ofthe logs ond ‘environmental conditions andthe tate Nonetheless. fotow te genera ues belo ear rotate cathng and accessors (het sft foto, loves: nd sft spectacles a {cerrask if necessary) approved in acordance wih statutory sefty legit = Disconnect the machine rom ll eneay sources. = Ghee presse ters depreniraing them recess. Render me machine Inaperatve and impossible tous by breaking a numberof ital machine organs and tranafrit oa safe pce whore nobody can gain sees to = Ure sutabie ting means asindeated nthe Transport secon ofthe “Ling systems” chapter. -__Breaktheiatces on the doors of te machine and ofthe enclosures where persons or anmals could gettropred Breakdown the machine to easy transportable uns. ‘Todispose ofthe machine separate nan-palting materials fom pouting mater electrical Ineuaton, plas, ubber, ef) = Never set re tothe mochine or pc of since the products of combustion of plastic materials and Dats may develop noxigus and pouting eases. = Renceming the ls on “SAFETY IN THE WORK ENVIRONMENTS take ll the instructions inthis manual Into consideration and In parca, llthe paragraphs markea with Ee Syma. caution “The machine should Waly be scrapped and dsposed of by specased and qualified personel who are in possesion of specif inforation and equipment for Ws typeof operation.¥ SPIDER 22.10 €V0 13. LOG OF THE OPERATIONS DONE ON THE MACHINE 113.1. MAINTENANCE RECORDS AND LOGBOOK “This inspection eco is sued by the manufacturer to the platform owner in compllance with annex (F recive 2006/42, “The mapecion records tobe consigered as a part ofthe machine and must accompany It throughout ‘Sie unit finaly demotshed. terpenes inp otheet he machine 1 feplacement of mots, mechanisms, structural elements, electra components, yeraue Components, afty devices and ta raed component. + Snutcot foots wih hi relative reps. Routine nspecions Hare ae ot nah seen te ecora ether shes a necesry, prtocap tem 0 ‘ring them up inte sre way 35 the ones rest ‘Sethe adsoat ects the se wi dete ep of platen te fcr sel munber a the ‘Year panufactures0 that ney can become an ial pr thi recor For the tmaine of te maitenance operations tobe cared out, Se chapter “scheduler maintenance ‘abl of the mache ute tnd mantenence manual. eaedelivery of the platform to the frst owner Paform work type SPIDER 22.10 €VO seal number ‘year of manufacture refer to inthis ogbok, was handed over Dy PLATFORMBASKET on tothe company wih registered addres at accoring tothe centons agreed, wlth the tecnleal characteristics, mensions and tunctons specie in {his suction manual andi the Surtmarycoraind inthis register PLATFORMBASKET ‘successive changes of ownership ate ‘Te ownership ofthe WORK PLATFORM, ‘éesobedin this manuals transferred to the frmicompany Ie Jsheraby cette tata the date mentioned above the technica specications. dimension and functions Ifthe WOK PLATEORM docenhod in tc mana confor tose anginal exiting anh ary ‘moateations have ben recorded inthis Register. ‘TheSeller ar oesuccessive changes of ownership SPIDEn 22.20 V0 ate “The ownership ofthe WORK PLATFORM, in ths manuals wansfered to the frmeampany [Ris hereby cet that, atthe date mentioned above, the technica specications, dimensions and functions ‘of tye WORK PLATFORM described nt manual confor to hase original exsong ara tht an ‘rdifcations Rave ben recorded in hs Regie. tne seer The Buyer ‘successive changes of ownership ate “The ownership ofthe WORK PLATFORM decribed inthis manuals Warsterred tothe frmicompany ‘eis hereby certified that a the date mentone above the technical specications, dimensions and functions ‘ot tye WORK PLATFORM describe nts manual conform to thaseonigaly existing and that any ‘retentions have bean recorded inthis Reise. ‘The Seller ‘Theayer suenm SPICER 22.10 €V0 successive changes of ownership Date “Te ownership ofthe WORK PLATFORM described nts mana is wansterred tote company ‘eis hereby certified that, atthe date mained above, the technical specications, mensions and functions ‘moaticabons have been recordesin ths Regatets nh SmANDB ona SL any ‘The Seller The Buyer successive changes of ownership bate “The ownership ofthe WORK PLATFORM exeibed tis manual wansered to the fmicompany Ins hereby cartiied that atthe date mentioned above the technical specifications, mensions and functions ‘mosifications have been recorded inthis Register “ ‘The Seler ‘The BuyerTroRA Maintenance records ‘The user obliged to repect he maintenance and inspection schedule this nstruction mana Key tothe frequency ofthe operation: necessary « 'SPIOER 22.10 EVO 2 week mt ‘ree monte ferronthe He year No, intervention Periediety of maintenance Work hours Date Description of ation: SlgnarePLATFORM, No, intervention SPIDER 22.10 €V0 Periodltty of maintenance Work hours Description of action: Signature No, intervention Perlodetty of maintenance work nours Deseripion o action: SignatureSPIDER 22.1060 No, intervention Pertodety of maintenance ‘Work hours Descrstion of ation: ignture No. intervention Perlodety of maintanance Wert: hours Date Description of actlons Signature =No, intervention SPIDER 22.10 6V0 Pertoatcity of maintenance: Work hours No, intervention Perledltty of maintenance Work hours ate Description of action: Signature ‘Maintenance record Spare pat replacement record onFORM 2 One SPIDER 2210.60 Replacement part record Substiuon of Mechanical component ect component Wyre component her coon pate Replaced ty Replaced ement Description fnew element Manufacturer Supplied by Reason forthe replacement “The repesentatve ofthe company responsible forthe replacement “ThewserPUTFORR Replacement part record Substtion of Mechanical component Electre component Fras component SPIDER 22.10 €vO goose 9 & Replaced by Replaced element Description of new element Manufacturer Supplied by Reason for the replacement Notes ‘Te representative of the company responsible forthe replacement she weeReplacement part record Substitution of SPIDER 2210 EVO (2 Mechanical component bate Replaced by Replaced element Description of new element Manufacturer ‘Supplies by easonfor te replacement “The representative of the company responsible forthe replacement the wer aPLATFORM Replacement part record Substiution of Mechanial component SPER 22.10 €v0 cooo ’ q g bate Replaced by Replaced element Description of new element Manufacturer Supplied by Reason for the replacement ‘The representative of the company responsible othe replacement The userReplacement part record Substation of ‘SPIDER 22.20 €VO 2 ecaiaconpnent 3 he ie corponent 8 Replaced by Replaced element Description of new element Manufacturer ‘Supplied by Reason or Ue velar Notes ‘The epresentatve ofthe company responsi forthe replacement ‘Theuse 8 suiReplacement part record Substitution of Mechanica! component & Hlece component Hyer component Bother oe Replaced by Replaced element Description of new element Manufacturer Suppbed by ‘The representative ofthe company responsible fo the replacement he wer aeSPDER 22.10 €v0SPIDER 22.10 €V0 114.2. ELECTRICAL SYSTEM