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Power Transformer Monitoring Solutions

This document summarizes a case study of global monitoring on a HV power transformer in Europe. The monitoring system detected partial discharges (PD) in each phase of the transformer tank, as well as increasing hydrogen levels over time in dissolved gas analysis (DGA). Offline testing confirmed the online findings. The utility drained and refilled the transformer slowly with hot oil to address PD occurring at interfaces in the domes below the bushings due to incomplete oil filling.

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100% found this document useful (1 vote)
242 views20 pages

Power Transformer Monitoring Solutions

This document summarizes a case study of global monitoring on a HV power transformer in Europe. The monitoring system detected partial discharges (PD) in each phase of the transformer tank, as well as increasing hydrogen levels over time in dissolved gas analysis (DGA). Offline testing confirmed the online findings. The utility drained and refilled the transformer slowly with hot oil to address PD occurring at interfaces in the domes below the bushings due to incomplete oil filling.

Uploaded by

hamidreza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction: The introduction presents the contact details and an overview of Techimp's focus on power transformer monitoring.
  • PD Monitoring of Power Transformers: Overview of partial discharge (PD) monitoring techniques used in power transformers to ensure operational reliability.
  • Condition Assessment & Monitoring of Transformers: Details methods for conducting condition assessments including advanced PD testing and monitoring of insulation.
  • Global Monitoring System Layout: Illustrates the layout of a global monitoring system for power transformers, including sensor placements and component integration.
  • Case Study - Global Monitoring of HV Transformer: Presents a case study summarizing the application of global monitoring on a high voltage transformer in Europe.
  • Project Description: Describes the specific project context and objectives for monitoring HV transformers using Techimp solutions.
  • Case Study: Diagnostic Markers: Explores different diagnostic markers like Partial Discharges and Dissolved Gas Analysis utilized in the case study.
  • 6 Months Monitoring Results: Documents the results and findings from six months of monitoring a transformer, highlighting significant observations.
  • Case Study: On-line Results: Details findings from on-line monitoring in detecting PD and their implications.
  • Case Study: Offline Results: Compares online and offline diagnostic outcomes, confirming observations with offline techniques.
  • Case Study: Final Maintenance Action: Concludes the case study with maintenance actions taken and results achieved post-analysis.
  • TiSCADA – Complete Network Monitoring: Describes TiSCADA's role in comprehensive network monitoring and how it supports data integration across monitoring systems.

TECHIMP

Power Transformer Monitoring

Kontakt:
Martin Hesse
Techimp Germany GmbH i.G.
E-Mail: mhesse@[Link]
Tel.: +49 5724 391 007
Mobil: +49 170 2364 735
PD Monitoring of Power Transformers

Power Transformers

January 2016 - #2
Condition Assessment & Monitoring of Transformers

PD: Testing & Monitoring of insulation


degradation inside the transformer
 Sensors using measuring taps of the
bushings
 Alternative Sensors: UHF, HFCT,
acoustic
 Same DAU as for cables
 Same server can be used
 Can be added at later stage

January 2016 - #3
Condition Assessment & Monitoring of Transformers

TDG-IS is an on-line CONTINUOUS


Capacitance and tan-δ monitoring
system for transformer bushings.
 Tan-delta is a physical quantity
describing the dielectric properties
of an insulating material
 Providing tan-δ
 Acquisition Unit, digital front end
able to process the extracted signals
and rise alarm

January 2016 - #4
Condition Assessment & Monitoring of Transformers

DGA: On-line monitoring system for


Dissolved Gas Analysis (DGA).
 CO and H2 gasses indicator for
thermal faults, PD or electrical
discharges.
 CO: Thermal decomposition
 H2 : Arcing in oil and Corona
 Monitoring of oil temperature and
moisture in oil
 Up to 9 gas values

January 2016 - #5
Global Monitoring System Layout
POWER TRANSFORMER Coaxial RG-223 cables between Tap Adapter/TD-Box and TD-Box/TD-Guard

220 Vac power suppply tripolar shielded cable

CAT6 LAN cable between the Ethernet Switch and the TD-Guard

12 Vdc, 1 A power supply

5 Vdc, 2 A for PDCheck / 100mA max for TD Spliter

Fiber optic connection cable “TECHIMP ACQUISITION BOX”


(DGA+TD+PD)
T-H sensor
Low Voltage switchboard Low Voltage power
supply

Tap-Adapter
T-H signals
TD-Standard+PD

LFA

Tan-δ Data
TD-Splitter
TD-Box PD+Tanδ signals

PD+Tanδ signals

PD+Tanδ signals

PDCheck
PD Data
Ethernet Switch

DGA&
Temperature
DGA

6
CASE STUDY
Global Monitoring of HV Transformer

LOCATION Europe

EUT HV transformer

RATED VOLTAGE 220/132 kV


INSULATION Oil-filled
TYPE OF TEST Global Monitoring
PD SENSOR Tap adapter / DGA-IS
Project Description
• Location: Europe
• After the installation of a HV transformer, the
utility started immediately to see a critical
level of equivalent gas (using 2 gas DGA unit)
• TECHIMP global monitoring system also
confirmed that Interface PDs (PD activities
between two different insulation materials)
were happening in every phases
• Utility is looking for the TECHIMP suggestion
corresponding the situation

GLOBAL MONITORING SYSTEM


8
Case Study: Diagnostic Markers
Partial Discharges (PD)
• Tap Adapters installed in the bushings capacitive taps
• Both Tank PD and Bushing PD can be detected Tap Adapter
• Trend over time can be evaluated
Dissolved Gas Analysis (DGA )
• Monitoring dissolved H2 + CO and Moisture
DGA
Leakage current in the bushing (Tan-) & Capacitance
• Tap Adapters installed in the bushings capacitive taps
• Measures tan- and Capacity of Bushings

TD-Guard

9
Case Study: 6 Months Monitoring Results 1/4

• No PD present in the bushings


• Three PD present in the main tank, one each phase (Max > 500 mV)
• Identified as an Interface (Internal/Surface) defects at the
interface between different materials

C
10
Case Study: 6 Months Monitoring Results 2/4
• Thanks to separation a precise PD Trend plotting is possible
• No amplitude increase over time

qMAX95% = PD amplitude
Nw = PD repetition rate

11
Case Study: 6 Months Monitoring Results 3/4
• DGA H2 increased constantly by a rate of 60 – 70 ppm/month
• DGA H2 reached a value of 1250 ppm
• DGA CO value (not plotted) was always below 350 ppm

Hydrogen increase
confirmed due to the
three interface PD
activities inside the
Transformer!

12
Case Study: 6 Months Monitoring Results 4/4

• No significant change in Tan- value of the Bushings


• No significant change in Capacitance value of the Bushings

Capacitance

Tan-

13
Case Study: On-line Results
• Three PD activities inside the Transformer, one for each phase
• Such PD activities are the cause of H2 increase
• High Frequency content  PD in the upper part of the Transformer
• PD identified as an Interface phenomenon between different dielectric
materials
• Stable Trend over time would suggest that no solid insulation systems
are concerned

Conclusion: PD possibly generated at three interfaces air/oil in the three


domes just below the bushings due to not perfect oil filling of the
Transformer

14
Case Study: Offline Results

MEASURED
ON-LINE RESULT OFF-LINE COMPARISON
PARAMETER

> 500 pC PD pattern


PD in the Tank > 500 mV Confirmed
PDIV = 0.6 Un detacted off-line
PD in the Not Present Not Present Confirmed

DGA of
High H2 High H2 Confirmed
Transformer

Confirmed no PD
DGA of Not possible Clean
Bushings

tan of < 0.007 < 0.007 Confirmed

Capacitance of
< 300 pF < 300 pF Confirmed
Bushings

15
Case Study: Final Maintenance Action
Utility actions:
• Transformer oil was drained and degassed
• Transformer was filled up again slowly with hot oil in order to avoid any
kind of empty regions.
• Transformer was put on-service again with the monitoring installed

Result:
• Transformer PD Free!
• No further H2 increase
• Elimination of interfaces air/oil

16
TiSCADA – Complete Network Monitoring
One! platform for all Assets and all CM
data.
 TiSCADA is able to retrieve, manage
and combine data from any source
of CM for MV/HV assets like PD, Tan-
D, DGA, Temp, Current, Voltage,
Vibration, oil level,…
 Multi standard protocols
(OPC/DNP3/MODBUS/IEC61850/…)
are implemented in order to
guarantee high reliability data
exchange needs.

January 2016 - #17


TiSCADA – Complete Network Monitoring

 TiSCADA provides a Real Time


Condition (RTC) control of the
assets, with a powerful Human
Machine Interface (HMI)
 Web based
 Fully configurable multi standard
protocols
(OPC/DNP3/MODBUS/IEC61850/…)
are implemented

January 2016 - #18


TiSCADA – Complete Network Monitoring

January 2016 - #19


Some of our Customers

PT PLN (Persero)

January 2016 - #20

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