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50
Printed in Great Britain. All Rights Reserved. Copyright © 1983 Pergamon Press Ltd.
CONTENTS
1. Introduction I
2. Kinetics and mechanism 2
2.1. Ceric oxidation 3
2.2. Graft polymerization 6
2.3. Oxidation site 10
2.4. Alternative mechanisms 16
3. Conditions affecting grafting 18
3.1. Time 19
3.2. Initiator 20
3.3. Acid 21
3.4. Monomer 22
3.5. Temperature 24
3.6. Substrate 26
3.7. Other variables 28
4. Characterization of grafted products 29
4.1. Proof of grafting 29
4.2. Fine structure and morphology 30
4.3. Molecular structure 31
5. Properties of the grafted products 32
5.1. Mechanical properties 32
5.2. Water sorption and penetration 32
5.3. Ion exchange and membrane properties 38
5.4. Other properties 38
1. I N T R O D U C T I O N
Grafting has been utilized as an important technique for modifying physical and
chemical properties of polymers. A particular advantage of grafting is that the
modification can be performed on pre-existing polymers which may or may not be
in the form of a shaped object such as fiber or fdm. This is of particular importance
in dealing with natural polymers such as cellulose. Ideally certain properties can be
imparted to the substrate without significantly altering others. For example, by
grafting various monomers onto cellulose it is possible to attain many different
2 D.J. McDOWALL, B. S. GUPTA and V. T, STANNETT
2, K I N E T I C S AND MECHANISM
The oxidation of various alcohols, aldehydes and glycols by ceric salts has been
well documented) 1'13-19 In 1943, Smith and Duke 13 examined the oxidation of
several organic compounds, including cellulose, by ceric ions. Mino and Kaizer-
man 11 were among the first to study the initiation of vinyl polymerization by the
transient free radicals produced from an oxidation-reduction reaction of ceric salts
with alcohols, thiols, glycols, aldehydes and amines. They also suggested the use
of cellulose as the reducing agent, leading to the initiation of graft polymerization.
The precise kinetics and mechanism governing the grafting of vinyl monomers
onto cellulose are difficult to determine since the reaction is heterogeneous. There-
fore, a great deal of work has been performed on alcohols and other model com-
pounds. These will be discussed along with the work available on cellulose.
GRAFTING OF VINYL MONOMERS TO CELLULOSE 3
I 1 1
k-;- = k-~ + ka K[A-----~ (9a)
4 D.J. McDOWALL, B. S. GUPTA and V. T. STANNETT
A series of pseudo first order rate constants k' can be obtained at various alcohol
concentrations. Plots of 1/k' vs 1/[A] result in a straight line if the kinetic scheme
in eq. 4 is followed; i.e. an intermediate complex is formed. This type of linear
behavior has been observed by both kinetic and spectroscopic means for the oxida-
tion of various alcohols, and substrates containing alcohol groups, by ceric ions in
perchloric and nitric a c i d s , 14-t6'21-32 and, in some cases, in sulfuric acid. a3-4° In
other instances, the oxidation of alcohols by ceric salts in a sulfuric acid medium
followed second order kinetics. 18'19'22'39"47 Muhammed and Rao 41 have proposed
the direct oxidation of alcohols (A') by ceric ions in sulfuric acid:
A' + Ce(IV) -+ [ C e ( I V ) . . . A'] " u , A'" + Ce(IIl) + H + (10)
thus,
d[Ce(IV)]
= kli [k'] [Ce(IV)] (11)
dt
At constant alcohol concentrations, the kinetics will again be pseudo first order;
however, the pseudo first order rate constant will be a linear function of the alcohol
concentration. It has been pointed out that second order kinetics may also result
when a complex is formed if the equilibrium constant, K, is small. 19'22'46
Evidence of complex formation between cerium(IV) and cellulose has been
studied by several investigators. 48-sa Kurlyankina and coworkers 4a'49 observed spec-
troscopically that the ceric-ceilulose complex had a characteristic absorption
maximum at 320 m# as seen in Fig. 1. Others have proposed complex formation on
the basis that the initial absorption of cerium(IV) was rapid and the amount
absorbed was much greater than the carbonyl content of the cellulose.S°-s2
o \- ,
, , ,
methanol 1.5 24
6.2 25
ethanol 4.3 16
4.6 25
n-propanol 4.9 25
isopropanol 0.65 25
trans-2-methoxycyclohexanol 2.1 22
cyclohexanol 2.9 22
ethylene glycol 19 25
1,2-propanediol 23 25
1,3-propanediol 8.5 25
gly cerol 25.0 23
77 25
cis-1,2-cyclohexanediol 29.0 22
trans-1,2-cyclohexanediol 18.0 22
The complexes formed by cerium(IV) with 1,2-glycol units may either be acyclic
or chelated species. Examination of the equilibrium constants for several compounds
containing either one hydroxyl or adjacent hydroxyls (cf. Table 1) showed a higher
stability; i.e. larger equilibrium constant, for compounds containing 1,2 glycol
units. This enhanced stability indicates that a chelated species is formed 22'2s'3Ls4
since these are known to be more stable than acyclic compounds, see ref. 55 for
example. However, Young and Trahanovsky 32 have suggested that the added
stability of diols is not due to a true chelated structure (A) but rather due to an
association between the second hydroxyl hydrogen bonded to one of the other
groups coordinated to the cerium(IV) (B) as depicted below:
I I I I
C~C , C~C
I I I I (12)
0-~ / 0
Ce O"ce O"H
~'X.'"
(A) (B)
Ogiwara and Kubota have suggested that the ceric-cellulose complex may be a
chelated species since the association of the ceric absorbed onto the cellulose was
too strong to be easily removed with dilute acid or alkali, s2,s6
From the evidence available on the oxidation of cellulose, an intermediate
complex appears to be formed between the ceric ion and the cellulose. This is
followed by the disproportionation of the complex to form a radical on the cellu-
lose molecule (cf. eq. 4 where cellulose may be substituted for the alcohol).
6 D.J. McDOWALL, B. S. GUPTA and V. T. STANNETT
and the concentration of Ce4+, the reactive species, depends upon the hydrogen ion
concentration) 6'ls'23-2s'2%29,s''s4 It has also been noted that CeOH s÷ will dimerize
and further polymerize depending upon its concentration) 3'27'29'6s-67 On the
other hand, in sulfuric acid the existence of several ceric sulfate complexes is well
known. 68-7° The following equilibria are established:
The concentration of any of the above species will depend upon the hydrogen
ion and sulfate ion concentration. Some investigators have proposed that only
one species is reactive and have suggested that the fluctuation in the observed
reaction rates with pH was due to the change in concentration of the reactive
species. 23's6-42'44'46'63 Others have suggested that all of these ceric species are
reactive each having its own equilibrium constant for complex formation, its own
complex dissociation constant and termination constant. 22'33'sT'64 The overall
equilibrium, dissociation and termination constants calculated at any particular acid
concentration would thus be expected to be a function of the concentration of the
ceric sulfate species and their respective constants.
A reaction scheme similar to that discussed earlier for alcohols has been proposed
by Ogiwara et al. 71 for cellulose grafting, as shown below:
Initiation
K kd
Ce(IV) + Cell-H ~ Complex , Cell" + Ce(III) + H + (26)
Mm + M ~ M~a+t (30)
8 D.J. McDOWALL, B. S. GUPTA and V. T. STANNETT
Termination
Cell-Mh + Ce(IV) ~ CelI-M n + Ce(lll) + H÷ (31)
A similar reaction scheme has been proposed by other workers for the grafting of
cellulosics. ~-76
As seen in eq. 20 and 35, the rate of polymerization, Rp, is inversely propor-
tional to the concentration of ceric ion, implying that the rate of polymerization
may be greater at lower concentrations. The actual grafting yields were generally
found to increase and then decrease with ceric ion concentration (cf. Section 3.2).
This has been discussed by Varma and Narasimhan77 who proposed that reactions
26, 27 and 28 should be reversible since according to their results, increases in the
hydrogen ion concentration suppressed grafting. Under these assumptions they
obtained the following expression for the rate of polymerization:
kpki[M]2 { kl [Ce(IV)] [Ceil-H[ }
Rp = (k-i) + kt [Ce(IV)] (k_~) [Ce(III)] [H +] + ki [M] + ko [Ce(IV)]
(36)
where kl is the rate of complex formation, ki the rate of initiation and k_~ and k_ i
the rates of the reverse reactions. At low ceric ion concentrations, eq. 36 becomes:
kpki [M]2 / k, [Ce(IV)l [Cell-Hl 1
Rp -- k, (37)
which predicts that the rate of polymerization will increase with ceric ion concen-
tration. Whereas at higher ceric ion concentrations, k_i < kt ICe(IV)l, therefore eq.
36 becomes:
Rp
- kpki[M]2 I kl [Cell-H[ /
(38)
kt [ ( k - l ) [Ce(III)] [H+] + k i[M] + ko [Ce(IV)] J
2.0
22
2.4
" (B)
T
i 2.8
x x
o 3.0
i
(¢)
|
3.4
I I I I i i
I0 20 3O 4O 50 80
ReaCtion time (minutes)
FIG. 2. First-order plots of eerie ion consumption during oxidation and polymerization reaction
with eeUulose: (A) oxidation with 0.012 M eerie; (a) grafting with 0.012 M eerie; (B) oxidation
with 0.006 M eerie; (b) grafting with 0.006 M eerie; (c) oxidation with 0.003 M eerie (From
reference 51).
reversible since changes in the concentration of Ce(III) had no effect on the reac-
tion rates. Hence, according to him the changes in reaction rate with hydrogen ion
concentration were a result of changes in the equilibrium constant, K.
It was interesting to note that the rate of polymerization, Rp, would be directly
proportional to some power of the ceric ion concentration if it was assumed that
chain transfer and radical coupling, rather than eerie ions, were responsible for
termination. It is possible with cellulose, as was seen by some investigators with
alcohols, that at lower ceric ion concentrations, termination proceeds mainly
through these mechanisms, while at higher concentrations termination is pre-
dominantly controlled by ceric ions. This, would also explain the general grafting
behavior observed with changes in eerie ion concentration.
In summary, it can be stated that the general reaction scheme proposed for the
graft polymerization of cellulose (eqs 26-34) appears to be valid. Since during
grafting the eerie ion consumption was generally greater than the consumption due
to oxidation (cf. Fig. 2), one could assume that the homopolymerization reaction
by eerie ions (eq. 29) was responsible for its initiation, s°'~''~-s° Termination of the
grafted side chain with another cellulose radical (eq. 33) appears to be less signifi-
cant than termination by ceric ions, however termination by a monomer radical or
chain transfer should not be neglected. The equation for the rate of polymerization
10 D.J. McDOWALL, B. S. GUPTAand V. T. STANNETT
given by Varma and Narasimhan 77 takes into account changes in the hydrogen ion
concentration and provides an explanation for the changes in grafting behavior with
ceric ion concentration. However, this equation is based on the assumption that the
initiation reactions are reversible which has not been substantiated. It is also possible
to explain the changes in Rp with acid concentration if it is assumed that various
ceric ion species are present. It is, however, difficult to judge the validity of any of
the mechanisms proposed due to the heterogeneous nature of the grafting reaction.
C2-Ca glycol group and not the C6 position. This increased reactivity o f a-glycol
groups was also observed by others, ss'a4
Oxidation at the hemiacetal unit was also investigated. For example, model
compounds containing a hemiacetal unit, such as glucose, were more readily
oxidized than compounds in which this group was blocked, such as a-methyl
glucoside, s°'s2'ss It was found that vinyl polymerization also proceeded more
rapidly when initiated by compounds containing hemiacetal units (cf. Table 4). 86-89
To further examine the most likely site for grafting, several polymers containing
glucose residues were grafted with methyl methacrylate. 9° Reduced reaction rates
were noticed only for the polymers in which the site of glucose attachment to the
polymer chain was the Cz position. On the basis o f these results, Imai, Masuhara
and Iwakura 9° proposed that the oxidation of cellulose by eerie ions occurred
primarily at the hemiacetal unit, as illustrated below.
"~'0
CHIOH
HOH
Ce÷4
-"-
\
jo. CI"~OH
(:~=0 (A)
(39)
"~ CHtOH
~0 =0 (B)
OH
12 D . J . McDOWALL, B. S. GUPTA and V. T. S T A N N E T T
TABLE 5. Oxidation of cellulose model compounds by ceric ions in 1.0 M perchloric acid at
15.0"C (From ref. 21)
They found the carbonyl radical (B) to be the more likely radical formed.
Pottenger and Johnson, as indicated in Table 5, also found support for the
rapid oxidation of the hemiacetal unit, i.e. reducing end group, using model com-
pounds for cellulose.21 Although the rate of oxidation of the hemiacetal unit was
360 times that of the C2-C3 hydroxyls, the relatively large number of the latter
groups in cellulose compared with the end groups indicates that they are still
probable reaction sites. Examination of the products of the oxidation of glucose
by cerium(IV) in perchloric acid showed the presence of arabinose, formic acid
and cerium(Ill). From these results, the following reaction mechanism was
proposed: 21
o M ~ ~H CHzXX~_
/~O\ (CHELATE
H HOH * C e ( ~ K =HO~oH ./~-H COMPLEX)
OH ~-~/Cenvl
- H ~ OH * Cell]]) ÷ H÷ (401
H 1-~/Ce(]~r) H
(FREE- RADICAL)
CHzOH
~-:--o.
FREE-RADICAL , Ce ¢m FAST. L\;..O + C e ( ~ • H+
1
( 4 - 0 - FORMYL- D - ARABINOSE)
4-O -FORMYL - D- ARABINOSE ~ m ARABINOSE÷ FORMIC ACID
Although the free radical may form at either the C1 or the C2 carbon, the C1
position may be preferred due to the possibility of greater resonance stabilization.
This mechanism was supported by others for cellophane 91,92 and ramie. 93 It was
also suggested that the site of grafting was the C1 position since an analysis of the
grafted polymer showed the presence of an aldehyde. 91,92 This mechanism differs
from that discussed previously in that the CI-C2 bond is broken, not the C-O
bond.
GRAFTING OF VINYL MONOMERS TO CELLULOSE 13
CH20H CH20H
Ce(rv) K ~ 0 (CHELATE
COMPLEX)
H OH
Ce(I~
CH20H CH20H
kd 0 ~ Ce(.~I}* H+ (41)
SLOW" OH
O-N
C"
b
Ce(l~ ( FREE - RADICAL)
A similar mechanism was proposed by Arthur and coworkers 94 on the basis of ESR
examination of the ceric oxidation of cotton and microcrystalline cellulose. The
ESR signal was more symmetric for cotton than microcrystalline cellulose, pre-
sumably due to the larger number of endgroups in the latter which would form a
different radical.
Kulkarni and Mehta 5°'s= also examined the products of ceric oxidized cellulose
after hydrolysis. The anticipated reaction was"
(~HzOH CH20H
+ Ce~4 ~ Complex
OH OH
Cell-O.
Cellulose
CHzOH CH~,OH
0 0.,
14 D . J . McDOWALL, B. S. GUPTA and V. T. STANNETT
CH~OH CH20H
] r CH20H CH20H
OH
Hydrolysis
CHzOH ~H, OH 1 (42)
H~
~ H CHOH (~H,OH
HOH -I- J +
H CHOH Clio
I
OH CH~OH Glycol oldehyde
D- Glucole Erythritol
However, the actual reaction products were D-glucose and D-mannose, indicating
that the C2-C3 bond was not broken. The presence of D-mannose indicated that
the eerie ions did react with the C2-Ca hydroxyls and the following reaction was
proposed to explain this phenomenon.
CH20H CH~OH
+ Ce.4 • O\
i
OH 0
Anhydroglucose 2- oxoderivative
Reductionand
~hydrolyss (43)
CH20H CH~OH
H
OH
D-Glucose O-mannose
Analysis of the resulting products under more severe oxidation conditions showed
the formation of glycol aldehyde and D-glucose but no erythritol, indicating that
oxidation proceeded through the cleavage of the C2-Ca bond. This may have
resulted from the conversion of the carbonyl group at C2, formed under milder
oxidation conditions, to COOH. The absence of erythritol was presumably due to
an attack on the primary hydroxyl during oxidation, converting the --CH2OH group
to --COOH.
An interesting study by Kurlyankina and coworkers~'gs showed that the oxi-
dation of cellulose by eerie ions was accompanied by little change in the carbonyl
and carboxyl content of the cellulose (of. Fig. 3). However, formic acid and carbon
dioxide were generated upon eerie oxidation. This indicated that the carbonyl
GRAFTING OF VINYL MONOMERS TO CELLULOSE 15
1000 0.1(
900 O.OS
800 O.Oe
7OO 0.07
i
n-
600 O£)6
500 (:105
40O (104
300 0.03
200 :).02
I00 •01
0 "
7
rrr--
0 O~ 020 030 040
FIG. 3. Oxidation of cotton (I, II, III, IV) and of hydrated cellulose (I', II', III', IV', V') by a
solution of ceric ammonium nitrate at 20°C. I and I' - degree of polymerization of cellulose;
II and II' - percentage of carbonyl groups in cellulose; III and III' - percentage of carboxyl
groups in cellulose; IV and IV' - amount of abstracted HCOOH; V' - amount of abstracted
CO2 (From reference 48).
groups which were formed during ceric oxidation were readily oxidized to low mol.
wt compounds with extensive degradation o f the glucose units.
Other investigators have also noted the importance o f the hemiacetal units in the
ceric oxidation o f cellulose, s3'71'96-1°° Taga and Inagaki l°l noted that blockage of
the reducing end group resulted in a decrease in the degree o f grafting, indicating
that although the C2-C3 glycol units do take part in the grafting reaction the end
groups were the preferred sites. As seen in Fig. 2, there was generally a rapid consump-
tion o f ceric ions initially which was followed by a slower reaction, s°-sa'l°°'l°2,103
The initial rapid reaction has been attributed to the reaction o f the ceric ion with
the hemiacetal unit. This assumption was supported b y the fact that the amount o f
easily reactive cellulose in a sample was proportional to the carbonyl content, s2'71
The amount o f ceric ions consumed was found b y some to be proportional to the
copper number, i.e. the reducing end groups, s°'1°° Neimo and Sihtola 96 found that
the copper number fell to zero more rapidly than anticipated during grafting (cf.
Fig. 4) implying that grafting occurred at the reducing endgroups. This also explains
why only limited levels o f grafting were attainable. The rapid reaction o f ceric ions
with cellulose has also been attributed to the oxidation o f the hydroxyls in the
amorphous areas. 83
In conclusion, it seems most likely that the oxidation and grafting o f cellulose
takes place predominantly at the reducing endgroup and the glycol units as opposed
16 D.J. McDOWALL, B. S. GUPTA and V. T. STANNETT
Coppernumb~
i.o II /J
oa
o.e II
ii
I
/
iI !1~ .,.c~ ..~,.
o., /f - / 4 j
0
0 40 80 I00 F~c~ole cellulose
in gt'oft ca~ol~
FIG. 4. The relationship between copper number and cellulose content of the graft copolymet
(From reference 96).
to the C6 group. The extent of each should depend upon the reaction conditions,
the mol. wt of the sample and the accessibility of these groups.
(44)
~Xo..-"Xo...~k..o...~Xo
I I I I
H -,,CH H .-,.CH
i luloeo
CII ~,ellulose
Ceric ions, when present, form a complex anchored to the cellulose through an
interaction with the carbonyl groups. Typical examples of monomer interaction
with the anchored ceric ion are given below.
(45)
I II I I
H C H .,-CH
I I
Cellulose CII lulose
CN CN CN CN
I I 14 I
R-C" "CH~R-C+ "CI~ R'C "CI'~RC* -Cl'~
I I~
~..,~
~c..c,R h e . . ~ ~ e ,
I
(46)
..,. f .., :
I II I I
H C H ,-CH
I I
Cel luloll Cellul0ee
sidered to be the prominent reaction. More typically, these radicals initiate poly-
merization without chemical attachment of the monomer molecule to the cellulose
chain.
Propagation of the growing polymer chain takes place through the addition of
donor-acceptor complexes, not monomer molecules. Termination of the growing
polymer chain takes place either on the cellulose molecules, resulting in grafting,
or with other polymer or monomer units, forming homopolymer. Two possible
termination steps for ceric oxidized cellulose are as follows:
P-M=
CH_OH CH_O.'I
(48)
OH OH OH
3. C O N D I T I O N S AFFECTING GRAFTING
This section reviews the general effects of various reaction conditions on the
extent of grafting. Due to the heterogeneous nature of the reaction, the number
of reaction variables, and the variability of the substrate, i.e. differences in lignin
content, fiber size and accessibility, these findings often appear contradictory.
Therefore, emphasis in this section is placed only on general trends obserable under
a variety of experimental conditions.
GRAFTING OF VINYL MONOMERS TO CELLULOSE 19
A
B
REACTION TIME
FIG. 5. Typical curves of percent graft as a function of reaction time.
3.1. Time
Percent graft increased with time 12,s°'61,62,72-74,76,78,8°'96,97,l°9,l12-13s and
generally followed one of the three curves given in Fig. 5. The behavior most often
observed was the eventual leveling off of grafting yields with time (cf. Fig. 5, curve
A). 12, 50,62,72-74, 76, 78,80,96,97,109,112-134 Although grafting yields continued to increase
with time for systems following curve B, the rate of grafting decreased gradually
and an eventual leveling off could be anticipated. The same behavior might also be
anticipated for the grafting results described by curve C, especially since a level-
ing off trend was observed for some of these systems at slightly higher tempera-
tures. 78,so,~14,12$
The decrease in grafting rates and eventual leveling off of grafting values have
been attributed to decreases in monomer and catalyst concentrations as well as to
the retardation of diffusion due to the formation of polymer at the cellulose sur-
face. Kulkarni and Mehta s° examining the percent graft as a function of reaction
time for several catalyst concentrations found that although the initial reaction
rates were similar, the subsequent decreases in reaction rates were greater at lower
catalyst concentrations. They attributed this to a rapid exhaustion of the initiator.
Another possible explanation for the leveling off of grafting values with time is the
reduction in the number of sites available for grafting. This idea was discussed
briefly in Section 2.4 (cf. Fig. 4).
Although no induction period was apparent with the majority of monomers
examined, an induction period was observed with some systems in which acrylate
monomers were grafted. 77J~4'127 It is possible that the induction period in the
other systems was too short to be measured by conventional techniques. For
example, using an unconventional technique, i.e. calorimetry, LePoutre and Hui ~28
were able to measure an induction period of approximately 10-20 seconds for the
grafting of acrylonitrile onto pulp.
20 D . J . McDOWALL, B. S. GUPTA and V. T. STANNETT
INITIATOR CONCENTRATION
3.2. Initiator
The influence of initiator concentration on percent graft was examined
by a number of authors, with the prominent trend shown in Fig. 6. This
trend was observed for a variety of substrates, monomers and reaction con-
ditions, 12,s°'61,77,81'9~'96,l°2,l14'129-z3s'139-1'~ and was found to be more prevalent
with eerie ammonium nitrate (CAN) than eerie ammonium sulfate (CAS). The
eerie ion concentration which resulted in maximum graft depended uporl the type
of monomer, the substrate and the reaction conditions. For example, larger eerie
ion concentrations were needed to attain optimum grafting levels as the earbonyl
content of the cellulose increased. 9s
Other trends such as: (1) decreased grafting;97'14s (2) increased graft-
ing;62,'rz'73'76,sl't27-13°'13s'14°'l~-l~ (3) increased grafting with a leveling
off; ~s1,lls'14° and (4) little change in grafting values 14°'t49 have also been observed
with increases in eerie ion concentration.
The initial increase in percent graft with increased catalyst concentration may
either be due to catalyst exhaustion or an increase in rate of grafting at low concen-
trations, as discussed earlier (cf. Section 2.2). This increase in grafting rate with
eerie ion concentration at low catalyst concentrations was observed by some
investigators, 13s while others found little dependence between the two. 61 The
decrease in percent grafting at higher initiator concentrations could be due to a
decrease in the rate of polymerization as predicted earlier by eqs 35 and 38. At
higher eerie ion concentrations, an increase is expected in the reaaction steps involv-
ing eerie ions leading to an increase in number of cellulose radicals terminated prior
to monomer addition. Such a possibility has indeed been supported by increases
in the carbonyl content of the grafted cellulose at eerie ion concentrations above
which percent graft decreased. ~32 In addition, an increase in cellulose degradation
G R A F T I N G OF VINYL MONOMERS TO CELLULOSE 21
with ceric ion concentration has been reported) a9 Another factor contributing to
a decrease in grafting levels at higher initiator concentrations is an increase in
homopolymer formation s°'133,~3s which competes with the grafting reaction for
available monomer.
Several authors have examined the difference in grafting behavior of CAN and
CAS initiated systems, s°'sl'a21,12s'x4°'ls°']sl At low temperatures, CAN was a more
effective initiator than CAS, while at higher temperatures the reverse was found to
be true. t2's°'~2s This is presumably due to the greater stability of CAS. Enhanced
stability of CAS with time has also been observed. Mansour and Schurz ~s~ found
that ageing the CAN solution for one day decreased grafting by 50%; whereas, little
change in CAS activity was observed after ageing for one month. A similar loss in
activity of CAN with time was observed by others) 29
3.3. Acid
In Fig. 7 the general dependence of acid concentration of grafting is des-
cribed. 76's6'96,lll'l14'12s't32,la4'l~'lsl'ls2 The acid concentration or pH value for
which optimum grafting occurred was dependent upon the reaction conditions. It
was suggested that the initial increase in grafting with increased acid concentration
was due to a decrease in the termination rate of the growing polymer chain or an
increase in the initiation rate. However, at higher acid concentrations, decreases
in grafting were attributed to a corresponding reduction in the ceric-cellulose
complex formation as well as an increase in polymer termination rates. 76'n2'I~
These changes in reaction rates with acid concentration have been discussed earlier
(cf. Section 2.2) and are a result of the changes in concentration of the various ceric
species which are present. The equilibria between these ceric species are generally
I-
1
z
IAJ
ACID CONCENTRATION
neglected under conditions of constant acid concentration. It has also been specu-
lated that the increase in termination may be due to an abundance of hydrogen
protons which act as free radical terminators. 114
The other types of grafting behavior which have been reported with increased
acid concentration include: (1) decreased grafting; 77'114'143'1s3 (2) increased graft-
ing;127,13s,147,1sl and (3) no dependence. 62'147 As noted earlier, Varma and Narasim-
han r7 felt that a decrease in grafting with acid concentration indicated a reversibility
in the initiation reactions (cf. eqs 26-28) since an increase in hydrogen ion concen-
tration would suppress these reactions if reversible. Mansour and Schurz lsl observed
different types of behavior with acid concentration depending upon the monomer,
ceric salt and ceric ion concentration employed. They concluded that with CAN
initiated systems, the nitrate ion concentration was the critical factor in deter-
mining conditions for optimum graft. This was due to an increased reduction of
ceric ions by the nitrate ions. For CAS initiated systems, they hypothesized that
changes in grafting were due to the equilibrium established between the hydroxyl
ion and the ceric ion concentration, as discussed by Ardon 16 and defined by the
reaction:
Ce4. + H20 ~ CeOHa÷ + H + (49)
The type of acid employed in a grafting system had an effect on the grafting
yields; with the acids corresponding to the grafting maxima generally ranked as:
HCIO4 > HNO3 >HC1 >H2SO4. "~'81'a6'114 Others have noted a different order
of acid ranking as well as its dependence upon the acid concentration. 114'1s4 For
example, Messiha and Nossier ls4 noted that grafting decreased in the following
order at 0.2 N acid concentration: HC1 > H2SO4 > HNO3 > HC104, while at 0.5 N
grafting was greater with HCIO4 than with HNO3. These variations in grafting due
to the type of acid employed have been attributed to the formation of different
complexes between ceric ions, acid ions and other substances. 76
3.4. Monomer
TABLE 7. A summary of the comonomer mixtures and the cellulosics onto which they have
been grafted
which have been grafted are summarized in Table 7. Grafting yields for comonomer
mixtures generally were between the yields obtained with the monomers individu-
ally, provided the overall monomer concentration was the same. t2,'~'~12,13s The
actual composition o f the resultant copolymer was found to be dependent upon the
reaction temperature and monomer ratios. 1~ Synergestic behavior was observed for
the grafting of acrylonitrile with acrylamide, tea styrene, ~33 methyl acrylate ~ and
methyl methacrylate. ~ To illustrate, the amount of acrylonitrile grafted was 19.0%
from 0.5 ml o f acrylonitrile ~and 17.0% from 0.5 ml o f acrylonitrile in a mixture
with 0.5 ml of methyl methacrylate while the amount of methyl methacrylate
grafted increased from 25.8% when used alone to 32.6% in the comonomer mix-
ture. ~ The presence o f acrylonitrile did not always enhance grafting; and indeed,
the grafting of ethyl acrylate was suppressed by the presence of acrylintrile. 1as
3.5. Temperature
The influence of temperature on grafting yields depended upon the type o f
initiator, its concentration and the monomer employed. With CAN, grafting gener-
ally followed the behavior depicted in Fig. 8. n'61,78,s°'l14,12s'l~ Other grafting
behavior observed with increasing temperature was: (1) decreased grafting;62'77
(2) increased grafting; ~' ~'129'137'1ss'144'147'173 and (3) no change in grafting
levels. ~'~zs'14° Increased grafting with temperature was more predominant with
less reactive monomers, such as styrene. ~'n9'147 With CAS, grafting was also found
G R A F T I N G OF VINYL MONOMERS TO CELLULOSE 25
¢.9
i-
z
TEMPERATURE
and
OH H H
I I I
-~ -c~l -~+~-+H" (51)
OH H 0 O
The combined effect o f all o f these factors will influence the changes in grafting
behavior with temperature.
3.6. Substrate
The effects o f accessibility and crystallinity o f the substrate on grafting have
been examined b y several investigators. Generally, increases in accessibility, or
decreases in crystallinity, increased grafting, s°'97,1°°'lls'12s'j49,]s6,173'lTs-177 This
could be anticipated on the basis o f increased sites available for grafting and
enhanced diffusion o f b o t h the monomer and the initiator. A linear increase in
grafting with accessibility was observed under the following reaction conditions:
(1) excess monomer; (2) suppression o f homopolymer formation b y using separate
initiation and grafting steps; and (3) utilization o f a nitrogen atmsophere to retard
the oxygen induced inactivation o f the radicals, which was more pronounced with
substrates of greater accessibilitys°'12s (cf. Fig. 9). Others noted decreases in graft-
120
moo
D •
80
n,-
W 60 2
=E
40
20
0
I0 20 30 40 50 60 TO 80
% ACCESSIBILITY
FIG. 9. Relationship between maximum graft yields and accessibility of different substrates:
( - - ) percent PAN grafted; ( - - - ) percent homopolymer formed in solution; (A) native
cotton; (.) NaOH - cotton; (o) EDA - cotton; (X) ZnC12 - cotton; (•) hydrocellulose; (.)
viscose; (o) ramie. Curve 1 is grafting procedure discussed; curve 2 is with air instead of nitro-
gen; curve 3, cellulose was presoaked in monomer then CAN added; curve 4, cellulose was
added to a solution of CAN and AN. [CeIv] = 0.006 M in 1% HNO3; cellulose, I g; tempera-
ture 40°C; reaction time 3hr. Acrylonitrile: (1,2) 15 ml., (3,4) 1 ml. (From reference 80).
GRAFTING OF VINYL MONOMERS TO CELLULOSE 27
4. C H A R A C T E R I Z A T I O N OF GRAFTED PRODUCTS
The characterization of grafted cellulose is important in that the changes in
physical properties will result from the changes in the morphology and structure of
the fiber due to grafting. This section examines the work in the literature on the
morphology and structure of the grafted polymer and that on the determination of
factors such mol. wt of the grafted side chains, grafting frequency and proof of
grafting. A review of literature dealing with the characterization of grafted cellu-
losics by initiation methods other than ceric ion is outside the scope of this paper,
and thus, is not covered.
and grafted polymer while leaving the homopolymer in solution. 7~s~'2°4 The
amount of the material recovered was greater than both the cellulose component in
the grafted polymer and the amount recovered from dissolution of a physical
mixture. The changes in solubility, IR spectra and the appearance of cellulose
residues on the polymer chains indicate that a covalent linkage has formed between
the grafted polymer and the cellulose.
A linear relationship was found by Ogiwara et al. 71 between l/Mw and the mono-
mer concentration. This dependence can be predicted from eq. 53 assuming it was
also valid for Mw. Others have also noted increases in the degree of polymerization
of the side chains with monomer concentration. 96'~°9'12a A linear relationship was
also found beteen 1/Mw and the total carbonyl content as anticipated by eq. 53.
The relationships between the number of grafted chains and both the ceric salt
concentration and the total carbonyl content were linear, indicating that the third
term in eq. 54 was negligible. 71 However, others have observed a decrease in the
number of grafted chains with increasing carbonyl content) sa
A number of workers have examined the effect of ceric ion concentration on
these two parameters. Molecular weight decrease with initiator concentration 7~'96'
~oo,14s,22a as anticipated from eq. 53. Others noted that this decrease was followed
by increases in mol. wt. t29,132,lss Molecular weight has also been found by some 61'~4s
to be independent of the initiator concentration; however, others found that this
behavior held only up to certain concentrations after which mol. wt decreased) 28
Grafting frequency, on the other hand, generally increased with initiator concen-
tration. 71,96,lo2,12a'la2,lss This was often followed by either a decrease la2'lss or no
change in the grafting frequency at higher concentrations. 71 This increase with
32 D.I. McDOWALL,B. S. GUPTAand V. T. STANNETT
initial ceric ion concentration would be anticipated from eq. 54 assuming that the
third term in the equation was negligible.
The effects of other variables on mol. wt and frequency of graft have been
examined. Grafting frequency 1°3'12°'1s4 and mol. wt 1°9'132'223'227generally increased
and leveled off with time. Likewise, mol. wts ~°3'1°9'2~7 and the number of grafted
chains H6 were found to increase with grafting yields. Changes in the concentration
of nitric acid have also been reported to affect the degree of polymerization and
the grafting frequency. ~°9'132'143'223'226 Generally, the degree of polymerization
decreased while the grafting frequency increased and leveled off with acid concen-
tration. This behavior was also observed for sulfuric, hydrochloric and perchloric
acids. 226 Other variables such as temperature, 6~'1~ oxidation prior to grafting, s9'~°3
lignin content, 1°2 degree of beating a pulp ~8°'2~9and irradiation of the system ~2°'226
were found to have an effect on these parameters.
Little work has been done on the changes in the degree of polymerization of the
cellulose substrate due to grafting. However, decreases in the degree of polymer-
ization with ceric oxidation have been reported~ ~s7,2~3 (cf. Fig. 3). Some studies
have been done on the composition of the grafted copolymer after removal of all
ungrafted cellulose and ungrafted polymer, s6,~as'~28 Generally, in these experiments,
the amount of polymer present was greater than the cellulose, indicating perhaps
long polymer chains attached to comparatively short cellulose chains.
Monomer Substrate Tensile strength Elongation Tear Fold Burst strength Abrasion Stiffness
resistance endurance resistance
Dry Wet Dry Wet Dry Wet
acrylamide paper t 12 NC 12 NC 12 t 12 t 12 t 12 t 12
pulp t 188, 232,233 t 232 t 188,233 t 188. 232 O
216 NC 188 O
233
acr yionitrile paper t 12,134,200 t 12,136,200 NC12 t12 ~. 12,200 NCI2 t 12,200 t 200 t 12,200 t 12,200,218 ,<
136,218 234 ~ 136,200
pulp t 193 t 136,193 NC 193 t 193 t 193
.~ 136, 141 I 136. 141 J. 136 ~ 136 t"
methyl
methacrylate paper J. 12,218 t12 NCI2 tt2 ~.12 *12 t12 112 t 12,218 0
pulp 141,216, 233 t 233 .233 Z
J. 144 0
methyl acrylate paper t36 K
ethyl acrylate paper 12 t 12 t 12 t 12 t 12 t12 ~12
136
butyl acrylate paper t 12 ! 12 ~ 136 t 235
acrylic acid paper t 234 ©
vinyl acetate pulp t 236-241 239, 240 ~ 141
141
vinyl chloride pulp 61 .t61
styrene pulp 141 141
C
t Increases; NC No change; ~ Decreases t"
O
r~
TABLE 9. Changes in the mechanical properties of natural fibers as a result of grafting
Monomer Substrate Tensile Elongation Initial Tear Abrasion resistance Wrinkle recovery Stiffness
strength modulus strength
Flat Flex Dry Wet
Monomer Substrate Tensile strength Elongation Initial Elastic Tear strength Abrasion Burst Impact
modulus recovery resistance strength strength
Dry Wet Dry Wet Wet Dry
acrylamide (AMD) 76, 130, 184 75, 96, 129 12,167 81 108-111,144,176, 97, 88
188, 203, 216, 183,204,208,215,
232,233, 262 217,247
acrylic acid (AA) 81,140, 150, 159, 234, 251, 112, 234 81,131,248 259
151,184,269 257,258,260,
261
acrylonitrile (AN) 50, 79, 80, 107, 113, 104, 122, 124, 12, 112,136, 80,113,121,125, 73 80, 110,186 53, 74, 88,
118,119,121,124, 128,129,136, 167,200,218, 132,135,172, 125, 123,137,146,
125,130, 134, 140, 141,161,168, 234 187,206,212, 172 147,189-191,
149-151,165, 168, 179, 181,193, 213 194,205,214
172, 192, lO3, 195, 197,201,224, ©
197,199, 202, 206, 234,255
211-213, 222, 224, >
242, 243, 245
allylmethacrylate 114
p-benzoyloxy styrene 272
c~-bromo acrylic acid 154
n-butyl acrylate 77, 127,152, 162, 129 136, 236 157,162,206, 93 146,173
206,210, 246 248,250
iso-BA 127
n-butyl methacrylate 248 >
cellulose acrylate 165
#-chloroethyl acrylate 177 177 177 ex
#-chloromethacrylate 177 177 177 .<
cyanoethyl acrylate 165
deciyl acrylate 162 162
diacetone AMD 253 254 ,..q
diallyl phthalate 12 >
dimethyl acrylate 269 269 269 Z
dimethyl amino Z
ethylmethacrylate 81
divinyl benzene 12 ,-4
,..q
ethyl acrylate 77, 107, 124, 127, 124, 181 12, 136,167 132,135,156, 93 74,123
130,140, 150-152, 157,221,250
165,192, 210, 246
2-ethyl
hexyl acrylate 165 136
glycidyl acrylate 170, 171
glycidyl MA 126,188
heptyl acrylate 162 162
hexyl acrylate 162 162
2-hydroxyethyl
methacrylate 254
T A B L E 11. Continued
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