Jeddah Plastic Factory

INJECTION MOLDING MACHINE

SIEMENS CPU226
OP3 PANEL

Digital Input

I0.0 SS10 Automatic_ SS

I0.1 SS10 Semi-auto_ SS
I0.2 LS01 LS02 Front doors_ LS
I0.3
I0.4 SS12 Injection SS
I0.5 PB15 Rotation PB
I0.6 SS13 Carriage forward SS
I0.7 SS13 Carriage back SS

I1.0 LS6 Carriage forward_ LS

I1.1 LS10 Carriage back_ LS
I1.2 SS12 Suck back SS
I1.3 LS7 Screw end_ LS(Screw charge)
I1.4 LS8 Injection speed 2 _LS
I1.5 LS9 Injection speed 3_ LS
I1.6 LS11 Ejector back_ LS
I1.7 LS12 Ejector forward_ LS

I2.0 LS1 Open end _LS

I2.1 LS2 Close low pressure _LS
I2.2 LS4A Close high pressure
I2.3 LS4 Close end _LS
I2.4 LS5 Open slow speed(Ejector cushion) _LS
I2.5 LS3 Close low speed _LS
I2.6 SS11 Close SS
I2.7 SS11 Open SS

I3.0 FC01 Photo cell

I3.1 R0001 Emergency relay
I3.2 SS16 Cores In SS
I3.3 SS16 Cores Out SS
I3.4 SS20 Air Ejector (Movable plate)
I3.5 SS21 Air Ejector (Fixed plate)
I3.6 SS18 Mold thickness +
I3.7 SS18 Mold thickness -

Analogue input

NO analogue inputs

Digital Relay Output

Q0.0 SOL1 CLOSE
Q0.1 SOL2 CARRIAGE FORWARD
Q0.2 SOL3 INJECTION
Q0.3 SOL4 SCREW ROTATION
Q0.4 SOL5 SUCK BACK
Q0.5 SOL6 CARRAIGE BACK
Q0.6 SOL7 OPEN
Q0.7 SOL8 EJECTOR FORWARD

Q1.0 SOL9 EJECTOR BACK

Q1.1 SOL12 MOLD HIGH SPEED
Q1.2 R0003 MOTOR ON
Q1.3
Q1.4 SOL13 Close slow down
Q1.5 SOL14 Open slow down
Q1.6 C0004 Unscrewing motor
Q1.7 AL001 ALARM buzzer

Q2.0 SOL10 Cores In

Q2.1 SOL11 Cores Out
Q2.2 SOL18 Air Ejector(Movable plate)
Q2.3 SOL19 Air Ejector(Fix Plate)
Q2.4 Alarm2 Alarm Lamp
Q2.5
Q2.6 SOL15 Mold thickness +
Q2.7 SOL16 Mold thickness -

Analogue Out put

AQW0 SOL6 proportional pressure control valve
AQW2 SOL3 proportional flow control valve

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OP3

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Alarm Signal
Alarm buzzer
------------------------
+ CC01 +
L01 ------------------------ SS100
Power Control

MODE CORES
+ +
SS10 SS16
 Screw
+
PB15

Injection
+
SS12

Carriage
+
SS13

Mold
+
SS11
STOP Motor start
+ +
ES1 PB01

Mold thickness 2 Mold thickness 1

+ +
SS18A SS18

S20 Air Eject. M

S21 Air Eject. F

S22 Unscrewing

LS01 Front Door

LS02

LS03
LS04 Rear Door

LS1 Open end

LS2 Close low pressure
LS3 Close low speed
LS4 Close end
LS4A Close high pressure
LS5 Ejector start(Open slow down)

LS6 Carriage forward

LS10 Carriage retract

LS7 Screw charge(Screw end)

LS8 Injection speed 2
LS9 Injection speed 3(hold pressure)

LS11 Ejector back

LS12 Ejector forward
ES1 Emergency stop (+)1 (from power supply) N.C 11 N.C12 >

SS18 R Mold thickness - 220VAC > Manual > 30 >

SS18 L Mold thickness + 220VAC > Manual > 35 >

LS26 Mold thickness + END 35 N.C 36

LS27 Mold thickness - END 30 N.C 31
MAIN SCREEN
T101 VW02 Cycle time
T102 VW04 Pause time
T103 VW06 Mold protection
T104 VW08 Clamp protection

T105 VW12 Injection delay

T106 VW14 Injection 1st
T107 VW16 Injection Low
T108 VW18 Screw delay
T109 VW20 Flow molding
T111 VW22 Screw protection
T112 VW24 High pressure time
T114 VW26 Cooling time
T115 VW28 Ejector hold
T120 VW30 Core up time
T121 VW32 Core down time
T125 VW40 Alarm time
T126 VW42 Shutdown delay
T128 VW48 Suck back
T130 VW44 Mold halt
T131 VW50 Air ejector(Movable)
T133 VW52 Air ejector(Fixed)
T132 Total cycle time
T134 VW54 Carriage back
T136 VW58 Unscrewing

SCREEN 1

COUNTERS

C10 VW102 Target shot

C10 C10 Shot count
C11 VW104 Ejector count

SCREEN 2
OPTIONAL FUNCTIONS

F2/F4 M30.0 Mold set

F2/F4 M30.1 Extruder Run
F2/F4 M25.0 Ejector

F2/F4 M26.0 Photo cell

F2/F4 M26.2 Unscrewing device
F2/F4 M26.6 Close high speed
F2/F4 M27.2
F2/F4 M27.3
F2/F4 M28.0 Air Ejector 2 (Fixed)
F2/F4 M28.2
F2/F4 M28.3
F2/F4 M28.5 Mold thickness
F2/F4 M28.7 Flow molding
F2/F4 M29.6 Suck back
F2/F4 M25.1 Cores

F2/F4 M29.7
F2/F4 M30.5 Air ejector 1(Movable)

Company name(Client)
TIME DATE

SCREEN 1
MACHINE SETTINGS

CYCLE TIME T101

ALARM DELAY T102
SHAT DOWN DELAY T103
TARGET SHOTS C10

Screen 2
MOLD SETTINGS
Distance Pressure Speed Time
CLOSE FAST VW2010 VW3010
CLOSE HALT VW1010 T110/VW0
CLOSE SLOW VW1012 VW2012 VW3012
CLOSE LOW VW1014 VW2014 VW3014 T111/VW4
HIGH PRESSURE VW1018 VW2018 VW3018 T112/VW8
CLAMP END VW1020
OPEN START SLOW VW2022 VW3022
OPEN FAST VW1024 VW2024 VW3024
OPEN SLOW VW1026 VW2026 VW3026
OPEN END VW1030
MOLD THICKNESS VW2040 VW3040
MOLD SET VW2042 VW2042
OPTIONAL FUNCTIONS
MOLD HALT M0.0 ON/OFF
MOLD SET M0.1 ON/OFF
MOLD FAST M0.2 ON/OFF

Screen 3
INJECTION UNIT SETTINGS
MATERIAL FEED2 VW1110 VW2110 VW3110 T115/VW110
MATERIAL FEED1 VW1112 VW2112 VW3112
BACK PRESSURE2 VW1116 VW3116
BACK PRESSURE1 VW1118 VW3118
INJECTION 1 VW2122 VW3122 T116
INJECTION2 VW1124 VW2124 VW3124
INJECTION3 VW1126 VW2126 VW3126
HOLD PRESSURE1 VW1130 VW2130 VW3130
HOLD PRESSURE2 VW1132 VW2132 VW3132
HOLD PRESSURE3 VW1134 VW2134 VW3134 T116/VW124
SUCK BACK VW1136 VW2136 VW3136
CARRIAGE FAST VW1140 VW2140 VW3140 T118/VW130
CARRIAGE SLOW VW1142 VW2142 VW3142 T119/VW132
CARRIAGE FORW VW1144
CARRIAGE BACK VW1148 VW2148 VW3148

INJECTION DELAY T116/VW112

INJECTION PROTECTION T117/VW
SCREW DELAY T121/ VW100

OPTIONAL FUNCTIONS
CARRIAGE BACK M1.0/M1.1 After injection/ After material feed

FAST INJECTION M1.2 ON/OFF

MATERIAL FEED1 M1.3 ON/OFF

Screen 4
EJECTOR/CORES

EJECTOR START VW1210

EJECTOR FORWARD VW1214 VW2214 VW3214 T121/VW204
EJECTOR BACK VW1216 VW2216 VW3216 T122/VW206
EJECTOR COUNT C11/VW208
CORES-OPEN VW1220
CORE UP(FIXED) VW2224 VW3224 T126/VW214
CORE DOWN(FIXED) VW2226 VW3226 T127/VW216
CORE UP(MOVEBLE) VW2228 VW3228 T126VW218
CORE DOWN(MOVEBLE) VW2230 VW3230 T127/VW220
AIR EJECTOR(FIXED) VW1240 T
AIR EJECTOR(MOVE) VW1242 T
CORES-CLOSE VW1250

OPTIONAL FUNCTIONS
EJECTOR M2.0 ON/OFF
CORES M2.1 ON/OFF
CORES FIXED M2.2 1/2/3
CORES MOVEBLE M2.3
CORES BY TIMER M2.4