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hlocieliiig aid Control of an

Electro-Hydrosta,tic .$ctuat,or*

December 16. 1994

Abstract trol of actuators h a not fully been explored in


the past, This research focuses on the modeling
.4d vanced Elect ro-Hydrostatic .4ctuat.ors offer a and control of an advanced Electro-Hydrostatic
high degree cif maintainability and combat survjv- Actuator (EKA). Electric motors have a limited
ability of aircraft fiight control systems, because torque-to-mass ratio, due t o the finite and lim-
all the components necessary t o operate the actu- ited magnetic fiux density t h a t can be generated
ator are collc~catedwith the actuator. The Qua,- [?I.High pressure hydraulic systems, with the s\'s-
tiLative Feedback Theory robust control method is tem pressure of 2000 to 5000 psi, can generate
used to design a controller for the actuat.or. Tlie high forces resulting i n higher torque-to-mass ra-
impact of parameter variations, sensor noise. and tios than in eiectric motors. Generally, high pres-
flight condition variabiiit). are esplicit.ly consid- sure hydraulic syst.elns are stifier against tlle load
ered in the design process. T h e controlier utilizes than electric motors. Hence, the EHA employs
a t w o loop feedback controls structure. T h e re- a hybrid approach, where a brushless DC motor
suiring linear design is not only robust with rr- drives a hydraulic p u m p t o circulate high pressure
spec: to plant parameter \,ariations, but is also fiuid int.0 the piston chamber. Thus, the DC mo-
insensirive to the efiects of sensor noise. Further- to: iniernal LO the fE.4 converts electrical power
more, the ac;:uator's phase lag is reduced by in- into nieciianical power. I t is the pump that con-
corporating phase constraints i n the Q F T design verts this mechanical power into h y d r a u l i c power.
paradigm; thus. improving the performance of the Tlie hydraulic power. acting against the pisr on? is
o\'erdl flight control sJ9stem. converted to mechanical power capable of moving
large fiight control surfaces.
A l i n e u mathematical model of the EHA is
1 Int r d u t ion
(3 c derived in Section 2 . The models for the indi-
vidual EHA components: motor, pump, piston,
Actuators art: a critical subsystem in any flight
fiight control surface (inertia), and hinge moment
control systems; however, robust automatic con-
are explained. T h e EHA model is rearranged to
'This is declared work of the U.S. Government and form a two loop feedback controls structure. T h e
is not subject to copyright protection in the United controller design process is described in Section 3.
StaLes.
T h e inner loop controller is designed t o increase
TCaptain, C'SAF
the outer loop robustness. T h e outer loop con-
:Associate f'rofessor
$Professor
troller and prefilter are designed to enforce the ro-

'Captain, USAF ~ WL/FIGS, Wright Patterson AFB

545 U.S. Government work not protected by U.S. copyright


Rotor Inenia Jm
~

2.2 P u m p and Fluid


'The floir r a t e Qlii geiiernted by the p u m p is pro-
portioiial t o the motor specd
Motor Dammng -Bn
//////A777
Staior

where D,,[ i n 7 / r e v ] represents t h e p u m p displace-


Figure 1: l I o t o r llotlel men! constant.
I 1 1 e flo\v r a t e of the liydr;Liilic fluid is primar-
ily dependent o n two factors: change iii cii,irnbrr
bust tracking of connmartds. The controller design v o l u m e aiid change in pressure d u e to t h e coin-
is validated by simulations. Iii Section 4. t h e sensi- pres>ihilit?- effect of t h e fluid [']. Tlie ciiarnlier
tivities of tlie EIiA controller and of an alterriatixe \ oliinis changes as the piston moves through the
high gain control system to sensor noise. are aii- cliamber at .;peed S,. The flow rate due to tlie
alyzed. The QFT desigii is compared agaiiist the cliaiiges i n charnl>er volume is then expressed as
high gain design for sensor noise and bias liandliiig =.AS,. Secoiidary fluid effects include fluid cum-
characteristics. In Section 5. tlie EH.4 is incor- lity effects. internal leakase flow. arid ex-
porated in a flight control system and i t s perfor- teriial i+akage flow. T h e EHX desisners elected
mance is compared against the performances of a t o model these secondary effects with a fiist-order
flight control system with first-order and fourtli- differential equation
order conventional hydraulic actuator models.

This resi:its in a transfer function


2 Actuator Modeling
1
(5)
2.1 Motor
?vIot.ors with the rotor moment of inertia J,, [in = 2.3 Piston and Flight Control
lb* s e c 2 ] and electro-iriechaiiical darnping B,,[iu=
ib * scc] (see Fig. 1). are subject t o variations Surface
iri output torqiie arid snbzeqnent finciuntiona i1i The p r e s i i r e developed 1)y t h e p u m p ;incl fluid
iot,or spced d , n , Since t h e torque d u e 10 t h e load itcis 011 tlie piston siirface (sec Fig. 2 ) . caiisiiig
colinteracts the torque generaTed by t h e motor, t h e € ) . A l l to esteiid or retract. This force t l i c ~ i
perturbation may also be caused by variations of s e n e r a t e s a torqiie tiiroug!i a hinge to deficct :lie
the load torque. This re!ationsliip is espresseil as. control surface. 'Iliis torque h a s t o O V C I - C O I I ~ Rt \ y o
load compoiients: coiilrol surface i n e r t i n and aero-
dh-nsmic loads. The aerodynaniic load 0111)-occurs
i n flight. wlieii tlie ai: pressure over the control
where q i o n d is t h e load t,oryue due to t h e differen- surface applies aerodynamic reaction forces to it
tial pressure of tlie fluids. T h i s result,s i n a first The aerodynamic load is deterriiined by three fac-
order transfer function tors: the sixface area of tlie flight. control siirface,
dynamic pressure which varies with altitude and
airepct-tl, and t h e surface's r c l a t i v c angle to tile
\rind. The surlace's angle t o the wind depcnds on
the surface deflection aiigle and on the aircraft's
aiigle of attack.

5 46
rigid. T h i s is B valid assumption) since the iiatiiral
freqnency of t,he hinge foi a well drsigiied system
is ~iiricligieater thaii its bairdwidtli. The a ~ ~ i i i i 1 1 ~ -
tiori of rigidity breaks down at Iiigh freqiiriicies.
but can safely hr ignored for tlie controller debigii
procedure since it is well above the bandwidth fre-
queiicy.
The piston and load dynamics are still es-
Figure 2: Sirriplified A c t u a t o r C o n t r o l Systein pressed as
- S o t D r a w n to Scale

Flexible Hinge Joint Model Tlie magni-


tude of FA aciiiirg on tlie piston is equal to ’PA,
where P is tlic. differential pressure developed by
the pump and A [zn’j is the surface area of the
piston. T h u s , the force created by the p u m p and
FR -- - =
rL JJ,S’OL + Br.sCjj, (I.))
applied by t!ie fluid can be expressed as 8h Rh
FA = P A (6) Assuming rigidit,y of tlie Iiinge assembly, F R z 1 ’ ~ .
Hence, adding Eqs. (10) and (13) results in.
T h e piston dynamics. w i t h the piston mass M ,
[ l b f * s e c 2 / i n ]aiid piston damping B, [ I b j * s e c / z n ] ,
can be described by a second-order model
FA- +
= ’21, s 2 s, 13,s r;, + J L s 2 0 L + ULsOr,
Rh ft h
i13)
FA - F p = M,s2Sp + B,s,Y, (7) where rL is dcfiiied as
T h e resnlting ‘torqne acting on the flight control rL = (Lond,,,,)Or. (1.1)
surface d u e t o this force ir:ihalaiice can be de-
scribed by Since rigidity implies that S, = S L aiid Or. =
+:->Eq. ( 1 3 ) is further reduced t o

where l<h [in 1 lb/rnri] is the hinge stiffness con-


staiit and Rh [in]is tile bkingelength. T h e stabda- ili)
tor‘s inertia act.s against. t h e torque generatrd by or, expressed in transfer frinction forin
tlie actuator, siich t h a t 1
- -
-l-,(s) - ilG)
PE(5) S[(JI, + 2R Li ) s + ( D p+ %,I

Stiff Hinge Joint Model Equations (7 24 ~i~~~ ~ ~ ~ ~ ~


ttirougii 9) represent a rather complex model of
the load dynamics. The complexity of t h e model T h e term aerodynamic loads mentioned in Section
can be reduced if t h e linkage between t h e actua- 2 . 3 desciibes t h e amount of torque opposing the
tor and flight control surface is considered as being piston’s motion. T h e load generated by the flow

547
Figure 3: Bare EHA Block Diagram

of air above arid below the flight control surface period approximation of the aircraft’s longitudinal
applies a torque on the hinge assembly, which i n channel is extracted and is written as,
turn adds back-pressure t o the piston. This hinge
moment is modeled as fol!ows:

This yields a second-order minimum-phase trans-


where S, denotes t h e surface area of the control fer function of the form:
surface, tlenot.es t h e aerodynamic pressure. and a(.) - -li(s+a)
__ -
C h , and Ch;r denote the hinge moment coeffi-
cients of t h e control surface Tvith respect to angle
&(s) (3 + h j ( s + c) (21)

of attack and surface deflection. For the frequency of interest, the short pe-
T h e aerodynamic load’s dynamic pressure p is a riod approximation closely resembles the full s t a t e
function of airspeed VC,and air density p , as shown model. As seen in Fig. 4, the phase and attenu-
in Eq. (18) [TI. The air density in a standard at- ation characteristics are closely matched at. high
mosphere drops expoiientially {sith iiicreasiiig al- frequency. Tlie solid lines represent the full st.ate
titude. Tlie tlyrramic pressure q increases as the model frequency response and ’+’
lines represent
51acli number gets liiglier and altitude gets lower. the short period model frequency response. T h e
approximat,ion, as seen in the figure. is n o t valid
for frequencies below 0.5 rad/sec d u e to t.lre effects
q = ;pr; (18)
from the slow phugoid mode.
T h e hinge moment for niodern fighters with st.a-
bilator, where Ch= ;= Clra, is modeled by
3 Compensator Design
In order to proceed with t h e QFT design, t h e
block model as shown in Fig. 3 most first be
2.5 Short Period Approximation
transformed t o a state space model Using block
If t h e aircraft’s forward speed is assumFd constant manipulation rules, Fig. 3 is rnanipuldted to form
(i.e., U E 0), the X force equation can be neglected the standard inner and outer QFT loop structures
since it does not significantly contribute to the shown i n Fig. 5 . The inner loop controls the angu-
short period oscillation [l]. Thereby, t h e short lar rate of the motor while the outer loop coritrols

548
;p...<{
: e '.,. ............................................
utcr L o o p

.........
,; .:qFT.Tn n c r L,.-
,'up .........................

-1:
..................................................
.................................................................
/i

Figure .J: T w o Feedback Loops i n Q F T Two


Degrees of Freedom Structrire

Figure 4: Comp.zrison of Full and Short Period


.Ipproximat ion for the Longit udinai Equa-
tions of Motion

t h e surface deflection. Since tracking iii the inner


loop is n o t important. for its function is to reduce
t h e uncertainty lwei of the outer loop. tlie inner
loop prefilter can be set to iinity. The trackinq
performance enforcement is relegated to the outer
loop's prefilter F,:).

3.1 Inner 1;oop Control


Figure ti: X typical modern fighter flight en-
The piirpose of the inner loop design is to facil-
velope a n d t h e flight conditions considered for
i t a t e the desiqn of a robust onter loop, without 1llJ
the problems associated with excessive gains. T h e
_I

,jets)
inner loop robustness effectively shrinks the re-
gion of uncertaiury !,i.e.. the template size) of the
oiiter loop. while also increasing the outer loop role. Two flight conditions ac41, (1.000 Et alti-
gain margin. Tile inner loop controls the angular tude and 4lach l.l), and adS. (:?O,OOO ft d t i t n d e
rate of the electric motor. T h e direction of the and Mach O.58), tleterniine the perimeter of t,he
motor rotation timeterrninesthe direction of How plant templates. Sirice the flight condir,ions ac18
o i the Iivdrariiic fiiiitl. nntl iiltimately t l i e piston anti ac41 result in r.he largest template iize. the
direction. T h e rise time is t,he dominant liesign EH,\ parameters are varied to enlnrse the tern-
constraint in the inner loop. plates tiescribed by these flight conditions. The
Figure 6 shows the flight conditions consitl- largest Lempiate is a t t,he freqnency of 5 r;itl,/sec.
ereti. Both siibsonic and supersonic points are with about 22 degrees in width im(i 6 t i B in height,.
tested to determine t h e maxirnnm template width. The inner loop compensator dionltl tie o f low
IVliilc t,iir dynamic p r e s s u r e parameter (7 piays the order. A iinity forward gnnii is siitficieut to iar,isfy
most significant role in enlarqing t h e template size, the inner loop optimal boiincls, bill it also recjiiires
the aircraft damping m t i nasirral frequencies for the outer loop gain to he Iiiqli. 'Tliroiiqii s r ~ v e r a l
given nititudr a n t i airspeeti also play a siqnificant desigri ireratioii. ii gain of 10 is irsed i n the inner

549
Figure 7 : Inner Loop C o m p e n s a t o r Design - Figure S: O u t e r Loop Compensator Design
Tlle loop transniissioii is steered t h r o u g h t lie
t r o u g h , as required.
It is reasonable to conclude that the actuator
is q u i t e stiff from the load end: hence, the ester-
loop ~vliiclireduces t h e gain required i n t h e outer rial disturbance can be ignored (i.e., d z ( t ) = 0 ) .
loop. .4pole at the origin is introduced t o create a T h e FHA should provide adequate internal dis-
type 1 system. t.0 eiisiire tracking of a step inpiit. turbance (i.e.. d l ( f ) = U-,(!)) reject.ion by atten-
This pole also allows the nominal loop to fall be- uating t h e disturbance input by -20 d B or more.
tween the crevices of the optimal bounds: as call Hence. t!ie disturbance bound specification is de-
be seen in Fig. 7. T h e iiomiiial plant transmission fined as
a t 1 rad/sec can be situated as low as 48 d B by us-
ing the phase and magnitude information. instead
of 74 d B by using t h e magnitude information only.
This equates t o a gain reduction of about 20. T h e fiiglit conclitions c~efille the perime,er
inner loop compensator transfer function is of the plant templates are ac28 and a c q l . a t the
opposite ends of t h e envelope. ,4 DC gain of 60 is
G m ( s )=
1000(s + 15) required t o bring t h e noininal open loop trairsrriis-
s(S + ison) (32)
sion above the respective optimal b o u ~ i d sshown
in Fig. 8. X pole a t 8.5 radjsec aiid a zero at
14.5 rad/sec are added to meet the optimal and
stability boiiiitls. A pair of cornplrs poles are
3.2 O u t e r Loop Control . .
a t i d ~ dat -200 i 3200 t o swing the traiisinission
iine across t.lie -180 degree phase line. Fignre 8
AA cOmlnOn lnodel of convelitiona, a i r c r a f t actil-
e r ~ tile tlorninarlt pole
a t o r s is of ~ o l i r t ~ i ~ o r d,vith s h o \ ~ that
s the nomirial loop trniisrriission satibfies
lorated at &bout -20 [6]. ~l~~~ all tile required bounds. T h e resulting coriipen-
of refer-

eilce is used to build tile upper and lower t,rackillg sator's transfer function is shown in Cq. (26).
~ O U R ~ SThus,
. tracking bounds that satisfy both
t h e time and frequency specifications a r e defined G ~ (= ~ )
2.813793 * 106(s 14.5) +
as (s +
4- 8.5)(sz 400s 80000) ( 2 6 ) +
270(s + 5O)(s + 400) A prefilter with t.liird order zeros over third
T,"(S)
=
( 8 + 4 5 ) [ s + 60)(s + 2000)
(23) order poles is required t o satisfy the bouitds. A
z e r o and t w o poles at high frequency are required
and t o satisfy the frequency specifications, magnitude
'Loo as well a phase. T h e resulting prefilter transfer
T,i(s)= (s + lo)(. -+ 30) ("1 function is slioivii i n Eq. (27).

550
F i g u r e 9: O u t e r Loop Prefilter Design F i g u r e 10: O u t e r Loop Time D o m a i n U n i t
S t e p Disturhaiice R e s p o n s e

=-
(s + 3 . 6 ) ( s + 8)(s + 4444.4) (27) .i--
1 '
FO(5)
(ti + 3 . 2 ) ( s + 200)(s + 200) ' '

T h e time and frequency responses are simu-


lated using t h e Xlatlab Siniulink block niodels,
not the reduced order transfer functions iised in
the controller design process. Fignres 10 t,o 1 2
slioiv the system response in both t h e time and
frequency doini~ins. As especbed, Fig. 10 slioivs
t h a t the disturbmce i n p u t is rejected at levels well
below the specification. Figure 11 shows t,he time
domain response of t h e system to a unit step in-
F i g u r e 11: Outer Loop T i m e D o m a i n Pilit
put. T h e systern shows a slight oscillation, primar-
Step Input R e s p o n s e
ily due t o the pair of conipIex poles near t h e origin
froin the aircraft short period module. However,
t.lie rise and settling t.inies are quite f a t . All plants
settle to 98% of tlie final value witIiin 0.3 seconds.
T h e oscillation^, and violation of t,lie bounds are
deemed acceptable, since the magnitude of t h e vi-
olations ace reln.tiveIy small.
n a l frequency respoiises are ob-
!,ained by coin II'Iail d i ng t h e in di viti u a1 pl an t s wit 11
a sinusoid input lia\~inga magnitude of 0.5%, of
tlie m a s i m n ~ npiston t.rave1 and frequencies vary-
ing from 0.5 rad/sec to 200 rad/sec. T h e peaks of
both the reference and t h e output signals are first
det,ected, then the attenuation and phase bet,ween
t,lie peaks are computed. By repeating the process
over a predefined set of frequencies, a set of 'Bode
plot' d a t a is derived. T h e dashed lines in both
t h e magnitude and phase plots are t h e minimum
values allowed in t h e EfIA specifications. As can F i g u r e 12: Outer Loop Small-Signal Fre-
be seen in Fig. I?. all plants stay well above t.he quency Do 111a ii I Sinusoid a1 I n 1' 11t Res p o m e
specification boundaries

551
4.1 Random Sensor Noise Error
T h e advantages of tlie Q F T design caii
seen i n Figs. 14 tlirorigii 16, wliicli sininlate the ef-
fects of L\'DT sensor noise (random error) i n t h e
Q F T structure as slioivii in Fig. 13. T h e masi-
m u m error tolerat,ion level of t.ypical aircraft qual-
ity actuator Rr\M LVDTs is about one percent [8].
This uncertain feedback quantity can then cause
chattering, or noise, on t h e output as the feed-
back control system tries to zero o u t the error.
Figure 13. Addition of LI'DT Sensor Soise 111
l'nit step responses with 1% sensor uncertainties
of both tlie high forward gain and QFT designs
QI'T Fect1l)acli S t r u c t u r e
are shown in Fig. 14. I n Figs. 14 and 15, t h e
figures (a) are t.he high forward gain design re-
sponses, while the figures (b) are the Q F T design
4 Sensor Noise Effects responses. Tlie zero-noise responses for the re-
In this design, two observable states, t h e piirnp spective designs are shown as dashed lines in all
iiiotor's angular rate and the piston positionj are the fignres. As can be seen from t h e figures, the
measured and iised for t h e synthesis of feedback QFT design substantially outperforms the high
controls. Tachometers are used to seiise t h e rota- gain design. T h e effect of noise is almost negli-
tional velocities: while Linear \;ariahle Differential gible in t h e QFT design, while noise effects are
Transformers (LL'DT); embedded inside t h e actu- quite visible jn tlie high gain design.
ator piston chamber, are used to sense t h e piston T h e differences are even more startling as t h e
RA11 movement [2]. X11 sensors introduce some signal to noise ratio is decreased from 100 t o 1.
degree of inaccuracy. There are two basic types of Even with t h e sensor noise level equal t o t.hat
~neasrireineiiterrors tliat are dealt. with in this pa- of the co~nniandedinpnt, t,he Q F T design nom-
per: randoin and bias. IVitli random errors, the iiially tracks the unit st,ep command. But with
signals can take on any values within a band of the high gain design, the ont.put is fairly chaotic,
finite size from tlie nominal \.dues. Sensor bias with t h e output amplified t o about six times t h e
errors entail offsets from tlie nominal value by a co m man ded sign al.
.\ noise error function shown of IAE type [3]
constant amonnt. 'The senbor errors can either be
introduced gradually o w r the lifetime of t h e sen- in Eq. (28) is used t o qiiant.it.at.ively compare t,he
sor (i.e., {war and tear) or introdnced abruptly controller performances.
tliie t o compoiieiit failures. Tlie degree of bia.s er-
rors 01 random noise determines the width of the
error band.
E = l1 nbs(ynomtnal(t) - ~notre(i))dt (28)

It is a well k n o w n fact t h a t a lrigli system gain T h e noise error function measures tlie deviation
tencis t,o amplify the effects of sensor noise; hence, of tlie non-zero noise response from the nominal
t.he most effective connterineasure t o sensor noise (i.e.; zero noise) res;)onse.
is to decrease t h e control system's loop gain as
much as possible, wliiie still meeting specifica-
tions, e.g., tracking and distnrhance rejection [TI.
4.2 Sensor Bias Error
QFT is an ideal design niethod I O econorriically The QFT deqign handles sensor bias errors better
satisfy this balance. T h e troughs in the conipos- than tlie high gain de5ign. If the feedback sig-
ite bounds on the Nichols chart can be exploited nal is offset from t h e actual output level due t o a
during loop shaping, and they allow for substan- sensor bias, control systems will chase after an off-
tial gain rediictions. set steady s t a t e value rather than t h e conimanded

552
ko:vy/
i OG . . . . .
i 04 . .. . . . . .. .
02
07 Id)

0 01 02 03 09 05 06 07 08 09 1
'0 01 02 03 04 05 O b 07 08 09 1

-I ' '1
$
1 0O 4
8

02
0
0 01 02 03 01 05 06 07 08 09 1
llmslae)

~ i ~ 1~1: , , ~ s ~ ~R , ~~ \\,it],
~ ~
LVDT ~Figure ,17: Unit. ~ with ~Sensor ~
~ S t e p ~Response
Sigiial t o floise R a t i o of 100. Bias Error of il%

015

v
lT
-
05

i(:
o 01 02 03 01 05 06 07 on 09 1
'0 01 02 03 0 4 05 06 07 08 09 1

2 0 8
06 $06
100 I O 4

02
02 I bl
0 0 01 02 03 04 05 06 07 06 09 1
0 01 02 03 04 05 06 07 08 09 1
llmO[Se2l
llnolra)

rigure 15 linlt Step R ~ ~ \\.ltl,


~ I,\'DT
, ~ , ~1s. ~Unit Step R e s p o n s e with Sensor
~Figure
Slgiial to Noise Ratio of 1 Bias Error of &lo%,

value. Even with just 1% sensor bias level, the


output steady st,ate error of t h e high gain design.
shown in Fig. lT(a), is ahorit +IS% wliile t h e er-
ror for t.he Q F T design. shown in Fig. I T ( [ > ) , is
about *I%.
T h e problem worsens in Fig. 18, where t h e sen-
sor bias error of about i l O % is applied. As seen
in Fig. l8(b), t h e Q F T design limits thc error to
about i l O % , while the high gain design, as seen
in Fig. 18(a), amplifies t h e error to about klOO'l0.
Figure 16: Noise Error Fullctions due to tl,e Wliile the QFT &sign limits t h e outpiit, error t.o
the Icvel of the bias, t.lie high gain desigil a~nplifies
Chariges i n Signal t o Noise Ratio
the effect of the bias by 1 0 to 15 times. Again, the

553
QFT design is better at handling sensor bias than
the high gain design.

5 Flight Control System


5.1 Pitch Control System
The true test of the actuator design IS t o evalnate
the actuator performance a5 an integral compo-
nent of a flight control system. T h e flight control
system is designed init.ial1y with the comnionly
used first-order actuator niotlel [l]. The re-
Figure 19: A Pitch Control Flight Control Sys-
sults are then compared against the fourtli-order
F-16 stahilator actuator and EH.\ models. T h e
fourth-order conventional actuator model is
~ctuaror

i s t con^. 1
i
' t,

o 36 1
1 .Up

i 022
t,
(sec)
0.85
t,
(sec)
I 10 -
EH.4 0 36 1044 j 0 75 0 95
T h e first-order actuator model is frequently
~

i 4 t h Co:iv. 1 0 31 i i 030 1 0 I;& 0 76


used in text book settings to simphi>- the model.
However, the first-order model does not correctly
represent the high frequency phase lag of the ac-
tual physical system [GI. h fourth-order actua-
tor model, such as Eq. (29) \r,hich accurately
describes the phase characteristics of the actual
physical system, should he used to design flight FOX1 are shown in Table 1.
control systems. However, the conventional ac- T h e conventional fourth-order act riator model
tuator control systems have undesirabie amount di spl ay s more r ea1ist i c phase i d o r m itt io 11 t ha n t 11t
of phase lag at the npper end of the bandwidth. first-order modei. Tlie phase lag difTerence be-
Thus. the EHA coiitrol system is designed to re- ttveen the first-order and fourth-order models at
duce the high bandwitlth freqneiicy phase lag. T h e the high end of the aircraft bandwidth can be as
reduced phase lag can minimize the chances of large as 30 degrees [GI.
actuator rate saturation. T h e E H A niotie! ac- Frequency si~nuiationsof the pitch coutrol sys-
curately predicts the performance of tile physical tems are shobvn in Fig. 21. The d a d - d o t t e d ,
system and behaves much like a first-order model. dashed. and solid lines correspond t o the res\Ilis
fr o m t lie h r st- or der conve 11t ioii a1, the four t 11-ortier
conventional, and the EH.A models, respectively.
Tlie first-order and E H h models behave in a sirn-
5.2 Sirnulatioris ilar manner, but the fourth-order model exhibits
T h e time domain simulations of the flight con- much more lag at the high bandwidth frequency.
trol system using different actuator models are Some lead is added to meet the given frequency
shown in Fig. 20. Tlie dotted, dashed. and solid domain specifications; specifications which t lie
lines correspond to t.he results for the first-order cori\entional fourth-order actuator (model) could
conventional, the fourth-order conventional, and n o t meet. Indeed, the conventional fourth-order
the EH A models, respectively. Time domain re- actuator model suffers from excessive phase lag at
sponses among three actuator models are similar high frequency. T h e phase lead is achieved by low
and the responses are slight.lg underdamped. T h e frequency zeros, reducing the phase lag at high fre-

554
nrathematical modrl of an ad\~ancetl EIIiZ is de-
rived from basic device principles. Tlte niztlie-
niatical inodel that cornpleteiy describes tlie E I I A
dynamics is required to design a control system.
T h e nse of QFT for the control of t.lre actLiator
establishes a rigorous design procediire antl facil-
itat,es other EHA control system dejigiis i n the
fu t,n re.
T h e QFT controller t1es;gn is compared against
the high gain design for sensor noise handling
characteristics. T h e effrcts of sriisor noise are
Figure 20: Time Domain S i m u l a t i o n s of t h e almost negligible in the QFT control system re-
P i t c h Control System at M a c h 0.7 and 30,000 sponse while the effects of sensor noise dominate
ft A l t i t u d e t!ie high gain control m response. Tlte QI'T
controller nominally t t h e unit step col~1rniIrlti
-r-- ' I even wit,li the signal to noise ratio of 1, while the
high g a i n design fails to track the command.
T h e E H A model used in a siniple flight control
system is compared against the same flight coil-
trol system with tlie first-order arid foiirth-order
conventional iiycir aulic actuator models. Some
lead is added to the E H A control m to
meet. the given fiiglit control syst,ern frequency
domain specifications; specifications which con-
s,.q,.-., /!._.Cl ventional fourth-order act.uator (model) can not
meet. thus^ the flight control system with the
Figure 21: Frequency Domain Siinulatio~isof EHA model is more stable \vit.li respect t o gain
t h e Pitch Co~itrolSystem a t AIsch 0.7 and variations than the flight control system wit11 a
30,000 ft Altitude foiirt 11-order c o n ~ e niorial
t actuator iiiodel. Fii r-
thermore, the amount o f lag at t,he upper band-
widtli frequency is reduced \vit!i tlie E H A niociel.
qiiencies t o within specifications. T h e main short- whicli minimizes the chances for actuator rate sat-
fall of using t h e iirst-order rnotlc! is that i t does not uration. Hence, the coritrolled EH.,\ hchaves like
accuratcdy describe tlie frequency domain behav- a first-order actuator model. antl ?et tl,e iicielity
ior of the actuator. 'The EHX model. composed of the actuator model has not sacrificed..
of the actuator and compensator components. be-
haves like t tie first-order actuator model, yet fully
describes its beliavior. References
Blakelock, John €1. Azitonicitic Control of.42,-
6 Conclusions crclft a n d illissiles, Kew York: John iViley k
Sons, Inc., 1.991.
T h e Electro-Hydrostatic Act.uator offers easier
d e Silva. Clarence W. Control Sensors und
maintainability and higlier degree of combat snr-
Actuntors, Englewood Cliffs: Prentice-Iiall,
vivahility over conventional act,uators.
Inc., 1989.
The sub-component dynamic models are used
t c construct the required EHA model. r e s u l h g in D'Azzo, Jolin J. arid Hoiipis, Constantine
a complex feedback structure shown in Fig. 3 . A 1%.L i n e a t Control S y s t e m Analysis a n d De-

555
s i g n - CO>li,c1ttlor2cll o n t i .I~ut/c7.ri.New York:
1I c C; r a w - II il I Ti1c . , 1'3 68.
[ I ] LIorse, ;\IIeii C.CIecII.olrytli.ciir/ic St-i~t~onitch-
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ll,
[51 I<an g , I\ i IT o . E /cc f TO - f I ~ / d ~t notic
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COII t r.o/lfi. Dc.qigii Lis ir13 Q it (i n t i t at i e:e Fc ed-
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[GI Reynolds, Otlell R. Design of (I Siibsottic Eli-


rltlope PYtght C O I I ~ J S. O g s/ f e m f o r t h e I-ISTA
F-1 G L's z rtg Q t i (c 11 t I t (I t i Ue Ft-edbn ck Th CO ry,
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\'i'right-Patterson AFB OH, December 1993,
A F IT / C; E/E 5 G / 9 3 D-3 4 .
['I Pachter, LIeir. Class Kotes, Xut,omatic Flight
Control I: EEXG640, Dec 93.
[e] G E Aerosp;ice: Inferfoce Control Sheets.
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City. 1987.

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