Professional Documents
Culture Documents
700000700
Revision K 11/2016
Daikin
McQuay
Centrifugal Chiller
Dual Compressor
WDC, TDC, HDC
087
To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com
Contents
Parts List Revision History.................................................................................................................................. 3
Electrical Legend................................................................................................................................................. 4
Nomenclature
Nameplate Locations and Part Numbers...................................................................................................... 5
Unit Dataplate, Model Number- Unit, Style Number- Unit, Serial Number- Unit........................................... 6
Model Number- Complete.......................................................................................................................7 - 11
Control Box- MicroTech 200
Mounting of Unit Control Panel and Lube Box............................................................................................ 12
Front Panel & Inside of Micro Control Door Assembly................................................................................ 13
Interior Panel........................................................................................................................................ 14 - 15
Sensors....................................................................................................................................................... 16
Cables.................................................................................................................................................. 17 - 18
Lube Box Assembly- Oil Pump ........................................................................................................... 19 - 20
Control Box- MicroTech II
Unit Control Box Mounting Components.............................................................................................. 21 - 22
Unit Control Box Detail - Until 5/05...................................................................................................... 23 - 24
Unit Control Box Detail - 5/05 to 6/11.......................................................................................................... 25
Unit Control Box Detail- 6/11 and Later............................................................................................... 26 - 27
Compressor Control Box Mounting Components....................................................................................... 28
Compressor Control Box Detail- Until 6/11.......................................................................................... 29 - 30
Compressor Control Box Detail- 6/11 and Later.................................................................................. 31 - 32
Cables and Sensors............................................................................................................................. 33 - 35
Starter
Units with MicroTech 200 Control Box................................................................................................. 36 - 37
Units with MicroTech II Control Box..................................................................................................... 38 - 40
VFD 41
Differential Pressure Switch.............................................................................................................................. 42
Hot Gas Bypass......................................................................................................................................... 43 - 46
Liquid Line.................................................................................................................................................. 47 - 51
Condenser & Evaporator Valves....................................................................................................................... 52
Insulation........................................................................................................................................................... 53
Condenser
Nomenclature.............................................................................................................................................. 54
Liquid Flange, Heads, Gaskets, Tubes................................................................................................ 55 - 56
Evaporator
Nomenclature.............................................................................................................................................. 57
Liquid Line Flange, Heads, Gaskets, Tubes........................................................................................ 58 - 59
Compressor
Nomenclature.............................................................................................................................................. 60
Mounting Brackets and Hardware............................................................................................................... 61
4- Way SA/SB Solenoid Valve & Tubing..................................................................................................... 62
Motor Drain Line, Motor Cooling Line, Liquid Injection........................................................................ 63 - 69
Suction and Discharge Lines............................................................................................................... 70 - 71
Section Assembly- Main Sections, O'Rings, Screws.................................................................................. 72
Front End— Inlet— Section: Vanes, Piston, Cone, Seals........................................................................... 73
Main Gear Train-
Impeller, Volute, Diffuser, Oil Filter, Spin Down, Low Speed Gear & Brgs, Gear Hsg, Seals........ 74 - 75
High Speed Assembly- Pinion, Thrust Pump, High Speed Bearings, Seals........................................ 76 - 77
Gears- High Speed (Pinion) & Low Speed (Bull)........................................................................................ 78
O'Ring Kits.................................................................................................................................................. 78
15" Motor Section................................................................................................................................. 79 - 86
20" Motor Section................................................................................................................................. 87 - 97
Discharge Flange/O'Ring, External Flanges, ............................................................................................. 98
15" Motor Terminal Box- Free Standing Starter or VFD (Code 29-2= 5, L)...................................... 99 - 101
15" Motor Terminal Box- Unit Mounted Starter or VFD ................................................................... 102 - 105
20" Motor Terminal Box- Unit Mounted Starter or VFD ............................................................................ 106
Oil ��................................................................................................................................................................. 107
Oil Pump
Nomenclature............................................................................................................................................ 107
16" Cast & Machined Sump Oil Pump..............................................................................................108 - 118
14" Welded Steel Sump Oil Pump....................................................................................................119 - 125
Critical Parts List.......................................................................................................................................... CPL1
Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 3
Electrical Legend
Sch. Sym. Description Location
1M, 2M Contactor Starter
1S, 2S Energizing Contactor Starter
ADI Analog/Digital Input Board MicroTech 200 Control Box
AOX Analog Output Board MicroTech 200 Control Box
CAP Capacitor Lube Box (MicroTech 200) or
Compressor Control Box (MicroTech II)
CB Circuit Breaker MicroTech 200 or MicroTech II Unit Control Box
CF Condenser Flow Switch Tube Sheet Support- MicroTech II Units
CHW1 Evaporator Flow Switch Tube Sheet Support- MicroTech 200 Units
CR Relay MicroTech II Compressor Control Box
CS01-CS10 Sensors- Compressor Controller Throughout Unit- MicroTech II
(see MicroTech II section for sensor placement)
CTB1,CTB2 Terminal Block Compressor Controller- MicroTech II Units
CW1 Condenser Flow Switch Tube Sheet Support- MicroTech 200 Units
DIST/ISO Dist. & Isolation Board MicroTech II Unit Controller
EF Evaporator Flow Switch Tube Sheet Support- MicroTech II Units
FVC Flux Vector Control VFD Panel (Code 29-1= V)
HP High Pressure Switch MicroTech 200 Panel
HR Relay MicroTech II Compressor Controller
KDI Keypad/Display MicroTech 200 Panel
LR Relay MicroTech II Compressor Controller
MCB1 Main Control Board MicroTech 200 Panel
MCR Motor Control Relay Starter Panel
OBA Output Board MicroTech 200 Panel
OIM Operator Interface Module VFD Panel (Code 29-1= V)
OITS Operator Interface Touch Screen MicroTech II Units
OL Oil Pump Overload Lube Box (MicroTech 200) or
Compressor Control Panel (MicroTech II)
OP Oil Pump Contactor Lube Box (MicroTech 200) or
Compressor Control Panel (MicroTech II)
pC02 Main Controller MicroTech II Unit Controller
PHP1 High Pressure Transducer Discharge Nozzle
pLAN LAN Cable Connects MicroTech II Controllers
RES Transition Resistor Starter
RMI Remote Meter Interface VFD (Code 29-1= V)
S00- S22 Sensor- MicroTech 200 Throughout the Unit
(see MicroTech 200 section for sensor placement)
SA/SB 4- Way Vane Speed Solenoid Compressor Gear Housing
SC Signal Converter MicroTech 200 Control Box or
MicroTech II Compressor Control Box
T1, T2, T3 Main Control Transformer Starter
T2 24V Control Transformer MicroTech 200 Control Box
T3 18V Control Transformer MicroTech 200 Control Box
TR Timing Relay Starter
TRP Transition Resistance Protector Starter
TSW Toggle Switch- Templifier MicroTech 200 Control Box (TDC or TDC only)
US02-US10 Sensor- Unit Controller Throughout Unit- MicroTech II
(see MicroTech II section for sensor placement)
UTB1 Unit Control Terminal Block MicroTech II Unit Control Box
VC Vane Close Switch Lube Box- MicroTech 200 Unit
VR Voltage Relay Lube Box- MicroTech 200 Unit
Unit Dataplate
pn: 070191901 (units with factory mounted starters) Unit Dataplate
pn: 719816401 (units with free standing starters) pn: 070191901 (units with
factory mounted starters)
pn: 719816401 (units with free
standing starters)
Compressor Dataplate
pn: 071583501
Evaporator
Dataplate
pn: 719813601
(until 8/03)
pn: 330528601
(8/03 & later)
Condenser
Dataplate
pn: 719813601
(until 8/03)
pn: 330528601
(8/03 & later)
Front View
Month of Manufacture
U= Unit 01= January 07= July
Year of Manufacture 02= February 08= August
00= 2000 03= March 09= September
01= 2001 04= April 10= October
02= 2002 05= May 11= November
03= 2003 06= June 12= December
04= 2004
05= 2005
etc.
1 1 B Y S Y 1 A A 0257 U B C Y Y Y Y 1 Y
Code: 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1. Model Type
WDC= Water Cooled Centrifugal Chiller- Dual Compressor
HDC= Water Cooled Heat Recovery Chiller- Dual Compressor
TDC= Centrifugal Templifier- Dual Compressor
4. Motor Horsepower/Voltage
first 2 digits= horsepower, third digit= voltage
60 Hz. Codes
18= 185HP 19= 180HP 20= 200HP 21= 210HP 23= 230HP 25= 250HP 29= 290HP 31= 300HP 32= 320HP 34=350HP
35= 350HP 40= 400HP 41= 400HP (410HP med. volt) 47= 450HP 49= 500HP 50= 500HP 57= 575HP 58= 575HP
65= 650HP 66= 650HP 73= 730HP
50 Hz. Codes
15= 150HP 16= 154HP 17= 167HP 18= 192HP 19= 180HP 20= 208HP 21= 210HP 23= 242HP 25= 265HP 29=292HP
31= 292HP 32= 340HP 34= 333HP 35= 333HP 41= 375HP (415HP med. volt.) 46= 450HP 47= 417HP 49= 479HP
50= 480HP 57= 542HP 58= 540HP 65= 510HP
60 Hz. Codes
N= 200V B= 208V P= 220V V= 230V 4= 400V A= 440V R= 460V S= 480V D= 575V Q= 416V M= 2400V C= 3300V
L= 4160V 3= 2300V T= 4600V 2= 6600V
50 Hz. Codes
E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V Z= 500V J= 3300V 6= 3000V 8= 6000V 9= 6600V
6. Sound Control
L= Liquid Injection
8. Evaporator Description
E3016= Standard Evaporator, 30" Diameter/16' Long
E3616= Standard Evaporator, 36" Diameter/16' Long
E4216= Standard Evaporator, 42" Diameter/16' Long
17. Tower Condenser Tube Description/Heat Recovery (Split Head Condenser Only) Tube Description
first & third digit= Tube Count/ second & fourth digit= Tube type
Tube Count
30" diameter: Q= 543 R= 615 S= 648 T= 671;
36" diameter: P= 731 Q= 793 R= 883 S= 974 T= 1013 U= 1043
42" diameter: 1= 1341 2= 1469 3= 1554 4= 1593 5= 1640 6= 1670 7= 940
Tube Type
L= Turbo CSL .025 Wall; N= Turbo CSL .028 Wall; P= Turbo CSL .035 Wall
If there is no Heat Recovery Condenser digits 3 & 4= Y
18. Tower Condenser Head Description/Heat Recovery (Split Head Condenser Only) Head Description
first & fourth digit= Number of Water Passes: 1, 2, 3
second & fifth digit= Inlet Nozzle Location: L= Left R= Right
third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; D= Marine Box- Victaulic; F= Marine Box- Flanged
sixth digit= Nozzle Type: A= Victaulic (std.); B= Flanged
If there is no Heat Recovery Condenser digits 4, 5 & 6= Y
32. Insulation
first digit= Condenser & Evaporator Shell Insulation:
H= ¾" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity
2= Closed Cell Foam Insulation on Condenser Shell Only
3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity
5= Code H + Code 2
6= Sound Insulation on Condenser & Discharge Line
7= Sound Insulation on Discharge Line Only
D= Daikin Specifications
M= Code H + Code 7 N= Code 3 + Code 7
S= Code H + Code 6 T= Code 3 + Code 6
Y= None
second digit= Condenser & Evaporator Head Insulation: Y= None; 1= Return Heads Only; 2= Return & Connection Heads
34. Paint
1= Standard Painting
35. Packaging
1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/Wood Skid
5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/Open Export Crate; Y= None
37. Miscellaneous
Y= None X= Special (specials not covered in the normal code string)
40. Testing
1= Standard Factory Performance Test
2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests
3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests
Y= None
43. Tons
Actual Tons
44. Startup
Y= Export- No Startup
U= Domestic Startup
7= Canadian Startup
47. Always Y
48. Always Y
50. Motor
A= A.O. Smith C= YYZ
M= Ram R= Reliance
53. Miscellaneous
Y= Standard
C= Compressor Kit only
B= BOM only
M=Stock Modification
R= Retrofit Compressor Kit only
201
201
306
206
306
202
203 204 206
206 202 207
205
203 204
MicroTech 200 Control Box
Units with 30" Evaporator 205 MicroTech 200 Control Box
Units with 36" Evaporator
304
Lube Box
744
741
743 742
506
503
503
505
Inside of
Micro Door Ass'y
418 414
504 418
413
412
418
Modem Detail
976 970
511
See Detail above
159 160 154 162
161 183
184
163
152 524 525
182
104
103
102
158
109 126 125
106
108
523
157
126
125 113 Micro Door
508
107 Ass'y
507 (see previous
518
509 page)
133 522
142
130 156 150
155 143 111
502
501
502
502
HP1 Detail
502
502
502
Sensor Application
Sensor Application Sensor Application
S00 Evap. Leaving Water Temp. S01 Evap. Entering Water Temp.
S02 Compr. Suction Temp. S08 Cond. Liquid Line Temp.
S09 Cond. Entering Water Temp. S10 Cond. Leaving Water Temp.
S12 Compr. Discharge Temp. S13 Oil Feed Temp.
S14 Oil Sump Temp. S15 Oil Vent Low Press. Transducer
S16 Evap. Refrigerant Low Press. Transducer S17 Cond. Refrigerant HP Transducer
S18 Oil Feed Gauge High Press. Transducer S20 Outdoor Air
S21 Entering Heat Recovery Temp. (HDC) S22 Leaving Heat Recovery Temp. (HDC)
411
584
578 412
868 868
577
888
888
571
581
585
575
759
757
1 55
32
19 29
20
17
9
18
67
8
36
34
21
30
14
2
15
66
63 65 64
7 16
21
23 22
22 24
24
19 22
25
23
26
15
19
NOTE: Original design Operator Interface
16 Panel shown. Mounting hardware is the
same for all panels.
18
21 27 22
23
22
24
24
21
303 25 19 15
19
18 24 16
26
22 18
38 Mounting Detail
23
37 23
16
22 18 26
22
23 38 See Mounting Detail
26
102
104
106
105
103
101
Modem Detail
107
(Code 28= 2LEYPA)
2
16
4 10
6 5
1
7 8
16
10
4
22
5
6
17 7
8 12
16 3
10
12 8
17
22 PC
23
24
Controller
304
281
Compressor Control Compressor Control Box
Box
280
1
742 Oil
743 Pump
744
282
11 12
10
28 5
9
4 3
27
18
1 31
26
17 22
6
15
16
30 21
38 3
OL
TD CB LR CR HR
2 7
T2 T3 T4 CAP
31 1
6 Compressor Controller
27
34
18
39 22
26
15
16
17
37
21
30
888
868
403
402
427 402A
426
17
552
HDC Only
552
552 557
559 558
557
748 100
551
557
102 220 555
750
60 80
552
557 750 552
100
100
552
350
60 552
352
Angle Bracket to
445 Starter Bracket
452
447 Detail
450
856 Mounting Bracket
NOTE: diagram references units
450 452 with factory mounted starters
445
(Code 29-2= 1 or R)
317 449
426
450
445 449
447 317
447
450
445 NOTE: diagram 445 445
447 references units with
Angle Bracket factory mounted starters Angle Bracket to
to Starter (Code 29-2= Q) 452 Starter Bracket
452
443 450
450
Br
452
ac
k
et
317 449 NOTE: 36" Evaporator Unit
Shown
448 317
443
450A 447
445A 447A
445
Angle Bracket to
Angle Bracket Starter Bracket
to Starter
452
443A
452
452A
450 450
Bra
cke
t
449
448 317
NOTE: 36" Evaporator Unit
Shown
448
NOTE: Parts above apply to units with stacks E30C30, E36C30 or E36C36. For E42C42 stack units contact McQuay Parts
to confirm part numbers.
N/S= Not Shown on diagram.
1
15" motors are style numbers 350218851 thru 350218886 or 074745751 thru 074745786; 20" motors are style numbers
330230601 thru 330230663 (0-600V), 073196101 thru 073196163 (0-600V), 073158601 thru 073158696 (601- 4800V) or
073165301 thru 073165321 (6000V & higher). Motor Style numbers are indicated on the Compressor Data Plate.
2
For the cable that connects the VFD and the motor terminal box, contact McQuay Parts with unit model/serial number.
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 41
Differential Pressure Switch
Factory Mounted & Wired (Code 33= B, C or E)
Switches, Wells, Power Cables, Fittings
Wiring- MicroTech 200 Control
667A
667C 411
Well Detail
(ref. 667)
Until 5/04 668
654 667
656
150/250: EF1- NO 152/252: CF1- NO
149/249/151/251: EF1 & CF1- C
Ref. Description Part Qty.*
No. Number
411 Cable- Evaporator DPS
MicroTech 200 Control 071543774 1
MicroTech II Control (until 5/04) 074608901 16 ft.
MicroTech II Control (5/04 and later) 330571403 1 NOTES:
412 Cable- Condenser DPS The water pressure differential switch is an
MicroTech 200 Control 071543773 1 optional component. It is factory installed and
wired when code 33= E (evaporator only),
MicroTech II Control (until 5/04) 074608901 16 ft.
C (condenser only) or B (both condenser
MicroTech II Control (5/04 and later) 330571403 1 and evaporator). The switches used for
651 Differential Press. Switch (until 5/04) 070180523 2 either the MicroTech 200 or the MicroTech II
Differential Press. Switch (5/04 and later) 330571401 2 control types are the same as are the wells.
However the schematic designations are
654 Elbow- 90° (until 5/04) 001124300 4
different. MicroTech 200 units designate the
656 Flare Nut (2 per tube) (until 5/04) 000028600 8 Evaporator & Condenser switches as CHW1
667 Sensor Well (until 5/04) 072867501 4 & CH1, while the MicroTech II units designate
667A Elbow (until 5/04) 001276600 4 the same switches as EF1 & CF1. The only
component part number difference of note are
667B Tube (until 5/04) 070221602 4
the power cables.
667C Nozzle (until 5/04) 072867511 4
667 Well (5/04 and later) 047441511 4
671 Bracket- Switch (until 5/04) 350126001 2
668 Well 047441511 4
N/S Fitting (5/04 & later) 735048013 4
*Quantities are based on the presence of both DPS (Code 33= B). If code 33= E or C part numbers 651 & 656 quantities are 1 & 4
respectively, and only one cable (411 if C33= E or 412 if C33= C) is used. If only one DPS is used, the well (ref. # 667) has a quantity of
2- 072867501 (used on the vessel with the DPS) and 6- 047441511 (used on the vessel without the DPS).
720 710
720C 720A
720B 707 720B
708
706
709 707 709
708 720E 720D
712 706 712
720
711 711
715 716
30" 36" 715 716
Evaporator Evaporator
287
251
254C
260 286 254B
254A
285 254
293 299
259
252
297 260 284
270
298
243 250
247
268
273
272
140
292
352 353
355 351
290
265
255
267
256
263
274
289
278
281
262 280
303 300
338
308
304
23
21 22
354
20 60
24 41
83
355 81
21
81 22 300
100
140 43
40
261
351
353 41 307 41
306
352
260 263
220
222 221 41 262
200
155
Original Main Current Main
Expansion Valve 155 158 142
Expansion Valve
(until 2/03) 142 330848021 152
070848005 330848011
070848011
154
160
149 142 154
152 149 153 152
160 156
153 152
157 146
146 158
149
157 145
148
159
145 153
147 144 151 150 141
143
159
147 151
144 143 150 141
331
175
175 331
330
177
177 330
330
186 331
330
330 20 183
186 331
331
187 183
A
E
C
E
B
B
D
F
Shut Off
Front View End View
Valve**
355 355
Return Connection
Head *** Head ***
King
100
Valve* 116
King Valve*
*See Liquid Line Section
** See Evap & Cond. Relief Valve Section
*** To identify Head part numbers, contact
McQuay Parts with unit model and serial
number.
1- Pass
2- Pass
3- Pass
Tube Table
Tube Code Wall 16
(6th digit) Thickness foot
L .025 330441409
N .028 330441426
P .035 073238579
Nozzle Configuration
Evaporator A= Victaulic (standard)
B= Flanged
Evaporator Diameter C= Marine Water Box- Vict.
30, 36, 42 E= Marine Water Box- Flanged
Head Types
Standard Victaulic Standard Flanged Water Box Victaulic Water Box Flanged
Return Connection Return Connection Return Connection Return Connection
1- Pass
2- Pass
3- Pass
Tube Table
Tube Code Wall 16
(6th digit) Thickness foot
E .025 073238597
F .028 330441419
Q .035 330441415
Plant Identification
5= Staunton Engineering Revision
Shell Stacks
E30C30
E36C30 47
E36C36
45
46
302
Shell Stack
E42C42
61
302
63
60 62
5
10
410 403
402 Vane Close
408
Switch Port
417
407
400
406
405
404 418
421
405
420
422
419 404
406
476 474
469
487
15" Motor 469
OR 347 474
461 462
483 524
463 472
523
476 15" Motor 20" Motor
20" Motor
479
Compressor # 1
512
473
Compressor # 2
506 507
Motor Cooling Line
606
610
605
602 603
601
476
471
500
Motor Drain Line
501
479
475
Compressor # 1
502
Compressor # 2
504 473
505
365 507
Liquid Injection
615
606
610
605
602 603
601
Liquid Injection 23
22 21 20
24
40A
40B
40C
40D
60
70
100
Suction Detail
Compressor #1 or #2
42" Evaporator
67 85
OR 65
Suction Detail
Compressor #1 or #2
30" or 36" Evaporator 93 73
66
65 10
76 67
70 10A
76
72
73 44 10
10A
67
70
15
E36C36 60 59
Stack 61 44
Shown
15
OR 63 62 63A 63B
Discharge Detail
60 59 Compressor #1 or #2
44 No Hot Gas Bypass
61
74
68 62 63A 63B
75
Discharge Detail
Compressor #1
With Hot Gas Bypass
(30" or 36" Evap. only)
Motor Housing
802 801
803
867
857
Front
865 End
Gear Housing
371
Cone 3/03 & later
(Plug/O'Ring added)
303 320
323
320
336
321
302 303
324 360
322 326 326C
304
320
302
326B
326A
305 Cone before 3/03
336
509
507
550 532
535
525 526 571
549
501 552
524 551
521
523 568
527A 593
544
575 534 1
527B
554 574
574
561
500
562
533 506
511 527C
536
528 592
595
571
569 564 588
594
532 550 505
520
591 596
413
415 Original Design:
421
421 Until 10/03
418 (italicized parts have changed and are no
469 460 466 longer available. If any one of these are
required, all must be retrofitted)
423
468
414
469
463
438
455
466 437
410 426
429 427
416
421 415
Current Design:
421 421 10/03 and later
418
460 466
413 466
414
469 469
438 463
455
466
437
NOTE:
In late September, 2003 the rear high speed assembly was 426
redesigned. Both designs are shown for reference, however 410
only the current design may be used for replacement parts.
The parts involved in the redesign are indicated in the Original 427
Design diagram with italicized reference bubbles. Original and
new design affected (italicized) parts DO NOT interchange, and
older design parts are no longer available. Replacement of any of
the affected parts on a unit built prior to 10/03 requires retrofitting
the assembly with ALL redesigned parts.
Compressor
O'Ring Kits
Application Kit Number
Front End (IGV) 350306202K
High Speed Assembly 350306203K
Main Gear Housing 350306204K
Motor Housing- 15" 350306205K
Motor Housing- 20" 350306206K
Guardistor
744 Terminal
775
721 779 Detail
753
751
741 773
789
720
787 712
782
777 783
776 710
731 701
732
734
731
Terminal
Connection
Detail 735 733
653
673
679
621
675 644
620 651
601
676
687
677
689
641 682
High 653
Voltage 631
Terminal 638
Connection
Detail
or
Medium
Voltage 631
Terminal
Connection
Detail
640
or
Low 632
634
Voltage 631
Terminal
Connection
Detail
635 633
Compressor
20" Motor Section
High Voltage Motors Style 0731653XX- Stator, Rotor/Shaft Assy
Ref. Motor Motor Motor Motor Stator Rotor/
No. Code 1 Voltage H.P. P.N. Part No. Shaft Assy 2
601 158 6000/50 150 073165301 073165401 074855951
159 6600/50 150 073165302 073165402 074855952
192 6600/60 180 073165303 073165403 074855951
198 6000/50 180 073165304 073165404 074855951
199 6600/50 180 073165305 073165405 074855952
212 6600/60 210 073165306 073165406 074855951
218 6000/50 210 073165307 073165407 074855952
219 6600/50 210 073165308 073165408 074855952
252 6600/60 250 073165309 073165409 074855952
258 6000/50 265 073165310 073165410 074855953
259 6600/50 265 073165311 073165411 074855953
322 6600/60 320 073165312 073165412 074855953
328 6000/50 340 073165313 073165413 074855954
329 6600/50 340 073165314 073165414 074855954
412 6600/60 410 073165315 073165415 074855954
418 6000/50 415 073165316 073165416 074855955
419 6600/50 415 073165317 073165417 074855955
502 6600/60 500 073165318 073165418 074855955
508 6000/50 480 073165319 073165419 074855956
509 6600/50 480 073165320 073165420 074855956
582 6600/60 575 073165321 073165421 074855956
1
Digits 9, 10, 11 in compressor model number.
2
Rotor and Low Speed Shaft shrunk fit together. 074856051 or 074855851 may also be used in place
of 074855951; 074856052 or 074855852 may also be used in place of 074855952; 074856053 or
074855853 may also be used in place of 074855953; 074856054 or 074855854 may also be used in
place of 074855954; 074856055 may also be used in place of 074855955; 074856056 may also be
used in place of 074855956.
993
Left Side Right Side
953
989 965
933 902
976
991
972 928
961 965 920
909 965
926
935 908
924
946 966
989
922 965 901
905 906 930
854
856 907
Surge
Protection
868
854 Detail
859
855 864
905 906
901
Top View
871 872
850 858
871
872
888
870 869
Left View Right View
854
856 907
Surge
Protection
868
854 Detail
859
855 864
905 906
901
Top View
871 872
850 858
871
872
888
870 869
Left View Right View
896
893
Terminal Block
896
Detail
897 894
854 891
895 892
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 100
Compressor
15" Motor Terminal Box- Free Standing Starter or VFD (Code 29-2= 5, L)
Units with MicroTech II Control Box
Components
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 101
Compressor
15" Motor Terminal Box- Unit Mounted Starter or VFD
(Code 29-2= Q, M)
864 854
850 858
871
872
859
888
Top View
870 Left View
871 872
854 855
Right View
869
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 102
Compressor
20" Motor Terminal Box- Free Standing Starter or VFD
(Code 29-2= 5, L) Units with MicroTech 200 Control Box
854
850
859 901
871 872
850 858 866
871
872
870
869
888
Left View Right View
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 103
Compressor
20" Motor Terminal Box- Free Standing Starter or VFD
(Code 29-2= 5, L) Units with MicroTech II Control Box
Diagrams
854
850
859 901
871 872
850 858 866
871
872
870
869
888
Left View Right View
896
893
Terminal Block
896
Detail
897 894
854 891
895 892
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 104
Compressor
20" Motor Terminal Box- Free Standing Starter or VFD
(Code 29-2= 5, L) Units with MicroTech II Control Box
Components
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 105
Compressor
20" Motor Terminal Box- Unit Mounted Starter or VFD
(Code 29-2= Q, M)
871
859 872
870
Right View
869
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 106
Oil
Oil Charge= 8 Gallons
Oil Part Number (R134 units)= EAL46 p/n 735030435*
TSC units- Consult McQuay Parts
Oil Pump
Nomenclature
Oil Pump Dataplate- 14" Oil Pump Dataplate- 16" Cast &
Welded Steel Sump (pre 7/02)* Machined Sump (current)
*This date is approximate. Oil pump data plate
should be checked on any unit built between 9/01
and 7/02 to verify which oil pump is installed.
Plant Identification
5= Staunton Engineering Revision
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 107
Oil Pump
16" Cast & Machined Sump Oil Pump
Stacks E30C30, E36C30, E36C36
Oil Pump and Oil Cooler Piping and Mounting
Diagrams
363 371
349 369 371 348
368 362
348 362 363 349 347
369 364
347 368 364
332
365
332 365
364
367 367
331
331
Stack Stack
E30C30 E36C36
307 303
302
301
Feed & Thrust Lines
Oil Pump/Cooler
Brackets to Evap. Mounting 348 349
Bracket Mounting
341 347
319
Oil Pump &
318 Cooler Mounting
311
(Top View) 303
302
301 329 316
2 321 326
330 320
317
2 1
1 344
344 325
321
352 324
323
324 321 321
Oil Cooler Piping 352 353 354
Detail 366
352 353 354 322
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 108
Oil Pump
16" Cast & Machined Sump Oil Pump
Stacks E30C30, E36C30, E36C36
Oil Pump and Oil Cooler Piping and Mounting
Components
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 109
Oil Pump
16" Cast & Machined Sump Oil Pump
Stacks E30C30, E36C30, E36C36
Oil Pump and Oil Cooler Piping and Mounting
Components, Continued
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 110
Oil Pump
16" Cast & Machined Sump Oil Pump- Stack E42C42
Oil Pump and Oil Cooler Piping and Mounting
Diagrams
322
330
40
1 340
42 41 341 360
54
50
42
41
30
100
160
221
301 220
222
Feed & Thrust Lines
230
240
300
260
302
230
170
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 111
Oil Pump
16" Cast & Machined Sump Oil Pump- Stack E42C42
Oil Pump and Oil Cooler Piping and Mounting
Components
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 112
Oil Pump
16" Cast & Machined Sump Oil Pump
Stacks E30C30, E36C30, E36C36
Water Lines- Water Cooled Oil Cooler
Diagram
1
1
21
10 72 23
71 9
24
4 8
4
22
5
11 26
11
6 41
7 25
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 113
Oil Pump
16" Cast & Machined Sump Oil Pump
Stacks E30C30, E36C30, E36C36
Water Lines- Water Cooled Oil Cooler
Components
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 114
Oil Pump
16" Cast & Machined Sump Oil Pump- Stack E42C42
Water Lines- Water Cooled Oil Cooler
229
63
180 181 182
181 230
62
223 222 221 220 210 204
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 115
Oil Pump
16" Cast & Machined Sump Oil Pump Detail
Diagrams
200
210 224
202
206 220
208 214
212
218
See following page for cover
valves and fittings detail 234 226
228
230
Sump detail:
90° left
320
232 300
350
322
352
112
114
See following 116
page for sump
interior detail
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 116
Oil Pump
16" Cast & Machined Sump Oil Pump Detail
Diagrams
334 330
332
338
328
356 326
200
338
Cover Valves &
Fittings
110
106
100
104
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 117
Oil Pump
16" Cast & Machined Sump Oil Pump Detail
Components
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 118
Oil Pump
14" Welded Steel Sump Oil Pump
Oil Pump and Oil Cooler Piping and Mounting
Diagram
348
325
357
341 347
349
327
316
352
319 302
318 321
301
311 304 322
369
308
323
366
372
347
306
Mounting
364 374
365
331
367
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 119
Oil Pump
14" Welded Steel Sump Oil Pump
Oil Pump and Oil Cooler Piping and Mounting
Components
Ref. Description Specification Part Qty.
No. Number
1 Oil Pump Assy detail on following pages
2 Oil Cooler 074666401 2
301 Washer- Plain .50 ZPS 040500311 16
302 Washer- Lock .50 ZPS 048164814 16
304 Screw .50 x 1.2 735033846 16
306 Bracket- Oil Pump 070014423 2
307 Bracket- Oil Cooler/Oil Pump 070014473 2
308 Bracket- Evaporator (with weld nut) E30C30 &36C30 Stack 074844003 4
Bracket- Evaporator (with weld nut) E36C36 Stack 074844002 4
311 Washer- Plain .375 ZPS 040500316 4
316 Tube- Thrust Pump 070317101 2
318 Nut- Hex .375- 16 ZPS 040499906 4
319 Washer- Lock .375 ZPS 048164812 4
321 Tube- Thrust Pump 30" Evaporator 070324001 2
Tube- Thrust Pump 36" Evaporator 070317301 2
322 Tube- Oil Supply 30" Evaporator 074603901 2
Tube- Oil Supply 36" Evaporator 074618201 2
323 Tee- Reducer E30C30 Stack 041117807 2
Tee- Reducer E36C30 Stack 041117809 2
Tee- Reducer E36C36 Stack 041117949 2
325 Tube- Oil Supply 15" Motor 1 074844352 2
Tube- Oil Supply 20" Motor 1 074844302 2
327 Tube- Oil Feed 30" Evaporator 350127101 2
Tube- Oil Feed 36" Evaporator 350127001 2
331 Tube- Oil Pump Drain 30" Evaporator 070323401 2
Tube- Oil Pump Drain 36" Evaporator 070960501 2
341 Tube 735063023 2
347 Valve- Check 735040332 4
348 Tube 15" Motor 1 070400820 2
Tube 20" Motor 1 070400832 2
349 Tube- Thrust Pump 070317001 2
352 Tube- Thrust Pump 30" Evaporator 070239201 2
Tube- Thrust Pump 36" Evaporator 070317201 2
357 Flare Nut 000140300 2
362 Screw- Flange .50 x 1.2 735033846 4
363 Flange- 2 bolt 074614801 2
364 Elbow- 90° 041117308 2
365 Tube- Oil Pump Drain 15" Motor 1 074844152 2
Tube- Oil Pump Drain 20" Motor 1 074844102 2
366 Tube- Oil Supply 074618301 2
367 Tube Assy- Oil Pump Vent 30" Evaporator 074843004 2 2
Tube Assy- Oil Pump Vent 36" Evaporator 074843002 2 2
369 Tube 070208023 2
371 O'Ring- Flange 735073629 2
372 Tube- Oil Feed 350126902 2
374 Elbow 90° 041117104 4
1
15" motors are style numbers 350218851 thru 350218886 or 074745751 thru 074745786; 20" motors are style numbers 330230601
thru 330230663, 073196101 thru 073196163, 073158601 thru 073158696 or 073165301 thru 073165321.
2
Tube assy has schrader components: valve p/n 071100801, core p/n 026541100, cap p/n 032943500.
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 120
Oil Pump
14" Welded Steel Sump Oil Pump
Water Lines- Water Cooled Oil Cooler
Diagram
1
1
21
10 72 23
71 9
24
4 8
4
22
5
11 26
11
6 41
7 25
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 121
Oil Pump
14" Welded Steel Sump Oil Pump
Water Lines- Water Cooled Oil Cooler
Diagram
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 122
Oil Pump
14" Welded Steel Sump Oil Pump Detail
Cover Valves, O'Ring, Hardware, Relief Valve
Diagram
118 112
116 111
117
152
153
119
120
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 123
Oil Pump
14" Welded Steel Sump Oil Pump Detail
Diagrams
210 212
209
Pump
Detail
203
201
275
146 205
140
384
164
148 157
208
206 207
143 166 202
144
393 393A
121 122
145
139
165
123
Mist
Eliminator
Detail
125
134
124
136
135
Bottom
126 View
127 128
131
129
132
130 133
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 124
Oil Pump
14" Welded Steel Sump Oil Pump Detail
Components
Centrifugal; WDC/TDC/HDC Size 087 Rev. K 11/16 RPL 7000007 / Page 125
Critical Daikin Applied OEM Parts
Are What Your HVAC Unit Needs!
Daikin Centrifugal Chiller
McQuay Centrifugal Chiller
WDC, TDC, HDC
Unit Sizes 087
Control Components
MicroTech 200
Main Controller, M280 ALL 087 ALL 065487350
ADI Control ALL 087 ALL 330325401
KDI Control ALL 087 ALL 073378501
Ribbon Cable 50C, 18” ALL 087 ALL 049265208
Ribbon Cable 50C, 3” ALL 087 ALL 072941801
Signal Converter Board ALL 087 ALL 049264901
Guardistor Board ALL 087 ALL 067113001
Output Board ALL 087 ALL 072986401
Solenoid Valve, 4-Way ALL 087 ALL 735048465
MicroTech II
Operator Interface Panel w/Cables- 12” Beige ALL 087 ALL 330277501
Main Controller, Large w/Display ALL 087 ALL 330268311
Signal Converter Board ALL 087 ALL 049264901
Guardistor Board ALL 087 ALL 330343901
Solenoid Valve, 4-Way ALL 087 ALL 073221501
Communication Options
BACnet MS/TP ALL 087 ALL 350147407
RS232 Port only ALL 087 ALL 330343102
MODBUS RS485 Serial Board only ALL 087 ALL 330343101
LonWorks Serial Board only ALL 087 ALL 330343401
Filter Driers
Fiter Drier, Motor Drain Line ALL 087 ALL 021057422
Fiter Drier, Motor Cooling Line ALL 087 ALL 735028827
Sensors
Evaporator Water Temp Sensor (MT 200 only) ALL 087 ALL 073012002
Low Pressure Transducer- Oil Vent ALL 087 ALL 071568501
High Pressure Transducer- Cond. Refrigerant ALL 087 ALL 071568601
Outdoor Air Sensor, 50 Ft ALL 087 ALL 073012005
High Pressure Switch, 190 PSI ALL 087 ALL 074796302
Differential Pressure Switch (Code 33= B,C,E)
Differential Pressure Switch (till 5/04) ALL 087 ALL 070180523
Differential Pressure Switch (5/04 & later) ALL 087 ALL 330571401
Call Your Local Daikin Applied Parts Distributor For All Your Parts Needs.
To Locate A Distributor, Go To www.DaikinApplied.com or Call 1-800-37PARTS