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World Development Vol. 27, No. 9, pp.

1627±1650, 1999
Ó 1999 Elsevier Science Ltd. All rights reserved
Printed in Great Britain
www.elsevier.com/locate/worlddev 0305-750X/99/$ - see front matter
PII: S0305-750X(99)00075-3

Global Competition and Local Cooperation: Success


and Failure in the Sinos Valley, Brazil
HUBERT SCHMITZ *
University of Sussex, East Sussex, UK
Summary. Ð Recent cluster literature suggests that joint action is essential for responding
successfully to major challenges. This article investigates whether enterprises in the
export-oriented Sinos Valley (South of Brazil) have stepped up cooperation in response
to intensi®ed global competition in leather footwear. Using a combination of quanti-
tative and qualitative methods, it shows a substantial increase in bilateral vertical
cooperation, contributing to a major advance in raising product quality, speed of
response and ¯exibility. In spite of these advances, the cluster has not been able to raise
exports and pro®ts have fallen. This seems related to the fact that upgrading was largely
limited to the sphere of production. Upgrading in other areas such as marketing, design
and image was attempted in an ambitious program of multilateral cooperation. The
program failed for two reasons: some leading enterprises put their alliance with a major
global buyer above cooperation with local manufacturers; and the state failed to
mediate at critical moments between con¯icting business associations and entrepre-
neurial alliances. The paper concludes with suggestions for future research on global
competition and local upgrading. Ó 1999 Elsevier Science Ltd. All rights reserved.

1. INTRODUCTION1 Other case studies however, show enterprises


remaining uncompetitive even though they are
A key issue of our time is who loses and gains clustered. Moreover, from the history of now-
from globalization. In markets of tradable advanced countries we know of clusters losing
goods, it is easy to predict that industries which their former competitiveness. Hence much of
have had little exposure to international the current research agenda is concerned with
competition will su€er. What about industries understanding what distinguishes the successful
which have had such exposure? How are they from the failing clusters. The unprecedented
coping with intensi®ed global competition? competitive pressure arising from increasingly
This paper examines a case which one would
expect to be among the winners: the shoe
industry of the Sinos Valley in the South of
Brazil. This industry seems a good bet for two * I am grateful to the many entrepreneurs and associ-
reasons: over the last 30 years the industry has ation ocials who provided information and views on
become a major exporter of shoes to the United the changes occurring in their industry. My promise of
States and Europe, and this export growth was con®dentiality prevents me from naming them individ-
based not just on cheap labor but on the ually. Several colleagues provided valuable support.
increasing returns from the clustering of highly Luiza Bazan and Vanessa Fleck helped with the data
specialized producers and suppliers. collection; Manuel Albaladejo and Monica Oliber
The relevance of clustering for competing in helped in processing and analysing the data. Very useful
global markets has received increasing atten- comments on a previous version of this paper were
tion over recent years. It was triggered by some provided by Manuel Albaladejo, Luiza Bazan, John
unexpected success stories not just from Humphrey, Raphie Kaplinsky, Henry Lucas, Khalid
advanced countries but also developing coun- Nadvi, Judith Tendler and Adrian Wood. The research
tries. What caught attention in particular was was funded by the Department for International Devel-
the fact that many of the exporting ®rms were opment in London. The responsibility for everything in
``home grown'' and of small and medium size. this paper is mine alone.
1627
1628 WORLD DEVELOPMENT

globalized product markets makes this question under investigation, it is useful to distinguish
particularly acute. between the former ``Easy Phase of Globaliza-
The focus and approach used in this paper tion'' and the current ``Tough Phase.'' How
has grown out of my previous work in which ®rms have responded to the tough new chal-
collective eciency has been the central lenges is analyzed in Sections 4±6 which discuss
concept. It is de®ned as the competitive bilateral cooperation and multilateral initia-
advantage derived from local external econo- tives as well as the (largely absent) role of
mies and joint action. The former are inciden- public agencies. The concluding section draws
tal, while the latter is consciously pursued and together the main ®ndings and brings out
the combination of the two varies between lessons for policy and future research.
clusters and over time. A hypothesis which The data come from a number of sources and
emerges from this previous work is particularly were collected using a combination of methods:
relevant for this paper: responding to major a survey of 65 enterprises; in-depth interviews
opportunities and crises requires more and with selected manufacturers and their suppliers;
better cooperation between the clustering ®rms. interviews with the ocials of business associ-
In other words, external economies are impor- ations and public agencies; participant obser-
tant to growth but are not sucient to ride out vation at meetings of industrialists; screening of
major changes in product or factor markets; the local press, and the usual secondary sour-
that requires joint action. ces. A number of insights come from visiting
The Sinos Valley has been confronted with the industry several times over recent years: in
such a major change. Competition in the global both late 1992 and late 1993, I interviewed and
shoe market has intensi®ed over recent years. surveyed enterprises and their self-help orga-
Other producer countries with even lower nizations (written up in Bazan and Schmitz,
wages are squeezing into the market, and 1997; Peasgood and Schmitz, 1994; Schmitz,
buyers in the United States and Europe are 1995a, b). In mid-1996 I was invited by the
imposing standards of quality and speed which industry and its associations to present some of
would have been thought unattainable a few the results of my earlier work. This also
years agoÐat prices they are prepared to pay. provided an opportunity for updating my
Since beating competitors such as China on knowledge through interviews with key infor-
labor costs is hardly possible, the challenge is to mants. Then, in late 1997 I returned again, this
produce better shoes in a faster way and to time to conduct a survey on the question of
open up new markets and marketing channels. global competition and local cooperation.
This paper asks how local producers have These return visits were essential to make
responded to the challenge. Has the intensi®ed comparisons over time.
global competition pulled them apart or
brought them together? Have they, in line with
the above hypothesis, stepped up cooperation? 2. GLOBAL COMPETITION AND LOCAL
Have enterprises which increased cooperation UPGRADING
performed better than those which have not?
These questions are examined for di€erent This section shows how the paper feeds into
kinds of cooperation. As will be shown, signi- the current globalization debate. Globalization
®cant increases in some forms of cooperation is an umbrella term referring to the erosion of
contrast with decreases in others. Why have barriers to international ¯ows of goods, ®nance
these failures occurred? Where advances were and know-how. This paper is concerned with
made, how did the process unfold? What was globalization of product markets. The critical
the role of public agencies in this process? The question is who stands to gain and who stands
answers to these questions are of interest not to lose from this globalization. While there is
just to those concerned with industrial clusters. agreement that this question should occupy
They feed into a wider debate on the potential center-stage in academic and policy debate,
for building competitive advantage at the local there is controversy over what enables ®rms to
level in the context of an increasingly globalized develop and sustain the competitive advantages
economy. Section 2 draws together some of the which provide them with increasing incomes.
key strands of this debate. It also speci®es the There is, however, a convergence of views
value which this paper seeks to add. across various schools of thought against a
The empirical analysis is structured as focus on the individual ®rm and for investi-
follows: Section 3 shows that, for the industry gating inter®rm relationships.
GLOBAL COMPETITION AND LOCAL COOPERATION 1629

A number of writers have emphasized the Heidenreich, 1998; Cooke and Morgan, 1998;
importance of geographical proximity in inter- Edquist, 1997; Freeman, 1995; Heidenreich,
®rm relationships. Terms such as synergy, 1997; Lundvall, 1993).
economies of clustering, systemic competitive- While most of this literature refers to the
ness, local innovation system or collective e- experiences of industrially advanced countries it
ciency express the main concerns in this debate. has inspired recent work on developing coun-
Research on industrial clusters and the locality tries. There is now a small but growing body
as a source of competitive advantage has grown of literature (Humphrey and Schmitz, 1996;
enormously in recent years. Some authors (e.g., Nadvi and Schmitz, 1994; Pedersen, Sverisson
Scott, 1996) predict that this concern will and van Dijk, 1994) which shows that:
accelerate further as the globalization of prod-
uct markets intensi®es. In the literature on (a) Clusters matter in developing countriesÐ
advanced countries, this convergence on the they are common in a wide range of coun-
locality straddles four lines of work: tries and sectors.
New mainstream economics: Since the mid- (b) Clustering has helped small ®rms to over-
1980s economists have found a way of model- come well-known growth constraints and to
ing increasing returns which has led to a new sell to distant markets, nationally and
body of growth theory. Paul Krugman, abroad.
1991, 1995; Krugman and Venables, 1995),
particularly in his work on trade and geogra- These two conclusions concerning developing
phy, has put the increasing returns from countries need to be quali®ed because the
economic clustering on the mainstream agenda. growth experiences have been diverse. At one
These concerns have been reinforced by end of the spectrum, there are artisanal clusters
econometric evidence that innovative activity which have shown little dynamism and seem
tends to cluster due to knowledge spillovers unable to expand or innovate (e.g., McCor-
(Audretsch and Feldman, 1996). mick, 1998). At the other end are clusters which
Business economics: Michael Porter also have been able to deepen their inter®rm divi-
emphasizes the importance of clustering sion of labor, raise their competitiveness and
(Porter, 1990; Porter and Wayland, 1995). He break into international markets (e.g., Meyer-
argues that competitive advantage in the global Stamer, 1996; Nadvi, 1997; Tewari, 1996).
economy derives from a constellation of local Along this spectrum, there are many interme-
factors which sustain the dynamism of leading diate cases, (e.g., Das, 1998; Knorringa, 1996;
®rms. He has stressed the importance of prox- Rabellotti, 1997).
imity, not just of suppliers but also of rivals and This paper concentrates on a well-established
customers for dynamic business development.2 exporting cluster. In its outward orientation it is
Regional science: The interest of economic not a unique example. While underresearched,
geographers and regional scientists in clustering an increasing number of cases from developing
is re¯ected in the recent industrial district countries have come to light where clustering
literature which focused initially on Italy and has helped local ®rms to grow and export,
then on many other countries in Europe and including rattan furniture from Indonesia,
elsewhere (Becattini, 1990; Brusco, 1990; towels from Turkey, cotton T-shirts from India,
Markusen, 1996; Pyke and Sengenberger, surgical instruments from Pakistan, jewelry
1992). It has also contributed to a new from Thailand, computers from Taiwan, wood
emphasis on the region as a nexus of untraded products from Chile or ceramic tiles from Brazil.
interdependenciesÐfor example, in the work of A common misconception is to see such
Storper (1995) or francophone writings on the exporting clusters as examples of a collectivity
milieu innovateur (Maillat, 1996). of small ®rms beating large ®rms in the inter-
Innovation literature: In the literature national market. This image stems from
concerned with technological development accounts of the Italian experience in the 1970s
there has long been a focus on the individual or 1980s when indeed small-®rm clustersÐ
®rm and a strong distinction between innova- through their ¯exible specializationÐwere
tion and di€usion. Over the last 10 years this outcompeting large ®rms trapped in Fordist
has given way to a greater concern with learn- rigidity. This old characterization has little
ing-by-interaction (between producer and user) relevance in the 1990s. Large ®rms have fought
and ®rst national, then increasingly regional back, becoming more ¯exible, and successful
systems of innovation (Braczyk, Cooke and clusters are rarely populated by small ®rms
1630 WORLD DEVELOPMENT

alone, they tend to have ®rms of all sizes. While public support. This came out most clearly in
not an automatic outcome, clustering helps the work on industrial districts in advanced
small enterprises to grow. As argued elsewhere countries (e.g., Brusco, 1990; Pyke, 1994;
(Schmitz, 1997), the signi®cance of clustering Sengenberger and Pyke, 1991; Trigilia, 1989)
lies in facilitating growth in ``riskable steps'' but also in research on developing countries
enabling small ®rms to overcome the growth (e.g., Humphrey and Schmitz, 1996; Meyer-
constraints which seem so common in devel- Stamer, 1996; Tendler and Amorim, 1996).
oping countries. Once grown, successful ®rms In proposing the concept of collective e-
sometimes decide to move out but usually they ciency, I had two objectives in mind: ®rst to
do not (Nadvi, 1996). The reasons are summed bring together the spontaneous (or unplanned)
up in the idea of collective eciency. and consciously pursued (or planned) e€ects.
The question addressed in this paper is how The concept is de®ned as the competitive
clusters cope with the globalization of product advantage derived from local external econo-
markets typical of the 1990s and the resultant mies and joint action. Nadvi (1996) has aptly
competitive pressure. Squeezing wages is one called it passive and active collective eciency.
option, tempting particularly in labor-intensive Second, the hope was that pairing the active
industries where workers have little collective and passive components would help to theorize
bargaining power. The danger is that such an undertheorized ®eld of research. More
clusters get trapped in a race to the bottom. speci®cally, I suggested that it helps to explain
Kaplinsky (1998) emphasizes that global why some clusters have the capacity to respond
market share gained mainly by lowering wages to opportunity and crisis and others not. The
tends to lead to ``immiserising growth'' and hypothesis proposed was that a successful
that raising incomes in a sustainable way response requires ``shifting gears'' from passive
requires industrial upgrading. I agree with this to active collective eciency. External econo-
proposition, but recall a ®nding from earlier mies are important to growth but are not
work on industrial clusters in developing sucient to ride out major changes in product
countries: upgrading and squeezing wages are or factor markets. That requires joint action
not mutually exclusive (Nadvi and Schmitz, (Schmitz, 1995a). In other words, joint action
1994). Several studies have shown that clusters, matters in particular when major new upgrad-
and indeed ®rms, often pursued a combination ing challenges arise.
of the low and high road to competitiveness. There is some evidence for this proposition
Studying the relative weight of the two is not, from recent studies which enquire how clusters
however, the objective of this paper. cope with the new upgrading challenge. A
I start from the observation that upgrading is comparison by Scott (1994) of the gem and
essential for any cluster seeking to raise its jewelry clusters of Los Angeles and Bangkok is
competitiveness. While price continues to particularly interesting. He attributes the
matter, raising quality, reliability and speed of greater dynamism of the Thai cluster to ``re-
response has become increasingly important in markable collective activism . . . signi®cant
most global product markets. Such upgrading resources have been mobilized to create an
of production capabilities is a major concern of infrastructure of supporting services, ranging
this paper, but it is not limited to this. It is also from training and educational programs to
concerned with upgrading outside production, international marketing and information
notably in design and marketing. There is a providing agencies'' (p. 260). Scott emphasizes
consensus in the literature (referred to above) in particular the work of the trade association
that clustering facilitates the upgrading of whichÐwith the support of government agen-
production and related activities. It is less clear ciesÐseeks to ``leverage the industry into a
how this upgrading comes about. Much of the developmental pathway characterized by rising
literature (including Krugman, 1991, 1995) skills and product quality'' (p. 261). This
assumes that it is a spontaneous process of contrasts with the collective inaction in the (less
deepening specialization, of spilling over of dynamic) US cluster. Further con®rmation
know-how and of synergiesÐa view which can comes from a study on Italy which tries to
be traced to Alfred Marshall's discussion of explain di€erences in industrial growth between
local external economies in industrial districts. and within regions. Locke (1995) concludes
Some of the recent literature has stressed that that industries situated in localities with well-
there is also a deliberate force at work, namely developed associations and interest groups
consciously pursued private cooperation and capable of aggregating diverse interests, medi-
GLOBAL COMPETITION AND LOCAL COOPERATION 1631

ating industrial con¯ict, and di€using infor- understand these pressures, it helps to distin-
mation adjusted more successfully to changing guish between two phases of globalization, the
world markets. current tough phase and the previous easy
Further support comes from longitudinal phase.
research in Italy by Dei Ottati (1996). She
asked how the formerly successful industrial (a) The easy phase
district of Prato responded to the crisis of the
late 1980s. She found that, in the 1990s, vertical Globalization is nothing new in the shoe
relationships between enterprises had become industry. It started in the late 1960s when the
more stable and cooperative, that such coop- domestic supply ratios of some advanced
eration was particularly pronounced in the countries began to decline sharply. The most
increasing number of enterprise groupings and signi®cant and clearest example is the United
that enterprises in such groups were able to lead States whose import penetration increased
the recovery, innovate and upgrade quality. from 18% in 1967 to 93% in 1997. As can be
The change is captured in the title of Dei seen from Table 1, the most dramatic change
Ottati's paper ``Towards a more conscious and occurred not in recent years but during 1967±
organized industrial district'' (1996, p. 35). 87. Import penetration reached 81% by the end
This paper is concerned speci®cally with the of 1987. Similar change, though somewhat
response of a Brazilian cluster to the recent slower, occurred in some of the main European
upgrading challenge. It is one of several stud- economies.
ies3 which focus on clusters in developing Brazil was one of the main bene®ciaries of
countries and asks how they cope with the this phase of globalization. Exports shot up
pressures of globalization. What precisely are from tiny amounts in the late 1960s to 150
these challenges? Have local ®rmsÐin line with million pairs by the late 1980s (ABAEX, 1992).
our propositionÐincreased cooperation among Most of these exports came from the Sinos
them? Do responses di€er with the type of Valley in the state of Rio Grande do Sul.
cooperation? Are enterprises which have Figure 1 shows the increasing share of exports
increased cooperation performing better than in output which grew from near zero to 56% in
those which have not? Who takes the lead in 1987; 82% of these exports went to the United
stepping up cooperation? What internal or States, the remainder to Europe.
external factors explain collective failure? The In 1968 the Sinos Valley already had 450
existing literature on developing countries shoe ®rms, but with few exceptions they were
contains very little on these questions. In trying small (Schmitz, 1995b). What explains their
to answer them, this paper seeks to advance our ability to become a major exporter? Certainly
understanding of the trajectories of clusters and low wages helped but there were other regions,
to connect this particular ®eld of enquiry with for example, the Northeast of Brazil, which had
the broader literature on globalization. even lower wages (and shorter distances to the
US and European market). There were also
export incentives which helped, but why were
3. TWO PHASES OF GLOBALIZATION IN these enterprises among the ®rst to avail
THE SHOE INDUSTRY themselves of such government support? I have
argued elsewhere (Schmitz, 1995a) that the
The core of this paper is the analysis of local clustering of these small producers was critical
responses to global pressures. In order to to their ability to grow and export. The division

a
Table 1. US import penetration 1967±97

1000 pairs 1967 1977 1987 1997

US Production 599,964 413,700 230,000 123,739


US Exports 2217 5411 11,490 28,303
US Imports 129,100 368,100 937,700 1,213,167
US Consumption 726,883 776,389 1,156,210 1,308,603

Import Penetration 17.8% 47.7% 81.1% 92.7%


a
Source: Footwear Industries of America.
1632 WORLD DEVELOPMENT

Figure 1. Sinos valley: shoe production for internal and external market 1968±87. Source: Associacßa~o Commercial e
Industrial de Novo Hamburgo (ACI/NH), Censo do Calcßado.

of labor and external economies enabled them follow. ``Easy'' refers to the shoe producing
to advance in riskable steps and become more cluster in Brazil. For the US and some Euro-
ecient. But these incidental economies of pean countries, this was the painful period.
clustering were not sucient. There was also
joint action in the 1960s and early 1970s which (b) The tough phase of globalization
helped these producers to break into the inter-
national market and attract buyers from the The easy phase came to an end in the late
US and Europe. Once connected to these 1980s. Since then, import demand from
markets, these foreign buyers became the criti- advanced countries has increased at a much
cal actors in the Valley. slower pace. At the same time, more low
By the late 1980s, the cluster had close to 500 wage exportersÐespecially from AsiaÐhave
shoe ®rms, of which more than half were of squeezed into this market. The resulting chal-
medium or large size, and over 700 subcon- lenge for the Sinos Valley was higher quality,
tractors, most of which were small stage ®rms. greater speed, smaller batches and more diver-
The growth of the shoe industry also gave rise sity.
to a local supply industry which included It is, however, hard to identify a precise
tanneries (specialized in the ®nishing stages), turning point. The ®rst sign that the old game
the full range of component makers, machinery was up came in the late 1980s when China
producers, and transport companies. In total, had penetrated the US market and squeezed
the cluster provided around 150,000 jobs. Brazil out of its main segment of cheap, stan-
Roughly, for every job in shoe making, there dardized leather shoes. During 1987±97, US
was one in supplier industries (Schmitz, 1995b). imports from China grew 17 fold (Footwear
In short, the Sinos Valley came out of this Industries of America, http:\\www.®a.org).5
®rst phase of participating in the global market Brazil was forced to move up-market and raise
as a winner while shoe producing regions in the quality.
United States and Europe were the losers.4 I The ``Chinese shock'' coincided with the
call this the easy phase of globalization in order ``discovery of inventory cost'' on the part of the
to contrast it to the dicult phase which was to overseas, especially US, retailers. Buyers stip-
GLOBAL COMPETITION AND LOCAL COOPERATION 1633

Figure 2. Exports, 1988±97 (1000 pairs). Source: DECEXÐForeign Trade Department; ABILCALC
ß ADOSÐ
Association of Shoe Manufacturers.

ulated that the time between order and delivery international competition, exporters were
be reduced to a third or a quarter of what it unable to pass on the burden of an unfavorable
used to be. Moreover, instead of keeping large exchange rate to their foreign customers.
stocks in their warehouses, they changed to Figure 2 shows the export performance over
placing small orders which were then repeated 1988±97. Following a slight dip in the early
in line with sales. Buyers in the internal 1990s, exports reached an all time high in 1993
(Brazilian) market, which absorbs about a third with over 200 million pairs exported. Since then
of the output of the Sinos Valley, have followed exports have declined and by 1997 the industry
the international trend of placing orders closer was, in volume terms, back to where it had been
to the time of sale. at the end of the 1980s. In value terms, the
The change in product markets was not the outcome has hardly been better; as shown in
only turbulence which local producers had to Figure 3, the average ex-factory price per pair
confront. The late 1980s and early 1990s was a continues to be US$10 to 11.
period of macroeconomic turmoil and rapid These two statistics do not, however, sum up
in¯ation in Brazil. For exporters, the most the industry's export performance. As will be
signi®cant and lasting problem was that the shown later, product quality improved
Government's 1994 anti-in¯ation policy led to substantially, the speed with which the industry
an appreciation of the Brazilian currency by responded to orders increased several-fold, and
over 20% (America, 1997). Due to the intense the average batch size decreased substantially.

Figure 3. Average prices, 1988±97 (US$Ðconstant 1996 prices). Source: Same as Figure 2. De¯ator: US Consumer
Price Index, IMF, International Finance Statistics Yearbook.
1634 WORLD DEVELOPMENT

In short, much greater e€ort is needed in order 4. SURVEY OF INTERFIRM


to achieve the same overall result. COOPERATION
The reason, of course, is that shoe producers
in other countries were not idle; on the In order to analyze cooperation and examine
contrary, it is now one of the most ®ercely the questions set out in the introduction, this
disputed sectors in the world economy. China, and later sections use the categories of Table 2.
in particular, exerts not only a downward Our hypothesis is that there has been an
pressure on prices but is itself upgrading. So are increase in cooperationÐin response to the
other low-wage countries in Asia, such as India pressures set out above. Whether this has
or Vietnam. In trying to stay ahead by occurred is examined ®rst on the basis of a
producing better and faster, Brazil is competing sample survey of 65 ®rms. This survey also
head on with Portugal, Spain and Italy. The allows us to examine whether cooperating ®rms
main markets in Europe and the United States perform better than those who do not cooper-
are hardly growing, but competition is. As will ate. The actual process of changing bilateral
be shown later, pro®tability in the Sinos Valley relationships is then examined through case
has declined over recent years. Compared with studies of two shoe manufacturers and their
the 1970s and 1980s, this is certainly the tough suppliers (section 5). This is followed by the
phase of globalization. analysis of cluster-wide multilateral initiatives
Responding to the new global competition in section 6.
required substantial reorganization both within Between October 1997 and March 1998 a
and between ®rms. The remainder of this paper survey was conducted to ascertain whether shoe
is mainly concerned with how the relationships ®rms had increased or decreased cooperation
between ®rms have changed. More speci®cally, with other ®rms over the previous ®ve years.
it investigates whether and how ®rms have The questionnaireÐannexed to the long
stepped up cooperation vertically and hori- version of this paper (Schmitz, 1998)Ðwas
zontally. applied to a random sample strati®ed by size.6
This focus does not imply that cooperation is A total of 68 ®rms were covered and 65 ques-
always a good thing. Mainstream economics tionnaires were usable. Table 3 shows the size
reminds us of its dangers (e.g., price ®xing) distribution in the population7 and the sample.
while the networking literature stresses its Respondents were asked to assess changes in
virtues (e.g., learning-by-interaction). Which performance and in cooperation by using an
view applies will always depend on the type of ordinal scale: ``big increase,'' ``small increase,''
cooperation considered and the empirical case ``no change,'' ``small decrease'' and ``big
in question. In the case of the Sinos Valley, the decrease.'' (To simplify the presentation of
lack of competition is not a concern. On the ®ndings, ``big'' and ``small'' increases/decreases
contrary, there is ®erce rivalry at all stages in are often merged.) The survey did not cover
the local value chain (Schmitz, 1995b). In ®rms that had gone out of business.
several ways there is also competition between The performance of the surveyed ®rms over
collective institutions, among both business 1992±97 is summarized in Figure 4. It shows
associations and technology centers. There are that the percentage of ®rms increasing output is
few real life cases in South American industry higher than that decreasing output (no signi®-
which come closer to the economist's ideal of cant variation by size of ®rm). This contrasts
perfect competition than the Sinos Valley. with the stagnation of output documented in
Similarly, there are few cases in the manufac- the previous section. The latter, however,
turing sector which have a stronger history of focused on exports whereas the survey covered
local cooperation (Bazan and Schmitz, 1997). also ®rms producing for the internal market

Table 2. Types of cooperation

Bilateral Multilateral

Horizontal e.g., Sharing equipment e.g., Sectoral association


Vertical e.g., Producer and user improving components e.g., Alliance along value added chain
GLOBAL COMPETITION AND LOCAL COOPERATION 1635

Table 3. Size distribution of shoe enterprises in population Table 4. Changes in bilateral horizontal cooperation
and sample 1992±97 (percentage of ®rms) a

Size (number of workers) Population Sample Increase No Decrease


change
Small (up to 49) 220 23
Medium (50 to 199) 89 20 Exchange of information 32.3 63.1 4.6
Large (more than 200) 90 22 and experiences
Quality improvement 21.5 75.1 3.3
Total 399 65 Labor Training 13.8 84.6 1.6
Marketing 4.6 92.3 3.1
a
N ˆ 65.
(which was buoyant from mid-1994 to mid- Source: Author's survey.
1997).
The stagnation of exports is con®rmed in
Figure 4, with the majority of ®rms reporting (a) Cooperation between shoe manufacturers
no change and roughly equal numbers report-
ing increases and decreases. The clearest results As can be seen from Table 4, for the majority
are the high percentages of ®rms reporting of ®rms there has been no change in bilateral
increases in speed of delivery and product horizontal cooperation. This is clearest in the
quality.8 Also noteworthy is the high incidence case of joint labor training and marketing. ``No
of decreasing net pro®ts, a ®nding to be change'' here means that it remains at a very
returned to later. low level, as shown in a previous survey
My previous work on the Sinos Valley (Peasgood and Schmitz, 1994).9 In contrast,
discussed the level and changes in inter®rm exchange of information and experiences,
cooperation up to 1992/93 (Peasgood and already practised by the majority of ®rms, was
Schmitz, 1994; Schmitz, 1995b). The purpose of intensi®ed by a third of respondents. Variations
the survey was to examine changes since then. by ®rm size were not signi®cant.
More precisely, had the cluster responded to
the new competition by stepping up coopera- (b) Cooperation with suppliers
tion? The results are very clear: a substantial
rise in vertical cooperation but only a modest The survey results on vertical cooperation are
increase in horizontal cooperation. very di€erent. As shown in Table 5, around

Figure 4. Changes in performance, 1992±97 (percentage of ®rms). Source: Author's survey.


1636 WORLD DEVELOPMENT

a;b
Table 5. Changes in cooperation with suppliers, 1992±97 (percentage of ®rms)

Suppliers of leather Suppliers of soles

Increase Same Decrease Increase Same Decrease

Info/exper. exchange 63.1 35.4 1.5 56.3 40.6 3.1


Improving quality 64.6 33.9 1.5 60.9 37.5 1.6
Speeding up delivery 61.6 36.9 1.5 64.0 31.3 4.7
a
N ˆ 65 for suppliers of leather; N ˆ 64 for suppliers of soles.
b
Source: Author's survey.

60% of respondents report an increase in we can register a slight increase in subcon-


cooperation with their suppliers of leather and tracting over 1992±97; variations by ®rm size
soles. Such increases can be observed both in are very small.
general exchange of information and experi- Table 7 suggests that the quality of rela-
ence and in speci®c concerns of improving tionships has tended to improve. Sixty percent
quality and speeding up responses. of ®rms reported an increase in exchange of
Surprisingly, no association was found information and experiences with subcontrac-
between increasing cooperation and ®rm size tors, and 67.7% closer cooperation in quality
(Kendall correlation coecients are low and improvement. In other areas of cooperationÐ
statistically insigni®cant). My earlier work technological upgrading, labor training,
suggested that medium and large ®rms work programming productionÐthe upward trend
more closely with suppliers than small ones. Of was less strong. Nevertheless, over all ®ve areas
course this may still be the case because this examined, an average of 48% of ®rms reported
recent survey does not capture the intensity or an increase in cooperation with subcontractors.
quality of cooperation, but only changes from The decreases were negligible.
the previous level. The noteworthy result is that
there has been a widespread increase across all
®rm sizes. The qualitative case studies presen- Table 6. Changes in extent of subcontracting, 1992±97
ted later will provide insights into how this (percentage of ®rms) a;b
process has occurred and bring out the di€er-
ence between leaders and followers as well as its Increase No change Decrease
connection to ®rm size.
Upper cutting 12.3 72.3 15.4
(c) Cooperation with subcontractors Upper stitching 32.3 43.1 24.6
Heel covering 30.8 61.5 7.7
Lasting 4.6 87.7 7.7
In relationships between shoe manufacturers
and their subcontractors there has also been a a
N ˆ 65.
clear trend toward greater cooperation. As b
Source: Author's survey.
stressed in earlier work (Schmitz, 1995b),
subcontracting is a major feature of this clus-
ter.10 Shoe production consists of a number of
discrete stages which, from a technical point of Table 7. Changes in cooperation with subcontractors,
1992±97 (percentage of ®rms) a;b
view, need not be carried out under one roof.
Few shoe ®rms in the Sinos Valley carry out all Increase No Decrease
stages in-house. change
Over 700 subcontractors are drawn upon by
shoe manufacturers of all sizes, except for ®ve Exchange of information 60.0 35.4 4.6
very large companies which are vertically inte- and experiences
grated. Table 6 suggests thatÐover recent Technological upgrading 37.5 57.8 4.7
Quality improvement 67.7 26.2 6.2
yearsÐthe extent of subcontracting has not Labor training 41.5 53.8 4.6
changed in a major way; the majority of ®rms Programming production 32.3 61.5 6.2
report no change. In prime candidates for
subcontracting, upper stitching and heel a
N ˆ 65.
covering, increases outweigh decreases. Overall b
Source: Author's survey.
GLOBAL COMPETITION AND LOCAL COOPERATION 1637

Figure 5. Scatter diagram of changes in cooperation and in performance. Source: Author's Survey.

As in relationships with suppliers of materi- Thus, ®rms could be ranked from strong
als, associations between increases in coopera- performers or cooperators to poor performers
tion and ®rm size are weak (re¯ected in low or cooperators.
Kendall coecients). The only exception is The main purpose of constructing these
labor training with a Kendall coecient of indices was to examine the association between
0.22, signi®cant at 5%. The association with the two. The correlation exercise shows that the
®rm size is strongest in the subcategory of 10 relationship between increases in cooperation
very large ®rms (more than 600 workers), eight and improvements in performance is positive
of which have increased labor training for with a Kendall co-ecient of 0.42, signi®cant
subcontractors. at 1%. A crosstabulation (not included here)
shows that 63% of ®rms that reported increased
(d) Cooperation and performance cooperation have also experienced an improve-
ment in performance. The majority of ®rms
The only uniform result emerging from the reporting no change in cooperation did not
survey of the di€erent areas of bilateral experience a change in performance either.
cooperation is that decreases have been mini- The scatter diagram (Figure 5) gives visual
mal. Increases, however, vary: they are much evidence of the positive relationship between
stronger in vertical than in horizontal coop- performance and cooperation. Of course, none
eration. The question is whether such varia- of the above is evidence of a cause-e€ect rela-
tions matter for the individual ®rm. Our tionship between cooperation and perfor-
hypothesis was that cooperating ®rms perform mance.11
better. In order to test this hypothesis a Table 8 disaggregates between di€erent types
cooperation and performance index was of cooperation and shows that the correlation
constructed. (They are composite indices of with performance varies a great deal. The
the performance and cooperation variables performance variable used here is annual sales:
used for the ®gures and tables in this section). ®rms reporting an increase appear as ``strong
Both indices were generated by attaching equal performers'' and those reporting a decrease as
weights to each performance or cooperation ``poor performers'' (those reporting no change
variable. The ®ve possible valuesÐfrom big are not shown). The column which compares
increase to big decreaseÐwere coded on a the percentage of strong and poor performers
range of +2 to ÿ2 respectively, with no change that have increased cooperation shows that, in
coded as 0. The index for each ®rm was then all areas of cooperation, the former is higher
constructed by adding up the actual values than the latter, but the degree of di€erence
and dividing them by the number of variables. varies; it is substantial in cooperation with
1638 WORLD DEVELOPMENT

a;b
Table 8. Correlation between changes in cooperation and in performance by type of cooperation

Strong Poor performers Kendall Signi®cance


performers increasing Correlation level
increasing cooperation (%) coecient
cooperation (%)

Horizontal Cooperation
Exchange of information and experience 45.2 11.1 0.3129 0.0026
Quality improvement 31.0 5.6 0.3456 0.0080
Labor training 16.7 11.1 0.1393 0.2524
Marketing 7.1 0 0.2762 0.0251
Use of Business Association (ACI) 21.4 5.6 0.2316 0.0507

Cooperation with leather suppliers


Exchange of information and experience 76.2 33.3 0.3821 0.0015
Improving quality 76.2 38.9 0.3397 0.0551
Speeding up delivery 69.0 38.5 0.2462 0.0460

Cooperation with sole suppliers


Exchange of information and experience 64.3 41.2 0.2127 0.0778
Improving quality 69.0 41.2 0.2480 0.0451
Speeding up delivery 73.8 35.3 0.2862 0.1197

Cooperation with subcontractors


Exchange of information and experience 66.7 50.0 0.1823 0.1365
Upgrading technology 39.0 33.3 0.0827 0.5018
Improving quality 73.8 55.6 0.1729 0.1608
Labor training 47.6 33.3 0.1739 0.1468
Programming production 38.1 27.8 0.1776 0.1291
a
The performance indicator used is Annual Sales. Strong performer ˆ increase in sales; poor performer ˆ decrease in
sales; middle category of no change in sales not shown.
b
Source: Author's survey.

suppliers but less so in cooperation with information and experiences'' and increasing
subcontractors. cooperation in quality improvement. There is
These di€erences are also re¯ected in the however no signi®cant correlation with
Kendall correlation coecients listed in performance.
Table 8. Most noteworthy for our purposes is To conclude, the survey shows a modest
the statistically signi®cant and positive rela- increase in horizontal and a substantial increase
tionship between performance and cooperation in vertical cooperation. Firms which have
in most areas of horizontal cooperation and in stepped up cooperation have improved their
cooperation with suppliers. In cooperation with performance more than those which have not.
subcontractors, the coecients are also positive These ®ndings refer to bilateral cooperation
but lower and statistically insigni®cant. This is among clustering ®rms. Multilateral coopera-
partly because poor performers have also tion (participation in Business Association)
increased cooperation. increased only slightly but showed a signi®cant
Given the focus on local cooperation in this positive relationship with performance. Subse-
paper, relationships with the main external quent sections complement these quantitative
agents, the manufacturers' customers, are not ®ndings with qualitative evidence and insights
examined at length. The survey shows thatÐin based on in-depth interviews and participant
comparison with the pastÐthe majority of observation. While broadly con®rming the
®rms have more cooperative relationships with survey ®ndings, the qualitative analysis also
their customers, irrespective of whether they suggests important quali®cations and brings
operate in the external or internal market. Over out processes which would be hard to capture
70% of ®rms report increases in ``exchange of with survey methods.
GLOBAL COMPETITION AND LOCAL COOPERATION 1639

5. CASE STUDIES OF BILATERAL JW observed the diculties of complying with


COOPERATION WITH SUPPLIERS the new delivery standards in the suppliers'
factories, and made suggestions for improve-
One of the clearest survey ®ndings emerging ment based on knowing both sides of the
from the previous section is the increase in operation. Suppliers were asked to do the same
manufacturers' cooperation with their suppliers in JW's factory. Such learning-by-interaction
and subcontractors. The purpose of this section was one essential trait of the new relationship.
is to probe the reality of this cooperation. Does The other one was cooperation in the
practice live up to discourse? Are the manu- programming of production. This meant for
facturers' views and experiences shared by their JW, giving advance notice of changes in order
suppliers? How does the process of cooperation levels, and passing on precise order speci®ca-
unfold over time? In order to answer these tions more promptly. Given the tighter delivery
questions, qualitative work was carried out schedules, greater synchronization was
focusing on two shoe manufacturers, one large required. Rather than forcing this onto
and one small, and their suppliers and suppliers in a take it or leave it fashion, JW
subcontractors. Given the emphasis on under- opted to achieve it by transparency and coop-
standing the reality of cooperation and its eration. Suppliers did not thereby escape
evolution over time, I chose two ®rms which I competition. JW used more than one supplier
had visited before and which had made strong for each input and used the cost comparisons in
statements in favor of cooperation. If real its negotiations. It would not, however, switch
cooperation existed one would expect to ®nd it suppliers at short notice in order to take
there. As will be shown, one case proved these advantage of lower prices. JW committed itself
expectations correct but the other one much to continuous relationships and to seeking joint
less so. solutions where problems occurred.
Interviews with suppliers con®rmed that the
(a) Case study of large shoe ®rm and its commitment was genuine. Focusing in the
suppliers interview on moments of con¯ict helped to
ascertain that in most cases cooperation was
The ®rst case study focuses on JW, a large practice and not just rhetoric. One also risked
shoe ®rm, and its suppliers. It was visited on drowning in the details of speci®c products,
several occasions in 1992, 1993, 1996 and 1997 orders or people involved. Running through
and interviews were held with the two owner- the detailed case material one could observe a
directors and two production managers. Their common aim of solving con¯ict through
responses were complemented and contrasted ``voice'' rather than ``exit.'' This was a signi®-
with those of six suppliers of raw materials and cant change from the 1980s and clearly
components (e.g., leather, soles) and those of discernible by 1993.
six subcontractors who carried out particular Relationships with customers such as JW
stages of the production process. The detailed were characterized by suppliers in terms of
®ndings are presented in the long version of this ``playing with open cards'' on costs and
paper. What follows is a summary of the main scheduling, mutual visits (for more than just
changes over 1992±97. Over this period, JW collection or delivery of inputs), knowing each
expanded its workforce (from 904 workers) by other's technical and organizational possibili-
31% and its sales by 76%. For many years, JW ties and limitations, helping each other to
had exported its entire output. The main improve, not taking advantage of each other at
change over the reporting period was that it dicult moments. The aspect which was stres-
moved into a market segment which was more sed more than any other concerned cooperation
quality and less price driven (attaining an in logistics, particularly in the planning and
average price of US$15.3 in 1997, compared utilization of capacity. In the words of one
with the Brazilian average of US$10.5 per supplier: ``They want us to be an extension of
exported pair). Increasing the speed of response their factory, that takes a lot of communica-
was also central to this strategy; the time from tion.'' There was agreementÐwhen I visited the
order to delivery was reduced from 12 to four enterprises in 1993Ðthat such customer±sup-
weeks. plier relationships had emerged but had not yet
The improvements in quality and speed become typical.
required both reorganization within the ®rm By 1997, the new standards of quality and
and changing the relationship with suppliers. speed which were exceptional in 1993 had
1640 WORLD DEVELOPMENT

become more common among suppliers. basis, su€ering from all the old problems of not
Cooperating with clients had become the being able to plan in advance, having too much
expected practice. The survey (section 4 brings work at some stage and none at others,
out very clearly this improvement. What the receiving minimal technical assistance and
survey data do not show is that cooperation has having little incentive to upgrade their own
become easier for the shoe manufacturer operation. The relative size of the fringe,
requiring less investment of time and energy however, has shrunk over time.12
than in 1993. Business cycles play a role here.
In the boom years of 1992 and 1993, suppliers (b) Case study of a small shoe ®rm and its
were chased by their clients, the shoe manu- suppliers
facturers. The market turned in mid-1994 and
has since favored buyers for most inputs. There The survey results reported in section 4 show
is much greater pressure on suppliers to absorb a clear trend toward more vertical cooperation.
what their customers want. The case study of JW, a large shoe manufac-
Paradoxically, the di€usion of new practices turer, helped to understand how this process
among suppliers has loosened their bonds to unfolds and to qualify the survey ®ndings. A
advanced manufacturers. The latter have now similar exercise was carried out for a small shoe
more choice. While voice remains the preferred manufacturer (40 workers) henceforth called
option, the commitment to resolve problems PL. Whereas most large enterprises produce
jointly has tighter limits, the willingness to mainly for the export market, most small
help each other through dicult phases goes enterprises operate in the internal market.
less far. Respondents' expressed preference for There is, however, no rigid dividing line and
cooperation and stability needs to be seen in producing for the internal market is not a soft
this light. It means neither a cushy relationship option. For reasons set out in the long version
nor necessarily a long-lasting connection. A of this paper, the requirements for competing
comparison of JW's list of suppliers of 1992 have followed the same trend as in export
and 1997, ranked for both years by amount of markets: higher quality, faster response and
purchase, makes this very clear: of JW's 25 smaller batches.
main suppliers in 1992 only 10 were main PL was selected for the case study because
suppliers in 1997. This statistic from a shoe the ®rm was acutely aware of the demands of
manufacturer with a proven commitment to a the need to upgrade, was well organized inter-
continuous relationship with suppliers gives an nally and was strategic in organizing relation-
idea of the turmoil which the cluster has ships with suppliers and subcontractors. If
undergone in recent years. small shoe manufacturers engaged in vertical
The reality of cooperation was also investi- cooperation one would expect to ®nd it in PL.
gated for the relationship between JW and its In-depth interviews with the owner-manager
small subcontractors (stage ®rms). According were carried out in 1993 and 1997; additional
to JW managers, cooperation had increased insights came from discussions with other small
substantially. In most cases, there was a good shoe manufacturers. Particularly critical to the
match between this JW position and the assessment of cooperation were interviews with
subcontractors' responses. There were, four suppliers and four subcontractors of PL.
however, some cases where the two diverged. Appreciating the pressure to shorten the time
The reasons are as follows: the small subcon- between order and delivery is the key to
tractors fall into two categories. A core is understanding relationships with suppliers. In
included under the new policy of openness, 1993, PL (and other small producers) stressed
cooperation and stable relationships. They that the balance between management time
receive technical assistance from JW, they are spent inside and outside the factory was
invited to JW's internal meetings on raising changing. The attention given to some of the
quality and improving ¯ow, they are used on a input suppliers had increased, visits were more
regular basis; there is no guarantee of orders frequent and the knowledge of the suppliers'
but there is advance notice of increases or problems had improved. But, interpreting this
declines of orders. This is a far cry from the as a sign of more cooperation is only partially
past when they were deprived of any possibility correct. The time given to such relationships
of planning their own operation. In addition to often had only one objective: to secure a slot at
this core, which receives the bulk of outwork, the right time in the supplier's production
there is a fringe which is used on an occasional schedule.
GLOBAL COMPETITION AND LOCAL COOPERATION 1641

In order to understand this feature of the In order to understand the diculty of


relationship and the process of change, it helps establishing cooperation in this part of the
to refer again (as in the case of JW) to business industry, the impact of seasonality needs to be
cycles. In the boom year of 1993, the shoe considered. All enterprises su€er ¯uctuations
manufacturers were ``courting'' their suppliers. but small enterprises seem to contract and
The initiatives for closer relationships tended to expand most with seasons and fashions. For
come from the customers. The pendulum began example, PL's internal labor force contracts by
to swing the other way in late 1994 and since half (and then expands again) in most years.
then the initiatives to improve relationships has This ¯uctuation extends to PL's subcontractors
come more often from suppliers. Indeed, by who can be divided roughly into two halves, a
1997, most suppliers were competing not just regular core and frequently changing work-
on price, but also on quality, timeliness, and shops.
some even on technical assistance. To conclude, the survey suggested that
This brings to the fore another feature of the cooperation between shoe manufacturers on
process. Because the new practices were more the one hand and suppliers and subcontractors
widely di€used by 1997, PL felt that coopera- on the other had improved substantially, irre-
tive supplier relations required less e€ort on his spective of the size of enterprise. The purpose
part. This is not just PL's perception, other of the case studies was to detect the reality of
manufacturers expressed the same view. The this cooperation and the process through which
survey data on increases in cooperation with it evolved. The case study of PL showed that,
suppliers (see Table 5) need to be seen in this while this ®rm may be small in comparison with
light. In making this link between di€usion and JW, it ``calls the shots'' with regard to
e€ort it is important to stress that the size of the subcontractors who operate from their back-
cluster is such that for each type of input there yard, garage or living room. They all su€er
are several competing suppliers. from instability but there is a coreÐabout
In comparison with large and medium halfÐof subcontractors who works regularly
enterprises, small manufacturers in the Sinos for PL and receives advance notice of changes
Valley draw more heavily on subcontractors. in work levels; learning however tends to be of
How cooperative were these relationships and the grudging type resulting from PL's repri-
did they change over time? PL stressed on both mands rather than an interactive process. By
occasions (1993 and 1997) the good relation- comparison, JW's regular core was substan-
ships with subcontractors. This took the tially bigger, not just in absolute but also rela-
formÐaccording to PLÐof giving advance tive terms, and enjoyed a more pronounced
notice about changes in demand, bi-monthly change to cooperative practices.
meetings to discuss problems and technical As regards supplier relations, there is the
assistance. obvious di€erence that large clients such as JW
The responses of the subcontractors were not have much more leverage to improve relation-
entirely consistent with PL's version. They ships. JW was particularly active in this respect.
stressed that PL had a better reputation than Small manufacturers like PL also sought closer
most small manufacturers and that they sought relations with suppliers but this was driven
to work for this ®rm because it was well more by despair of obtaining supplies than by
organized and always paid on time. In other an agenda of learning-by-interaction. A
respects, however, their description of the common experience of both PL and JW is that
relationship had less to do with cooperation or the e€ort required to obtain their suppliers'
partnership. In their perception, the bi-monthly cooperation has diminished with time. This is
subcontractor meetings were occasions to partly a result of business cycles, partly a result
which they were summoned and where they of prompt delivery of high-quality inputs
were lectured at or reprimanded about having become more common. Clients can now
mistakes; technical assistanceÐthey feltÐwas expect it from their suppliers without major
rarely more than instructions which the driver investment in the relationships. The sheer size
gave when he delivered the parts; and advance of the cluster which allows space for several
notice about ups and downs was not general competing suppliers (in all inputs) has been
practice; two subcontractors had experienced it essential for this to occur. Where such circum-
and the other two had not. Indeed, the main stances apply there seems to be a general lesson:
impression was one of instability in order levels vertical cooperation, that is, relationships
and relationships. which imply more than exchange of goods and
1642 WORLD DEVELOPMENT

which require a mutual commitment, is partic- is that there ceased to be a concern for the
ularly critical when a substantial change in cluster as a whole. The new associations were
behavior pattern is required. more concerned with defending the interests of
their own subsectors than with common prob-
lems. This was to change: an impressive alliance
6. RISE AND DEMISE OF A for upgrading emerged. But it failed in the end
MULTILATERAL INITIATIVE for two reasons: some key players were more
committed to global than to local partners and
This section examines the cluster's main the state failed to mediate at key moments. The
multilateral cooperation initiative in response rise and decline of this initiative was traced on
to the upgrading challenge. One of the key the basis of detailed interviews and participant
features of this initiative was that it involved observation at association meetings and other
not only the shoe manufacturers' association gatherings of entrepreneurs during 1993±97.
but also the associations representing other What follows is the summary of a detailed
stages of the local value chain. account given in Schmitz (1998).
Associations and other self-help organiza-
tions have played an important role in the (a) Successive delays in joint action
history of the Sinos Valley (Bazan and Schmitz,
1997). It shows particularly in the periods when Compared with the bilateral responses ana-
this cluster broke into new markets. Holding lyzed in the previous section, a multilateral and
trade fairs was critical to its ability to conquer clusterwide response took longer to emerge.
distant national markets. It was multilateral Time lags can arise between (1) new events and
horizontal cooperation in the early 1960s that perceiving them, (2) perceptions and action,
gave rise to these trade fairs. They continue to and (3) action and results. Let us recall that the
be held twice yearly, organized by FENAC, a Chinese squeeze began in 1988. It took until
professional trade fair organization. FENAC 1993±94 for the multilateral response to reach
and the local Business Association (ACI/NH) the second stage.
also played a major role in the late 1960s/early In 1993, the Brazilian Association of Shoe
1970s, in bringing foreign buyers to the Sinos Producers (ABICALC ß ADOS) organized a
Valley and taking local manufacturers to fairs seminar entitled ``Partnership in the Footwear
abroad. Once channels for exporting were Supply Chain'', a two-day event which was well
opened up, joint action in marketing was less attended and included some of the most in¯u-
critical and indeed declined. As set out else- ential industrialists of the local supply chain. I
where (Schmitz, 1995b), the export agent was allowed to participate and was impressed
became the critical actor in connecting a distant with the sense of strategy that emerged from
cluster ``tucked away'' in South America to the some of the presentations and contributions.
North American market. Cluster wide cooper- Indeed, the seminar provided a rare opportu-
ation all but disappeared in the 1980s. The nity to capture views and perceptions in a way
reasons were the strategic role of outsiders that visits to individual enterprises cannot
(most export agents were American) and the provide or only at an enormous cost. The
increasing di€erentiation by size and special- researcher's dream (or nightmare!?) came true,
ization within the cluster. With the rise in shoe many of the key informants were in one (large)
exports con¯icts of interest became unavoid- room for two days, debating how to respond to
able: for example, shoe manufacturers wanted the Chinese squeeze. The common thread
easier access to inputs and equipment from running through the presentations and discus-
abroad while local suppliers fought against it; sions was that raising quality and speed
the needs of large shoe exporters di€ered from required more constructive relationships
those producing for the internal market. As a between all stages of the supply chain. Signi®-
result, ®ve new and separate associations were cantly, all relevant associations were repre-
formedÐin the late 1980sÐby the tanners, the sented, reported on obstacles they confronted
synthetic component producers, the machinery and made proposals for cooperation. The spirit
suppliers, the export agents and the large shoe and discourse in late 1993 was markedly
manufacturers. di€erent from previous years.
Such splitting up into separate associations is The seminar helped to prepare the ground
a common occurrence and a natural outcome for the ``Shoes from Brazil Programme''
of di€erentiation in the economy. The problem (Programa CalcËado do Brasil, 1994) which was
GLOBAL COMPETITION AND LOCAL COOPERATION 1643

launched in 1994. This initiative was formally cessed leather to Brazil's main competitors in
endorsed and actively supported by all the footwear and the scheduling and frequency of
relevant associations. It proceeded by setting local trade fairs for shoe components and
up six working groups, each with a brief to machinery (detailed in Schmitz, 1998). The
diagnose and make proposals for action in unful®lled downstream projects included major
speci®c areas such as marketing abroad, and regular joint participation in the world's
marketing in Brazil, reorganization at the ®rm key shoe fairs, developing a collective image
level, or relationships within the supply chain. and brand for Brazilian shoes, and investment
All working groups reported back to a joint in design capabilities. Each of these con¯icts
seminar in December 1994. These reports13 and projects had its own speci®city and showed
con®rmed the clear perception of the new up in slightly di€erent alliances, but a series of
challenges and included proposals for joint interviews led to the same reason for the failure
action. of the ``Shoes from Brazil Programme'': the ®ve
But more important than what these reports largest enterprises were not interested in it
said was how they were put together. They were succeeding. While not boycotting it openly,
the joint product of groups which consisted of their lack of support andÐin some instancesÐ
shoe manufacturers, suppliers, association o- obstructions led to its demise.
cials and consultants from the university. The These very large and in¯uential shoe ®rms
program even had a mission statement: ``To were no longer dependent on the cluster as a
promote joint action which raises the competi- whole. They started as small enterprises three
tiveness of the Brazilian leather-shoe supply or two decades ago and were able to grow
chain.''14 Precisely because the program was because of the advantages that the cluster
both participatory and strategic, there was a a€orded, but then opted to integrate vertically.
good basis for proceeding to the next stage of While reducing their economic interaction with
implementing some of the ideas put forward. the cluster, they maintained a political in¯uence
This did not happen. On the contrary, 1995 over the cluster through their dominant posi-
was a year of collective inaction. It was only in tion in the Association of Shoe Manufacturers.
1996 that this alliance across the value chain They did not use this in¯uence to advance joint
was reactivated. The impetus came from the action for upgrading: on the contrary, at deci-
Association of Component Producers (ASSI- sive moments they held it up.
NTECAL) led by some of the large suppliers of Their enterprise strategy was determined by
chemical inputs (glues, dyes, synthetic soles, the relationship with a large US buyer, a
etc.). Between them, they had the entire shoe company that absorbed virtually their entire
industry as their customers and were concerned output. Supplying this company had served
about the threat to their clients from foreign them well, as shown by the fact that, even
competition and an overvalued exchange rate. during the dicult years 1994±96, they contin-
These suppliers played a critical role in the re- ued to expand and increased their joint share of
launch of the ``Shoes from Brazil Programme'' Brazilian shoe exports from 15 to 25%. Their
in 1996. This took the form of four workshops, upgrading strategy included close collaboration
at one of which I was the main speaker. The among themselves but was restricted to
subsequent discussion among industrialists, production. For marketing they relied almost
association ocials and consultants a€orded a entirely on one US buyer. Not challenging this
rare insight into the diculties of forging a division of labor was essential to the pact with
coalition and bringing about e€ective joint this buyer. In contrast, one of the main objec-
action. tives of the ``Shoes from Brazil Programme''
was to move up the international value chain
(b) Collective failure and its causes with new initiatives in design and marketing.
The anatomy of collective failure would,
By 1997 it had become clear that e€ective however, be incomplete without considering the
joint action would not take place. Even though role of public agencies. Even though the ®ve
the ``Shoes from Brazil Programme'' was a leading enterprises were not committed to
joint endeavor of associations representing the promoting the cluster as a whole, the collapse
entire local value chain, they were unable to of the ``Shoes from Brazil Programme'' was not
resolve con¯icts ``upstream'' and implement a necessary or predictable outcome. There were
projects ``downstream.'' The unresolved instances in the evolution of the program which
con¯icts concerned the export of semi-pro- could have triggered an upward rather than a
1644 WORLD DEVELOPMENT

downward spiral in cooperation. In other competing globally. While most of this litera-
words, there were moments when the program ture relates to advanced countries, recent
could have gone either way. Informed political research has shown that such local sources of
mediation was required for the alliance of competitiveness are also important in develop-
private sector institutions to work. But ing countries. Several unexpected success stor-
government agencies did not recognize their ies have emerged of developing country clusters
opportunity of industrial policy by mediation. breaking into international markets. There are
The con¯icts in which public mediation was also failures. Identifying the reasons for success
required and openly requested are set out and failure is where the research frontier lies.
elsewhere (Schmitz, 1998). My main message The reasons are likely to be several. Mono-
here is that there is no capacity within causal explanations rarely succeed. But we need
government to assess di€erent claims and assess to proceed by examining hypotheses which
their validity and likely impact. Nor is there focus on particular factors. This is what this
much interest in building up such a capacity. paper has sought to do. This concluding section
Neither at the federal, nor at state level does a recapitulates the main steps and ®ndings of the
serious attempt exist to conduct industrial empirical work and then sets out why these
policy. Neoliberalism might be on its way out ®ndings are of relevance not just for the debate
in Washington (World Bank, 1997) but it on industrial clustering but for the wider debate
continues to dominate in Brazil, a country on globalization.
which used to practice an active industrial As suggested in the introduction, success or
policy. The actors involved in the ``Shoes from failure tend to be decided at particular turning
Brazil Programme'' were not hoping for a points in historyÐtimes which open up new
return to the old-style top-down industrial opportunities or bring new pressures. In the
policy. On the contrary, they had taken the case of clusters, responding to opportunities
initiative, they had done the institutional and crises requires a shift in gear from passive
groundwork, they had explicitly recognized to active collective eciency. Relying on the
their interdependence in the value chain, and incidental economies of agglomeration is not
they had created a forum for discussing their sucient, consciously pursued joint action is
di€erences. But there were cases where they required. This is the hypothesis which emerged
could not overcome their di€erences. What from my previous work. Hence this paper
they were requesting was intelligent mediation investigated whetherÐin response to the
by a public actor. This did not materialize. Chinese threatÐlocal ®rms had stepped up
Instead, government adopted the position cooperation, whether enterprises that cooper-
that, since the private sector could not agree, it ated performed better than those that did not,
would take no actionÐwhich was conveniently whether such cooperation as did occur led to an
in line with the dominant neoliberal sentiment escape from the Chinese squeeze and, conver-
``the free market with its potentially perverse sely, whether the failure to do so was linked to
e€ectsÐis better for the private sector than a a lack of cooperation.
situation of state intervention'' (Exclusivo, June
3±9, 1996). It is impossible to know whether (a) The direction and process of local
private multilateral cooperation would have cooperation
succeeded with public mediation. It is, however,
clear that with public mediation there would The focus on inter®rm cooperation in this
have been a much greater chance of resolving paper does not imply that individual excellence
con¯icts in the private sector. does not matter. Far from it. Performance
within clusters varies and the excellence of one
®rm tends to have incidental positive e€ects on
7. CONCLUSION others. Proximity ensures that such external
e€ects do not ``evaporate.'' The proposition of
This paper has analyzed local responses to this paper is that relying merely on such spon-
global competition, paying particular attention taneous e€ects is not sucient to cope with
to cooperation among clustering enterprises. crisis, hence the focus on joint action.
The focus on a cluster is not accidental. As One of the main results of the survey is the
shown in Section 2, several academic special- positive and signi®cant relationship between
isms converge in stressing the importance of cooperation and performance. Enterprises
clustering economies and local synergies for which increased cooperation progressed more
GLOBAL COMPETITION AND LOCAL COOPERATION 1645

Table 9. Changes in local cooperation, 1992±97

Bilateral Multilateral

Horizontal No change Varies with association


Vertical Substantial increase First increase, then decline

than those which did not. The survey, collective eciency argument. Nadvi (1996)
combined with other ®eldwork methods, pointed out that the distinction between exter-
showed however that changes in cooperation nal economies and the bene®ts of joint action
over 1992±97 varied with the type of coopera- does not capture an important source of
tion considered. The ®ndings are summarized collective eciency, namely the external econ-
in Table 9. omies of joint action. The di€usion of improved
What stands out is the strong increase in supplying practices is a good example of this.
bilateral vertical cooperation, notably between As shown in summary Table 9, horizontal
shoemakers on the one hand and their input cooperation changed little. This was clearest in
suppliers and subcontractors on the other. The bilateral horizontal relations, but less so in
results of the survey are very clear in this multilateral cooperation. The latter is more
respect, but so is the limitation of the research dicult to summarize because there are several
instrument. How real is the reported ``increase business associations in the Sinos Valley which
in cooperation''? The detailed case studies of have developed in di€erent directions. More
shoe manufacturers and related ®rms con®rmed interesting than discussing them individually
the increase but also provided important qual- is their joint initiative, the ``Shoes from
i®cations. In subcontracting relationships, the Brazil Programme.'' The mere existence of
cooperation was selective in that it was limited this program commands attention because it
to core subcontractors. encompassed associations representing the
The case studies also gave insights into the entire local value chain, because it was based on
process of achieving greater cooperation. In the explicit recognition of interdependence and
his article ``From models to trajectories,'' because raising competitiveness was its mission.
Humphrey (1995) stresses that studying whether This included a number of upgrading proposals
®rms adopt new practices (conforming to a which ranged from the targeting of new
model) is important but that the main lacuna is markets, to raising the image of ``Made in
in the process of change. Visiting enterprises Brazil,'' joint participation in fairs, and creat-
several times over a period of ®ve years helped ing a local design capacity. While much of the
to recognize ®rst, that business cycles explain groundwork was carried out by local consul-
who pushes for cooperation and second, that tants and association ocials, the entrepre-
the investment in relationships with suppliers neurs themselves were involved in the analysis
diminishes with timeÐas the new practices of and formulation of proposals.
delivering higher quality, with greater speed Section 6 analyzed the rise and fall of this
and more reliability, di€use. With hindsight this program. The reason for its failure was that
is obvious but neither the cluster nor the related some of the leading enterprises were not inter-
supply chain literature has made this clear. A ested in the program succeeding; they put their
central argument of this literature is that alliance with a powerful foreign buyer above
vertical cooperation or obligational relation- local cooperation, but they did not do so
ships are required in the quality-driven product openly. Presumably such con¯icts of interestÐ
lines. Indeed they are, but only if the existing whether carried out openly or notÐare not
standard of supplying is poor. As the standards unique to the Sinos Valley. The question is
improve, the size of the investment and the whether their resolution follows a global or a
focus on speci®c relationships can diminish. In local rationale. I argued that the decline of the
other words, the need to invest in vertical program was not a necessary consequence. The
cooperation depends on the size of the change local rationale might have prevailed had there
that needs to be brought about and the been a knowledgeable public mediator. Of
unevenness among suppliers/customers. course, one cannot be certain about this, but
The fast di€usion of improved supplying and the dynamics of the process were such that
ordering practices is also relevant for the good opportunities for public mediation existed.
1646 WORLD DEVELOPMENT

There is a potentially important policy the same probably applies to clothing and
conclusion not just for the debate on clusters various other labor-intensive sectors.17
but for the debate on business development I suggested that the chances of being a
services. One of its main tenets is that such winner in the next round, which I called the
services can be provided by the private sector tough phase of globalization, were good
itselfÐeither through specialized enterprises or because the competitive advantage was not just
collective organizations such as business asso- based on cheap labor but the collective e-
ciations, consortia or the like. The ``Shoes ciency of highly specialized manufacturers and
from Brazil Programme'' underlines this view suppliers. I then suggested that winning this
but also shows its limits. The private sector did tough phase could not just rest on the sponta-
all the preparatory work for what could be neous economies of clustering but required
called a program of local sectoral governance strategic cooperation. As shown above, such an
but it could notÐon its ownÐresolve the increase in cooperation took place in bilateral
emerging con¯icts. What is striking is that even vertical relationships. This was essential for
in Brazil, where ineciency and corruption achieving the increase in quality, speed and
have discredited the state, it is still seen as the ¯exibility. The survey ®ndings show very
most legitimate mediator. But in addition to clearly this improvement in performance. It is
legitimacy, mediation requires knowledge of also con®rmed by European and US buyers
two types: knowledge of the sector in question who suggest thatÐon the above parametersÐ
and expertise in the techniques of mediation. their Brazilian suppliers are close to the Italian
In summary, con¯ict management is an competitors (on-going research). In this sense,
important role even, or especially, for the lean stepping up cooperation has helped the Sinos
state which relies on the self help of the private Valley to live up to the challenge of the tough
sector. phase.
This policy conclusion is also important for The problem is that these improvements in
the recent debates on regional development and production have merely enabled the cluster to
innovation systems, mentioned in section 2. stand still. As shown in section 3, exports in
Both have stressed the importance of institu- 1997 were at the 1990 levelÐwith some ¯uctu-
tions, especially the relevance of collective ations in between. More problematic still,
institutions. The Sinos Valley has this kind of pro®ts declined. The survey shows this very
``institutional thickness''15 in its professional clearly, particularly for exporting ®rms.
associations, business associations and tech- Detailed interviews suggest that this is not just
nology centers. Clearly this is not sucient the usual tendency of entrepreneurs understat-
because fragmentation occurs and con¯icts ing their pro®ts and that pro®ts indeed fell by
arise. Even in an institutionally well-endowed more than half. As a result there is a downward
region, government is needed to mediate pressure on wages.
con¯icts and help foster an upgrading consen- Thus this case study con®rms recent writings
sus.16 on globalization, warning that a focus on
labor-intensive export manufacturing may not
(b) Upgrading and globalization lead to sustainable income growth and that a
shift to other stages of the value chainÐsuch as
As summarized above, bilateral vertical design or marketingÐmay be a more rewarding
cooperation increased and multilateral cooper- target (Kaplinsky, 1998). This is of course
ation across the entire local value chain precisely what the ``Shoes from Brazil
collapsed. So what? Why should these ®ndings Programme'' tried to do. Its failure means that
be of interest to anybody not specializing in the the chances of the Sinos Valley di€erentiating
local sources of competitive advantage? I itself in the international market are a more
believe they feed into the wider debate on who distant prospect.
wins and loses from globalization. Indeed, this Instead some of the leading enterprises are
is the question with which I started this paper. I digging themselves deeper into ®ghting the
suggested that one would expect the Sinos production battle by establishing new plants in
Valley to be a winner because by the end of the the Northeast of Brazil, a region whose only
1980s it already had substantial experience in advantages are low labor costs and tax
export manufacturing. It certainly was a winner exemptions (Schmitz, 1998). These advantages
of what I called the easy phase of globalization. are transient because the competitors of the
In footwear this covered the 1970s and 80s and Sinos Valley are doing the same. On-going
GLOBAL COMPETITION AND LOCAL COOPERATION 1647

research shows that Italian clusters are channels. In the case of the Sinos Valley, export
extending into Romania and Taiwanese manufacturers were kept ®rmly to the sphere of
manufacturers are setting up plants in Viet- production. In fact, it was a division of labor
namÐin order to have a low-wage alternative which had served them well in the 1970s and
to China. It seems a race to the bottom, in 1980s. Producers acknowledge openly: ``n~ ao
which competition is over which enterprises vendemos, somos comprados'' (we do not sell,
pay the lowest wages and which municipality we are bought). The implication is that even
can forego the most tax income. successful exporters to the North American or
European market have problems exhibiting at
In previous eras, participation in industrial segments trade fairs because they do not have designs of
of the value chain provided the source for sustainable their own.
income growth. But increasingly, in a globalizing In this connection it is startling that a recent
economy these industrial niches have become highly
competitive, raising the specter of immiserising indus-
increase in exports to other Latin American
trial growth (Kaplinsky, 1998). countries is largely due to enterprises which
used to produce mainly for the Brazilian
The implication is not that clusters such as market. Supplying the internal market required
the Sinos Valley should move out of production developing their own design and marketing
but that the emphasis in the search for expertise. Such expertise was directly useful for
competitiveness should shift further to nonprice breaking into markets of neighboring coun-
factors. Some possibilities for further di€eren- tries. Nevertheless, it is known that the initial
tiation from the South and East Asian compe- export phase requires considerable investment
tition exist in the sphere of production. For (Roberts and Tybout, 1995). Presumably it is
example, the time between order and delivery not accidental that the most successful recent
can be reduced further through on-line initiative is a consortium of four enterprises, all
communication with suppliers and customers focused previously on the internal market.
and closer backward and forward coordina- Together they set up a company for marketing
tion.18 Upgrading the production process alone their products in other South American coun-
is not sucient however for di€erentiation. tries.
Other initiatives are needed in design and It would, however, be wrong to draw a rigid
marketing.19 line between those enterprises exporting to
North America or Europe and the rest. For
example, one large shoe manufacturer produces
(c) Further research mainly for the internal market but exports also
to North America and more recently to Eastern
Cooperation for upgrading was a key theme Europe. Another large ®rm which used to
of this paper. It was shown that an ambitious export all its output to North America has
joint upgrading initiative failed mainly because started to produce also for the Brazilian
some of the leading and most in¯uential market, relying mainly on its own new stores.
entrepreneurs identi®ed more with their main Nevertheless it remains true that the majority
overseas customer than with their local collea- of Sinos Valley export manufacturers are
gues. The main argument in this ®nal section is locked into production and that breaking out
that this connection between local producers of this would take them into direct con¯ict with
and global buyers requires more research. First their existing buyers. This suggests that the
I elaborate on why this is important and then argument of learning by exporting (which lies
suggest some hypotheses arising from the Sinos implicitly or explicitly behind the enthusiasm
Valley experience. for integrating into global chains) has severe
In the currently prevailing enthusiasm for limits.
local producers to insert themselves into global I am not suggesting that the argument is
value chains, clashes of interest between the wrong, but that one needs to distinguish
two sides tend to be neglected. In some cases between stages. ``Stage'' here has a double
there is a fundamental clash when it comes to meaning, referring both to a stage in time and a
upgrading. The reason is that buyers are stage in the value chain. The Sinos Valley
interested in manufacturers upgrading produc- experience can be summed up as follows:
tion but rarely in them acquiring their own learning by exporting is enormous in the early
design capability, developing their own brand years of manufacturing when buyers provide
names, or establishing their own marketing not just a trading link but help local producers
1648 WORLD DEVELOPMENT

to upgrade their production methods. These Indeed the case study has shown the limi-
buyers, however, obstruct learning for moving tation of focusing on the local level. While
up the value chain in later periods. con®rming the importance of local coopera-
The question is whether these experiences can tion for upgrading, the research agenda needs
also be found in other cases. The proposition is to move on and ask under what external
that the answer will depend on the degree of conditions such cooperation is possible.
concentration among buyers. The fewer the Fortunately such research can link up with
number of buyers the more dicult it is to move the recent literature on global commodity
up the value chain. It is suggested that this chains (Gere, 1996) in which the governance
applies to both individual and joint strategies of such chains is a central issue. The purpose
for upgrading. In the case of the Sinos Valley, of this ®nal subsection was to suggest a
the relationship between large local producers concrete way of connecting the work on
and the main global buyer disarticulated an local clusters with research on global value
ambitious cluster-wide program for upgrading. chains.

NOTES

1. This article is a condensed version of Schmitz 7. The ACI/NH register shows a total of 419 enter-
(1998). prises. Of these, 20 were excluded for being engaged in
``bene®ciamento'' which means they were subcontracted
2. The term ``cluster'' is also central to Porter's (1990) stage ®rms rather than shoe manufacturers.
analysis where it is sometimes used, as in this paper, to
refer to a sectoral and geographical concentration of 8. Independent evidence of the increasing e€ort to
®rms; for example, the ceramic tile cluster of Sassuolo, improve quality comes from two local technology
Italy. In other parts of Porter's work, however, ``cluster'' centers (CTCCA and SENAI). Their records show that
is much broader, referring to a group of industries with the demand for tests of materials (which enterprises have
strong vertical ties and located within one country, but to pay for) has increased. There are oscillations but the
not always geographically close. trend has been upward.

3. The same questions are being investigated for 9. This is con®rmed in a more recent survey under-
clusters in Mexico (by Rabellotti), India (by Knorringa) taken by (GalvaÄo, 1997).
and Pakistan (by Nadvi). These studies are part of the
``Collective Eciency ProjectÐPhase 2'' ®nanced by the
10. GalvaÄo (1997) provides a useful recent survey of
Department for International Development, London.
the types and levels of support which shoe manufactur-
ers o€er their subcontractors in the Vale do Paran-
4. In the US, over 600 shoe factories closed down and hanaÐan extension of the Sinos Valley.
160,000 jobs were lost in the course of the 1970s and
1980s (source: Footwear Industries of America).
11. Regression analysis shows r2 ˆ 0.25, signi®cant at
1% (sample size 65). The coecient is low because of
5. To some extent, this is due to China replacing
several outliers and because, from the wide range of
Taiwan. In search of cheap labor, Taiwanese shoe
variables a€ecting performance, only cooperation was
producers moved to the mainland, taking with them
examined.
their technical and managerial sta€ and trading connec-
tions (Hsing, 1998).
12. There are two features of the process of increasing
6. The ®rms were selected randomly from the 1997 vertical cooperation which are not discussed here: the
register of shoe enterprises of the Associacß~
ao Comercial management intensity of changing relationships with
e Industrial of Novo Hamburgo (ACI/NH). A random suppliers and subcontractors and the interdependence of
check conducted with the help of a local consultant intra®rm and inter®rm upgrading. For details, see
con®rmed that the register was reasonably reliable. A Schmitz (1998).
pilot test of eight was carried out by Luiza Bazan and
myself. The bulk of the survey work was carried out by 13. They are summarized in Programa Calcßado do
Vanessa Fleck, some of it jointly with Luiza Bazan. Brasil, Comit^e de Competitividade (1994).
GLOBAL COMPETITION AND LOCAL COOPERATION 1649

14. Programa CalcËado do Brasil (1996a) p. 7 and in East Asia. The employment growth in the Sinos
Programa CalcËado do Brasil (1996b). Valley is one of the clearest examples of a South
American gain. Unlike in some East Asian countries,
15. For a wider and critical discussion of ``institutional however, real wages did not increase, mainly because of
thickness'' and its role for regional development in the in-migration (Schmitz, 1995b).
European context, see chapter 1 of Amin and Thrift
(1994). 18. Some specialists suggest that speed will become the
critical order-winning criteria in an increasing number of
16. This is also a central feature of Cooke and product lines and that the ``time to market'' may reduce
Morgan's (1998) Associational Economy. to 10 days (interview with H. Hartkopf in Abicalcßados
Notõcias, April 1998).
17. The most comprehensive analysis of the employ-
ment implications of these decades has been carried out 19. For example, comfort-led (as opposed to fashion-
by (Wood, 1994; Wood, 1995). His work shows clearly led) design is underexplored in many markets. For a
that semiskilled workers in export industries of devel- discussionÐby sector specialistsÐon upgrading strate-
oping countries gained and the same category of workers gies for the Sinos Valley, see Tecnicouro 123, 1996,
in developed countries lost. Most of the gains occurred pp. 34±39 and Tecnicouro 139, 1998, pp. 12±17.

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