Milling Unit 2A

Mill MAZAKVCN410 Machine Group Properties:

Properties Lathe Default MM: Mazak 410A

Workpiece Origin : This is the WCS and should be set prior to start of Milling. Click on WCS : View Manager On Named : TOP, click on and click the Bottom-Left Hand side of the workpiece..

i.

Tool Settings Program # : 1202

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Feed Calculation : From Tool Toolpath Configuration : ii. Stock Setup Stock : Rectangle Stock Dimensions : X25, Y80 & Z25 Stock Origin : X-2.5, Y-1 & Z0.5 Use tools step, peck, coolant

Machining Sequence:
1. Facing Toolpath > Face NC Name : NC21 Chain : DO NOT SELECT. Click OK a. Toolpath Type Select Facing b. Tool : Create New Tool Select Face Mill c. Face Mill Tool #1 & Head #1 Outside Diameter : 60 Diameter : 60 Taper Angle : 0 d, Parameters

Coolant : ON, After Save to library : p<Adm. No.> e. Cut Parameters Style : Zigzag Move between cuts : Linear f. Linking Parameters Check : Clearance : Absolute 50 Uncheck Retract

2.
a.

Contour Rough Milling

Toolpath > Contour On Chain Selection, click on Bottom-Left Hand side Up.

b. c.

Toolpath Type : Contour Tool : Create New Tool : End Mill

d.

Tool # / Head # : 2 Holder Diameter : 50

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Arbor Diameter: 25 Overall Length : 60 Shoulder Length : 25 Flute Length: 25 Diameter : 25 e. Feedrate to Spindle Speed:

Coolant : ON, After Tool Name : Insert Endmill Dia. 25 Save to library : p<Adm. No.>
f. Cut Parameters Compensation type : Computer Compensation direction : Left Stock to Leave on Walls : 0.2 i. Depth Cut : Check Depth Cuts Max Rough Step : 3 Check : Keep Tool Down ii. Lead In/Out : Overlap : 0 Check Perpendicular and Arc Radius 100% for both entry & Exit Sweep : 900 g. Linking Parameters
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Check Clearance : Absolute 50 Uncheck Retract Feed plane : 5 Top of stock : absolute 0 Depth : absolute -20

3.
a.

Contour Finish Milling

Toolpath > Contour On Chain Selection, select Last

b. c.

Toolpath Type : Contour Tool : Create New Tool : End Mill

d.

Tool # / Head # : 3 Holder Diameter : 50 Overall Length : 40 Shoulder Length : 24 Flute Length : 9 Arbor Diameter : 14 Diameter : 16

e.

Feedrate to Spindle Speed:

Coolant : ON, After Tool Name : Insert Endmill Dia. 16 Save to library : p<Adm. No.>
f. Cut Parameters Compensation type : Control Stock to Leave on Walls : 0 i. Depth Cut : Check Depth Cuts Max Rough Step : 7 Check : Keep Tool Down ii. Lead In/Out : Overlap : 1 Check Perpendicular and Arc Radius, 100% Sweep : 900 g. Linking Parameters Check Clearance: Absolute 50 Uncheck Retract Top of stock : absolute 0 Depth : absolute -20

4.
a.

Slot Machining
Toolpath > Contour On Chain Selection, click on Outer slot .

b. c.

Toolpath Type : Contour Tool : Create New Tool : Slot Mill

d.

Tool # / Head # : 4
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Flute : 4 Check Corner : Corner Radius : 0.2 Diamter : 29 e. Feedrate to Spindle Speed:

Coolant : ON, After Tool Name : Slot Mill Width 4mm Save to library : p<Adm. No.>
f. Cut Parameters Compensation type: Computer Compensation direction: Left Stock to leave on walls: 0 Max Rough Step : 19 # Finish cuts: 1 Finish step: 0.1 Check : Keep Tool Down
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Depth Cut Order : Check By Depth Check : Lead In/Out Overlap : 0 Check Tangent 100% for both Entry & Exit Arc Radius / % : 0 g. Multi Passes Check Multi Passes Rough Number : 2 Rough Spacing : 1.5 Check: Keep tool down h. Linking Parameters Clearance: Absolute 50 Top of Slock : 0 Depth : -11.55

Verification of Complete Program Post Processing Setup Sheet / Machining Infomation Click on Toolpath Group 1. Click on backplot Selected Operations Click on Expand or contract this dialog Save the File to open up the Info page. .