Optimization —Teehriqe CP. Myre BcA 4 Sem oO ‘Replacement Tieng “The steblacement Tac ‘in operation stexeach “ip used ‘in the declsien mak, Favocess o stefledig. a. uzed Cqlpmet with a. substiude , mostly o ned eeelbmen oF bey Us iin The shady of sichlacement a concemed aith Suction that asiige cahen ame Stems. like modines , men , electsic bulbs Cie» Need... Sieblacement cue +o thels ‘relies. Need of Reblacenent S— These axe “alloc sitictieng’, cohen the geblecunent of — ceseln ‘temp needs de be deve ~ Y The. casrent equipment fea; become. unusable Le. thas oiled. and does not Dox at all. . > The — cusotent equipment 3 expeded to fe Shoot. the Portail, OF. which “increas oven - ime... : P he dd tem Malnenance . DA beer design of cxuipmart hay been develebed due 4 Wwhoierement jn “enolggy hes debstectated and, Hezuies expensive, Scanned with CamScanner® » when dhe ents Staff (reds disabbers due to deaths, stefisementg ete - —8n owdor to inctecae the competition . There ase fotocitg assunbtion, — ? “The ques of the oidtpul siemaing constant - *® “Replacement —altd - yhointance.”’ Coak .stemain Consent . ! > The operational othe of "dhe. equipment. stemains | conshu Y There 13 no change in ‘ecology, of ae asset unde Considesotion - , J Replacement Teclsiong :— —The SteHacement decision ig JaRen Panic ania aed SHegeading = ? ime: of ssteblacement » Hod much do steHoce — ahed pat, to be Steplacesh, > Yow. to siehloce . = _d Scanned with CamScanner© Nolet — NOE Porbabliby of failoe increas coith increnre mone faobebitiy. of foiline Uke: Ee th dhe begining. of life 2 and odfine parses, & Failure becene ! len. gs equipment fails Fem Kandem couse. & Uke physkal shock, isordpechie age. & Life —Thee ove beaks Ado HHS foiltoe . » Gordie failure ~ a fe “increases Shak Pooky & failwie olen ‘incteares. | % Sudden follwe — Thine. Hema hich fails sadn : Scanned with CamScanner® Wks of Steblacement Problems .— ( Setacerent Models) The question of Sieblacernent my ariige “in ene of dhe fotosing situations — J) Replacement of YYemp that detericonde aith dime. ( ce. Steplacemen’ due +o (gedual, qaitwve , om weax and tes of the Components oF she. techies) Replacement of “Hemp het fai sotteny. Tie Loi RePacement oer fox “Hem Shak dekesiosate, Corns I- Tere ove some “Heng, cahich detestoonte epi oth usage and such “emma dedine “in effei aen & peviod of tine. "¢ Caren, dhe maintenance cost of ceniéin “items han, “howeeue realy cath dime and a siege comes, cahen dhe maintenance cost becomes 0 Sooge Jat Th ip bet Orel — @cenginiod to Stefce the “Wem: ith a ned ohe. Scanned with CamScanner© This, can be Fath cleatified “into the aa bpes — () Replacement Pot fo item cahoxe maitierce coph “ncreowe, edith dime ond Value of Hone Semaing, constemt Sega heet Snibiasdy |W | ‘ hs | — 4 ip argued ast there “i ho aime vole lek C= he lusichae baice oF the. en Cine “ingteokion choy) S= The sop vole of the em ak the end oF n yer ( sesale Vole’) Ond Me = “Te molidence cept OF the ‘ema ‘ingen Thr) = Tefp cost ani She fest A) = avenge. Tele annual com . Snee we Rod sha - Teted cost = pustchore price — Value enol tr nepsE, —+ Mointenance cot fot in gon Thy = C-S+ = M | 7 Cesena ole annual co = overage — Cost + | “avesgge tote seannipa, cot uot ferlod Scanned with CamScanner; * h te. Acn) = SS + = Me/n 21 As) = [ ost 2m where = jumbest t ied dhe egulbrer+ soul) be ‘in uge. fired _sefocmert poved add be he Connery cto which Alm) would be the nhnimum rik [ei Mall 2. camel Sn such caye, the ane Exampe _ ~The Cost of cin Cpitpment 13 Rs 63,000 and itn Scoop volue ip Rs 2000 TDelomine the ime “O” Heste, 3 4 ® 5 6 + 8 [Bov0 — Llvo0. QE Apo0 340% ooo a !Roo0 Joo 5e00 Yoos Yoon C= 50,000 Sice, Sop ‘vote lp decaieasin CS" ail Chapge st ine. Noa, avenge eet con ces ay — GR | Moinenaice | cummutedive | c-s ath fime . —“Thsiefarre, | S_ i= Stem tne | [on |Gork minG) mite | oT || Cont Sty Ie | | et jd 1Bovo |5o00. 35000 [5000 30,000 | Sooco | | | “) | | | 8 Hees 31002 gB000 5000 |b b00 | aBo00 |; 3 | | y 4, [809° ‘gore. Foo | zee | 82000 | 24.343-33 | | Blooo \ ve r 5 lee. _Feeeo 12000 | 309° | LeBove | Q5e00 | . | 7 . - > LBoee loo0e | Noone, _ 135000 | RFo08) Rood (RYO B00 | 45009 | 164.000 | QRIGES | F SHe09 5B! HoH | Hoo 204000 que: BB 8 | Yoooo [78000 Yoo Y6o00 | 244000 30500 | | Scanned with CamScanner| ® The caventage annual cont “i, minimum ok dhe end of uh and Bh ge Hence the wackine showkh be SHeplaced od the end of 5th qe ees The dala coleced “in stunting. o. rmachne, dhe cont of ahh V8 ZT Bo,000 axe gin belo : ge / 1 Q 3 4 5 Fesale putice (EZ) @lov0 15000 0800. F200 YBRS Cost of Shae, (Z) ovo 135 UY. «—« BESO. Boo cat of (about (®) Tovo .Booo . » Yooo 10500 |2500 Teenmine the optimum peed fost sieplacement of the Machine - Sd Hexe, “The « cont of . pep Oh. lebewt he will be the ~— maintenance . Cost- Scanned with CamScannerRS GQ) Reflacement Rolin fei Haina, “Ushase seaming Cost incstensgy ctith Hime fut vadue of meney. charges ith concent sede Ff tte eft f ate dime value of arene] 18. be considered , then SeHacement — dedsien crisp Mus be bared Upon “in equivalent onnual cept - The su of psincible (P) ond ‘nkereat ci) iz. Riaon an, crcunt A - SF the amouk (°) ig berorowed at a Ped sale OF inkestegh t pes Supe Pt sot then oe Gor Wees= ip Greys fet the Tnterest accused ip ale added do the poincitie of pestvieus, qe oy Pi= Pip = p (141) “Pax Aaifi~ Piliad) = PU) Sint ok the end of nth Yeo PU = F (aesth of rey in fue) &, ps _F- (l4p i P= F(ttyh Scanned with CamScannerPorenert Doth Packet — ® Me abo , " exokisn can alo be csitten ay Ps (Poe) POF = CUE he —The Psexent oot fever 1p che spend in wohene poeent value of one stubee * eons Fatom -Hme od onaand y Bt HF n=) she POF Is ghen A= Ci! = discount sate , = debs edatién Valve Let = C= Punchare cost OF ain Hein M= Runnings cok ot malrtthance cogt (ore) S= Scnalp Votue of fem at the end of itg life n= the of Hemp. in yeoon Ste cannuod Imertext Seobe: “Then fpavetentt cowstthh of the total coat cei n gesoin ip gen be / inkrok sole for n peng Ted co = CEM (Par fo vt tm) 5 (pak Fax 81 Inferest orale for umn) d= loo loo % Scanned with CamScannerQues “The ypmiy cost of 3 mlings A ond © value ig negieded ‘ip as Ytowg— g@™ | 2 3 Y 5s Machine A 1800 [200 1400S [600s to Mochine @ 2800 goo 1400 i100 600 Find shea cost pattems, v more value ® ‘hen meta ip JOT pox Ger ond hence fine ahh \p most econemicad . Se discounled — Cost ( (et mdine gard gp caluole ay — puteyert woth) ob ote pesH = RT = eo = oof) Discounted cost of achive A Discourt cos of lo7- Rate (Z) om Cost Present cossith ! 1800 \B00X| = \G00 R \200 \Qo00% o-Foq| = 109042 8 (Yoo \Yoo & (00) = 157 oH 4 \600 \600% (ooai)> = 120214 5 \ooo Jooo % (o-oo) = 683: “Tend = 5933-14 amge ost fx Mle a = SEN 2 119663 °E Scanned with CamScannerDisco Cosh of Mackie ® gear Oiscourfelcost a Joy. Rote (= ) Cost Paeyent casoith | \ 8800 QBoox| = 2B00 a Roo AooKoqod = 1Bl-82 3 {Yoo Yoox (0-904i* = 1157-04 4 \loo [Wook (oMoale = BR6-UF 5 600 600 % (oor)! = 4oa82 mes Told= 5375-15. avenge cost of mbchne 8 * see = pi5l= Since, dhe avvoge yee test of mochine & is less thon hat fon meckine A” So) mine & ip mane ecoherial. Scanned with CamScanner“a @ 5068 Asqume hak poresent value of one ote 46 fe Spent in a eaus! dime ip ZS Sqo and C=E ho capital cost of — Equibment - Ranting cods ane ge in dhe 4oble belod — 2 i Raming, Cest (2) ovo 1200 1600 2000 R600 3200 Yooo chen Shewls) dhe machine be steblaced * Ques- fA gist Pays TF fo,000 or Hp eqiipmentg - “The Spee ond — maintenance costs aye about “E2500 pert yet Jor dhe giveth a0 (er ok ten ge ob oor, R150 per yeost . cohen such equipment, be seploced @ The iscount site “ip 107. pax ger sa Hee t= Joy. = O10 Thesefane | cligceunt sede , a= += a ey et Toro = O71! —Toble Fax weighed —arenoge annual cost 18 a8 — Scanned with CamScanneroperalig | “Discounted | piscounled | C= 101000 “Tolad dec 1 | cogil on | Jet & wait: | Sepa |r “| “Stebaced then he unit cost waikg our do be Compootatnely O much lower: Buk if the eee debocement ip dene at shoot Testa, he cont call. become high . Tyres of Rebacermant policies +7 Sh aster do nfitinize the cost Oe Eo ee CStedebed cath sudden ewe | Vem, +00 ° eRe OF teacement Pdicies ane Considesel — , ‘ &) — Snoividuol AePocement » Gooup — seHlecarert Scanned with CamScanner® Sndividuod Replacerent *- Undex the ‘ndvidued ‘tefloceret olay, on em: ‘ip siefinced - “rmmmedodety afer ig jolie. “Tis fl otal ten te tendenay of ot tym to fa moreants lth... he dime FF haben, In. zene. Rene dhe cues Seplacement Cyst bet yoo = Arenge number of exbedled steblacenent pax yo .X% Cost of Qn ‘ndivieluad steplacrent on / fos sreblacennent: Cog = Number of rity, ‘in Spercdion = Klos of ‘ Gheded tiean Hem ° 1 fone can individ elon Loeip epee: = Gsreup ssteplacenen pel ‘Vp a planned Ssteblacernent in hich cal” item ase steplaced of ‘the end of Chim” ime ironed’ iswespeaie of hiot hay fave le OM tot, plug ian az and when “ty dal: Scanned with CamScanner® ool - A Combulest Contains 10,060 Sessg. cahen an resistor Gs, Wis SePaced - The. cost of aie. a ness invidedog % er Sly Fol te sexta core sHefleced ak dhe Same time, the “com fe Hesistor coould be sieduced 40 35 paao. The: percent seta of dhe-ed Oho Sa > ar below — Month oO \ gg! yes I suswving- ~ oo 4% Go FO 80 ISCO hok ip dhe, optimum Seplacenent plan 2 Now," we “fd od dhe pba. & failure (F,) |_Sohtion= ctoiiyy, the month — pm oe 6 ek et | St) Joo 8 OF “Yo Fo 0 15 0 fi ood oF ogo OO ols = OS t — t let Ni enced = the punber of He8SH1 Stebel ab Jhe q end of hy month © Then, ~ Scanned with CamScanner8 = [0,000 No= nutes of session, “in the being Ni= NP = 0000 x 003, = 300 Ng = Nog + NiP, = foooe % O07 + 300X063 = Foy Na = NoPs+ Po} Ne, = lo0e0 x © 20+ B00 KOOF+ Foy 003 = Po4R MH oP iP gfe np, loro x oYo-+ Zo0x O2OF 404K OOL+ QoYAXKO'0Z eel t | NS = Nos + NIPU+ NaPs + Nghe: NyP; = lvooox 15+ Zo0xX oo + F049 KOQO+QHIKO OF + YIFI X0-03 2030 Nox Nofy + Pe NgPu+ N3 Pat Nye + NEP, = [0000 xo 15, + 300 X ols + FO1K oO + Qoyg Xo 20-4 HIFI XO +Rog0x00g ~~ 2590 Sravidwod Replacement — The exbeekl fife for each oiestshy = Sx? wi) n= meotth L PGi) = coondpondipg Probably where Scanned with CamScanner© So, expeded tie = 1X 0-034 QXOOFL BXO-RO +X oll-++ 5x O15 + 6x15 = Yo north So) areNege sebecenal Copt fox wotth <= tebe Number of sesh" expeded ike \ndividual cog a loo00 Wog |! = BuBF 5S (psu Reflacement “roonth | Resisherp | Resisengs “Indiidue Kora =e “Pal co 4 [eee Rogar ding sHeblaced dusing! steblacement | per month | moh | month Cost | 1 eee Bee «80 a ipa ecoaeliaes a Foy | {004 Jooq = 3500 4504 aasy | 3 Q04R | 3051 05! 3500 6551 2184 4 uel (gang fanz 3880 LotR R68 5 go30 4252 (qas2 | 3500 (R452. Q5BO 6 2540 W942 hada | 3808, 15442 a55z | “nbn oak pexmonth - =. 81@4° vohth b So, t Ip optimal +. have a 3 menin. fen dhe sable, Cthained ook seplacement - pep eplocertien- aftet aon Scanned with CamScannerEranple A compidest hap Teege ruber of eleckstonic. 4ubes Thy ame gubjeded to geen batod — Pestiod Age of ihre Paobabiliy of failure Cinlonol of ime poried) & O-R0 lo Q a 3 2ol-Yoo 0:26 y Yol- 600 O35 5 60l- Boo O22 Bol— \oo0 Oot Hse tubes ane guoup stepiuced, the cont of siphrenat is ZS 1S px tube - Gooup replacement con be done a a Pred ineevel in dhe Might Shift then ahe comple, 15. not remamly use. Feblacement of individuad oben cahich fail in sewke cost Z Go Pol ube. How Facqienta, shold the 4ubep, be weblaced 2 SL Let Ni Sebwerent no qt tubes, siclecesl a he ened ob poiod 2. , Let = No = Number of uber, ‘in dhe sypsem =, [900 Ni= NoP, = lov0x olo= loo Ng = -NoPe-+ miPy = [ooo X 0-264 lokole = RO Ng =" nloPa+ Nig Nigh) = Looe x0-35 + lod#oR6 AQ 70 4010 = oa Scanned with CamScannerNy= NoPy-p niPs+ Nees + nie) loo Korgg-y |ooK0- 35+ FoF 026-4 403% o.I9 = 365 Ns = Nos + NiPUE Nes + Nata Nye) | = 1000 % ©10F 4 looKo- Qe + QHOK 0°35 +UOSKON| + 365xXolo = Bag Sndividuol steblacement _ Erpaka We = = 70Pwi) SS [Ro do+ QX0.26 43X05 FUROR BK OOF = 2&4 panied 1 copt of “individuel seeplacement per peried Toi Numer FAS gid con ~ Erpeded Mle _ __ 000% X 60 = 8,400 T &rIo foro tee Scanned with CamScannerPestiod Liste abe | Srdividved wt Grou Reba. | Tae | derye ‘| " Pes ener cont | cost | OH | cost | | : “ |o0 x 6000 [sce R000 | ana] | 3 eto 370 | Q2,200 1S0°9, 34800 = | eS #73 ueato 580 gage aeuey | 365 1138 | | 6828 5 4s © | eee g3ggo | Roaze | B 1466 3460 '5o00 18960 | 20592 tt 7 Heve, minimum awesape Coat Is, XZ (8609 chin |p obtelied 4 gyerp telocanen Hence, dhe optima gree ‘Sefeet fol 1a URedl +o replace ofl duben of the end of Bnd inteweds Scanned with CamScanner