New Titan Series

New Titan Series
CNC AC servo beam robot

Version: Asia-English
Date: 2014/09/15
ALFA AUTO. MACHINERY CO. LTD

Head office：207-17 ShinSu Rd, ShinChang, New Taipei TEL:+886-2-22053863 FAX:+886-2-22053853
City, Taiwan
Taiwan Factory：6-6, 2 Lin, Chung-Shin Village, Tashi TEL:+886-3-3906635 FAX:+886-3-3906631
Town, Taoyuan, Taiwan
Dongguan ：No. 228, Meijing West Rd, Songmushan TEL+86-769-83180326 FAX:+86-769-83180329
Administration zone, Dalang Town,
Dongguan, Guangdong, China
Suzhou ：No.8888, Changyang Rd, Weitang Town, TEL:+86-512-65902388 FAX:+86-512-65904888
Xiangcheng District, Suzhou, China
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Contents
CONTENTS
0. Preface
1. SAFETY AND WARRANTY

1.1 Description of Safety...........…….…………..………………………… 1-1
1.2 Warranty and Non-warranty...........…………………………………... 1-2
2. INSTALLATION
2.1 Handling and Transportation.................................………………... 2-1
2.2 Installation Dimensions.........................................………………... 2-3
2.3 Protective Area......................................................………………... 2-5
2.4 Measurements of Noise Level..…………………... ……... …….….. 2-6
2.5 Connection with I.M.M….…….………….…………………………….. 2-7
2.6 Connection with Pneumatic Supply Source..............………………. 2-10
2.7 Connection with Safety and Function Test.….........……………….. 2-11
2.8 Procedures for Robot Dismantlement.....................……………….. 2-11
3. DESCRIPTION OF ROBOT STRUCTURE

3.1 Illustration............................................................…………………. 3-1
3.2 Specification...................................................…………………….. 3-2
3.3 Dimensions.........................................................…………………. 3-3
4. SETTING AND ADJUSTMENT BEFORE BOOTING

4.1 Connection with I.M.M..........................................…………………. 4-1
4.2 Connection with Pneumatic Supply Source..............………………. 4-2
4.3 The Flowchart of Booting Procedure.....................………………… 4-3
4.4 Adjustment while Mould Changing…..........…………………………. 4-5
4.5 Installation and Adjustment of EOAT……................………………. 4-6
4.6 Adjustment of Swivel Component.............…………………………... 4-8
5. MAINTENANCE
5.1 Maintenance and Repair Safeties........……………………………… 5-1
5.2 Maintenance Schedules…......................................……………….. 5-2
5.3 Maintenance Tools...............................................………………… 5-3
5.4 Lubrications.........................................................…………………. 5-3
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Contents
6.1 Description of Main Parts…............................……………………… 6-1
6.2 Traverse Component....................................………………………. 6-2
6.3 Crosswise Component…………………………………………………. 6-14
6.4 Main Arm Component………………………………………………….. 6-24
6.5 Swivel Component……………………………………………………… 6-36
6.6 Air Valve Component…………………………………………………… 6-46
6.7 Electrical Control Component…………………………………………. 6-51
7. PNEUMATIC CIRCUIT DIAGRAM.

7.1 Pneumatic Circuit Diagram.............................……………………… 7-1
7.2 Pneumatic Circuit Diagram (Optional Function D) ………………… 7-2
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Preface
0. Preface
0.1 Preface
Special instructions for operation and trouble shooting are provided
in this manual.
Please read this manual carefully and fully understand the contents.
Prohibit executing and carrying on steps or methods unmentioned in
this manual.
Non responsibility is accepted for any accident or injury resulting from
not understanding the manual contents fully to operate the robot.
Please place this manual beside the robot and make comebody to keep
the manual in order that any body in any situation can read it.
■ Danger Marks
Please place this manual beside the robot and make somebody to
keep the manual in order that any body in any situation can read it.
危险
Danger Easy to cause death or badly injury in not
不遵守此注意事项，容易导致死亡或重伤事故的发生。
respecting this note.
■ 警告
Warning May cause可能导致死亡或重伤的事故的发生，
不遵守此注意事项， death or badly injury or heavy 或对
damage to machine if not respecting this note.
机械造成严重的损害。
注意
Attention May cause injury or damage to machine
不遵守此注意事项，可能导致人员受伤，或对机械造成损害。
if not respecting this note.
■ About key point

Tips for operation key point will be marked out by symbol.
0-1
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Preface
0.2 Safety Notes
■ Maintenance Operation
Danger
In the maintenance operation, in order to prevent any misuse of starting the power
source and touching the electric cabinet, please place a mark plate with “In Maintain,
please do not touch the electric cabinet and the driver box.”
In the maintain operation, the user must turn the power off on the electric cabinet and
meanwhile, the user should shut off the main power in the plant. In addition, please do not
open the cover board since there may be residual voltage after several minutes you turn
the power off.
Warning
Without the permit of ALFA, do not disassemble or change the limit switch which
safety interlock and out-of-limit may use, the proximity switch, detector switch and
so on. Ignore this warning will easily cause heavy incident, such as the wrong action
of the machine, the damage itself and the death of the operator.
Attention
Please wear the helmets when maintain.
Please use the corresponding tool according to the specification of the machine,
especially when you use wrench, pay attention to the size of the nut and bolt also the
place where you use, in case of accident.
Maintenance operation should be carried out by one must be professional trained.
Please use our pointed product when you change the electrical components, such as
pilot lamp, contactor or the parts of the robots.
Please do as the correct steps when you are disassembling the cover board.
Please operate the robot strictly according to the guidance in the manual. Please
consult ALFA if you have any question or doubt, even a small question.
Please perform all the regular check mentioned in this manual. And the confirmation
of the result must be in process when the authorized man in sight. All the content and
result of maintenance must be recoded in the report to the responsible man and
under inspection.
Please do not let the water or oil drop into the electric cabinet and driver when you are
doing the checking and maintenance.
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Preface
■ After Operation
Warning
When you clean the robot and surroundings, please stop all the operations
and shut off the power of the control casing.
Please connect the return joint which links to the IMM if the robot will not
be used in a long time.
Attention
Do not use air guns to clean the robot, in case of the fine dust may enter
the precision components and reduce the robot condition.
Be careful with handling, since the motor and solenoid switch are still in a
high temperature after turned off.
0.3 Safety Precautions

In order to operate the robot correctly, the place with danger is
marked with WARNING SIGN.
■ Danger Marks
This manual record three safety attention matters as follow, please
operate it more carefully especially under the high level dangerous
situation.
Danger Easy to cause death or badly injury if not
respecting this note.
Warning May cause death or badly injury or heavy

damage to machine if not respecting this note.
Attention May cause injury or damage to machine if
not respecting this note.
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Preface
■ Warning Mark Type
※ Some of the warning marks may not be used in this series robot.
Not allowed to enter the action range
Up & Down movement danger warning Please do not enter the operation area
when the robot is working. Anyone with
any reason wants to enter the operation
area, must operate after turn off the
power source and air pressure switch.
Please refer to “Operating
Instruction”
Crosswise Movement danger warning
Traverse movement danger warning
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Preface
Warning of the high voltage electric shock
When doing the maintenance, please

shut down the power (OFF position),
especially when inspecting the electric
cabinet, you must take off the IMM
connector wires and shut down the
main power of the factory.
The warning of the high voltage electric

shock should be seen in the area, for
example, the terminal block and other
area.
Warning of cooling fan
Please do not close to the revolving

cooling fan.
Warning of high temperature of electromotor
The electromotor is in high temperature

when it is working; please do not be
close to the working motor.
If touch the motor needed out of

maintenance, please power off, and
operate after it has been cooled.
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Preface
Pay attention to stroke adjustment
Please following manual to do the

stroke adjustment in a safety way.
After shut down the power and

pneumatic, the air cylinder may have
remnant pneumatic, please do not
working in the robot operation area.
Warning of involving
Please do not touch the motor, gear,

pulley and belt which can easily make
people involved when you are doing the
maintenance and other reason which
has to be working in the working area.
Please power off and close the air and

pressure switch when doing the
operation.
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Preface
Warning of the cutter
Do not touch the cutter when you are

doing the inspection or maintenance.
Shut down the power and pneumatic

before you both inspection and
maintenance.
Do not enter the liquid spraying area
Do not get close to the liquid sprayer

operation area. Shut down the robot
power and sprayer power before doing
the inspection or maintenance.
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1. Safety and Warranty
1. SAFETY AND WARRANTY

1.1 Description of Safety
New Titan series CNC AC servo beam robot is designed and manufactured
in consideration for the safety use of horizontal injection moulding
machines, therefore the company shall be free from any obligation and
responsibility for any accident or injury incurred with using this robot with
other type of machine or applications. We strongly suggest you to read the
following safety standards thoroughly and observe it before putting the
robot into operation.
1. The service life of robot is 10 years or 5,376,000 cycles (Say, 10 years x 280
days x 8 hours x 60 minutes x 4 cycles) under normal operating conditions.
2. The robot has been designed and manufactured in conformity with EN292-1,
EN292-2.
3. This robot required necessary adjustment and maintenance as stipulated in

this manual, therefore we strongly suggest you to read this and observe
carefully before any adjustment and maintenance is carried out.
4. The necessary warning labels are posted on the robot to minimize residual
risks. Please pay attention to read the warning labels before and during
operation.
5. Safety regulation shall be highly concerned while handling and transporting

the robot.
6. A fully trained operator can only operate the robot.
7. All operation and adjustment of the robot must be carried out fully
accordance with description of this manual.
8. Danger working areas are noted in this manual. The system integrator must
install appropriate safeguarding surrounding the danger working areas in
conjunction with an injection moulding machine.
9. Do not operate robot if there is a person working or standing in the danger

area.
10. The controller must be placed outside the danger area.
11. During maintenance and mould changed, electrical power must be turned off
and the pneumatic source disconnected.
12. The robot is equipped with trouble detective function. The user may rectify
the problems according to the trouble-shooting guide or contact agent for
service.
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1. Safety and Warranty

1.2 Warranty and Non-warranty
1.2.1 Warranty Period
Within 1 year from the date of installation or 1,000,000 running cycles of
operation, whichever comes first. However, it is not restrictive if there is
otherwise specified in the sales contract between the purchaser and the
supplier.
1.2.2 Non-warranty
The following are non-warranty item:
(1) Damage due to personal negligence or mistake in operation.
(2) Damage due to natural disaster such as: earthquake, typhoon,

thunderbolt strike and fire, etc.
(3) Damage due to self-modification and poor adjustment by user.
(4) Consumable item (As listed below, but not limited)
Item Description Warranty Period

1. Shock absorber 500.000 cycles
2. Proximity sensor 500,000 cycles
3. Gripper sensor 500,000 cycles
4. Magnetic switch 500,000 cycles
5. Vacuum generator 500,000 cycles
6. Suction pad 200,000 cycles
7. End-of-arm tooling 200,000 cycles
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2. Installation
2 INSTALLATION
2.1 Handling and Transportation
Transport by crane figure
Lifting points at two end Lifting point of crosswise part
[ CAUTION ] Pay attention to the gravity center during transporting with a

fork-lift or crown block and sure to avoid from dropping.
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2. Installation
Pallet Handling
NOTE:
 Robots are placed symmetrically to save pallet space.
 Pay attention to the gravity.
 The width of pallet cannot be greater than container inner width (2250mm).
 Robot, while placing on the pallet, is not allowed to outside the pallet.
 It is mandatory that pallet to be strengthened out of crate (as picture shows).
 Besides set screws to fasten robots on the pallet, adding steal wire to fix on the pallet
around the machine.
 After robot fixed, spreading grease on each easily rusted part. (Ex: side rail, bearing steel,
ball screw, and etc)
 The outer packing should be sealed with plastic bags.
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2. Installation
2.2 Installation Dimensions

New Titan 1300 installation dimension unit: mm
New Titan 1500/1700 installation dimension
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2. Installation
2-4
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2. Installation
2.3 Protective Area

New Titan protective area
■ The system integrator should design and install appropriate safeguarding at

user’s cost.
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2. Installation
2.4 Measurement of Noise Level

1. Noise measurement is done under noise test environment of 60 dB(A).
2. Measuring equipment mode RION NA-24 sound level gauge.
3. Measurement is base on 1m distant from robot and 1.6m height from floor.
4. Model New Titan 1900 is measuring sample, also suitable for other New Titan
series.
5. Measurement position as below:
Measurement Noise Level

Position dB(A)
1. 67
2. 65
3. 67
4. 68
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2. Installation
2.5 Connection with I.M.M

2.5.1 Contact Configuration Diagram
ALFA ROBOT standard connector
4 3 2 1
9 8 7 6 5
15 14 13 12 11 10
20 19 18 17 16
24 23 22 21
EUROMAP 12 joint layout (Optional)
25 26 27 28 29 30 31 32
pin
17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8
plug
9 10 11 12 13 14 15 16
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2. Installation
2.5.2 Description of I.M.M connection (CE)

Joint No. Signal Definition Description
1，9 Emergency Stop of The switch contact must be opened when the IMM
Machine (ESM) emergency stop is getting started (Refer to EN60204-1).
Opening the switch contact to make robot emergency stop.
The signal current cannot be greater than 6 Amps.
2 Mould Open Position The switch contact must be closed when mould opening
(MOP) position is equal or more than required position.
Inadvertent alteration to mould opening stroke smaller than
that required for the handling device/ robot to approach
must be impossible.
The signal must remain closed as long as the mould is
open and must not be interrupted by a change of operation
mode or safety guard opening.
3.11 Safety Device of The switch contact must be closed when safety device
Machine (SDM) (e.g. safety guard, footboard safety, etc.) on the injection
moulding machine are operative so that dangerous
movement of the handling device/ robot are possible. The
signal is active in any operation mode. According to EN201
regulation, limit switch series must be used to mould safety
device signal contact. The signal current cannot be greater
than 6 Amps.
5 Ejector Forward This switch contact must be closed when ejector of I.M.M
Position (EFP) finished forward motion. This signal is the confirm signal of
contact No. 22, EEF (Refer to contact No. 22).
8 Reject (RJT) This switch contact must be closed when there is mould
Optional open with rejected products until enable mould closure
signal is sent. (Please refer to contact No. 17)
10 Injection Moulding This switch contact must be closed when setting I.M.M to
Machine full full auto mode. If I.M.M is set from auto mode to manual
automatic mode or other mode when robot taking out products, the
robot will finish this cycle automatically and return to
waiting position.
16 Reference Potential This is common potential input of robot. The code is L-.
(L－)
17 Enable Mould Close This switch contact will be closed when robot takes out
(EMC) product and ascend to upper position (LS3 and LS4) in
order to enable mould close. Mould close will be interrupt if
robot alarms during motion. When alarm error code E06
(M-arm product signal error) or E07 (S-arm sprue signal
error) occurred after robot is outside the safety position
(LS14), mould close motion will not be interrupt and the
switch contact must be closed.
18.26 Mould Area Free The switch contact is closed when the handling device/
(MAF) robot is outside the mould area and does not interfere with
mould opening and closing movement. The switch contact
must be opened when the handling device leave its start
position. If the switch contact is open neither opening nor
closing of the mould may occur.
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2. Installation
19.27 Emergency Stop of This switch contact must be opened when pressing the
Robot (ESR) emergency stop button on robot operator and also stop the
injection moulding machine. (Please refer to EN60204-1)
20 Robot Operation There is “ROBOT IN USE” or “ROBOT NOT USE”
Mode (ROM) function to chosen in the system. When robot mode switch
to “ROBOT NOT USE” function, the injection moulding
machine will operate without robot. Press “START” to
reset the setting function.
22 Enable Ejector This switch contact must be closed when robot allows
Forward (EEF) I.M.M forward.
32 Reference Potential For each IMM brand to use.
of IMM
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2. Installation
2.6 Connection with Pneumatic Supply Source
2.6.1 Supply of Pneumatic Source

In order to maintain the robot’s normal operation, please be sure to fit freezing dryer at the outlet
of air compressor to remove the wet and moisture from the air that to obtain the extended
service life of robot.
2.6.2 Connection with Pneumatic Supply Source

Standard Air Inlet Device
Pressure adjust: After Connect to Air

pull up, turn left to filter/ regulator
increase; turn right to
decrease.
Air source
inlet
Pressure gauge
Air reservoir
Drain valve
Bleed air valve
(1) To minimize air pressure loss in the pipe for a long distance source (10 meter away), be
sure to use a rigid pipeline.
(2) After completing the connection, adjust the pressure on the Air Filter/ Regulator until it
2
reaches 5 kgf/cm .
(3) Check the water trapped in Air Filter/ Regulator and drain water away everyday.
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2. Installation
2.7 Connection with Safety and Function Test
After completion of installation of the robot with an I.M.M according to chapter 2.2-2.5, the
following areas must be fully checked for safety link and function of the robot.
【CAUTION】
Connection test must be carried out by a fully trained technician or engineer only. If
there is any problem, please feel free to notify your local supplier or ALFA.
(1). Signal or Enable Mould Close
(2). Signal of Safety Gate Open
(3). Signal of Mould Open End
(4). Adjustment of moving speed for all axes
(5). Detection of Reset
(6). Mould Close Function after removal of mould
2.8 Procedure for Robot Dismantlement

1. Turn off power of I.M.M
2. Turn off power of robot
3. Disconnect supply of pneumatic source
4. Exhaust air pressure from the robot.
5. Disassemble controller.
6. Disassemble connection between I.M.M and robot.
7. Connect the short circuit connector.
8. Disassemble electrical power cable of the robot.
9. Disassemble interlock signals and power cable of I.M.M.
10. Disassemble base mounting screws.
11. Disassemble the robot from machine platen.
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3. Description of Robot Structure

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3.1 Illustration
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3.2 Specification
General Specification
Working Max Allowed
Power Source Drive System Swivel Control System
Pressure Pressure
3φAC220V ± 10V 5 Kgf/cm² 8Kgf/cm² 90°Fixed Micro-computer

AC SERVO MOTOR
50/60 HZ 0.49 Mpa 0.8 Mpa Pneumatic Control
Main Specification
TN1300 TN1500 TN1700 TN1900 TN2200 TN2500 TN3000
Model
WS-S3 WS-S3 WS-S3 WS-S3 WS-S3 WS-S3 WS-S3
Power Capacity
4 4 5 6 10.5 11 11
(KVA)
Recommended
400-600 650-1000 850-1300 1000-1600 1600-2500 2200-3000 2500-4000
IMM (ton)
Traverse Stroke
2000 2400 2700 2700 3000 3800 4000
(mm)
Crosswise
300-1200 400-1500 400-1500 500-1800 500-1800 2500 3000
Stroke (mm)
Vertical Stroke
1300 1500 1700 1900 2200 2500 3000
(mm)
Max. Loading
12 20 20 30 30(50) 50(100) 50(100)
(kg)
Dry Take Out
1.5 1.8 2.0 2.5 2.8 3.5 4.5
Time (sec)
Dry Cycle Time
12 14 15 18 19 23 25
(sec)
Air Consumption
80 85 90 95 110 124 130
(Nl/cycle)
Net Weight (Kg) 580 700 750 1500 1600 2500 2800
 Measuring Reference for Picking Time under idle cycle is：Assuming that every delay
(lead time) set to be 0，a full Vertical stroke of Elevation，a 40mm horizontal Stoke of
Reach. However，actual Picking Time depends on practical conditions so the data
mentioned above are not guaranteed.
● No further notice will be made on the change in the appearance，specification and other
data resulted from updating or improving the same or innovation form time to time.
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3.3 Dimensions
Model A B C D E I(max) I(min) J K L M N O P Q

TN1300 1860 750 1160 570 1170 320 260 290 2700 325 2000 100 450 250
TN1500 2260 1720 860 1580 570 3000 340 2400 40 600 320
1500 400 140 170
TN1700 2320 1840 3300 450 100
1800 695 2700
TN1900 2530 2080 900 3560 490 700 410
1800 500 140 170 140
TN2200 2640 2230 2130 745 3800 400 3000
TN2500 2810 2310 2050 5100 650 3800 -150 1600 650
1140 2760 830 510 214 244
TN3000 3064 2679 2150 5100 550 4000 -250 1600 650
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4. Setting and Adjustment before Booting
4. SETTING AND ADJUSTMENT BEFORE BOOTING

4.1 Connection with I.M.M
Before putting robot into operation, it must be linked with I.M.M by connecting the
Euromap/ SPI-standard interface connector.
Robot connection
point with IMM
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4.2 Connection with Pneumatic Supply Source
Quick fitting
Air filter/ Regulator
Quick fitting
Draw off valve
(1) After completing the connection, adjust the pressure until it reaches 5kgf/cm2.
(2) Check the water trapped in Air filter/ Regulator and drain water away everyday.
(3) Pull up pressure tuning knob lightly, turn clockwise to large the pressure; turn
counterclockwise to lessen pressure.
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4.3 The Flowchart of Booting Procedure

4.3.1 Booting Procedure
1. Check if the pneumatic supply source is connected
2. Check if IMM is connected
3. Check if emergency stop is normal
4. Turn ON main power switch.
5. Turn ON controller panel power switch.
6. Press power switch and system power self-preservation is ON.
7. The screen of controller displays as below.
When system is normal, it will turn into HOME page.
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8. Press according to the instruction, and robot starts to

return to home position.
9. If there is abnormal operation (ex: crash the structure), press
emergency stop button to stop the robot operation and re-start
the power again.
10. After returning home position finished, the system will turn into
manual operate page automatically.
4.3.2 Power off Procedure

1. After robot stops operating.
2. Turn off controller panel power switch.
3. Turn off main power switch.
4. Time interval of starting on the power and turning off the power
cannot be shorter than 1 minite, otherwise the using lifetime of
control system will be cut short.
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4.4 Adjustment while Mould Changing

Safety matters After changing mould finished, and ready to
must be fully adjust the robot, there are some safety
observed matters must be fully observed
(1) Do not adjust the robot unless you are fully trained.
(2) Switches the I.M.M to Manual Mode and open mould to position, and
then turns power off.
(3) Turns the power off and disconnects pneumatic supply source of the
robot.
NOTE: Do not adjust the robot unless above mentioned actions are
carried out.
4.4.1 Adjustment of Corsswise Stroke

4.4.2 Adjustment of Vertical Stroke
Please refer to SERVO OPERATION MANUAL
4.4.3 Adjustment of Traverse Stroke
Traverse-in limit switch M21
Home-Point switch M20
Hardware protection switch XOS
Traverse-out limit switch M22
The distance between sensor switch and sensor plate is 2mm.

Please refer to SERVO OPERATION MANUAL
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4.5 Installation and Adjustment of EOAT

Dimensions of Mounting Fixture
TN1300 Installation Dimension
TN1500 Installation Dimention
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TN1700/1900/2200 Installation Dimension
TN2500/3000 Installation Dimension
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4.6 Adjustment of Swivel Component
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5. Maintenance
5. MAINTENANCE
5.1 Maintenance and Repair Safeties
【NOTE】Serviceman should read the following safety
requirements before or during maintenance.
(1). Please turn the robot power off before examine and repair the I.M.M.
(2). Please turn the robot and I.M.M power off and disconnect pneumatic supply
source, also evacuate residual compressed air before adjusting and
maintaining.
(3). In addition to the replacement of proximity switches, vacuum and grip sensors,
please contact your local supplier for other repairs and maintenance.
(4). Do not make any change or modification to the robot.
(5). Please be careful to prevent from hurt by robot during adjustment or mould
changing.
(6). Please stay away from danger area before testing after adjusting or
maintaining completed.
(7). Do not turn the power on or connect pneumatic supply source during
maintenance.
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5. Maintenance
5.2 Maintenance Schedules

Please carry out the following necessary inspections, maintenances and
replacements frequently.
Item Inspecting Area Period
Check to make sure functions of the gripper, suction pad and

1 Daily
EOAT are normal.
2 Draining water from air filter/ regulator. Daily
3 Set screws on jig. Daily
4 Draining water from air compressor. Daily
Check I.M.M connecting line and connecting line of controller are

5 Daily
well tightened.
6 Check if any parts loosen or not. Daily

7 Lubricating on crosswise slide rail and slide rail block. Monthly
8 Lubricating on vertical slide rail and slide rail block. Monthly
Check if air compression tube and speed adjusting button are

9 Monthly
normal or not.
10 Clean appearance. Weekly
11 Check the function of vacuum generator. Monthly
12 Check set screws on base. Monthly
13 Check the function of shock absorber. Monthly
14 Replace air compression tube and electric wires. 3 years
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○
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5. Maintenance
5.3 Maintenance Tools
1. Hex wrench 2.5 to 8mm

2. Open-end wrench 12 to 14mm
5. Cross-bladed screwdriver and flat-bladed screwdriver
6. Diagonal pliers
7. Long-nose pliers
8. Avometer
9. Air gun
10. Oil gun
5.4 Lubrications
5.4.1 Regular lubrication of the linear slide rails, linear bearings, roller bearings or
other composites are absolutely necessary.
5.4.2 Period of lubrication: Every 50,000 cycles or every month.
5.4.3 Type of grease: with yellow grease or soap base lubrication NO. 2 series.
(1) ISEVG32-68 VLVANIA
(2) ALVANIA GREASE NO.2 (SHELL brand)
(3) ALVANIA EP\2 (SHELL brand)
5.4.4 Position of lubricating:
(1) Vertical slide rail and slide block
(2) Crosswise slide rail and slide block
(3) Traverse slide rail and slide block
5.4.5 Way of lubrication:
(1) Slide rail block: To squash grease into slide block for lubrication
(2) Slide rail and bearing: To paint grease on the surfaces by brush.
5.4.6 No need to lubricate due to oil-free cylinder is utilized on the robot.
5-3
File:TN-mc05.doc

6.1 Description of Main Parts
6-1
File:TN-mc06.doc
6.2 Traverse Component

6.2.1 Traverse Component for TN1300
6-2
File:TN-mc06.doc
 Part list of Traverse for TN1300

Item Description Serial No. Q’ty Remark
1 Supporting base TW13A010 1
2 Sliding rail MLP25-2580A 2
3 Sliding rail block MLP25A 6
4 Traverse spiral gear YHS202260 1
5 Safety area contact pad TB19A143 1
6 Traverse reducer MMR5-1009 1
7 Key-free shaft sleeve MMR3-0007 1
8 Traverse spiral gear YGS203802 1
9 Traverse motor MMR2-0801 1
10 Fixed plate of traverse motor TN13A030 1

Mounting bracket of traverse
11 BI00A130 2
cushion
12 Buffer screw BI00A120 2
13 M16 Nut MSW8-1603 4
14 Protective board supporting frame TN13A040 2
15 Traverse protective board YB1501150 1
16 Traverse sensor plate A CW13A050 2
17 Fixed stick of sensor plate TN13A070 1
18 Sensor switch fixed frame TN19A061 1
19 Sensor plate holder BI00A160 2
20 Tighten bolt of motor TN13A060 1
21 －－
22 Proximity switch RSN1001 2
23 Protective chain MCN3110 34
24 Traverse sliding board TN13A022 1
25 Air filter/ regulator PET2006 1
26 Quick fitting PFH0300 1
27 Quick fitting PQU1003 1
28 Nipple PTA0303 1
6-3
File:TN-mc06.doc
29 Check valve PTE0300 1
6-4
File:TN-mc06.doc
6.2.2 Traverse Component for TN1500
6-5
File:TN-mc06.doc
 Part list of Traverse for TN1500

1 Supporting base TB15A013 1
2 Sliding rail MLP30-2920 2
9 Fixed plate of traverse motor TN15A030 1
10 Traverse spiral gear YHS252600 1
11 Placing safety area contact pad TB19A142 1
12 Mounting bracket of traverse cushion BI00A130 2
14 M16 Nut MSW8-1603 4
17 Fixed stick of sensor plate TB15A080 1
18 Traverse sensor plate (B2) BI00A270 3
19 Sensor contact pad holder BE00A1200 3
20 Traverse protective board YB1501600 1
21 Sensor switch fixed frame TN19A061 1
23 Air reservoir CW00H010 1
27 Quick fitting PQH1204 1
28 Copper cock PTC0303 1
29 Quick fitting PQL1203 1
6-6
File:TN-mc06.doc
30 Nipple PTA0303 1
6-7
File:TN-mc06.doc
6.2.3 Traverse Component for TN1700/1900/2200
6-8
File:TN-mc06.doc
 Part list of Traverse for TN1700/1900/2200

TB19A013 1 TN1700/TN1900
1 Supporting base
TB22A011 1 TN2200
MLP30-3480 2 TN1700/TN1900
2 Sliding rail
MLP45-3825 2 TN2200
MLP30A 8 TN1700/TN1900
3 Sliding rail block
MLP45A 8 TN2200
TN19A020 1 TN1700/TN1900
4 Traverse sliding board
TN22A100 1 TN2200
MMR5-1014 1 TN1700
5 Traverse reducer
MMR5-1007 1 TN1900/TN2200
8 Fixed plate of motor TN19A070 1
MMR5-1014 1 TN1700
10 Traverse motor
MMR2-2001 1 TN1900/TN2200
BI00A120 2 TN1700/TN1900
11 Buffer screw
CC22A130 2 TN2200
Mounting bracket of traverse BI00A130 2 TN1700/TN1900
12
cushion TN25A020 2 TN2200
13 M16 Nut MSW8-1603 4
MBT2-YHS303100 1 TN1700/TN1900
14 Traverse spiral gear
MBT2-YHS303500 1 TN2200
15 Safety area contact pad TB19A141 1
AW07A170 2 TN1700/TN1900
16 Fixed stick of sensor plate
BI09A020 2 TN2200
19 Protective board supporting frame TB19A050 3
20 Sensor switch fixed block TN19A061 1
YB1501840 1 TN1700/TN1900
21 Traverse protective board
TB1502160 1 TN2200
6-9
File:TN-mc06.doc
22 Traverse home contact pad plate TN19A090 3 TN1700/TN1900

MCN3180 36 TN1700/TN1900
24 Protective chain
MCN3180 40 TN2200
29 Nipple PTA0303 1
6-10
File:TN-mc06.doc
6.2.4 Traverse Component for TN2500/3000
6-11
File:TN-mc06.doc
 Part list of Traverse for TN2500/3000

TN25A010 1 TN2500
1 Supporting base
TN30A010 1 TN3000
MLP45-4660 2 TN2500
2 Sliding rail
MLP45-4875 2 TN3000
YHS304560 1 TN2500
3 Traverse spiral gear
YHS304850 1 TN3000
Safety area contact pad of TW25A151 1 TN2500
4
traverse TN30A200 1 TN3000
8 Fixed plate of motor TN25A101 1
13 Buffer screw CC22A130 2
Mounting bracket of traverse
14 TN25A020 2
cushion
17 Fixed stick of sensor plate TN30A130 1
19 Traverse protective board TN30A050 1
20 Safety lock protective board TN30A060 1
21 Fixed plate of traverse sensor TN30A090 1
MCN3180 44 TN2500
23 Protective chain
MCN3180 48 TN3000
24 Traverse sensor plate (B1) TN25A093 1
25 Traverse sensor plate (B2) TN25A094 2
6-12
File:TN-mc06.doc
26 Cam bearing CF18 MBG3010 12

31 Nipple PTA0303 1
6-13
File:TN-mc06.doc
6.3 Crosswise Component

6.3.1 Crosswise Component for TN1300
6-14
File:TN-mc06.doc
 Part list of Crosswise for TN1300

1 Aluminum profile of crosswise TN1300B011 1
3 Sliding rail block MLP20B 6
4 Crosswise sliding board TN13B021 1
5 Crosswise spiral gear YHS201240 1
6 Mounting bracket of motor TN13B031 1
7 Fixed plate of motor TN13B040 1
8 Crosswise motor MMR2-0801 1
9 Reducer MMR5-1009 1
10 Spiral gear YGS203301 1
12 Crosswise contact pad RI00B040 3
13 Crosswise stop block TN13B070 2
14 Rubber spring for limit baffle BZ00C150 4
15 Fixed plate of crosswise sensor TN19B080 1
16 Crosswise protective board YB1060901 1
17 Crosswise junction box TN13B120 1
18 Crosswise junction box lid TN13B130 1
19 Crosswise protective chain holder TN13B140 1
Down protective board of
21 TN13C080 1
protective chain
6-15
File:TN-mc06.doc
6.3.2 Crosswise Component for TN1500
6-16
File:TN-mc06.doc
 Part list of Crosswise for TN1500

5 Mounting bracket of motor TN15B030 1
8 Crosswise spiral gear YGS203309 1
10 Fixed plate of motor TN13B040 1
13 Crosswise stop block TN13B070 2
14 Rubber spring for limit baffle BZ00C150 4
19 Crosswise protective chain holder TN13B140 1
Down protective board of
22 TN13C080 1
protective chain
6-17
File:TN-mc06.doc
6.3.3 Crosswise Component for TN1700/1900/2200
6-18
File:TN-mc06.doc
 Part list of Crosswise for TN1700/1900/2200

TN17B010 1 TN1700
1 Aluminum profile of crosswise TN19B011 1 TN1900
TN22B010 1 TN2200
MLP30-1720 2 TN1700
2 Sliding rail MLP30-1960 2 TN1900
MLP30-2150 2 TN2200
3 Sliding rail block MLP30A 6 TN1700
TN19B020 1 TN1700/ TN1900
4 Crosswise sliding board
TN22B020 2 TN2200
5 Crosswise sliding base TN19B031 1 TN1700
YHS201600 1 TN1700
6 Crosswise spiral gear
YHS202020 1 TN1900/ TN2200
7 Crosswise gear MMR2-1001 1
12 Fixed plate of crosswise motor TN19B061 1
13 Fixed plate of crosswise idler TN19B071 1
14 Ball bearing pin TN19B100 4
15 Idler pin TN19B160 1
16 Ball bearing MBG1-6004 8
17 Crosswise pressing plate TN19B090 1
18 Crosswise limit stop block TN19B040 2
19 Crosswise buffer block TN19B110 4
24 Air valve body TN19H010 1
25 Air valve cover TN19H020 1
26 Air valve body TN19B130 1
6-19
File:TN-mc06.doc

28 Crosswise protective chain cover TN19H030 1
29 Protective chain plate TN19B150 1
MCN3070 38 TN1700
30 Protective chain MCN3070 42 TN1900
MCN3070 46 TN2200
6-20
File:TN-mc06.doc
6.3.4 Crosswise Component for TN2500/3000
6-21
File:TN-mc06.doc
 Part list of Crosswise for TN2500/3000

2 Sliding rail MLA30-2680 2
3 Sliding rail block MSA30A 6
5 Crosswise sliding base TN30B030 1
10 Crosswise spiral gear idler YGS253002 1
12 Fixed plate of crosswise motor TN25B061 1
13 Fixed plate of crosswise idler TN25B071 1
14 Idler pin TN25B092 1
16 Crosswise pressing plate TN25B030 1
17 Ball bearing pin TN25B100 4
18 Crosswise anti-collision plate TN30B060 2
19 Crosswise buffer block TN30B070 8
20 Protective board YB1201100 1
23 Crosswise protective chain cover TN25B140 1
24 Air valve body TN25B150 1
25 Air valve cover TN25B160 1
30 Down protective board of protective chain TN25C151 1
Locating pin for mounting bracket of
31 TN25C250 2
vertical
6-22
File:TN-mc06.doc
6-23
File:TN-mc06.doc
6.4 Main Arm Component

6.4.1 Main Arm Component for TN1300
6-24
File:TN-mc06.doc
 Part list of Main Arm for TN1300

1 Mounting bracket of vertical TN13C012 1
2 Aluminum profile I of arm TN13C020 1
5 Aluminum profile II of main arm TN13C030 1
6 Sliding rail block MSB20S 2
8 Upper fixed plate TN13C040 1
9 Down fixed plate TN13C050 1
10 Vertical gear YHS200760 1
11 Arm motor MMR2-0802 1
13 Spiral gear YGS203301 1
15 Fixed plate of arm motor TN13C090 1
16 Rubber spring of limit baffle TN13C100 2
17 Arm frame TN13C060 1
Upper protective board of
18 TN13C070 1
protective chain
Locating pin for mounting bracket
19 TN13C110 2
of vertical
20 Arm gear cover TN13C120 1
21 Belt fixed plate BW00C171 1
22 Belt clamping plate BW00C190 2
23 Safety area contact pad BZ00C030 1
24 －－
25 Belt MBT1-8M20 1
26 Swivel connection board BZ00C070 1
28 Wiring cover TN13C130 1
29 Protective chain MCN3150-OM 34
30 Swivel component BW10UCH01 1
6-25
File:TN-mc06.doc

32 Location plate of belt pulley BW00C100 1
33 Side plate of belt pulley BW00C080 2
34 Belt pulley shaft BW00C120 1
35 Belt pulley YF082003B 1
6-26
File:TN-mc06.doc
6.4.2 Main Arm Component for TN1500
6-27
File:TN-mc06.doc
 Part list of Main Arm for TN1500

4 Aluminum profile I of main arm TB15C022 1
5 Sliding rail MLP25-1240A 1
7 Aluminum profile II of main arm TB15C033 1
8 Base plate CW17C300 1
11 Vertical spiral gear YGS203403 1
13 Vertical spiral gear YHS251000 1
14 Fixed plate of motor TN19C091 1
15 Vertical cylinder PCY63-YC630780K 1
16 Upper fixed plate TB19C050 1
18 Buffer screw TB19C110 2
19 Safety area contact pad BZ00C031 1
21 CW17C111 1
protective chain
22 Belt fixed plate CW7C081 1
23 Belt clamping plate CW17C100 2
24 －－
25 Belt MBT1-8M20 1
26 Arm motor cover TN15C060 1
28 Wiring cover TN13C130 1
29 TN25C250 2
of vertical
30 Protective chain MCN3150-OM 34
6-28
File:TN-mc06.doc

32 Swivel component CW15UCH01 1
34 Location plate of belt pulley CW17C130 1
35 Side plate of belt pulley CW17C121 2
36 Belt pulley shaft CW17C141 1
37 Belt pulley YF082505C 1
38 Ball bearing MGB1-6204 2
39 Shim CW17C150 1
6-29
File:TN-mc06.doc
6.4.3 Main Arm Component for TN1700/1900/2200
6-30
File:TN-mc06.doc
 Part list of Main Arm for TN1700/1900/2200

MLP20-1420 2 TN1700
2 Sliding rail ,MLP20-1480 2 TN1900
MLP20-1660 2 TN2200
TN17C020 1 TN1700
4 Aluminum profile I of main arm TN19C020 1 TN1900
TN22C020 1 TN2200
CZ17C030 1 TN1700
5 Aluminum profile II of main arm TB19C030 1 TN1900
TN22C030 1 TN2200
MLP25-1300A 1 TN1700
6 Sliding rail MLP25-1420A 1 TN1900
MLP25-1660 1 TN2200
MMR2-1002 1 TN1700
8 Arm motor
MMR2-2002 1 TN1900/TN2200
MMR5-1014 1 TN1700
9 Reducer
MMR5-1007 1 TN1900/TN1700
10 Vertical spiral gear MBT2-YGS203403 1
12 Fixed plate of motor TN19C091 1
PCY80-YC800880K 1 TN1700
13 Vertical cylinder PCY80-YC800980K 1 TN1900
PCY80-YC8001150K 1 TN2200
MBT2-YHS251060 1 TN1700
14 Vertical spiral gear MBT2-YHS251181 1 TN1900
MBT2-YHS251360 1 TN2200
18 Belt fixed plate TN19C080 1
6-31
File:TN-mc06.doc
19 Belt pulley set CW17UCE01 2 TN1500-2200

20 Belt clamping plate CW17C100 2
21 Belt MBT1-8M25 1
22 Belt clamping block TN19C130 1
23 Safety area contact pad CZ17C080 1
TN17C040 1 TN1700
26 Main arm frame
TN19C040 1 TN1900
27 Arm motor frame TN19C060 1
Upper main arm protective board
28 TN19C110 1
of protective chain
29 TN25C250 2
of vertical
MCN3140 34 TN1700
30 Protective chain MCN3140 37 TN1900
MCN3140 42 TN2200
32 Mounting bracket of sensor switch TB19B170 1
34 Location plate of belt pulley CW17C130 1
35 Side plate of belt pulley CW17C121 2
36 Belt pulley shaft CW17C141 1
37 Belt pulley YF082505C 1
39 Shim CW17C150 1
6-32
File:TN-mc06.doc
6.4.4 Main Arm Component for TN2500/3000
6-33
File:TN-mc06.doc
 Part list of Main Arm for TN2500/3000

TN25C020 1 TN2500
2 Aluminum profile I of main arm
TN30C110 1 TN3000
MLP25-1900 2 TN2500
3 Sliding rail
MLP25-2140 2 TN3000
4 Sliding rail block MSB25S 14
TN25C030 1 TN2500
5 Aluminum profile II of main arm
TN30C120 1 TN3000
MLP25-1780 2 TN2500
6 Sliding rail
MLP25-2080 2 TN3000
11 Vertical spiral gear YGS253401 1
13 Fixed plate of arm motor TN25C081 1
YHS251450 1 TN2500
14 Arm spiral gear
YHS251690 1 TN3000
YC801300K 1 TN2500
15 Vertical cylinder
YC801600K 1 TN3000
16 Belt pulley set TB25UCE01 2
17 Belt MBT1-8M25 1
18 Belt fixed plate TN25C111 1
19 Belt clamping plate TN25C240 2
20 Belt driving base TN30C050 1
21 Vertical limit buffer block TN25C210 2
22 Down limit contact pad CZ17C070 4
23 Safety area contact pad YT0312045 1
25 Upper frame of arm 2 TN25C250 1
26 Mounting bracket of sensor switch TB19B170 1
6-34
File:TN-mc06.doc

28 Padding block TN25C311 1
29 Protective board supporting frame TN25C300 1
30 TN25C142 1
protective chain
31 Arm protective cover TN25C310 1
Reinforcing block of swivel
32 TN25C260 2
connection board
Reinforcing block 1 of swivel
33 TN25C350 1
connection board
34 Fixed plate of swivel TN25C230 1
MCN3140 46 TN2500
36 Protective chain
MCN3140 50 TN3000
38 Belt fixed plate TB25C120 1
39 Side plate of belt TB25C110 2
40 Belt shaft pin TB25C130 1
41 Belt pulley TB25C100 1
43 Shim TB25C140 2
6-35
File:TN-mc06.doc
6.5 Swivel Component

6.5.1 Swivel Component for TN1300
6-36
File:TN-mc06.doc
 Part list of Swivel for TN1300

1 Swivel frame BW00C300 1
2 Swivel connecting block BW00C390 1
3 Swivel cylinder fixed block BW00C400 1
4 Cylinder rotating pin YJ16068 1
5 Shaft sleeve BW00C340 2
6 U shape base PCY50-YC50UM 1
7 Swivel cylinder PCY50-YC500040S 1
Swivel cylinder rotating holder
8 BW00C320 1
(Left)
Swivel cylinder rotating holder
9 BW00C330 1
(Right)
10 Swivel rotating plate (Large) BW00C350 1
11 Cylinder rotating shaft YJ12085 1
13 Cylinder rotating link pin YJ08027 1
14 Fixed plate of adapting plate BW00C280 1
15 Vacuum generator PET1001 1
16 Speed control joint PSP1-0602 2
17 Quick fitting PQE0600 4
18 Swivel magnetic switch RSN2004L 2
19 Bandage of cylinder RSN2050 2
20 Retaining ring S6 MET1006 2
23 Retaining ring E7 MET3007 2
6-37
File:TN-mc06.doc
6.5.2 Swivel Component for TN1500
6-38
File:TN-mc06.doc
 Part list of Swivel for TN1500

1 Swivel connecting board CW15C333 1
2 Swivel frame (Right) CW15C192 1
3 Swivel frame (Left) CW15C182 1
5 Shaft sleeve CW15C221 2
6 Stationary shaft of swivel cylinder CW15C111 1
7 Swivel cylinder PCY63-YC630075K 1
8 Swivel rotating plate CW15C153 1
Stationary shaft of swivel rotating
9 CW15C122 1
plate
10 Connecting shaft of swivel CW15C232 1
12 Connecting plate CW15C123 2
19 Straight joint PFH0202 2
20 Nipple PTA0202 2
25 L shape copper joint PFL06M5 3
6-39
File:TN-mc06.doc
6.5.3 Swivel Component for TN1700/1900/2200
6-40
File:TN-mc06.doc
 Part list of Swivel for TN1700/1900/2200

1 Swivel connecting board CW19C101 1
5 Stationary shaft of cylinder YJ18142 1
8 Sleeve CW19C170 2
9 Swivel connecting shaft YJ16046 1
10 Swivel rotating shaft YJ20142 1
13 Frame connecting block CW19C140 1
19 Nipple PTA0303 2
20 Straight joint PFH0303 2
6-41
File:TN-mc06.doc
6.5.4 Swivel Component for TN2500/3000
6-42
File:TN-mc06.doc
 Part list of Swivel for TN2500/3000

1 Swivel connecting board TN25C120 1
5 Stationary shaft of cylinder YJ18253 1
9 Connecting block 1-1 CW19C180 4
10 Connecting block 2-1 CW19C161 2
Stationary shaft of swivel rotating
11 YJ20253 1
plate
14 Connecting shaft of rotating plate YJ16052 2
17 －－
18 Swivel connecting strip CC25CC440 1
19 Swivel-in magnetic switch RSN2002L 2
20 Bandage of swivel cylinder RSN2080 2
24 Copper joint PTB0203 4
26 Throttle valve PSP2-1000 2
30 －－
6-43
File:TN-mc06.doc
6.5.5 63, 80 Gear type Rotary Swivel Component
6-44
File:TN-mc06.doc
 Part list of 63, 80 Gear type Rotary Swivel

1 Swivel connecting board TW80E010 1 63/80
TW63E020 1 63
2 Fixed plate
TW80E030 1 80
TW63E030 1 63
3 Side plate (Right)
TW80E040 1 80
TW63E040 1
4 Side plate (Left)
TW80E050 1
5 Shaft MBG1-6904 2 63/80
TW63E070 1 63
6 Swivel rotating pin
TW80E090 1 80
TW63E010 1 63
7 Swivel rotating bar
TW80E020 1 80
8 Bearing MBG1-6902 2 63/80
TW63E080 1 63
9 Gear rack
TW80E080 1 80
ACPS-63X70 1 63
10 Cylinder
ACPS-80X70 1 80
TW63E050 1 63
11 Cushion cover
TW80E070 1 80
TW63E060 2 63
12 Cushion cover 2
TW80E070 2 80
TW63E520 1 1500
13 Down adapter plate TW63E720 1 1700
TW63E920 1 1900-2500
TW63E510 1 1500
14 Upper adapter plate TW63E710 1 1700
TW63E910 1 1900-2500
16 Pneumatic adapter plate RW00C063 1
6-45
File:TN-mc06.doc
6.6 Air Valve Component

6.6.1 Air Valve Component for TN1300/1500
 Part list of Air Valve for TN1300/1500

3 Solenoid valve set PSV1-K06S-A 1
4 Pressure switch PET5004 1
5 Warning light RLT1001 1
6 Buzzer REL1001 1
7 Relay board (TIT RBQ3-1 1
6-46
File:TN-mc06.doc
6.6.2 Air Valve Component for TN1700-2200
1500-2200 Crosswise Junction Box
6-47
File:TN-mc06.doc
 Part list of Air Valve for TN1700-2200

1 Air valve body TN19H010 1
2 Air valve cover TN19H020 1
3 Protective chain cover TN19H030 1
4 Exhaust valve PSP7-4 1
6 Solenoid valve PSV2-K00S-2420 1
7 Pressure regulating valve RQT5-4 1
8 Solenoid valve set PSV2-K05S-25 1
10 Relay board RBQ3-1 1
11 Buzzer REL1001 1
 Part list of Crosswise Junction Box for TN1700-2200

3 Terminal board RXA011 1
6-48
File:TN-mc06.doc
6.6.3 Air Valve Component for T2500/3000
2500/3000 Crosswise junction box
6-49
File:TN-mc06.doc
 Part list of Air Valve for T2500/3000

2 Protective chain cover TN25B140 1
5 Relay board RBQ3-1 1
6 Buzzer REL1001 1
7 Exhaust valve PSP7-4 1
9 Solenoid valve PSV2-K00S-2420 1
10 Pressure regulating valve PQT5-4 1
12 Solenoid valve set PSV-K05S-25 1
 Part list of Crosswise Junction Box for TN2500/3000

3 Terminal board RXA011 1
6-50
File:TN-mc06.doc
6.7 Electrical Control Component

6.7.1 Electrical Control Component for TN1300-3000
6-51
File:TN-mc06.doc
 Part list of Electrical Control for T1300-3000

1 Control box of no-fuse switch HA80D080 1
2 A5 750W driver MMR7-0802 1
3 A5 1KW driver MMR7-1002 2
4 Base plate RBD3001 2
5 Power switch RBT1003 1
6 NFB switch RBT1005 1
7 Alternating current contactor RBT1013 1
8 Alternating current contactor BRT2015 1
9 O shape button (Green) RBT3003 1
10 I.M.M. connecting wire RCB1008 1
11 Fan REL2002 1
12 Fan REL2003 2
13 Dust cover REL2502 1
14 Fan dust cover REL2503 2
15 Metal joint REL3002 1
16 Outlet box RI07H101 1
17 Junction box RI07H151 1
18 Main engine power supplier RPW2005-T 1
19 Ground terminal station RXA1013 1
20 Cable fixed head RXE1001 2
21 Cable fixed head RXE1002 3
RI07H023 1 TN1300
22 Control cabinet
T15H011 1 TN1500-3000
23 Control cabinet front gate 1 T15H020 1
24 Control cabinet front gate 2 T15H030 1
25 Base plate 1 T15H040 1
26 Base plate 2 T15H050 1
27 Main control box supporting frame RI00A720 1
28 Power filter RPW3002 1
29 Servo connecting wire RCB1-114 3
30 3 axis servo control system RBQ3-1 1
6-52
File:TN-mc06.doc
 Electrical Control of LNC 2nd Generation (2.0)
6-53
File:TN-mc06.doc
○
R
7. Pneumatic Circuit Diagram
7. PNEUMATIC CIRCUIT DIAGRAM

7.1 Pneumatic Circuit Diagram
7-1
File:TN-mc07.doc
○
R
7. Pneumatic Circuit Diagram
7.2 Pneumatic Circuit Diagram (Optional Function D)
7-2
File:TN-mc07.doc

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New Titan Series

CNC AC servo beam robot

ALFA AUTO. MACHINERY CO. LTD

1. SAFETY AND WARRANTY

3. DESCRIPTION OF ROBOT STRUCTURE

4. SETTING AND ADJUSTMENT BEFORE BOOTING

7. PNEUMATIC CIRCUIT DIAGRAM.

respecting this note.

if not respecting this note.

■ About key point

0.3 Safety Precautions

Danger Easy to cause death or badly injury if not

respecting this note.

Warning May cause death or badly injury or heavy

Attention May cause injury or damage to machine if

not respecting this note.

Crosswise Movement danger warning

Traverse movement danger warning

Warning of the high voltage electric shock

When doing the maintenance, please

The warning of the high voltage electric

Warning of cooling fan

Please do not close to the revolving

Warning of high temperature of electromotor

The electromotor is in high temperature

If touch the motor needed out of

Pay attention to stroke adjustment

Please following manual to do the

After shut down the power and

Please do not touch the motor, gear,

Please power off and close the air and

Warning of the cutter

Do not touch the cutter when you are

Shut down the power and pneumatic

Do not enter the liquid spraying area

Do not get close to the liquid sprayer

1. Safety and Warranty

1. SAFETY AND WARRANTY

3. This robot required necessary adjustment and maintenance as stipulated in

5. Safety regulation shall be highly concerned while handling and transporting

6. A fully trained operator can only operate the robot.

9. Do not operate robot if there is a person working or standing in the danger

10. The controller must be placed outside the danger area.

1. Safety and Warranty

(1) Damage due to personal negligence or mistake in operation.

(2) Damage due to natural disaster such as: earthquake, typhoon,

(3) Damage due to self-modification and poor adjustment by user.

(4) Consumable item (As listed below, but not limited)

Item Description Warranty Period

Lifting points at two end Lifting point of crosswise part

[ CAUTION ] Pay attention to the gravity center during transporting with a

2.2 Installation Dimensions

New Titan 1500/1700 installation dimension

New Titan 1900/2200 installation dimension

New Titan 2500/3000 installation dimension

2.3 Protective Area

■ The system integrator should design and install appropriate safeguarding at

2.4 Measurement of Noise Level

Measurement Noise Level

2.5 Connection with I.M.M

ALFA ROBOT standard connector

EUROMAP 12 joint layout (Optional)

2.5.2 Description of I.M.M connection (CE)

2.6 Connection with Pneumatic Supply Source