Professional Documents
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Field Instrumentation Training Course
Field Instrumentation Training Course
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CONTENTS
INSTRUMENT OVERVIEW
Tag Number classifications
TEMPERATURE MEASURMENTS
OVERVIEW…………………………………………………………………………………………..
THERMOMETER…………………………………………………………………………………..
THERMOCOUPLE………………………………………………………………………………….
RESISTANCE TEMPERATURE DETECTORS (RTD‘S)………………………………….
TEMPERATURE TRANSMITTERS ……………………………………………………………
PRESSURE MEASUREMENT
OVERVIEW…………………………………………………………………………………………..
LOCAL PRESSURE INDICATOR………………………………………………………………
PRESSURE TRANSMITTER……………………………………………………………………
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INSTRUMENT OVERVIEW
FLOW MEASUREMENT
OVERVIEW……………………………………………………………………………………………..
FLOW ORIFICE………………………………………………………………………………………..
VENTURI…………………………………………………………………………………………………
LEVEL MEASUREMENT
OVERVIEW………………………………………………………………………………………………
PRESSURE OR DIFFERENTIAL PRESSURE………………………………………………..
FLOAT OR DISPLACER……………………………………………………………………………..
SIGHT GLASSES………………………………………………………………………………………
SIGHT GLASS CHECKING………………………………………………………………………….
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TURBINES Control
BENTLY NEVADA AXIAL DISPLACEMENT MEASURMENTS……………………….
BENTLY NEVADA RADIAL VIBRATION MEASURMENTS…………………………….
BENTLY NEVADA OVER SPEED SYSTEM………………………………………………….
TURBINE SPEED GOVERNER , CURRENT TO PRESSSURE CONVERTER ,
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ِمذِـخ
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ٔٚظشا ٌض٠بدح أػذاد دٚائش اٌج١بْ ٚاٌزؾىُ ف ٝاٌّظبٔغ ٚرجبٚ ٓ٠ظبئفٙب وبْ ٌضاِب اٌزٛطً إٌ ٝطش٠مخ رشل ُ١خبطخ ثىً دائشح ػٍ ٝؽذح
ػٍ ٝإٌؾ ٛاٌزبٌ-:ٝ
Temperature Measurements
Temperature Measurements
قٕاص انحــــــــــــــــــــــزارة
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Temperature Measurements
Overview
Measuring the temperature in any plant is one of the parameters required to keep the process in certain
conditions by the operators or by automatic control loop.
ب١ِبرىٛ ارٚ ً١ اٌزشغٟٕك ف٠زُ ٘زا اِب ػٓ طش٠ ٚ خ١خ األٔزبع١ٍّاًِ اٌؾغبعٗ ٌضجظ اٌؼٛ اٌّظبٔغ ِٓ اٌؼٟبط اٌؾشاسٖ ف١ل
ُائش اٌزؾىٚك د٠ػٓ طش
Temperature measurements are divided in to .ٌٟبط اٌؾشاسٖ ا١ُ طشق ل١ّىٓ رمغ٠
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Temperature Measurements
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Temperature Measurements
Two different metal strip with different expansion coefficient are connected so
when temperature change a deformation in the strip happened which can be
converted to mechanical movement and reading
ؾذس٠ ٖش اٌؾشاس١ ػٕذ رغٚ ّب ِؼبِالد رّذد ِخزٍفخٌٙ ٓ١ٓ ِخزٍف١ٔد ِؼذٛعٚ ٍٟخ اٌّؼذْ ػ١ٕبد اٌؾشاسٖ صٕبئ١رؼزّذ ِج
ظ٠ اٌزذسٍٟخ ػ١ لشاءٖ خطٌٍٟخ ا٠ّٛىٓ رؾ٠ دٚرّذد ثزفب
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Temperature Measurements
These instruments operate on the principle that as the temperature increases, so too does the pressure as the
molecules in the fluid become more active. A spiral bourdon tube, similar to that used for pressure measurement, can
be used for temperature. The tube may contain either liquid or gas and as the temperature increases, so too does the
pressure causing the tube to uncoil and move the pointer to indicate the temperature.
زّذد٠ دسعخاٌؾشاسحٟ أخفبع فٚس اسرفبع اٚخ فؼٕذ ؽذ٠ٛثخ ٍِزٛ عبئً لبثً ٌٍزّذد داخً أجٚد غبص اٛعٚ ٍٟع ػٌٕٛرؼزّذ فىشح ػًّ ٘زا ا
. اٌضغظٟ ٔمض فٚبدح ا٠ رٌٟب ا٠ اٌغبئً ِؤدٕٚىّش اٌغبص ا٠ ٚا
ْ إٌمظبٚبدح ا٠اء ثبٌزٛش اٌمشاءح ع١١ رغٌٟ ثبٌزبٚ ْ إٌمظبٚبدح ا٠اء ثبٌزٛخ ع٠ٛثخ اٌٍّزٛ رؾشن األٔجٌٟ اٞؤد٠ ْ إٌمظبٚبدٖ ا٠ش اٌضغظ ثبٌز١١رغ
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Temperature Measurements
2- Remote Reading ( Thermocouple , RTD , … )
2.1 Thermocouple
A second, widely used, temperature indicating system is the thermocouple.
Two different metal welded . As temperature change on the junction mV generated
between two sides
ٓ١ٓ اٌطشف١ٌذ ثٌٛذ فٛز٠ خ١ٍ ػٚ ُ ِؼبِٙزُ ٌؾب٠ ٓ١ٓ ِخزٍف١١ٔٓ ِٓ ِؼذ١عٍى
. دسعخ ؽشاسح ِمبثٍخٌٍٟخ ا٠ٛ رؾٚ بعخ١ّىٓ ل٠ ٌذٌٛذ اٌّزٛ اٌفٟش ف١ؾذس رغ٠ َش اٌؾشاسح ػٕذ ٔمطخ اٌٍؾب١ػٕذ رغ
Theory Of Operation
ٟٔخ داخً ضبغظ صب١ىبٔى١ٌّبط ؽشاساد األعضاء ا١ لٟع فٌٕٛغزؼًّ ٘زا ا٠
.ً اٌمشاءد١ ٌزغغٚخ ا٠ رٌه ٌٍؾّبٚ ْٛذ اٌىشث١اوغ
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Temperature Measurements
ٚ ٕبد١خ داخً اٌزشث١ىبٔى١ٌّبط ؽشاساد األعضاء ا١ لٟع فٌٕٛغزؼًّ ٘زا ا٠
.ً اٌمشاءد١ ٌزغغٚخ ا٠رٌه ٌٍؾّب
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Temperature Measurements
R = R0 ( 1 + α delta T )
R Rm DCS
RDCS
RL
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Temperature Measurements
ٌٚذ اٛ فٛ٘ ًْ اٌذخٛى٠ خ١ٍ ػٚ ِبد اٌخبطخ ثخٍٛ وً اٌّؼٚ ظ٠ّخ اٌزذس١ لٚ بص اٌؾشاسحٙع عٕٛب ثٙزُ ثشِغز٠ خ١ٔٚػجبسح ػٓ وبسرخ اٌىزش
ُ ٔظبَ اٌزؾىٌٟبس ا١ْ خشط اٌزٛى٠ ؽغت اٌؾشاسحٚ صعٌٌّٛذ صبثذ ِٓ ٔظبَ اٌزؾىُ اٛ ف24 خ٠ اٌزغزٚ ع اٌؾغبطٛٔ ِخ ؽغتِٚمب
DCS
4-20 mA
24 Vdc
Temperature
Transmitter
Thermocouple / RTD
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Pressure Measurment
Pressure Measurements
قٕاص انضغـــــــــــــــــــــــــــــط
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Pressure Measurements
Overview
Measuring the pressure in any plant is one of the parameters required to keep the process in
certain conditions by the operators or by automatic control loop.
Operators in the field depend on local pressure indicator reading to record there
data in logging sheets
. ٘زح اٌمشاءدٍٟزُ اٌزؾىُ ثٕبء ػ٠ ٚ ساقٚ اًٟ اٌمشاءد ف١ً ثزغغ١ اٌزشغَٟٕ فٛم٠ ٘زٖ اٌؾبٌخٟف
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Pressure Measurements
1- line pressure,………………..
Theory of operation
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Pressure Measurements
Used as remote reading to indicate on DCS or control the pressure on certain item or shutdown
plant, ….
ُز٠ ٟٔٚ عضء اٌىزشٚ ٌذٌٛذ فٛز٠ بٙ١ٍب ِبدح ػٕذ اٌضغظ ػٍٙبط ثذاخ١ْ ِٓ غشفخ لٛزى٠ ٚ بص ٌمشاءح اٌضغظٙغزؼًّ ٘زا اٌغ٠
...... ٚ ظ٠ اٌزذسٚ اٌؾشاسحٚ ش اٌضغظ١ً ِٓ ؽ١ثشِغزخ ثبٌّذخالد اٌخبطخ ثبٌزشغ
.,ّخ اٌضغظ١مبثً ل٠ ش١ اِجٍٍِٟ َ اٌىبسرخ ثأخشاطٛب رمٙ١ٍِبد اٌّخضٔخ ػٍٛ اٌّؼٚ ٌذَٛ اٌىبسرخ ثمشاءح اٌفٛخ رم١ٍ ػٚ
. اٌخشطٚ ٓ اٌضغظ١خ ث١اٌؼاللخ خط
Flow Measurements
Flow Measurements
قٕاص معذل
انســـــــــــــــــــــزٔان
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Flow Measurements
1- Local Reading
Local reading is used to give flow indication for the operator locally.
Type : KROHNE
ضؼ اػالحٌّٛبْ ؽغت اٌشىً ا٠خ اٌغش١ّثخ اٌشىً ِظّّخ ؽغت وٍٛخ ِغ١ٍاِخ داخٛك ػ٠خ ػٓ طش١ّبص ثمشاءح اٌىَٙ ٘زا اٌغٛم٠
ْب٠خ اٌغش١ّ رؼبدي وٟ اٌمشاءح اٌزٌٟزؾشن اٌّؤشش ا٠ ٌٟ ثبٌزبٚ اِخٛزأصش ثؾشوخ اٌؼ٠ ظ١ٓ اٌمشاءح ثٗ ِغٕبط١ِج
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Flow Measurements
ٚ اثخٛزؾشن ؽغت اٌج٠ اٌّؤششٌٟ ثبٌزبٚ ْب٠خ اٌغش١ّاثخ رزؾشن ؽغت وٛ ٘زح اٌجٚ ظ١ب ِغٕبطٙاثخ ثَٛ اٌغبئً ثذفغ ثٛم٠
ْب٠مشاء ِؼذي اٌغش٠ اٌّؤششٌٟثبٌزب
Heinrich
Theory Of Operation
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Flow Measurements
Remote Reading
Remote reading is used to give flow reading to control system either as indication or control principle
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Flow Measurements
Remote Reading
2.1- Delta P Flow Meter.
F α K SQR ( Delta P )
There are several elements are used to create delta P to measure the flow some of them are
. Flow Element
1. Orifice Plate
This operates on the principle that there is a difference in pressure created across an
orifice plate when flow is present.
ٟ فمذاْ فٌٟ اٞؤد٠ ْب٠ اٌغشٟش ف١بص ثؼًّ اخزٕبق طغَٙ ٘زا اٌغٛم٠
ْب٠ ِؼذي اٌغشٍٟؤصش ػ٠ ش ال١بْ ثؾ٠خ اٌغش١ّاٌضغظ ِظُّ ؽغت و
ش١ اِجٍٍِٟ ٍخ اي٠َٛ ثزؾٛم٠ ٚ ٟٔٚبص اٌىزشٙك ع٠ٌذ ػٓ طشٛبط فشق اٌضغظ اٌّز١زُ ل٠
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Flow Measurements
Remote Reading
Flow Element
Orifice Plate
Isolation Valves
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Flow Measurements
Remote Reading
Flow Element
2. VENTURI
The venturi also operates on the pressure differential principle where there is a flow restriction. It
gives a low pressure loss for the measurement of all kinds of fluids.
VENTURI
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Flow Measurements
Remote Reading
٠غزؼًّ ٘زا اٌغٙبص ٌمشاءح ِؼذي اٌغش٠بْ ٠ ٚزى ِٓ ْٛغشفخ ل١بط ثذاخٍٙب ِبدح ػٕذ ؽذٚس فشق ضغظ ػٍٙ١ب ٠زٌٛذ فٌٛذ ٚعضء اٌىزشٟٔٚ
٠زُ ثشِغزخ ثبٌّذخالد اٌخبطخ ثبٌزشغ ِٓ ً١ؽ١ش اٌضغظ ٚاٌؾشاسح ٚاٌزذس٠ظ ...... ٚ
ٚػٍ١خ رم َٛاٌىبسرخ ثمشاءح اٌفٌٛذ ٚاٌّؼٍِٛبد اٌّخضٔخ ػٍٙ١ب رم َٛاٌىبسرخ ثأخشاط ٍٍِ ٟاِج١ش ٠مبثً لّ١خ ِؼذي اٌغش٠بْ ,اٌؼاللخ غٕز
خطٕت ث ٓ١فشق اٌضغظ ِ ٚؼذي اٌغش٠بْ.
Flow Measurements
Type : KROHNE
رؼزّذ فىشح ػًّ اٌغٙبص ػٍ ٟاْ ٠ى ْٛاٌغبئً اٌّشاد ل١بط ِؼذي عش٠بٔخ ٌخ رٛط١ٍ١خ وٙشث١خ
ِؼٕ١خ ٚػٍٚ ٟعٛد ٍِف وٙشث ٚ ٟلطجِ ٟ١غٕبط١ظ فؼٕذ ِشٚس اٌغبئً ث ٓ١لطجٟ١
اٌّغٕبط١ظ ٠ؾبوٚ ٟعٛد عغُ ِؼذٔ ٚ ٟثبٌزبٌ ٟرزٌٛذ لٛح دافؼخ وٙشث١خ ث ٓ١اطشاف اٌٍّف.
٠زُ ل١بعٙب ٚثبٌزبٌ ٟرؾٍٙ٠ٛب ف ٟدٚائش اٌىزش١ٔٚخ ِجشِغخ اٌ ٍٍِٟ ٟاِج١ش ٠ؾبوِ ٟؼذي
اٌغش٠بْ ٚانعالقت خطٕت.
1- 24 Vdc power
2- 4 – 20 mA
3- linear Flow measurement
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Flow Measurements
Remote Reading
Vortex Internal
Theory Of Operation
ل١بط ِؼذي اٌغش٠بْ ػٓ طش٠ك اٌز١بساد اٌذٚاِ١خ ؽ١ش ٠زُ ٚضغ ػبئك داخً اٌغٙبص وّب ِ٘ٛ ٛضؼ ثبٌشىً ٠ؾذس ٔٛع ِٓ
اٌذٚاِبد رخزٍف وّ١زٙب ؽغت ِؼذي اٌغش٠بْ ٠ ٚزُ ل١بط اٌمٛح إٌبشئخ ِٓ ٘زٖ اٌذٚاِبد ػٓ طش٠ك ؽغبط داخٍِ ٟشوت فٟ
اٌغٙبص ٠م َٛثزؾٍٙ٠ٛب اٌ ٟفٌٛذ ّ٠ىٓ لشاءرخ ٚاٌزؼج١ش ػٕٗ ف ٟدائشح اٌىزش١ٔٚخ ِشِغخ اٌِ ٟؼذي عش٠بْ ٚانعالقت خطٕت.
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Level Measurements
Level Measurements
ُْقٕاص انمسخــــــــــــــــــــــــ
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Level Measurements
Isolation Valve
Isolation Valve
Level Indicator
Level Indicator
Isolation Valve
Isolation Valve
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Level Measurements
رؼزّذ ٔظش٠خ اٌؼًّ ػٍٚ ٟعٛد ػٛاِخ ( ثذاخٍٙب ِغٕبط١ظ) ثذاخً اٌغشفخ رزؾىشن اٌ ٟاػٍ ٟا ٚاعفً ِغ رغ١١ش اٌّغز ٚ ٞٛػٍٚ ٟعٛد ِجٓ١
ِٓ اٌضعبط ٚاألٚساق اٌّؼذٔ١خ فؼٕذ رؾشن اٌؼٛاِخ اٌ ٟا ٞارغبح رم َٛاألٚساق اٌّؼذٔ١خ ثزغ١١ش اٚضبػٙب ثزأص١ش اٌمٛح اٌّغٕبط١غ ٚ ٗ١ثبٌزبٌ ٟرجٓ١
اٌّغٛة.
األٚساق اٌّؼذٔ١خ
اٌؼٛاِخ اٌّغٕبط١غ١خ
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Level Measurements
ρ1
ρ2
L = Displacer Length
Torque Tube
V= Displacer Volume chain
W= Displacer Weight سهسهت
r = Displacer Radius
Electronic
ρ1= Fluid Density Above Displacer
انعُامت
ρ2= Fluid Density Blow
ρ=m/v
g = 9.8 N/m2 اٌىزٍخ/ُاٌىضبفخ = اٌؾغ
Eckardt Smart Level Transmitter
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Level Measurements
dp = ρ2*hx*9.8 - 1000*h*9.8
ρ1 = 1000 kg/m3
1- 24 V dc Power
P 2- 4 -20 mA
Vapor Water Inside 3- Negative Range
hx
Fluid ρ2
+ -
dp Transmitter 35
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Level Measurements
Vapor
hx Fluid ρ2
dp = ρ2*hx*9.8 - ρso*h*9.8
+ -
dp Transmitter
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Level Measurements
ثغطؼٍٟزم٠ ٟ ؽزٞذ٠د ؽذِّٛخ داخً ػْٛ ِؾىٛخ رى١ٌُ ػب١ػخ ِٓ اٌزشدداد ثمّٛبص ثأسعبي ِغَٙ اٌغٛم٠
.ٞٛزُ ؽغبة اٌّغز٠ اعزمجبٌخٌٟلذ اسعبي اٌزشدد اٚ ِٓ ِٓبط اٌض١ ثمٚ دّٛشرذ داخً اٌؼ١اٌغبئً ف
Type : Vega
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Level Measurements
جٍاس قٕاص انمسخُِ فّ حىك األمُوٕا بانُحذةَٔ 81عزف بإسم جٍاسانـ : ENRAF
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Valves
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Valves Hookup
Valves Types
1- Global Valve
2- Butterfly Valve
3- Ball Valve
4- Gate Valve
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Valves Hookup
1- Failure Close
2- Failure Open
Valves Hookup
Valve Accessories
1- Positioner
ٍٍِٟ اشبسحٚ ثبس4.5 خ٠اء رغزٛ٘ ك٠ فزؾخ اٌجٍف ػٓ طشٟبص ثبٌزؾىُ فَٙ اٌغٛم٠
اٌجٍفٌٟاء اٛ٘ خشطٚ ة ٌفزؾخ اٌجٍفٍّٛخ اٌّط١ش ِٓ غشفخ اٌزؾىُ رؼزجش اٌم١اِج
خ١خ اٌؼىغ٠ك صساع اٌزغز٠خ رزُ ػٓ طش١خ اٌؼىغ٠خ اٌغز٠ اٌزغز.ٌفزؼ اٌجٍف
Eckardt Positioner
Positioner is used to control valve stroke to certain
position given by set point ( 4 – 20 mA ) sent by DCS
The Positioner acts like controller which has input from
FEED BACK ARM and SETPOINT from DCS ( 4-20 mA )
And the OUTPUT ( 0 – 4.5 Bar )
Input Supply : 4.5 Bar
Input Signal : 4 - 20 mA
Output Signal : 0 - 4.5 Bar
Samson Positioner
Neles Positioner
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Valves Hookup
Valve Actuator
Details Connection
بط اٌؾشوخ١صساع ل
خ١ٍاٌفؼ
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Valves Hookup
Actuator
Output Signal
Input Supply
Valves Hookup
Actuator
Positioner
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Valves Hookup
This video shows a simulation for valve motion done in the Lab
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Valves Hookup
2- Solenoid Valve
Solenoid valve is used to control valve in case of
emergency shutdown to let the valve in the safe position
3/2 Solenoid Valve : Used to control valves with spring action actuator
5/2 Solenoid Valve : Used to control valves with double action actuator
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Valves Hookup
Solenoid Valve
Input Supply
Output Signal
Valves Hookup
Air Header
P = 4.5 Bar Q > Q2 > Q1
Q Header Flow
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MISR FERTILIZERS PRODUCTION COMPANY
Valves Hookup
Positioner Output
Air Supply
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MISR FERTILIZERS PRODUCTION COMPANY
Valves Hookup
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MISR FERTILIZERS PRODUCTION COMPANY
Valves Hookup
4- Quick Exhaust
Quick Exhaust is used to vent air from actuators with large size to achieve safe position
in certain specified time in most cases < 3 sec.
Due to different in actuator size , in some cases where solenoid will vent actuator air in time > 3 sec
which is not safe in trip sequence we need to vent it in T < 3 sec to achieve safe trip sequence so we
use Pneumatic Quick Exhaust
We use Quick Exhaust when we want achieve safe position for a valve in T< certain time
which can not be achieved by solenoid valve.
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Valves Hookup
Type : MAC
Input from
Positioner Or
Booster
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MISR FERTILIZERS PRODUCTION COMPANY
Valves Hookup
Hookup with Positioner Quick Exhaust Solenoid Valve
Vent
24 Vdc Solenoid
Air Supply Valve
Pilot Output
Quick
Positioner
Exhaust
To Actuator
Theory Of operation
The quick exhaust has three ports
Input
Output
Pilot
Vent
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Valves Hookup
Theory Of Operation
In case of Pilot input is not pressurized the accumulated air in actuator will be vented to air causing the
valve to fail.
Controlling the Pilot can be done through Solenoid , Direct from air Header, …
Valves Hookup
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Valves Hookup
5 – Lockup Relay
Lockup relay is used in case of Failure Last position Valve to keep air inside actuator
Lockup Relay
Type : Fisher
Type : SMC
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Valves Hookup
24 Vdc Solenoid
Air Supply Valve
Pilot
To Actuator
Lockup
Positioner
Relay
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MISR FERTILIZERS PRODUCTION COMPANY
Valves Hookup
Theory Of Operation
In case of Pilot input is not pressurized the accumulated air in actuator will be Locked in actuator
Controlling the Pilot can be done through Solenoid , Direct from air Header, …
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Turbine Control
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MISR FERTILIZERS PRODUCTION COMPANY
ُك اٌزؾى٠ رٌه ػٓ طشٚ ٕٗ١ عشػٗ اٌزشثٟمٗ ف٠زُ اٌزؾىُ ػٓ طش٠
ي ثٍف اٌجخبسٛ فزؾٗ دخٟف
Power : 24 Vdc
ش١ٌذ ِزغٛ ف220 ٗ٠اٌزغز
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MISR FERTILIZERS PRODUCTION COMPANY
احجاي انفخح
بهف انخحكم فٓ دخُل انبخار
HP Valve
بخار
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فكزي انعمم
1- Proximitor
2- Extension Cable Proximitor
3- Probe
Probe
Extension Cable
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The picture show complete connection for Probe , Extension Cable , Proximitor
RF Signal ذ١ٌَٛ ثزٛم٠ ٌٞذ ِغزّش اٌزٛ ف24- زٗ ثــــ٠زُ رغز٠ Proximitor اٌـــــ
ش ؽغت١ اٌضبغظ ؽٕٚٗ ا١د اٌزشثّٛ ػٌٟب اَٙ ثجضٛم٠ ٚ ش خالي اي اٌؾغبعبد١رغ
ُز٠ ش١ ؽProximitor ٌٟشرذ ا٠ اٌغضء األخشٚ زُ اِزظبص عضء٠ ثؼذٖ ػٓ اٌؾغبط
اٌغشػٗ ؽغت اٌىبسربدٚ األ٘زضاصاد اٚؼجش ػٓ اٌّغبفٗ ا٠ ٌذٛ فًٌٟ ٘زا اٌغضء ا٠ٛرؾ
Bently Nevada ٟدٖ فٛعٌّٛا
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4-20 mA
From Woodward CPC محُل انخٕار انكٍزبٓ انٓ ضغط
Drain
Hydraulic Servo Motor
فزؾخ اٌجٍفَٟ ثبٌزؾىُ فٛم٠ ش١ ؽPositioner َ ِمبَ اٌـــٛم٠
CPC . ذ٠ك ضغظ اٌض٠ػٓ طش 66
MISR FERTILIZERS PRODUCTION COMPANY
END
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