Break Qut / Make Up Tong Modgel 2000 Series Model 2000 VT Working Range: 2 3/8” 0.0. to 36" 0.0. New Concept in Servicing Drilling ToolsScovptou BREAK OuT — MAKE Up TONG Scorpion — Monet 2000 LRT Self-maintained portable unit mounted on 3-wheel dolly with special forklift slides and lifting eyes. Dual position, includes make up/break out hydraulic chain tong and back up chain tong, one set of removable jaws, and built in power pack. Safe and easy to use. Standard package comes complete to run 7” to 11” 0.D., working range is 2 36” to 30” 0.D., with added accessories. Breakout torque capacity is 200,000 ft/Lbs. and Makeup torque is 190,000 ft/lbs. Scorpion — Monet 2000 DPT Break Out/Make Up dual position and portable hydraulic chain drill pipe tong with built in back up chain tong. Capacity is 5 ¥/2" to 8” O.D. drill pipe, 4 72” to 6 ¥” API threads, break out /make up torque 100,000 Ft/Lbs. can be operated on rig’s hydraulics or Scorpion Power Pack. Sco. iN — Designed to handle all downhole tools in vertical or horizontal position, especially drill pipe and drill bits, and joints with different O.D. sizes at each end. Used as a portable baci up unit for other rig operations, will replace roughneck as portable break out/make up tong. SCORPION — MopEL 2000 VT Designed with two hydraulic chain tongs in one unit with one being the “Built-In Backup” which covers same range as the make up tong. The chains are designed to grab any shape with different O.D. sizes at the same time. Self-maintained, portable unit with detachable power pack can operate in either position on rig floor or in the field. Working range is 2 %” to 30 0.D., with added accessories. Breakout torque capacity is 200,000 fi/Lbs. and Makeup torque is 190,000 ft/Ibs. © Computerized torque read-out system available. www.scorpion.ccPE Scorpion BREAK OuT — MAKE UP TONG ORMAY The Scorpion Breakout-Makeup dual position hydraulic tong is a “Chain” tong design and therefore is designed to achieve a perfect arip on any tool shape. v 2 . The Scorpion is equipped with a Breakout arm and a back-up arm. The Breakout: arm is connected to the unit (body) by the Breakout - Makeup cylinder. This arm is “Floated” and can move to any direction. The arm gives the unit the option to adjust itself to the backup arm position and the tool location. . The chain on each of the arms is tightened by the hydraulic cylinder (chain cylinder) in order to achieve the best grip. The cylinder will then need to be pulled in as much as possible where one quarter inch (%") to 2” of the cylinder tod will be exposed. If the cylinder rod is extended more than 2”, then an extra link (reference six) will need to be added to the chain (see chart describing number of links required per O.! The pressure of the chain cylinders can be adjusted to higher pressures than the Breakout cylinder. This will achieve a better grip on the tool and controlled pressure on the Breakout cylinder for controlled maximum torque. . The back up arm can slide sideways and adjusted for gripping to the needed location on the tool. . To achieve higher torque, it is recommended to keep the Breakout arm as close as possible to the Makeup arm. www.scorpion.ceScorpion BREAK OuT — MAKE Up TonG INSTRUCTIONS FOR OPERATION 1. Determine the correct number of links per chain required to run O.D. range. See the chart provided. To properly maintain grip, and for best operational function and results, make absolutely certain that the correct number of links per chain corresponds to the per O.D. requirements according to the chart provided. Add to or remove, if necessary, when changing 0.D. sizes of too! to Breakout or Makeup. To adjust the height of the Scorpion, use the jack control valve (reference 100) to lift or lower the unit. CAUTION — this should only be done when the Backup arm chain is disconnected from the chain cylinder and the Breakout arm chain is disconnected from its cylinder and hooked up to the holder using the same pin tee (reference 10). Wrap the Backup arm's chain around the tool and tighten the chain cylinder. The cylinder rod will need to be pulled in as much as possible leaving not less than one-quarter inch (%4”) exposed. If at this time the rod is extended more than 2", an extra link will need to be added. Visually inspect the contact between the tool to the jaw tong dies (reference 23) and the link tong dies (reference 22). To hook up the Breakout arm, first wrap the Breakout arm chain around the tool and hook it up to the chain cylinder with the pin tee (reference 10). Adjust the arm to fit the tooi location by turning the turnbuckle. Slightly tighten the chain by the lever on the control valve (reference 50), and then check the tool position on the jaws again. Make sure It fits into the jaw’s tong dies. wwww.scorpion.ccScorpion BREAK OuT — MAKE Up TONG INSTRUCTION FoR Op! SONTINUED 1. If the fit is correct, then disconnect the turnbuckle and tighten the chain by using the control valve (reference 50). 2. It is recommended to work the arms as close as possible to each other. Each of the arms carries a replacement jaw and the correct jaw O.D. size Is very important to insure proper use of the unit. Nore: See O.D. range table for jaw sizes. It is recommended to follow this chart precisely and change out jaws according to the chart 0.D. sizes for maximum results. www.scorpion.cc1 N ~ Scorbiou BREAK Out -- MAKE Up TONG TO CHANGE Fi HORIZONTAL TO VERTICAL POSITION When unit is in horizontal position, jack up the Scorpion approximately halfway up to the middie position and secure the unit with the two (2) lock pins (reference 19) and secure with the hairpin (reference 34). . Insert the handle into the “Pivot Slot” position (adjacent to the pressure gauges) and pull the swivel lock pin (reference 19) halfway out. If the pin is too hard to pull, then try to lift the unit with the handle and pull the pin. . Slowly and carefully pull the handle down and the tong will turn to the side. Push the pin (reference 19) in to lock the unit in a vertical position. }. Push in the lock pin (reference 19) and secure it with the hairpin (reference 34). If the lock pin will not easily slide into position, lift the unit until the pin (reference 19) will go in smoothly. www.scorpion.cc= - 4 Scorpion BREAK OuT — MAKE Up TONG For BREAKOUT/ MAKEUP OPERATIONS . For Breakout or Makeup, operate the red lever on the contro! valve as marked. . The Breakout arm will rotate to the desired direction and will Breakout or Makeup the joint, as needed. . During the operation, maintain good contact between the jaw dies and the link dies and the tool at all times. If the tool moves away from the jaw, apply the pressure on the chain cylinder from the control valve and re-adjust the tool position toward the jaw, when and if needed. ‘The same procedure is required for the horizontal or vertical position. When using the Scorpion on tools smaller than the unit's capacity: a. Replace the chain links and the jaw sizes with the “Reducer Package”. b. The Reducer Package consists of a frame and a jaw set. See chart for sizes. If at any time during the Breakout or Makeup procedure there is an excessive weight load on the unit, adjust the height of the unit by raising the jack using the control valve (reference 100), as needed. www.scorpion.ceScorpion BREAK OUT— MAKE UP TONG INS ON ADDING LIN! 1. Set the link on the last link of the chain. 2. Align the holes and push pin (reference 15) through the two links with a rubber head hammer. 3. Install snap ring (reference 32) to the pin (reference 15) on both sides. This will secure the pin from falling out. 4, Make sure the link is securely in place. INSTRUCTIONS ON REMOVING LINKS 1. Remove the snap ring (reference 32) from pin (reference 15). 2. Slide the pin out by using a hammer with rubber head. ALWAYS WEAR SAFETY GLASSES FOR EACH PROCEDURE www.scorpion.ccScorpion BREAK OuT — MAKE Up TONG INSTRUCTIONS FoR CHANGING OuT TONG DiES 1, The tong dies are secured into their dovetail siots by a load spring (reference 25) and a ball (reference 24). 2. To replace a tong die, simply knock out the die by using a soft material hammer and a soft material punch and push the die completely out. INSTRUCTIONS For INSERTING A NEW TONG DIE 1. Place the tong die over the dovetail slot and with a soft material hammer, Position the tong die half way into the slot. 2. Do not cover the hole for the spring and the ball. 3. Insert the spring (reference 25) and the ball (reference 24) into the hole in the center of the slot. 4. Continue to punch the tong die until the die is even at both sides of the slot (top and bottom). www.scorpion.ccScorpion BREAK OuT— MAKE UP TONG ROLLER STAND SET In order to prevent a side load and extra load turning the tool, it is recommended to reset the tool on roller stands; one set includes three (3) pleces. www.scorpion.ccRe Scorpion BREAK OUT — MAKE Up TONG ER PACKAGE LATION In order to use the Scorpion on under sized tools ~ under 4” 0.D. for the Scorpion 800 Series and under 7” for the Scorpion 2000 Series — the reducer package must be installed and used instead of the chains. 1. xv - ” - = oN Remove the chain from the Breakout arm by pulling out the pin tee (reference 10) from the first link (link with handle-reference 9) and the chain cylinder. . Remove the pin connecting the connecting link to the L link by releasing the snap ring from the pin and pushing the pin through the connecting link and L link . Remove the snap ring from the L link pin (reference 16) and push the pin through the L link and arm. Pull out the L link (reference 7) and insert | link reducer to the arm and slide pin (reference 16) through the arm and L link reducer and secure with snap rings, Install the reducer frame to the L link by inserting the pin through the reducer frame and L link. Replace the jaw with required jaw size (#0300 or #0500) by removing the bolt (reference 103) and pushing the jaw sideways and inserting the reducer jaw. Then screw the retaining bolt into its place. Install the second jaw into the frame and secure with retaining boit. . Swing the frame towards the chain cylinder and slide pin tee through. Use the same procedure on the backup arm. www.scorpion.ccScorpcou BREAK Out — Make UP TONG INSTRUCTION: PERATING REDI \CKAGE “Undersized Tools” are described as any O.D. smaller than the standard 7” 0.D., for Scorpion Model 2000 Series, and any O.D. smaller than the standard 4” 0.D., for Scorpion Model 800 Series. 1, The standard chain and jaw size is replaced by a “Reducer Package”, which consists of a different type of jaw set and a reducer frame. 2. The Breakout/Makeup cylinder is operated by one lever on the control valve operating in two directions for Breakout and for Makeup mode. 3. To read the Makeup or Breakout torque rates, the unit is equipped with two exchangeable gauges. 4. The readout gauges indicate the actual Makeup pressure. Use the “Torque Rate Formula” included to convert to torque. 5. Optional equipment is a dial chart connected to the Breakout cylinder pressure point. A dial chart can replace the Makeup gauge and will mark the torque achieved by converting the hydraulic pressure to a graph. A load cell can be installed through the Makeup cylinder clevis and will send a signal to a digital gauge or a printer. This system will provide the most accurate torque readout results. This is optional and is not included with the unit. 6. In the Makeup mode, the relief valve in the contro! valve can be adjusted for maximum pressure in order not to over torque the tool. 7. For Breakout operation, it is very important to make sure the break out cylinder is RETRACTED completely. 8. For the Makeup operation, it is very important to make sure that the cylinder is EXTENDED all the way out. www.scorpion.ceScorpion BREAK OuT — MAKE Up TonG UCTION: LLING JAW SET IN REDUCER To install the jaw set in the reducer frame. 1, The jaws are secured to the reducer frame with a retaining bolt. Repiacing or changing out a jaw set requires the removal of the retaining bolt. 2. Pull out the jaw and slide in the new jaw and secure it with the retaining bolt. INSTRUCTIONS FoR INSTALLING THE JAW SET IN ARM 1. The jaws in the Scorpion arm slide into a tee slot and are secured by a retaining bolt. 2. To change out a jaw set, simply remove the retaining bolt and slide the jaw out sideways. 3. Insert a new jaw set in the tee slot and secure with the retaining bolt. ALWAYS WEAR SAFETY GLASSES FOR EACH PROCEDURE www.scorpion.ccScorpion BREAK OuT — MAKE Up TONG Mop 2000 Serre: REDUCER Parts List Rer.No. PARTNo. DESCRIPTION 4 61004-00 Arm Assembly 10 51015-01 Pin Tee 12 61012-00 Chain Cylinder 16 61015-08 = PinL Link 24 51020-03 Ball 25 51020-02 = Spring 33 63016-04 = Snap Ring 103 64024-04 Bolt 104 64024-05 = Locknut. 110 61030-01 Reducer Frame 111 61030-02 —L Link Reducer 113 61030-04 —_ Bolt and Nut 114 61030-05 Jaw Reducer #0300 RD 115 61030-06 Jaw Reducer #0300 ARM 114 61030-07 Jaw Reducer #0500 RD 115 61030-08 Jaw Reducer #0500 ARM 116 61030-09 Nut Adjuster 117 61020-01 Tong Die 4” 120 61030-10 Bolt ~ Adjuster — 8” 120 61030-11 Bolt - Adjuster - 9” 120 61030-12 Bolt - Adjuster - 10” 120 61030-13 Bolt ~ Adjuster - 11” 120 61030-14 Bolt - Adjuster - 11” www.scorpion.cc HERRON NN NRE NNN AR ANEScovion MCDEL 2000 SERIES REDUCER PACKAGE W\WW,SCORPION.CCScorpion BREAK OUT — MAKE UP Tone Bri MAKE Up TORQUE ADJUSTMENT In order to increase the Scorpion Break Out Torque capacity, the unit’s hydraulic pressure will need to be increased by adjusting the contro! valve's relief valve (the relief valve within the control valve). To adjust the hydraulic pressure, first turn nut “A” counter clockwise and then turn setscrew "B” with Allen wrench clockwise as needed. Check the pressure by retracting the break out cylinder completely all the way in and ead the pressure gauge for maximum pressure. If additional pressure is required, keep turing the setscrew. When the correct pressure has been achieved, secure the setscrew in position by locking it with the nut “A” by turning it clockwise. ‘www.scorpion.ccScorpion BREAK OuT — MAKE UP TONG Mopez 2 \W SIZES, RAnGes/QuanTITy Jaw P/N Model 0. D. Range Qty. Per Set #0300 2000 RD 2”to4 2” #0500 2000RD 4” to7 2” #0650 2000 DP 6” to 8” #0800 2000 7” to 10” #0950, 2000 7" to 11” #1034 2000 8" to 12” #1338 2000 11” to 16” #1600 2000 14” to 18” #2000 2000 18” to 24” #2400 2000 22" to 28” #3000 2000 26” to 36” #3600 2000 36" to 40” RN NR RNNENN SAD RD = Reducer Jaw Set www.scorpion.ccEi loro! TROUBLE Motor fails to start. Motor does not come up to speed or takes too long to accelerate. Motor stalls during operation. Scorpion BREAK OUT — MAKE Up TonG TROUBLESH' ING Cause(s) Blown fuses. Voltage too low at motor terminals due to line drop. Overload in motor starter tripped. Overload (internal thermal protector) tripped. Improper line connections. Motor may be overloaded. Defective motor or starter, Not applied properly. Voltage too low at motor terminals. Starting load too high. Excess loading; tight belt. Defective motor. Inadequate starting torque. High inertia load. Overloaded motor. Low motor voltage. ‘Wnat To Do Replace with time-delay fuses. Check for grounded winding. Consult local power company. Increase wire size. Check for poor connections. Check and reset overload relay in starter. Check heater rating against motor nameplate current rating. Check motor load. If motor has an automatic or manual reset thermal protector, check if tripped. ‘Check connections against diagram supplied with motor. Reduce load or increase motor size. Repair or replace. ‘Consult motor service firm for proper type. Use larger motor. Increase wire size. Check for poor connections. Check for voltage unbaiance. Check joad motor is carrying at start. Reduce load; increase motor size, Adjust belt. Repair or replace. Replace with larger motor. Reduce load/increase motor size. Verify that nameplate voltage is maintained. www.scorpion.ceTROUBLE Motor vibrates or is excessively noisy. Motor overheats while running under load. Scorpion BREAK OuT— MAKE Up TONG Cause(s) Motor shaft misaligned. Three-phase motor running single phase. High or unbalanced voltages. Worn, damaged, dirty, or overloaded bearings. Defective winding. Bent or bowed shaft. Loose sheave or misaligned coupling. Overloaded. Dirt blocking ventilation ‘openings. If three-phase, one phase may be open. Unbalanced supply of voltage. Faulty connection. High or low voltage. Defective motor. ‘Wuat To Do Realign. Check for open circuit, blown fuses or unbalanced voltages. Check wiring connections. Consult local power company. Replace bearings; check loading and alignment. Repair or replace. ‘Tighten setscrew(s); realign coupling. Reduce load; increase motor size; belts may be too tight. Clean motor. Check lines for open phase. Check voltage with motor disconnected, one fuse may be blown. Check for faulty connections. Voltage on all three lines should be balanced within 1%. Excessive single phase loads. lean, tighten, or replace bolts. Check voltage at motor, should not be more than 10% above or below rated. Repair or replace. www.scorpion.cc‘Bie SUE FORO SINBTZ US TOO Sip UO SAIS “PRVASUL Ai 30U ST UIT UE MOP TTB 2a 349 03 Pue 3004 Buryt-ApOq UotduoDS | _ueD suleY> Bua pue appnquim ayy Aq paindes “uonsod jequozoy 248 01 Pay>9uUKD S| ePpquUM EWA duns ByeW | 30U 5131! 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WWWW.SCORPION.CC2000 SERIES HYDRAULIC SYSTEM POWER PACK HYDRAULIC PUMP WWW.SCORPION.CCScorptou 2000 SERIES MODEL 2000VT BASE WWW.SCORPION.CCScorvkion 2000 SERIES GASOLINE ENGINE POWERED WWW.SCORPION.CCScorpion 2000 SERIES MODEL 2000 ELECTRIC JOTOR STARTER WWW.SCORPION.CCScorpion 2000 SERIES AIR HYDRAULIC POWER PACK WWW.SCORPION.CCScorpion 2000 SERIES POWER PACK EXPLOSION PROOF WWW.SCORPION.CCWWW.SCORPION.CCScorpion BREAK OuT — MAKE UP TONG MobEL 2000 SERIES ~ QuaLITy CONTROL CERTIFI Serial Number: Date: DESCRIPTION TesT/INSPECTION RATE DATE Dolly Weldings Inspection OK ‘Arm Weldings Inspection OK Rod Weldings Inspection OK Cylinder Weldings Inspection (or deguroteteaasteeaiate Link Assembly Inspection OK Cylinder Assembly Operating Test OK Power Pack Operating Test OK Unit Assembly Oil Pressure Test OK Relief Valve Press, Adjust. OK Unit Assembly Operating Test OK Tested By: Date: www.scorpion.ccSceorsiou BREAK OuT— MAKE Up TONG OPERATING INSTRUCTIONS IMPORTANT: Sometimes _ during shipment and handling, air gets into the hydraulic system causing poor lifting performance. Purge any alr from the system by full opening the Release Valve. Turn handle counterclockwise as shown. Then, while holding the saddle down, operate pump handle rapidly several times. To Raise Load Close release valve by turning handle clockwise to a snug tight position. Do not over tighten. To Lower Load Open release valve by turning handle counter clockwise very slowly. The speed of lowering the load is controlled by how much you turn the handle. TO OPERATE a A WARNING ‘SIGNED FOR LIFTING PURPOSE ONLY ~ NOT FOR SUPPORTING LOADS. ‘ePROMPTLY. USE SAFETY STANDS. TO SUPPORT LOAD BEFORE MAKING REPAIRS. #00 NOT LOAD BEYOND ITS RATED CAPACITY. www.scorpion.ccScorptou BREAK Out — MAKE UP TONG (CRANE JACK — MAINTENANCE PROCEDURE! IMPORTANT: When adding or replacing oil, always use a good grade hydraulic j Avoid mixing types of oil. _DO NOT use brake fluid, alcohol, glycerin, detergent motor oil, or dirty oll. Improper fluid can cause serious internal damage to long ram. When adding oll, be VERY CAREFUL not to permit dirt or any foreign matter to get into the system. Check Ram and Plunger every three months for any signs of rust or corrosion. Clean as needed and wipe with an olly cloth. When not using the long ram, always leave the Saddle all the way down. www.scorpion.ccScorbiou BREAK OuT— MAKE UP TONG CRANE Jack — REPAIR List Part | Description ew. No. 1 _| Waive Block i 2 | Copper Washer 1 3_| Cylinder 1 4 | Retaining Ring 1 5 _| Washer. 1 6 | O-Ring Ta] 7_| O-Ring Retainer feet 8 | Ram Seal Washer | 1 3 | Ram 1 10__| Tank Nut Tal 11_| O-Ring [4 12_| Sealing Gasket [a 13_| Reservoir fxg 14 | Trapezoid Seal Ring |_| 15 ig i] 16_| Screw oe 17_| Spring Washer [1 18 | Stand [ea 19. | Hendle Socket fa 20_| Shaft iq 21_| Cotter Pin Em 22_| Handle 1] 23 | Plunger Pin 2 24 | Plunger 2 25 _| Backup Ring 2 26 | O-Ring. (cz2) 27_| Pump Banal 2 28_| Copper Washer [2 29 Ball a 30_| Screw 1 31_| Scale Ring i 32_| Ball 4 33__| Supporter [4 34_| Bush a 35_| Spring Washer 1 36_| Screw i 2 37_| Plunger Link L www.scorpion.ccScorpion BREAK OuT— MAKE Up TONG FuRNAS — REPLACEMENT PARTS Furnas Replacement Parts 11-608 Qetober, 1263 Menuat Starters & Class 1 ‘Serie eave ot Connciors 1168. “ios «11085. Stee Seon Mar UWP Sptional rea PART NAME PART NUMBER ~ ‘Contacts and Spring — One Complete Pale — ‘Specify Number of Poles Required Size MO TCR yscer Seem 1108 750811 Sie mip TIDES 2508117 Cross Arm (lass contacts) 1p54703001 © Pilot Ligh Kit tap ver. fez 208-240 Volt raza 420 Volt 1zAt4 ° Coit aned Armature for Starter with LVP* 120 Velt 75022979" stlow Voltage Protection) 208 votr 750229790. 249 Volt ye0229790 420 Volt 7502297981 Fumas Electric Company 1000 McKee Street, Estavia, Iinoie 60510 www.scorpion.ccScorpion MODEL 2000 SERIES HYDRAULIC SCHEMATIC 2000VT L, Lt iS) ==} ota om “ah rs fA VEX | | LY — EX-L | AND Fan WH n- 208 NODA 730-20RIES MODEL 2006 S! avail, g = 5 = = i & S| 5 i b g E z 5 8 = \WWW,SCORPION.CC 20 ze ano mB Doct |e aS aa © now388MODEL 2000 SERIES HYDRAULIC SCHEMATIC (CLOSED CENTER) enero { WWW.SCORPION.OCScorpcou 2000 SERIES BREAKOUT / MAKEUP CYLINDER: PART NO. 61013-00 (Tem Nal re) PART No. | DESCRIPTION 1 1] 51011-05 | LOCK NUT 1) 1013-01 | CYLINDER [3 61017-03 | PISTON (2 cS [4117 61013-04 | GLand. 5 6 [ L 1 61013-02 | ROD ASSY. L [| 5401-04 | O-RING [71 2] sotto | seat [7 [ioti-05 | 0-RNG Lig 1 | 54013-02 [| SEAL an [Seal Lio [1 | 54013-03 | wi WWW.SCORPION.CCScorpion 2000 SERIES CHAIN CYLINDER ASSEMBLY PART NO. 61011-00 TEM No] QTY] PARTNo] DESCRIPTION 61011-02| ROD ASSY. (61011-01 | CYLINDER 1011-03 PISTON. (1011-04 GLAND [51011-05| LOCK NUT (64011-01 | SEAL '54011-04] O-RING (64017-05| O-RING x0} 00] <1] | on] 2 eons (54011-02| SEAL ale SS ee SS ee 3 '54011-03] WIPER WWW.SCORPION.CCScorpion BREAK OuT — MAKE UP TONG Mobé1 2000 Series ~ T RT List PartNo. DESCRIPTION 63500-00 Tool Box ~ Includes 53500-01 Tool Box 53500-02 Plier Snap Ring (Germany) 53500-03 Wrench — Pressure Adjustment 53500-04 Wrench ~ Allen 63500-05 Wrench - Hydraulic Cylinder 63500-06 Wrench ~ Side Shift Adjustment 53500-07 Tong Die — Driver 53500-08 © Hammer — Copper www.scorpion.ccScorpion BREAK Out — MAKE Up TONG Part No. 64011-00 64013-00 63016-00 63017-00 64018-01 51020-00 61020-00 61020-03 63021-00 54022-19 54022-20 64023-00 60030-00 61025-02 DESCRIPTION Packing Seal Kit - Chain Cylinder Packing Seal Kit - Break Out Cylinder Snap Ring Kit - #32 x 30 Pes - #33 x 12 Pes Hair Pin Kit Packing Seal Kit ~ Jack Tong Die Kit 3.5” (48 Dies, 10 Balls, 4 Springs) Tong Die Kit 4” (24 Dies, 10 Balls, 4 Springs) Tong Die Kit 5” (24 Dies, 10 Balls, 4 Springs) Bolt and Nut Kit Control Valve Spring Cover Repair Kit Control Valve Lever Box Repair Kit Hydraulic Fitting Kit Decal Kit Rotating Bar www.scorpion.cc 7incieesess @Scorpion BREAK OuT — MAKE UP TONG 2000 SERIES PARTS LIST REFERENCE Part No. No. 1 2 3 Nous 7DP 10 it 12 13 14 14DP 61001-00 61002-00 62003-00 62003-01 62003-02 62003-03 62003-04 62003-04XL 62003-05 61004-00 61010-00 60007-00 61005-01 61005-02 61005-03 61005-04 61006-01 61006-02 60007-02 51015-01 61011-00 64011-00 61012-00 61013-00 64013-00 61014-00 61014-03-DP 61014-04 61014-05 DESCRIPTION Body Assembly Dolly Assembly Engine “Honda” Gasoline 6.5 HP, Pull Start “Yanmar” Diesel 7 HP, Pull Start “Yanmar” Diesel 7 HP, Electric Start Electric Motor 3 HP, 3 Phase Electric Motor - Explosion Proof Air/Hydraulic Power Pack Break Out Arm Assembly Back Up Arm Assembly Link Assembly LLink L Link with Clevis L Link DP. L Link DP with Clevis Connecting Link (2 Plates) Connecting Link ~ Short (2 Plates) Link with Handle Pin Tee Cylinder Assembly, Back Up Chain Packing Seal Kit — Chain Cylinder Cylinder Assembly, Break Out Chain Cylinder Assembly, Break Out Packing Seal Kit - Break Out Cylinder Jaw Assembly Jaw Assembly #0634DP Jaw Assembly #0800 - 7” to 9" 0.0. Jaw Assembly #0950 — 9” to 11” 0.D. www.scorpion.ce q NUN NNE ENE RN NE eee Bee-..continued REFERENCE No. . continued Scovpien BREAK Out — Make UP TONG Part No. 61014-06 61014-07 61014-08 61014-09 61014-10 61014-11 61014-12 51015-07 61015-08 61015-09 61015-10 61015-02 61015-04 53015-05 51020-01 61020-01 61020-02 51020-03 51020-02 61026-00 61009-00 61008-00 63019-01 62019-00 53016-05 53016-02 63016-04 53017-03 53017-02 63017-04 DESCRIPTION Jaw Assembly #1034 — 10” to 12”0.D. Jaw Assembly #1338 - 12” to 15” 0.D. Jaw Assembly #1600 - 15” to 18” 0.D. Jaw Assembly #2000 — 18” to 22” 0. Jaw Assembly #2400 — 22” to 28” 0.D. Jaw Assembly #3000 — 28” to 36” 0. Jaw Assembly #3600 - 36” to 40” 0.0. Pin Link Pin L Link Pin Connecting Link Pin Body Pin Positioner Pin Turnbuckle Pin Plastic Tong Die 3.5” Link Tong Die 4” Jaw Tong Die 5” Jaw Ball Spring Handle ~ Tee Fork Assembly ~ Dolly Frame Assembly — Dolly Washer Wheel Snap-Ring #125 Snap-Ring #150 Snap-Ring #200 Hair-Pin, For Pin #19 Hair-Pin, For Pin #20 Hair-Pin, For Pin #37 www.scorpion.cc 3 REWEBNWARHE ERA AB RR UH AH ENN NNN,REFERENCE No. 7 s 40B 40L 41 4iL 42 42L 43 44L 45 47 47E 494 49p 49Q 495 50 SOF ot Scorpion BREAK OuT — MAKE UP TONG Part No. 63015-03 53016-08 63018-00 64018-01 61022-00 64022-14DS 54022-14E 64022-15 5402-16 54022-17 54022-17AR 64023-26 64023-27 64023-28 54022-12 5402-13 64023-10 5402-11 DESCRIPTION Pin - Jack ‘Snap-Ring #800 Cylinder Assembly, Jack Packing Seal Kit - Jack Tank — Hydraulic Elbow Tank-Hydraulic, 8.5 Gallon Flange — Aluminum Flange - Aluminum O-Ring O-Ring Nipple %”" Suction Filter 34” Suction Filter 34 Filler-Breather Level Gauge Engine — Pump Mount Engine - Pump Mount, Diesel Pump Mount ~ Electric Motor Coupling Pump — Hydraulic (4 to 6.5 HP Engine) Pump — Hydraulic (7 HP & Electric Motor) Pump ~ Air/Hydraulic Connector Connector Elbow Control Valve — 3 Sections Lever ~ Control Valve Elbow Pressure Gauge ~ 2.5” ~ 0-5000 PSI www.scorpion.cc POScorpion BREAK Out — MAKE Up TONG REFERENCE PART No. No. LJ 64023-01 64023-02 64023-03 64023-03-6' sa 64023-04 54 64023-05 55 64023-06 56 64023-07 57 64023-08 58 64024-01 59 64024-02 60 51025-00 61 64024-10 62 64024-13 63 64024-03 64 64024-14 6 61002-30 66 62019-02 67 62003-07 68 64023-38 69 64024-21 70 64027-00 7 64027-01 72 64027-02 73 64027-03 74 64027-04 75 64027-05 75F 64023-13 76 64027-06 7 64027-07 «Continued DESCRIPTION Pressure Gauge — 4” — 0-6000 PSI/KPA Pressure Gauge - 4” - 0-200 PSI/KPA Pressure Gauge - 4” - 0-1000 PSI/KPA Pressure Gauge - 6” ~ 0-6000 PSI/KPA Quick Disconnect — Male - ¥4"” Quick Disconnect ~ Female - 14" Dust Protector — Cup Dust Protector — Plug Bracket - Gauge Bolt & Nut Kit Bolt & Nut Kit Tumbuckle Assembly Bolt - Adjuster Bolt Kit — Caster Bolt Kit - Control Valve Bolt Kit - Electric Box Dolly ~ Power Pack Caster 6” Electric Box — Explosion Proof Swivel Chain — Limit Hose Kit Hose — Suction, Tank to Pump Tube — Return, % SS, Block to Tank Hose - Return, %, Block to Block Hose — Return, ¥%, Swivel to Block Tube - Return, % SS, Center Valve to Body Elbow Hose — Pressure, ¥, Pump to Block Hose — Pressure, %, Block to Block www.scorpion. 4 PH ERE BPR RE BEE BEE EEE EEN INNNNN NNN87F 88 88F 88P 91 m2 +.continued Scovpiou BREAK Out — MAKE Up TONG Part No. 64027-08* 64027-09 64027-10* 64023-14 64027-11* 64027-12* 64023-15 64027-13* 64027-14* 64023-17 64027-15* 64027-16* 64023-18 64023-20 64023-21 64027-17* 64023-19 64027-18* 64023-22 64023-23 64027-19* 64023-12 64023-11 64023-30 64023-31 Note: DESCRIPTION Hose — Pressure, ¥4, Block to Swivel Tube — Pressure, %, Body to Center Valve Hose — Control Valve 1A to Breakout Tee Tee Ys Hose — Breakout Tee to Breakout Gauge Hose — Control Valve 1B to Make Up Tee Nipple — XL Hose - Make Up Tee to Make Up Gauge Hose - Center Valve 2A to Back Up Chain Cylinder IN Elbow - V4 FF Hose — Center Valve 2B to Back Up Chain Cylinder Out Hose — Center Valve 3A to Break Out Chain Cylinder In Reducer Elbow Pipe Hose - Center Valve 3B to Break Out Chain Cylinder Out Elbow Hose — Center Valve Jack to Jack Up Elbow Reducer Hose — Center Valve Jack to Jack Down1 Adaptor - Gauge Elbow Elbow Elbow *Specify unit serial no, www.scorpion.cc BENE EN Bene NNNNENNEEREFERENCE No. 137 141 142 143 144 14344 Scorpion BREAK OuT — MAKE UP TONG Part No. 64023-32 64023-16 64072-32 64023-34 64023-35 64023-36 54022-18 64023-25 61008-01 64023-37 64024-04 64024-05 64024-06 64024-11 64024-12 64023-39 64023-40 64023-41 64023-42 64023-43 64023-44 64023-45 64023-46, 64023-47 64023-48 4027-20 64027-21 64027-22 64027-23 64027-24 64027-25 DESCRIPTION Elbow Nipple - L Connector Elbow/Swivel Elbow Junction Block — Hydraulic Tank Control Valve 1 Section Elbow Washer #8 Junction Block — Frame Bolt - Jaw Lock Nut Bolt and Nut Ring Retainer Elbow Connector Reducer Nipple Dust Cap Coupler Dust Plug Pipe Pipe Manifold Hose V4" x 17” Hose 6” x 17” Hose 3” x 20” Hose 3%” x 20’ Hose ¥4” x 20° Extension Hose Assembly 20° www.scorpion,cc RRR HE HENNE EEE EE EN NE EN EEN OEScorsiou BREAK OuT — MAKE UP TONG INDITIONS OF SALE & WARRANTY ‘ACCEPTANCE All orders are subject to final acceptance by SCORPION, hereinafter referred to as “Seller”. No order is binding on Seller until written order has been sent to the Seller from the Buyer. (CLAIMS OR SHORTAGES Any claims for shipping loss, breakage or damage (obvious or concealed) are Buyer's responsibility and should be made to the carrier. Seller agrees to render Buyer reasonable assistance in securing satisfactory adjustments of such claims. Any notices of shortages or other errors must be made in writing to the Seller within thirty (30) days after receipts of shipment. Failure to give such notice shall constitute unqualified acceptance and a waiver of all claims by Buyer. Rick of loss for damages to the products sold hereunder passes to Buyer upon delivery to the carrier regardless of who pays shipping cost. No equipment, or parts thereof, may be returned for credit or repair or replacement without the written permission from SCORPION. SHIPPING All shipments are Ex-Works, Houston, Texas, USA. Prices are Ex-Works Point of Origin. Seller reserves the right to invoice the Buyer for any and all finished material ready for shipment when held at the Buyer's request or other reasons beyond the Seller’s control. Seller reserves the right to place a service charge on past due accounts at the highest rate permitted by law. Every sale, use, excise, or other tax and any charge imposed by law or common practice to include custom duties, consular fees, insurance charges, and other comparable charges are to be the Buyer's responsibility. Prices are in U.S. Dollars. All orders are subject to any federal, state, or other government regulation which may be in effect or which may later become effective. PRICES All quotations are made for prompt acceptance and any terms quoted therein are subject to change without notice after thirty (30) days from the date of quotation, unless, specifically stated otherwise on the quotation. Prices or escalation formulas in effect at time of shipment will apply unless otherwise stated in writing. Quotations and List Prices (price lists) are subject to change without notice. www-Scorpion.ccScovpiou BREAK OuT— MAKE Up TONG TAXES Seller's prices do not include any applicable sales, use, excise, or similar taxes. If under any law or government regulation, now or hereafter in effect, the Seller is required to pay or collect any tax upon products included in this order or predicated upon, measured by or arising from the sale, transportation, delivery use or consumption of said products whether directly or indirectly, the price to be paid by the Buyer hereunder shall be increased by the amount of any such tax. Buyer agrees to pay all such taxes as part of the purchase price. ‘WARRANTY Seller warrants all materials, products, and supplies manufactured or furnished by it to be free from defects in material and workmanship, under normal use and service, when installed, used, and serviced in the manner provided and intended by Seller for @ period of twelve months after installation or delivery whichever shall occur first. Seller's obligations under this warranty are expressly limited to repair or replacement, at its option, of any materials, products, or supplies returned to Seller's Plant, Houston, Texas, USA, and which are determined by Seller to be defective. All freight charges for return and reshipment shall be paid by customer. A new warranty period shall not be established for repaired or replaced materials, products, or supplies; such items shall remain under warranty only for the remainder of the warranty period on the original materials, products, or supplies. THIS IS THE SOLE WARRANTY OF SELLER AND NO OTHER WARRANTY IS APPLICABLE, EITHER EXPRESS OR IMPLIES, IN FACT OR BY LAW, INCLUDING ANY WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR ‘A PARTICULAR USE OR PURPOSE. In case of goods or parts not wholly of Seller's manufacture, Seller shall make available to the customer whatever werranty or guarantee is extended to Seller for such goods or parts by the supplier or manufacturer thereof. Seller will not assumer any responsibility or liability for any repairs, rebuilding, welding, or heat treating done to its material, products, or supplies outside of Seller's plant, such work shall be void from any and all warranties. All parts used in the manufacture and/or final assembly of Seller's materials, products, or supplies, are necessary for both safety and operational performance. Omission of any part or failure to replace any part may result in a malfunction and a consequent safety hazard for which Seller disclaims any responsibility or liability for injuries or damage as a result thereof. www.scorpion.ccScorpion BREAK OUT — MAKE UP TONG Buyer's sole and only remedy in regard to any defective materials, products, or supplies, shall be the repair or replacement thereof as herein provided, and Seller shall not be liable for any consequential, special, incidental, or punitive damages resulting from or caused by any defective materials, products, or supplies. LIMITATION AND EXCLUSIONS ‘The Warranty of SCORPION does not apply to: Equipment which has been subject to any alteration, modification, miss use, negligence, or accident. Equipment which has been used or operated under conditions for which it was not manufactured or under conditions more severe than recommended by SCORPION. Equipment or parts thereof not manufactured by SCORPION, which proves defective. In such case SCORPION shall be liable only to the extent it is able to recover from the manufacturer or supplier of such equipment. DELIVERIES All promise of shipment are estimated as closely as possible based on the availability of material and capacity at the time and are expressly subject to change due to delays resulting from strikes, differences with workmen, labor troubles, acts of God, governmental acts and regulations, war or war conditions, riots or civil commotion, sabotage, fires, floods, explosives or other accidents, or to delays occasioned by or arising in connection with obligations to other contracts made prior to receipt of an order, or to any other cause or causes (whether or not of the same general character as those herein specifically enumerated) beyond Seller's reasonable control. DESIGN CHANGE Seller expressly reserves the right to change or modify the design and construction of any product in due course of Seller's manufacturing procedure, without incurring any obligation or liability to furnish or install such changes, modifications, or improvements on products previously or subsequently sold. www.scorpion.ccScorhiou BREAK OUT — MAKE UP TONG CANCELLATION Orders accepted by Selier are not subject to cancellation to Buyer except with the consent of Seller and upon terms, which will indemnify Seller against loss or damage occasioned by such cancellation. Purchase Orders placed and thereafter accepted by SCORPION cannot be cancelled or changed without the written consent of SCORPION. ‘TERMS OF PAYMENT No orders shall be accepted by Seller until approved by that office and those persons authorized to do so. Unless otherwise specifically stated on invoice, terms of payment are PAYMENT IN FULL, including all freight, boxing, cartage, insurance, documentation, port fees, duties, tariffs, handling fees, and taxes (where applicable), PRIOR TO SHIPMENT, unless otherwise stated on the invoice or by approval of authorized persons. All prices are Ex-works, our plant, Houston, Texas, USA. All prices quoted are List Prices and do not include freight, etc. If requested, boxing, cartage, freight, insurance, documentation, port fees, duties, tariffs, and handling fees will be quoted/estimated by a carrier or our choosing and are always net and estimated and actuals will apply according to carrier and at time of delivery. And, will always be to Buyer's account. Seller reserves the right to place a service charge on past due accounts at the highest rate permitted by law. www.scorpion.cc