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Ind. Eng. Chem. Res.

2000, 39, 893-903 893

The Cyclone: A Multifunctional Reactor for the Fast Pyrolysis of


Biomass
Jacques Lédé*
Laboratoire des Sciences du Genie Chimique, CNRS-ENSIC-INPL, 1, rue Grandville, BP 451,
54001 Nancy Cedex, France

This paper reports the experimental results of the fast pyroysis of wood sawdust performed in
two different cyclone reactors. The mass balances are close to 100% and the char fractions always
smaller than 3%. The flexibility of the cyclone reactor is such that, according to the operating
conditions, it can be used either for the fast gasification or for the fast liquefaction of biomass.
Side experiments reveal that a fraction of the gaseous products can be used as the carrier gas
(recycling process) without noticeable changes of the gas composition and with fast gasification
yields close to 100%. It is shown that the vapor-phase cracking reactions mainly occur inside a
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very thin and hot boundary layer close to the heated surface of the cyclone. The results of the
modeling of these phenomena are used to derive kinetic constants that prove to be in very good
agreement with those of the literature. The conclusion is that the cyclone appears as a very
efficient multifunctional reactor making it possible to perform in less than a second heating
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and pyrolysis of the reactants as well as the quenching and separation of the products.

Introduction interactions between chemical mechanisms of biomass


thermal decomposition, complex fluid dynamics, and
1. Flash Pyrolysis of Biomass. Probably the oldest heat- and mass-transfer phenomena. Such a complexity
objective of biomass pyrolysis is the preparation of also prevents the fluid bed reactor from being the best
charcoal. The yields are usually around 30%, but values laboratory device for kinetic studies. In addition, if such
up to more than 60% have been claimed recently.1 The a reactor is universally used for gas-solid reactions, it
reactions have large characteristic times: from several has no reason for being ideally adapted to chemical
minutes up to several hours. However, in the 1970s systems of the solid f fluid products types. Conse-
appeared the concept of fast pyrolysis:2 it was a new quently, it seems attractive to study other possible types
type of pyroysis performed under conditions of high of contactors, which offer the following features:
available heat flux densities and/or high temperatures.
(i) the flow behavior and the transfer processes of both
The reaction was usually performed with small particles
the solid and gas phases could be easily studied;
of biomass in order to enhance the apparent rates of
reaction. The characteristic times ranged in the domain (ii) several functions could occur simultaneously
of fractions of seconds. The main objectives were to find (heating, reaction, separation, ...);
the conditions enhancing the production of gaseous (iii) different objectives (gas or liquid productions)
products. Several years later, the objectives progres- could be considered by simply modifying the operating
sively changed because of the great number of potential conditions.
uses of volatiles and liquid products formed during the Some of these different concepts rely on the phenom-
fast pyrolysis. One of the reasons for this evolution has enon of ablative pyrolysis. The more or less direct
been the discovery of the so-called ablative pyrolysis, contact of the particles with a moving hot surface can
during which biomass is heated by more or less direct be obtained in reactors where the particles are thrown
contact with a moving hot surface.3,4 The reaction that against hot walls under the influence of centrifugal
can be performed with big pieces of biomass has been forces. This is, for example, the case of the vortex
shown to produce high yields of liquids. Since that time, cylindrical reactor developped by Diebold.6 It is also
interest in the production of gases by fast pyrolysis (fast possible to use the traditional cyclone reactor worldwide
gasification of biomass) has declined, and now fast used for gas-solid separations. The particles flow
pyrolysis is mainly considered for bio-oil production.5 against the heated walls, where they are heated and
At the same time, many papers are still published in then pyrolyze. The solid residues are automatically
the field of usual (slow) gasification for the prepration separated at the bottom, while the gases and vapors
of CO and H2 gas mixtures (for energetic purposes, the leave the cyclone at the top.7 All these phenomena occur
preparation of hydrogen, and/or the operation of fuel in the same vessel sometimes in less than 1 s. We should
cells, ...).5 recall that in many of the usual pyrolysis processes a
2. Cyclone Reactor. Fluid bed reactors that have cyclone separator follows the main reactor. If the cyclone
proven to work satisfactorily for biomass fast pyrolysis is the reactor itself, then only one vessel is needed.
are the subject of many investigations. Unfortunately, The general properties of the cyclone considered as a
no definitive model exists for a reliable scaling up. The chemical reactor have been extensively studied, and
main reason is that its behavior is the result of unclear scaling up rules have been established for the flow
behavior and transfer phenomena with cyclone diam-
* Tel.: +33 (0) 3 83 17 52 40. Fax: +33 (0) 3 83 32 29 75. eters ranging from 2.8 × 10-2 to 40 × 10-2 m.8-12 One
E-mail: Jacques.Lede@ensic.inpl-nancy.fr. of the results is that the hydrodynamics of the particles
10.1021/ie990623p CCC: $19.00 © 2000 American Chemical Society
Published on Web 03/17/2000
894 Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000

Table 1. Geometrical Main Characteristics of the Two Cyclones A and B and Extreme Values of the Experimental
Parametersa
DC SC VC Qsteam QHe/Ar QMB 2R
cyclone (m × 102) (m2 × 103) (m3 × 106) (kg s-1 × 104) (kg s-1 × 104) Reo (kg s-1 × 105) TW (K) (m × 103) τG (s) τS (s)
A 2.8 8.06 46.2 2.23 He, 0.17 2000 3.8-10 893-1327 0.2-0.4 0.08 0.3
B 4 16.9 140.7 1.89-11.1 Ar, 0.41-2.4 4000-17 000 6.9-13.2 1080-1190 0.2-0.4 0.04-0.15 0.5-1.8
0.4-0.8
0.8-1.0
a The residence times τ of the gases as well as the Reynolds numbers Re are only estimates that are calculated at inlet conditions.
G o
The solid residence times τS are calculated from the scaling up relationships given in ref 10.

is quite close to that of a plug flow, leading to much have to take into account the heat- and mass-transfer
better selectivities than, for example, in a fluidized bed. resistances inside the particles.
In addition, the residence time of the particles can be The principles of the setup corresponding to the two
easily and quantitatively adjusted by simply changing cyclones are globally the sames. A known flow rate of
the flow rate of the carrier gas. It increases as the beech wood sawdust delivered by a calibrated screw
residence time of the gas decreases (a very favorable feeder is rapidly mixed with a small flow of inert gas
situation allowing the total conversion of the solids (He in the case of cyclone A or Ar in the case of cyclone
associated with a possible quench of the evolved gases B) and then transported by a known flow rate of steam.
and vapors mixture). The mixture enters tangentially the cyclone reactor.
3. Aim of the Present Paper. This paper gathers The walls of cyclone A are heated by radiation inside
the results of experiments of biomass fast pyrolysis an alumina cavity settled at the focus of a 6-kW solar
performed with two bench-scale cyclones having vol- furnace. The temperature of the walls is easily adjusted
umes in a ratio close to 3. The aim is to compare the by modulating the aperture of a diaphragm located
results obtained under very different experimental between the focus and the mirror of the furnace. The
conditions in order to bring a good credibility to the walls of cyclone B are heated by an electrical element
knowledge of the behavior of such a reactor and hence coiled around its external surface.
give reliable data for a future possible scaling up. Such The solid byproducts of the reaction are automatically
an approach seems particularly important in the specific separated in an easily removable hopper situated at the
domain of biomass pyrolysis, where too many published bottom of the cyclones. The gaseous mixture (gases,
and empirical models prove to be valid only for the vapors, and aerosols) leaves the cyclone at its top and
specific devices in which they have been derived, and flows through condensers, where steam and vapors are
hence offer little possibility for a reliable scaling up. condensed. Notice that a specific cyclone cooled at its
The paper will mainly stand on a fundamental point walls has also proved to be a very efficient condenser.
of view by presenting several new and interesting The aerosols are then trapped by passage of the gases
properties of the cyclone reactor. The main purpose will through a bed of cotton wool. The instantaneous flow
be to show its potentialities for processing biomass rate and total volume of the gases evolved by the
pyrolysis but also for performing basic studies. reaction are then measured with a volumetric flow
In the first part we will show the high ability of the meter at the end of the chain. The composition of the
cyclone for preparing either gases or condensables nontrapped products is determined by gas chromatog-
according to the operating conditions. Then, a new raphy analysis (HWD and FID).
interesting possibility of performing fast gasification Several thermocouples measure the temperatures of
without the use of carrier gas (recycling process) will the gases entering and leaving the reactor. The cyclone
be reported. Finally, the experimental results will be wall temperature is calculated from the mean indication
used for the modeling of the mechanisms of the second- of three thermocouples welded or inserted inside the
ary vapor-phase crackings for which kinetic constants stainless steel heated walls. Table 2 reports two typical
will be derived. experiments in which the liquid products are separated
from the condensed water by extraction in chloroform
Experimental Apparatus and Procedures and then isolated by evaporation of the solvent at 303
K over 48 h under reduced pressure.
This paper relies on the results obtained with two Other results obtained at much lower wall tempera-
standard, separator-type cyclone reactors, respectively tures can be found in ref 7. It must be reminded that it
denoted cyclone A and cyclone B. Table 1 gathers a few is now well established that these values are usually
characteristics of these two cyclones as well as the much higher than those of the pyrolyzing solid (because
extreme values of the operating parameters. More of the competition between endothermal kinetics and
details have already been published for the experiments internal heat-transfer resistances). The values of TW are
done with cyclone A.7 The studies performed with hence not representative of the true temperature of the
cyclone B have been the subject of a Ph.D. report,13 the wood that has been shown4,14 to react around about 740
results of which have not been published yet. It is K. As in any other existing pyrolyzer, this true solid
noteworthy that the extreme values of the biomass temperature cannot be directly and accurately mea-
particle sizes range between 0.2 × 10-3 and 1 × 10-3 m sured.
(Table 1) and are hence quite similar to those usually
found in most laboratory-scale circulating bed reactors Results
(less than 10-3 m). The situation would be, of course,
quite different in the case of larger units, where larger 1. Mass Balances. Table 2 reports the main results
size particles could be used, reducing the cost associated of two typical experiments made with cyclones A and
with particle size reduction. Notice that for larger B. It can be seen that the mass balances are excellent
particle sizes the overall modeling of the process would in both cases: respectively 100.54% and 100.14%.
Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000 895

Table 2. Mass Balances of Two Typical Experiments Performed Under Very Different Conditions with the Two
Cyclones A and B
cyclone A cyclone B
inlet temperature To (K) 454 673
wall temperature TW (K) 1321 1166
outlet temperature TS (K) 773 896
duration of the steam flow (s) 5900 10 800
duration of the pyrolysis process (s) 4304 5280
reactants (kg × 103) dry wood 344.32 389.92
steam 1315.7 4349.29
humidity of wood 45.71 50.02
total 1705.73 4789.23
products (kg × 103) dry gases 279.00 309.10
humidity of the gases 8.70 19.87
solids separated 13.90 18.68
condensed water and pyrolysis liquids 1409.00 4438.10
aerosols 4.30 10.00
total 1714.90 4795.75
mass balances (%) (products/reactants) 100.54 100.14
mass fractions calculated with respect to the total amount of dry gases 78.93 77.97
the recovered product (%) pyrolysis liquids 15.92 14.80
solids separated 3.93 4.71
aerosols 1.22 2.52

Table 3. Dry Pyrolysis Gas Composition (vol %)


2. Char Fractions Separated at the Bottom of Corresponding to the Two Typical Experiments
the Cyclones. In the 22 experiments performed in the Described in Table 2
two cyclones, the minimum and maximum of the
cyclone
separated solid fractions are respectively 2.8% and
6%,7,13 with in both cases average values close to 4%. gas A B
These values include the 1-2% mineral ash matter of H2 27.9 21.7
wood (1.55% in the case of the experiment reported in CO 42.6 44.5
Table 2 for cyclone B13). It is hence possible to perform CO2 10.5 16.2
the flash pyrolysis of biomass in a cyclone reactor with CH4 10.6 8.3
C2H2 1.1 5.3
only 2-3% of organic solid residues, the remainder (i.e., C2H4 6.3 4.0
about 97% calculated on a dry wood basis) being C2H6 0.8 4.0
completely transformed into gases and condensable C3H6 0.2
vapors under a pressure close to 1 bar. gas density (kg m-3 STP) 0.946 1.100
The very low char fractions obtained even with the heating value (kJ m-3) 18 500 17 600
lowest wall temperatures of around 900 K7 is a conse-
for cyclone A. Cyclone B leads to higher values of X for
quence of the very fast heating rates experienced by the
given wall temperatures, in agreement with the model
particles inside the reactor. The same result is also
that will be presented in a next section. For example,
usually observed in other ablative pyrolysis reactors,
Table 2 gives a value of X for cyclone B similar to that
even with massive pieces of wood and moderately hot
for cyclone A but for only TW ) 1166 K.
surfaces. These low char fractions are hence not a direct
4. Gas Composition. Table 3 gives the compositions
consequence of the size of the wood particles used in
of the gases for the two typical experiments described
the experiments in the present work.
in Table 2. The total fractions of H2 and CO reach about
3. Vapors and Gas Fractions. Let us define the fast
70%. It has also been shown7 that these fractions as well
gasification yield of the reaction as
as those of CH4 do not significantly depend on wall
temperature. The reaction also produces important
weight of dry (noncondensible) gas evolved quantities of other hydrocarbons, such as C2H4, C2H2,
X) (1)
weight of dry wood pyrolyzed C2H6, and C3H6. Their fractions, particularly for C2H4,
increase with TW. Their total mass fractions can reach
Because of the very low fractions of solid residues, it 20% at high temperatures.
can be supposed that the fast liquefaction (fraction of For both cyclones and all 22 experiments, the gases
condensables) yield is close to 1 - X. have mass densities close to 1 kg m-3 (the extreme
With cyclone A, where the experiments have been values are 0.95 and 1.17). For the highest values of X,
done with large variations of the wall temperature, X 1 kg of dry wood produces approximately 1 m3 (STP) of
varies from approximately 0.16 for TW ) 893 K to 0.93 dry gas. The heating value of the gas increases from
for TW ) 1327 K,7 showing that, according to the approximately 13 500 kJ m-3 (STP) at low temperature
experimental conditions, the cyclone can be used for the to 19 000 kJ m-3 (STP) for the highest temperatures.
production of either high yields of gases (fast gasifica- Such an increase is a consequence of the increasing
tion) or high yields of condensable vapors (fast liquefac- fraction of the hydrocarbons (about 50% of the total
tion). It has been shown that the extrapolation of these heating value is due to these hydrocarbons at high
results to X ) 0 leads to a wall temperature between temperatures). These heating values of the gases ob-
700 and 800 K, corresponding to the domain of the so- tained by fast gasification are notably higher than those
called fusion temperature of wood.14 Table 2 gives an of the gases obtained in usual gasification processes (4-
example of the mass fractions of the recovered products. 6000 kJ m-3 in air gasifiers and about 12 000 kJ m-3
For example, for TW ) 1321 K, the value of X is 0.789 in O2 gasifiers). Another advantage of the fast gasifica-
896 Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000

tion is the high productivities possible from the much


higher rates of the fast pyrolysis processes than in the
case of the usual gasification processes.
5. Maximum Capacity of the Cyclone Reactor.
For high biomass flow rates, it is generally observed that
after a certain time of operation, the wall temperature
suddenly rises, while the pyrolysis reaction seems to
stop. At the same time, a clogging of the whole reactor
is observed. The maximum capacity of the cyclone can
be defined as the maximum throughput of biomass
under which the clogging never occurs (or after a
theoretical infinite time). For example, for a wall
temperature of the order of 1200-1300 K, this maxi-
mum is of the order of 350 × 10-3 kg h-1 for cyclone A
and increases to about 500 × 10-3 kg h-1 for cyclone B.
These high capacities are noteworthy for such relatively
small reactors (see their volumes in Table 1). Under
these limiting values, the two cyclones can be expected
to operate without limitation of time. This point has
been verified with cyclone B but, of course, not with
cyclone A, because of the nature of the heating source
(direct solar concentration radiation). For both cyclones,
the ratios of the maximum throughput over the heated
Figure 1. Schematic representation of the experimental setup
surface of the reactor are very similar and close to 9 ×
used in the recycling process (cyclone B).
10-3 kg s-1 m-2. This value is similar to that of the
vortex reactor described by Diebold6 for processing at separated into two fractions. The first one crosses the
15 kg h-1 of biomass. Such a good agreement should be end of the screw feeder. The second one is mixed to this
taken into account in a future scaling up of the cyclone concentrated gas solid suspension just before the inlet
reactor. of the cyclone. A small flow rate of argon is maintained
The clogging phenomenon is likely to occur by ag- through the screw feeder. All the stainless steel pipes
glomeration of the sawdust particles through the inter- are thermally isolated, but the section before the screw
mediate liquid species formed during the primary feeder is artificially heated (573 K) in order to balance
pyrolysis depolymerization reactions of pyrolysis15 (step the losses of heat inside the fan.
1 in Figure 2, below). It has been shown10,12 that the Table 4 reports the results of three of these experi-
plug flow of the particles results, in fact, from a ments. They are compared to those of the typical
succession of particle-particle collisions. The clogging experiment described in Tables 2 and 3 in the case of
probably begins when the mean free time between two the steam process and performed with cyclone B under
collisions is much lower than the necessary time of similar values of TW. The residence times in the
vaporization of these intermediate liquid species (step recycling loop are calculated on the basis of the whole
3 in Figure 2). These problems will be more extensively loop volume (assuming that it can behave as a stirred
described in the discussion at the end of the paper. zone because of the high values of the recycling flow).
The residence times in the cyclone are calculated on the
6. Complete Fast Gasification with Recycling of basis of the mean gas temperature between its inlet and
the Pyroysis Gases. One of the drawbacks of the outlet. The small inaccuracies observed in the mass
entrained bed-type reactors is the need to use a carrier balances are probably due to small gas leaks in the fan.
gas (rare gas and/or steam). In addition, the residence As for Table 2, the aim of Table 4 is to report results
time of the particles must be high enough to ensure of some typical experiments. Among the different re-
conversion yields close to 100%. Because of the specific ported conditions, the duration of the pyrolysis process
characteristics of the cyclone reactor,9,12 these conditions has been imposed by several experimental circum-
need small enough carrier gas residence times and, stances and has, of course, nothing to do with the
hence, relatively high gas flow rates. An interesting maximum possible time of operation of the cyclone.
solution for solving these problems is to recycle a The possibility of performing biomass fast pyrolysis
fraction of the gaseous pyrolysis products and to use by using the gas products as the carrier gas does not
them as the carrier gas. seem to have been published yet in the literature. The
Figure 1 shows the experimental setup used to results show the following:
perform a few feasibility tests with cyclone B under (i) Fast gasification yields can reach 95% with, at the
steady-state conditions. Only the modified part of the same time, very low fractions of char and almost no
setup is represented, the upstream system of biomass recovery of liquids.
feeding and the downstream chain of analysis being the (ii) The gas composition (H2, CO, CO2, CH4) is only
sames as those described above. All the practical details slightly changed. Only a small decrease in the hydro-
are gathered in ref 13, and only a summarized descrip- carbons fraction seems to occur with a subsequent
tion is reported in the present paper. decrease in the corresponding heating value of the gas
A fraction of the products leaving the top of the mixture. This phenomenon, which would have to be
cyclone is recycled through the intermediate of an confirmed, could result from secondary reactions inside
electrical high-temperature fan (volume, 0.014 m3; the loop, where the residence time can reach more than
maximum temperature of operation, 923 K; 6000 rpm). 5 min.
A diaphragm located before the fan measures the (iii) The similar composition of the gases between the
recycled flow rate. After leaving the fan, the gases are steam and the recycling processes confirms that the
Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000 897

Table 4. Comparison of the Results Obtained in the Recycling Process with Those Described in Table 2 and
Corresponding to the Simple Steam Processa
recycling process
steam process (Table 2)
inlet temperature To (K) 617 622 675 673
wall temperature TW (K) 1196 1199 1204 1166
outlet temperature TS (K) 889 941 930 896
duration of the pyrolysis process (s) 3960 5400 3312 5280
dry wood pyrolyzed (kg × 103) 262.5 147.8 104.5 389.92
argon flow rate (m3 s-1 STP) 12 × 10-5 4.6 × 10-5 1.1 × 10-5 5.34 × 10-5
recycling flow rates (m3 s-1 STP) 1.14 × 10 -3 0.8 × 10-3 1.34 × 10-3 4 × 10-4 kg s-1 (steam flow rate)
residence times (s) reactor 0.048 0.066 0.038 0.09
recycling loop 63 164 320
mass fractions of the recovered dry gases 95.4 93.2 93.7 81.00
products calculated with pyrolysis liquids + aerosols 0 1.8 1.1 17.58
respect to the quantity solids separated 1.1 3.2 4.5 4.03
of dry wood pyrolyzed (%) total 96.5 98.2 99.3 102.61
composition of the dry gases (mol %) H2 24.99 20.10 18.41 21.70
CO 49.48 49.18 37.18 44.50
CO2 14.50 19.60 28.48 16.20
CH4 8.13 8.63 6.15 8.30
C2H4 2.20 2.18 5.74 4.00
C2H6 0.71 0.31 4.04
C2H2 5.30
heating values of the gases (kJ m-3 STP) 13 800-14 600 13 800 16 000 17 600
a All these experiments were performed with cyclone B.

Figure 2. Simplified biomass decomposition pathway.

steam probably has no influence on the overall reaction take into account the formation of an intermediate
and can be used as a simple carrier gas in a short liquid phase that was not suggested in the works of
residence time reactor such as the cyclone (because of Broido and Shafizadeh. The formation of intermediate
the slow steam gasification kinetics). “active” species has been the source of many controver-
(iv) The volume of the fan and of the pipes is obviously sies. However, it is now well established that short-
considerably too large compared to the volume of the lifetime liquid species resulting from the partial depo-
cyclone reactor itself. But the good results obtained in lymerization of the feedstock are formed during the first
these extreme conditions are a good indication that a few milliseconds of the reaction of cellulose pyrolysis,15
smaller recycling loop would probably lead to similar a phenomenon which is also well known for lignin. It is
results of high fast gasification yields with still fewer hence impossible to ignore the existence of such species
secondary reactions. Further experiments would need (even if their lifetimes are short) and to only consider a
to optimize the residence times in the loop and hence mechanism relying on a simple elementary process
its volume as well as the recycling flow rate. giving vapors from the macropolymer. Other sections
(v) In any case, these results show the feasibility of of this paper will show how important these liquid
obtaining fast gasification yields close to 100% in a products are to the overall behavior of the reactor.
cyclone reactor operating without carrier gas, in a According to the extent of heating of the reactor, these
recycling-type process. liquid species can further react to give rise to char or to
vapors (flash conditions). These vapors can afterward
Modeling of the Cyclone Reactor and Kinetics condense if they are rapidly cooled and give pyrolysis
of the Vapor-Phase Cracking Reaction oils. They can also crack in the gas phase into lighter
gases (H2, CO, ...) if they are maintained long enough
1. Bibliographical Overview. Several hundred at high temperature. Despite the great quantity of
papers have been published in the past decades in the works published, only a limited number of papers
field of biomass thermochemical conversion. A great concern the kinetics of the secondary cracking reactions
number of them are related to the study of the funda- of these pyrolysis vapors (step 4 in Figure 2). Table 5
mental aspects of the mechanisms of the thermal gathers some of the main results reported by Hajaligol
degradation of the lignocellulosic feedstock. Very often, et al.,17 Antal,18 Diebold,6 Liden et al.,19 Graham et al.,20
the authors make the rough assumption of similar and Boroson et al.21 Notice that the second relation of
kinetic pathways for cellulose and biomass itself. One Graham et al.20 takes into account the existence of a
of the schemes most often recommended is represented so-called “prompt gas” that would be produced (about
in Figure 2. This kinetic scheme is similar to the well- only 5%) during the primary pyrolysis steps as sug-
known Broido-Shafizadeh mechanism. Actually, it has gested by Diebold,6 independently of the secondary
been reformulated in order to agree with ref 16 and to vapor-phase crackings.
898 Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000

Figure 3. Arrhenius representation of the gas-phase cracking kinetic constant k4 as a function of the temperature. The experimental
values obtained for cyclones A and B are compared to the published values of Hajaligol et al.,17 Antal,18 Diebold,6 Liden et al.,19 Graham
et al.,20 and Boroson et al.21 The temperature T represents Ts and TW respectively in models 1 and 2.

Table 5. Main Values of the Kinetic Parameters of the to be formed only by the cracking (step 4) of the volatiles
Vapor-Phase Cracking Reaction (Step 4), Published in formed in step 3. The corresponding rate constant k4 is
the Literature
of a global nature, i.e., is not calculated for each
temperature elementary reaction giving rise to each species of the
author (reference) ko (s-1) E (kJ mol-1) domain (K)
gas mixture.
Hajaligol et al. (17) 2 × 108 133.4 573-1273 (ii) The kinetic scheme represented in Figure 2 is valid
Antal (18) 3.57 × 1011 204.3 773-1023
Diebold (6) 1.55 × 105 87.6 921-1095 for cellulose and biomass itself.
Liden et al. (19) 4.28 × 106 107.5 773-923 (iii) Because of the very low fractions of the solid
Graham et al. (20) 2.68 × 105 86.9 923-1173 residues separated at the bottom of the cyclones, only
1.1 × 106 a 100.8 a 923-1173
Boroson et al. (21) 9.53 × 104 93.3 773-1073
steps 1, 3, and 4 (Figure 2) are considered. Conse-
quently, the mass flow rates of the dry biomass feed-
a These values from ref 20 take into account the existence of a
stock, of the short lifetime intermediate species, and of
so-called prompt gas.
the gas + vapors mixture are the same under steady-
state conditions.
To more clearly compare these results, Figure 3
reproduces the values of ln k4 as a function of 1/T for (iv) Presuming values of the kinetic constant k4 and
the ranges of temperatures tested by the different using the often selected kinetic constant of step 3 (k3 )
authors. The activation energies vary inside a relatively 3.2 × 1014 exp(-198 000/RgT)),16 it can be easily shown
large domain, explaining the discrepancies at low tem- that in the domain of temperatures considered in the
peratures. It is, however, noticeable that the values of present work, k3 is always more than 1000 times greater
ln k4 are fairly similar for temperatures around ap- than k4. The vapor-cracking processes are hence not
proximately 1000 K, except for the values of Boroson et limited by the very fast vaporization of the liquid
al.21 that appear smaller. A more detailed discussion of intermediate species.
these results will be given later when they are compared (v) These liquid species can be located in two possible
with those of the present work. Considering the uncer- places before vaporization. They can remain on the
tainties, it is difficult to say which of the two results of surface of the particles at the place where they are
Graham et al.20 is valid and hence if it is necessary to formed (this fraction has hence a flow and thermal
take into account the “prompt gas”. behavior similar to those of the particles). They can also
2. Kinetic Constants Derived from the Experi- be partly deposited on the hot walls of the cyclone
ments with Cyclones A and B. The fast gasification
during the very efficient wall-particles frictions, where
yields X measured in the present work can be used to
they can react at temperatures close to TW.
derive new information concerning the kinetics of the
vapor-phase cracking reaction. Two modelings will be (vi) The vapors contain mainly C6H10O5 molecules
presented. They do not include the results obtained in (molar mass ) 162.0 × 10-3 kg), corresponding also to
the recycling process. The main assumptions are the levoglucosan that is now recognized as one of the main
following: components of the vapors produced in cellulose pyroly-
(i) The possible formation of a “prompt gas” is not sis. According to the mean gas composition reported in
taken into account, and hence the gases are assumed previous sections of this paper, it is assumed that step
Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000 899

4 can be empirically written as with ∆ν ) 6.5, Tref ) 273 K, and QVVa calculated from
eq 4.
C6H10O5 f 7.5 ∑i νiAi These calculations can be made, for example, for the
two typical experiments described in Table 2. They lead
to
νi being the mole fractions of the gas species Ai. So, step
4 occurs with a number of moles increase ∆ν close to cyclone A: Ir ) 34.39
6.5. This very simple estimation is valid for cellulose. Ts ) 773 K
Due to the presence of lignin and hemicellulose, the
situation would be theoretically different for biomass ln k4 ) 4.67
itself. However, the average formulas for most of woods
are not considerably different from that of cellulose. In cyclone B: Ir ) 100.58
addition, it is possible, as Diebold did,6 to select a molar
mass of the vapor species of 350 10-3 kg (about twice of Ts ) 896 K
that for levoglucosan). It can be shown that such a
choice of M does not lead to important changes in the ln k4 ) 4.54
results of the following modeling: eqs 10 and 11 as well
Figure 3 show that such a new value of M induces Figure 3 shows that these values are in complete
changes in the values of k4 that are below the experi- disagreement with all the others reported in the litera-
mental uncertainties. ture. For example, the values of k4 calculated with
2.1. First Model: The Cracking Occurs inside the cyclone A are about 600 and 1.7 × 104 times higher than
Whole Gas-Phase Volume of the Cyclone Reactor. the values predicted by the kinetic laws of respectively
In a first approximation, it could be logically assumed Liden et al.19 and Antal.18
that the cracking reaction occurs during the crossing of This model hence seems inaccurate. However, it
the vapors through the whole volume of the reactor. Let clearly demonstrates one of the very interesting proper-
us suppose that this volume behaves as a continuously ties of the cyclone reactor. Because of the significant
stirred tank reactor (CSTR1). This CSTR1 is fed by a temperature differences between the flowing gas and
mixture of the vapors formed in step 3 (Figure 2) and the walls, the products formed around the reacting
by the carrier gas (steam and rare gas). By definition particles rapidly mix in a much colder gas, where the
of a CSTR, its mixing temperature is uniform and equal secondary reactions are immediately stopped. Such an
to its exit temperature Ts. It can be easily shown that effect proves that the cyclone reactor (heated at its
the space time of the reactor defined on any reference walls) can also play the role of a quenching device. Such
basis can be written as22 a possibility is not always offered by other, more
conventional devices, where the gas and solid phases
X[1 + [∆ν/(1 + Ir)]X] Ts Vc have similar temperatures.
τc ) ) (2) 2.2. Second Model: The Cracking Occurs inside
(1 - X)k4 Tref QVref a Thin Hot Layer Close to the Inner Walls of the
Cyclone Reactor. A detailed experimental and theo-
For example, for Tref ) 273 K, QVref would represent the retical study of the elementary processes of the heating
total STP volume flow rate of the entire gas phase: of particles flowing through a cyclone heated at its walls
has been made by Lédé et al.12 The results obtained with
QVref ) QVI + QVVa (3) very different values of carrier gas and solid flow rates
as well as sizes and natures of the particules, show the
following:
According to our assumptions, the mass flow rate of the (i) Thermal exchanges by convective processes be-
vapors is equal to the feeding mass flow rate QMB of the tween the particles and the carrier gas can be neglected.
dry biomass (step 2 in Figure 2 is neglected), and hence (ii) Heating of the particles occurs mainly by conduc-
tion mechanisms through the gaseous film (supposed
22 414 × 10-6QMB at TW) separating the particle from the cyclone hot
QVVa ) (4) surface, around the contact area (through which theo-
M
retically no heat exchange can occur because of the
M being the molar mass of the vapors. infinitesimally small surface contact between the solids).
In eq 2, Ir represents the fraction of the molar fluxes The volume of this film is close to πR3/3. Extensive
of the inert gas, mainly steam. details representing this model can be found in ref 12.
(iii) However, for high throughputs of solids, the
QV I model is more complicated. In that case, the elementary
Ir ) (5) flow of one particle is similar to a succession of local
QVVa bouncings resulting from particle-particle collisions.
The particles hence have periods of mean free paths
during which they are in contact with the hot walls, the
All the experiments reported in this paper have been
heat is exchanged, and the decomposition of the solid
made in conditions of high dilution and hence Ir . 1.
occurs.
Equation 2 can finally be used to derive the values of
(iv) The solids move globally according to a plug flow.
k4 as a function of Ts:
The second model of vapor cracking is based on the
following specific main assumptions:
X[1 + [∆ν/(1 + (QVI/QV Va))]X] Ts QVI + QVVa (i) Steps 3 and 4 (Figure 2) occur only inside a thin,
k4 )
(1 - X) Tref Vc hot boundary layer located along the walls and supposed
(6) to be at TW. No reaction is possible inside the bulk of
900 Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000

the reactor, where the gas temperature may be some- Table 6. Experimental Parameters (Wall Temperature
times up to 300 K lower than TW (and hence the kinetics TW, Dry Wood Mass Flow Rate QMB, and Mean Particle
are much reduced). These important temperature dif- Radius R), as Well as Gasification Yields X Used in the
Calculation of the Kinetic Constant k4 of the
ferences have been, for example, measured and modeled Vapor-Phase Cracking Reactiona
in ref 11.
cyclone TW (K) X QMB (kg s-1) R (10-6 m) ln k4
(ii) It is assumed in a first approximation that this
thin, hot boundary layer is made of a great number of A 893 0.16 8× 10-5 150 1.76
small elementary stirred cells (CSTRi). These side-by- 1065 0.36 8 × 10-5 150 3.51
1106 0.42 8 × 10-5 150 3.91
side cells form a monolayer, covering the whole internal 1163 0.65 8 × 10-5 150 5.24
surface of the cyclone. Each one is fed by the vapors 1163 0.62 8 × 10-5 150 5.07
formed in the very fast step 3 (Figure 2). A mixture of 1225 0.66 8 × 10-5 150 5.35
uncracked vapors and of permanent gases leaves each 1278 0.83 8 × 10-5 150 6.50
cell and enters the much cooler bulk volume of the 1321 0.80 8 × 10-5 150 6.31
cyclone, where the reaction is immediately stopped 1327 0.93 8 × 10-5 150 7.67
B 1080 0.672 1.09 × 10-4 300 4.17
(quench) by mixing with the colder flowing inert carrier 1110 0.70 0.83 × 10-4 150 4.78
gas. It is supposed that the CSTRi cells are in parallel 1110 0.669 0.97 × 10-4 300 4.06
and independent of each other (no vapor and gas 1113 0.749 0.86 × 10-4 300 4.43
exchange between them) in such a way that the whole 1119 0.829 0.72 × 10-4 300 4.83
volume VW of the hot layer can globally be assumed to 1124 0.750 0.83 × 10-4 300 4.43
behave as a single CSTR (CSTR2), fed by a total flow 1160 0.711 0.98 × 10-4 300 4.36
1166 0.793 0.90 × 10-4 450 4.41
rate of vapors equal to the flow rate of dry biomass. 1180 0.938 0.69 × 10-4 450 5.67
(iii) It is difficult to choose a priori a value for the 1180 0.882 1.23 × 10-4 300 5.90
volume of each elementary cell and hence for the whole 1180 0.834 1.32 × 10-4 300 5.53
hot layer. We can suppose in a very first approximation 1190 0.870 0.89 × 10-4 300 5.46
that each cell can be represented as a small cylinder a The values of k are calculated according to the second model
4
having the same cross section as a particle (πR2) and relying on the assumption of a reaction occurring inside a thin,
the same thickness as the diameter of a particle (2R). hot gas layer close to the walls of the cyclone.
The resulting elementary volume (2πR3) is hence 6
times higher than the volume of the film (πR3/3) where Finally, the rate constant k4 can be obtained according
the heating by conduction of a particule occurs.12 Such to the equation
a value for this elementary volume takes roughly into
account the mole increase (6.5) resulting from reaction X(1 + ∆νX) TW QVVa
4. This theory supposes that the cracking reaction occurs k4 ) (11)
(1 - X) Tref VW
inside each cell, while the particle bounces outside of
it. With ∆ν ) 6.5, Tref ) 273 K, and Vw and QVVa
(iv) No carrier gas (steam, Ar, He) enters the elemen- calculated with the eqs 7 and 10, one obtains
tary cells.
According to these assumptions, the main new equa- X(1 + 6.5X) TWQMB
tions of this second model related to the whole CSTR2 k4 ) 2.53 × 10-4 (12)
(1 - X) RSc
are the following.
The total volume of the hot layer is The corresponding values have been calculated for the
experiments made with cyclones A (Sc ) 8.06 × 10-3
Vw ) 2RSc (7) m2; 2R ) 3 × 10-4 m) and B (Sc ) 16.9 × 10-3 m2; 2R
) 3 × 10-4, 6 × 10-4, and 9 × 10-4 m). The experimental
There is no dilution of the species inside the layer, data are reported in Table 6 and Figure 3. Despite the
and so very different sizes of the two cyclone reactors (a factor
close to 3 on the volumes ratios) and the extraordinary
wide range of the other experimental conditions, the
Ir ) 0 (8) results are very compatible with each other. The best
straight line (linear regression) leads to the following
The space time τw of the CSTR2, defined on any Arrhenius equation:
reference, can be written as

τW )
X(1 + ∆νX) TW
)
VW
(9)
k4 ) 5.9 × 107 exp - ( 123 480
Rg T ) (13)

(1 - X)k4 Tref QVref This equation is valid inside the experimental range of
temperatures 893-1327 K for cyclone A and 1080-1190
For example, for Tref ) 273 K, QVref would represent the K for cyclone B with a correlation coefficient of 0.93.
STP volume flow rate of the vapors, which is directly They are among the highest values reported in the
connected to the feeding flow rate QMB of the dry literature for the study of vapor cracking, as shown in
biomass: the Figure 3. It would be interesting to extend the study
to lower wall temperatures; for example, until about 740
K, the approximate temperature at which biomass
22 414 × 10-6QMB
QVref ) QVVa ) (10) decomposes under fast pyrolysis conditions. However,
M in that case, the residence time of the vapors inside the
thin, hot boundary layer (see model 2) would be so small
(This equation is, of course, the same as eq 4). that no noticeable cracking could be observed (the small
Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000 901

gasification yield of 16% measured with cyclone A at been obtained with two different sizes of cyclones, their
893 K16 is proof of this). Such behavior resulting from volume being in a ratio close to 3. Certainly, their sizes
the specific properties of the cyclone reactor would give are small, but they correspond to laboratory require-
new evidence that at low wall temperatures, the pri- ments and represent a good starting scale for showing
mary vapors have few chances to be cracked and hence the feasibility of the process and deriving first laws of
a high probability of being recovered after fast liberation operation. The measurements have been conducted
inside the cold circulating gas. under very different experimental conditions, and the
These kinetic parameters are in good agreement with agreement of the results is a good proof of the validity
those reported in the literature around 1000 K, where of the conclusions.
most of the reported results appear similar. The activa- (ii) The mass balances derived on the recovered gas,
tion energy (123.48 kJ mol-1) can be favorably compared liquid, and solid phases are close to 100%. The small
to the values reported by most of the authors except char fractions are lower than 3%.
Antal,18 who reports a higher value (204.3 kJ mol-1). (iii) Considering the overall small dimensions of the
Two main reasons can explain this difference: cyclones, relatively high processing capacities are pos-
(i) Antal interprets his results on the gas-phase sible (up to about 0.5 kg h-1 for a 4 × 10-2 m diameter
pyrolysis of cellulose (and kraft lignin)-derived volatile reactor). These capacities are of the order of 9 × 10-3
matter on the basis of a global mechanism composed of kg s-1 per square meter of heated surface, in agreement
two competing reactions, while only one is considered with values reported by other authors. Such an order
in the present work. In the case of cellulose, for example, of magnitude will have to be taken into account in future
the first mechanism creates permanent gases by crack- scaling up calculations.
ing reactions of the volatile matter (activation energy,
204.3 kJ mol-1) and the second one creates refractory (iv) The cyclone reactor is a low gas residence time
condensable tar materials (activation energy, 63 kJ reactor where the fast liquefaction or the fast gasifica-
mol-1). Consequently, Antal’s values given in Table 5 tion of biomass can be efficiently performed according
are not strictly comparable to those reported by the to the operating conditions. For example, fast gasifica-
other authors. tion yields X ranging from 16% to 93% can be obtained
(ii) The vapors derived from cellulose seem to be more by simply changing the wall temperature. Because of
reactive than those from wood. For example, in a review the very low char fractions, the complement 1 - X
paper, Antal23 gives a value close to 100 kJ mol-1 for corresponds roughly to fast liquefaction yields.
wood, which is about half his value for cellulose. This (v) The gas contains high volume fractions of H2, CO,
effect can well explain the differences with the refer- CO2, and CH4 but also noticeable quantities of other
ences6,19,21 and the present paper reporting works made light hydrocarbons (C2H2, C2H4, C2H6, C3H6), the frac-
with wood. tions of which increase with the temperature.7
The preexponential factor (5.9 × 107 s-1) (eq 13) must (vi) The heating value of the gases increases from
be considered only as a simple order of magnitude, this 13 500 to 19 000 kJ m-3 (STP) as the fractions of
value being directly connected to the choice of the hydrocarbons increase (they represent up to 50% of the
thickness of the thin, hot layer (k4 is proportional to R-1, heating values). These values are significantly higher
see eq 12). than those of the gases obtained in more usual air or
Modeling of the experiments with the recycling pro- O2 slow gasification processes. Moreover, the productiv-
cess would be more difficult. The cracking of the vapors ity is much higher because of the rapidity of the
occurs, of course, inside the high-temperature boundary reaction.
layer close to the walls but also inside the colder recycled (vii) The high flexibility of the cyclone reactor can be
loop because of the high residence times (Table 4 shows used to advantage to perform the fast pyrolysis of
that the residence times in the loop can be 103 higher biomass with two possible objectives: fast gasification
than those inside the cyclone itself). For giving an order or fast liquefaction.
of magnitude, let us define the characteristic chemical
The first objective is reached with high wall temper-
time of the cracking reaction (step 4) as 1/k4. Equation
atures, while the second needs low wall temperatures.
12 leads to values of several tens of seconds similar to
It is, however, difficult to set a given temperature
the residence times in the loop, but much higher than
boundary. Actually, eqs 9 and 10 show that the biomass
the residence times in the cyclone.
mass flow rate also influences the gasification yield X
3. Conclusion. The vapor-phase cracking (step 4) of
and that we can expect increasing fractions of liquids
the volatiles formed by the very fast step 3 probably
for high feedstock throughputs, independently of the
occurs inside a thin, hot gas layer supposed to be at TW
wall temperature. These properties rely also on the
and close to the hot walls of the cyclone. The products
quenching effect experienced by the products as soon
formed inside this zone are rapidly liberated inside the
as they are liberated and mixed inside the flowing gas,
colder volume of the reactor, where the reaction is
which is at a much lower temperature than the walls.
rapidly stopped.
The result is that, according to the wall (and hence These two extreme properties (gas or liquid produc-
hot layer) temperature, the cyclone is able to produce tion) make it possible to renew the first objectives of
either high fractions of condensable vapors (low TW, low biomass fast pyrolysis (gas production) and the current
conversion yields), as shown by the experiments made ones (liquid production).
at 893 K,7 or of gases (high TW, high conversion yields). (viii) It is also possible to reach nearly 100% fast
This flexibility is an additional and very interesting new gasification yields by recycling the products of the
advantage of the cyclone reactor. reaction. Because of the long residence times in the
recycling loop, the vapors are almost entirely cracked,
Discussions and Conclusions and the resulting gases can be used as the carrier gas.
(i) The fast pyrolysis of wood can be performed in a Even for residence times of several minutes in the loop,
cyclone reactor heated at its surface. The results have no important change in the gas composition is observed.
902 Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000

(ix) The modeling of the vapor-phase cracking shows approach would suppose that the particles do not stick
that the reaction cannot occur inside the main volume to the walls and actually slide against them. One can
of the cyclone because of the too low temperature expect that the intermediate liquid species, which have
associated with the very short residence times of the relatively small viscosities, probably induce favorable
gases. It is likely to occur inside a thin, hot boundary lubrication effects,16 resulting, in contrast, in an im-
layer close to the hot inner surface of the cyclone. provement of the sliding efficiencies and hence low
(x) A very simple and original modeling of this small probabilities of sticking, mainly at high wall tempera-
reacting volume has been made in order to derive the tures.
kinetic constant of the vapor-phase cracking. The results (xiv) In conclusion, the cyclone reactor is an interest-
obtained under very different conditions with cyclones ing, and too little considered, fast pyrolysis and multi-
A and B are perfectly compatible with each other. The functional reactor. The solid particles behave as in a
corresponding Arrhenius equation is also in agreement plug flow (ensuring a good selectivity for the reactions)
with other published results. The activation energy is with residence times that can be much higher than
of the order of 123 kJ mol-1. those of the carrier gas.9,10 It is a relatively compact
(xi) It had previously been shown that the cyclone device in which several steps are performed in a unique
could be efficiently used as a reactor for performing the operation and vessel: the heating of the reactants and
decarbonation24 as well as the sublimation25 of solid the chemical reaction, followed by the separation of the
particles. The results of this present work evidence an gas and of the solids and the quenching of the primary
interesting new property of the cyclone reactor that can products. All these elementary processes occur in total
be used as a quenching device. The primary reactions times that can be smaller than 1 s. Finally, this paper
occur near the hot walls, liberating gases and vapors gives new evidence that the cyclone can also be used
that are immediately quenched by mixing with the favorably on the laboratory scale for deriving funda-
carrier gas inside the main volume of the reactor. mental kinetic studies.
(xii) The results obtained in the present paper, in the
case of biomass pyrolysis, give new evidence that the Nomenclature
cyclone reactor can be used on the small laboratory scale
for performing fundamental kinetic studies. A ) cyclone with a diameter Dc of 2.8 × 10-2 m
(xiii) The experiments and models reported in this B ) cyclone with a diameter Dc of 4 × 10-2 m
paper have been obtained with cyclones of small sizes CSTR ) continuously stirred tank reactor
and, of course, are not expected to be sufficient for Dc ) diameter of a cyclone (m)
rigorously predicting what would happen on a com- E ) activation energy (kJ mol-1)
mercial scale (bigger reactors, higher flow rates of Ir ) fraction of the molar flux of the inert gas
biomass, longer times of operation). However, for the
scaling up of such a reactor, several additional data have ko ) Arrhenius preexponential factor (s-1)
been well established and already published.9-12 They k1, k2, k3, k4 ) first-order kinetic constants for steps 1-4
include the determination of the flow behavior of the (Arrhenius type law: k ) ko exp(-E/RgT)) (s-1)
gas and solid phases, for which extrapolation rules have M ) molecular weight (kg)
been derived with cyclone diameters ranging from 2.8 QMB ) mass flow rate of dry biomass (kg s-1)
× 10-2 to 40 × 10-2 m; particles sizes between 100 × QVI ) volume flow rate of the inert gas under reference
10-6 and 3.2 × 10-2 m having densities from 720 to 8800 conditions (m3 s-1)
kg m-3; and several types of carrier gases (air, Ar, CO2, QVRef ) total volume flow rate of the gases under reference
H2, steam) flowing with inlet Reynolds numbers ranging conditions (m3 s-1)
from 400 to 250 000. Heat- and mass-transfer laws have
QVVa ) volume flow rate of the vapors under reference
also been obtained for both phases and for wall tem- conditions (m3 s-1)
peratures between 293 and 1120 K.
R ) radius of a (spherical) particle (m)
However, one of the main questions concerns the
maximum possible throughput of the feedstock in the Reo ) Reynolds number (inlet conditions)
case of biomass pyrolysis due to a clogging phenomenon, Rg ) gas constant (J mol-1 K-1)
resulting from the agglomeration of the reacting par- Sc ) heated surface of a cyclone (m2)
ticles. The overall plug flow of the particles results, in T ) temperature (K)
fact, from a succession of particle-particle collisions.10,12 To ) inlet temperature (K)
The particles have, hence, periods of mean free paths TS ) exit temperature of the reactor (K)
during which they are in contact with the hot walls
against which they slide. It can be assumed that it is Tref ) reference temperature (K)
mainly during these periods of contacts that the heat TW ) wall temperature of the cyclone (K)
is exchanged with the walls and that the decomposition VC ) volume of the cyclone (m3)
of the solid occurs (see model 2). The variations of the VW ) volume of the hot layer (m3)
mean free path of the particles against the walls as well X ) fast gasification yield
as of the corresponding heat-transfer coefficients have
∆ν ) number of moles increase during the reaction of
been reported in ref 12. A starting model for predicting cracking
the conditions of clogging would involve comparison of
the values of the characteristic times of the mean free νi ) mole fraction of gas species i
path of the particles and the necessary time of vaporiza- τC ) space time of the whole cyclone reactor (reference
tion of the intermediate liquid species (step 3 in Figure conditions) assumed to behave as a CSTR(s)
2). One can expect that the limit capacity of the reactor τG ) approximation of the gas’s residence time (inlet
would roughly correspond to the case where the first conditions) (s)
time is much lower than the second one. Such an τS ) residence time of the solids in the cyclone (s)
Ind. Eng. Chem. Res., Vol. 39, No. 4, 2000 903

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2, 1984. Accepted December 21, 1999
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Evidence for a Fusion-Like Phenomenon. In Pyrolysis Oils from IE990623P

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