SWECO . VIBRO-ENERGY® SEPARATOR 4", 30" DIAMETER MODELS [A MANUAL OF DIRECTIONS FOR « aaa + INSTALLATION woenerKing com + OPERATION sO ne | + MAINTENANCE Bill Jackson goeassasrs sete ‘SWECO, INC., 7120 NEW BUFFINGTON RD., FLORENCE, KY 41042 (606) 727-5147Figure L 2 3 10 u 2 a ue 1s LIST OF ILLUSTRATIONS Description Dry Screening. Wet Screening. Material Trave! Dewatering. Botton Weight Assembly. Top Weight Assembly... center Tie-down: Screen Positionings+ssssssesseseesseeeees Self-cleaning Screen Kit... Exploded Views... 1818 Basic Unit Assembly 1524 Basic Unit Assembly 1830 Basic Unit Assembly. Frames & Acc jories (18%, 24", 30" Units) cover & Accessories (18", 24", 30" Units). Elevation & Orientation Drawingom F. Check the direction of motion generator rotation. The weight should nove from left to right when viewed through the base door. If rotation is incerrect, interchange any two of the main power lead: G. Install spout connectors. Connectors between all inlet and cutlet spouts and material conveyors must be flexible so as not to hinder tne action of Separator. (SWECO spout connectors are available for all standard SWECO Separator models.) 4H. Check the clamp rings. They must be kept tight to Prevent frame rotation and damage to the gasket. OPERATION AL Feed Flow ‘The material being screened, whether dry or wet must de fed to the screen in a controlled flow, perpendicular to the screen surface and at a constant, even rate of speed. Flow control devices for both dry and wet screening mist be used £0 achieve the above characteristics. 1, Dry screening ‘The material may be fed by any of the commonly used conveyors or feeders if the final distri~ bution is controlled with baffles or other flow control devices to ensure constant, even flow perpendicular to the screen surface. (See Figure 1.)4d. Examples of average material travel patterns are shown below in Figure 3. If, after starting the motion generator and feeding the material onto the screen, you do not have the desired pattern, change Yhe lead of the bottom weight as follows: (1) Shut off the power and lock the circuit breaker. (2) When all vibration has ce Becess door in the base. fed open (2) Loosen the safety set screw. (4) Loosen the adjusting nut. (5) Rotate the motion generator shaft inside the bottom weight until the Open slot in the bottom weight ts aligned with the degree of lead desired On the indicator. (See Figure 5.) (6) Tighten the adjusting nut. (7) Tighten the safety set screw.orton conemaron Sat sa.stiG wt rex sor {Use x mare ereee Teach InotcaTon sen. sorren wr eto mares: FIGURE 5 BOTTOM WEIGHT ASSEMBLY TE vertical movement is not satisfactory, add or renove one or more of the bottom weight plates. a, Shut off power and lock circuit breaker. After all vibration has ended, open access door in base. cs Remove the nut and lock washer tiolding Weight plates and slip desired number of weight plates off or on the stud. 4. Replace the lock washer and nut. Close the access door and start the motion generator. £. Repeat the procedure until an optimum vertical novenent is accomplished. G+ Standard bottom weight arrangements are shown in Figure€. Standard top weight arrangement is shown in Figure 6. CAUTION: DO not exceed the recommended maximum number of weight plates you may add to the top weicht. More plates will overload motion generator bearings and may cause permanent damage. For recommended aunber of weights Please refer to the chart on page 36, Unit Speci fications. TET. MAINTEWANCE A. Clamp rings Clasp rings MUST be tightened periodically to pre- vent their working loose and causing Gamage to the gasket, spacing frame, and screen. Notion generator bearing lubrication BEARINGS ARE VERY HIGHLY LOADED DURING OPERATION AND REQUIRE FREQUENT LUBRICATION. Lubricate as follow: Standard and explosion-proof notion generators: 1, Turn off power by placing disconnect in “OFF positfon. 2. Check the relief Fittings to make sure they are free to move. 3. Carefully clean all old grease and dirt from the grease inlet fittings and from the grease gun. 4. The following is the grease interval for the notion generator. we “Greas. Grease Interval 1/2 1/4 of. Every 400 hours of operation 72Channel gaskets The channel gasket is made of the very best quality soft neoprene rubber and will not easily lose its shape. hen this gasket is shipped from the SHECO plant, it is the correct size for use with the Unit purchased. Silicone and Viton channel gaskets are also available by special order. Always store Spare gaskets on a shelf, never on & hook. Recommended spare parts For continuous, uninterrupted service fron your SWECO Separator, we recommend the following spare parts for each unite 1. One each of every mesh screen cloth used (specify sesh) 2. One over-center clamp ring assembly ‘Two channel gaskets (specify material) 4. one center tie-down assembly 2+ Six spring assemblies 6. Three top spring spools 7+ Three bottom spring spools NOTE: When three or more Separators are in operation, we also recommend stocking ofa spare motion generator. eSSert an eyebolt in the top end of the shaft ‘and carefully Lift the motion generator up, at the same tine feed the cord through the coupling inthe center column. Ce Assembly notes 2, Me sure that the motion generator mounting ring contact surface and wedges are clean and rust free. + After placing motion generator in the center column, position wedges and tighten wedge nuts to a maximum torque as indicated below. Apply even pressure to all wedges to ensure centering of the motion generator. Go around. several times before reaching the maxinum torque. Maximum Torque Separator Kg. Ib. ft. sie 5 35 824 1s. 35 330 3 65 3. Allow the following free length of cable between the motion generator and the base: Separator TEN TEEP sis 11" (281 mm) 8" (200 mm) 524 Lit (281 ma) 10" (250 na) 330 14° (357 am) 11" (281 am) power leads, and cord grips and run the motion generator 15 minutes. Then, retighten the wedges. For safety, table frane and bese door must be installed when running. BEFORE assembling the frames, screens, Take a short piece of shaft or a h Punch and hammer and set the wedges. wyCAUTION: TE screen assembly does not fall free, do not lift frame nore than 2". Tf this + gently tap the screen tension ring downwards until the sereen assembly falls free. Carefully lift screen assembly from Separator, taking care to handle screen by tension ring only. CAUTEON: Make cortain that screen is right side up by checking position of the tension ring with Figure 8 Also note position of the channel gasket- FIGURE 8 8 Replace channel gasket on screen tension ring. Place screen assembly on frane, taking care 1at center stud does not touch screen. Replace clamp ring and tighten snugly while tapping ring vith sofe-faced hanmer to ensure a tight fit.2. Exploded view: SS rs ere, FIGURE 10 The SWECO Self-cleaning Kit prevents screen blinding and stapling, improves dry sizing and liguid/solid separation. The Self-cleaning Kit assembly is held together between the Separator frames by the outside clamping ring. When the Separator is operating, the sliders bounce and rotate between the perforated plate and tne Separator screen. The combination bouncing-rotating action of the cleaning sliders Sistodges sesh-clogging materials and sceapes eway fibrous. materials that tend to staple to the screen cloth. To add sc Remove the clanp ting, frame, center tie-down assembly, and screen fron above the frane on which the kit Is to be assembled. Follow Steoe 1 6 as illustrates on page 17.COMPARISON OF SCREEN OPENINGS T 8 opening $900.3‘o oescaretroH ore. pecrereery a welanene ——T 7 cents | 3/32 bia. x 1.8 tong cotter vin 2 suscoeioe | tase door 5 rzomsee7 | sanction tox Label A | vamrasoi4 | sanction Box Aasembly (2 Phase! 1 | wzamsois | sonceion Box Assembly (1 Fase) 1 seoroxszi | warning tabe 2 case | 5/16-18 une. than serev 2 esa | 5/16 Non. Ftatwaaner 2 sracsosoe | rua Table : suecoiris | top notor weight assenbly includes teens #12 thew #16] 1 ssppiiea wectoe| wooarute Key 2 siacoam2» | Aadttsonal Top Wotor Weight Plate 3 oxass | 1/2-13"tne tex Jam noe 1 cuice | 174-20 une square Head Bolt 2 cosas: | 1/2" Won. Shakeproct tockwasher 1 sxseeaas | top Motor wetane 1 sutsoezzo | spring Arseny ‘ s1acoora | sottem Motor weight Assy. tnciudes teens 419 enra w23 | i sutcoe73e | sotton voter weight : susceens7 | naaitienad motton Motor Weighs Place ‘ esse | 278-16 tne nex wie ” os-uis | 278 wom, Split toctwsaner " autos | 378-16 Une Square esd Bott . suscoores | raatcator Masher Assesbly 1 suscsisoo | shipping sractee 3 susmoores | moor 3/4 Wp, s35v, ons, 2 ea, 1200 nom sta. L susneore2 | wocor 1/4 mp, 236v, sonz, 3 em, 1200 RIM t rienssa | shipping araceat tee ‘ aueees | 3/8616 une x 1.50 Long Hex Bolt ‘ auzer | 278-16 une x 18 tong Hex Bote 2 sano | s/e-ua une siotted Hex Het L 22PART 50. DESCRIPTION ) SERESOTED “Base Sesemply 7 Phasey Base Asser Phase SBUESBHOE | Base tetsnent , i 524000106 | Base door | 388K01921 | Warning Labet wlaxig014 | Junction box assenpiy ' F20K19007 | *J" box Label 04-369 | $/16-18 Unc. 1.0" L.G. Thunscrew 05-143, | 3/16 tom. fiat washer s24cso400 | Flat table 524C00719 | Top weight assembly (Incl. Tens 14 - 19) 52400720 | Top weight weldnent 524C00729 | Top weight place (1/4" thick) (3 max.) $24c00728 | Top weight plate (10 ga. thick) (1 max.) ‘03-105 | 1/27 NC StL. std. reg. patt. hex nut | 05-124 | 1/2" set. split lock washer, cad. pl. | 04-103 | 3/8" NC x1" Ig, stl. eq. Md. set screw w/cup point 330081900 | Shipping bracket 524501021 30850200 $18¢00745 518¢00739 | sotom weight assembly (Incl. Tteme 25 - 29) 518C00730 | sotton weight weldment $18¢00737 | sottom weight plate (4 max.) 03-102 | 37a" Nc stl. sed. reg. pate. hex nut 05-115 | 3/8 sel. split lock washer, cad. ple 318800701 | Motion generator, 1/3 Rpy 1i5 voit 03-108 | $/6=11 UNC slotted hex nut 94-231 | 378-16 UNC x 1.00 19. hex head bolt 04-262 | 378-16 UNC x .75 1g: hex head bolt 04-617 | 172-13 UNC x 1.50 1g. hex nead bolt, Gr. 5 05-109 | 3/8 tion, split lock vasher 05-124 | 1/2 Nom. split lock washer 06-108 | 3/32 dia. x 1-1/2 ig. cotter pin | og-iat | 3732 sauae x 1/4 long key (not shown) 93-205 | 172-13 UNC hex nut - SST | 03-146 | 378-16 ONC hex nut - SST rioKisi4s | Shipping bracket tag | ‘01-108 | Ground terminal | F10K19153 | Ground terminal tag (not shown) SLBNB1104 | Gasket (not shown on drawing) 524001910 | "3" box assembly (115 V3 01-180 | caskee | 03-121 | 174-20 UNC hex nut, cad. pl. 04-264 | 1/4-20 UNC x .625 ig. hex hd. Dolt 05-113, 2/4 Nom. split lock washer, cade pl. Connector 1/2" electrical locknut. 24FIGURE 14 FRAMES & ACCESSORIES (FOR 18',24", 30" UNITS)28 a sescnarerox [© |stesaos00] 3» spacing erane v/one a x 3" epowt as va) |sasBtoso0] 5" spacing crane vone 9" x" spout (1s 18) Sutsosten| $0 spacing fetne W/one 32 & $2 sour Cs 28) Sioseaeoo) spacing franc wyone ie 5 So ZBOUE US 24) 2 |S2heees43| conees°els see aaZot8, "BS" SPoE (28 20) Shussoata| concer Clevauwn seesmeie (E590 22,3 osc1s3| Jan aut (a por assesnidy s208009%2| Concer tie-tem*sssney’ fa per aseenbzy) |s2gneo@aa| Sameer Eigstown wagner (2 per assenpiy Siesetias| Overscenter clane ting aabeaniy trretoket) (15 16) Suesetiaa| overccenter cane Find apseably (v/gaonat) (28 28) | Saoseiiaa| overccentar iene Ting Seseubly (w/guakat) (28 24) | 9 |Stassi224| o/c clamp ring (without gasket) (15°10) Euisetia4] 9/6 clamp ring (visnewt Gecxet) (eg 24) Siostiae| ofc clamp Ling (yienaue SUSzet) GS 20 ro |sinwaiion| channel tastes (ueiee"ssesees) GS.2) ova avatiafie) (uses szewesi04| cnannal guskel wtite neoprene) (other materiaie svattaftay (ose) ssovesio4| channel gasket” (white neoprene) (other nateriats aratdadiey "os Sey a scisan {apecity meCeriat and mesh) 12 |exasezaao] So steedgberssy MUSE*e2 one, eusiéasz0| 2* otetributing ¢rame_ (28 28) S2asoaaos| &" Prone astentay"tS+ Ee! 2peue, inci. center ‘letdown aneenbay’ and voles Shae aaae TES 2 13 |suasocsas| center eie-sene a Te Sa eats dist. ieee ns a siesooeis| center’ tletaow' Sel) sor sm table frase (15 18) Seesoosts| ence tle-sown oud $25 $1 Huble frane cg 2a) Sioseaela| of blateisering fnsa' SE cate, FS, snaps cpg. dosiyt cantar tat/tows Srere Ss 30) 1s. |ssasoaeas) contel efedoen'selareenee ghia “aemceeny (is 15 |teb00$35| Gvai"insgecessn Sted, TOE ST gist: tran 15 [Stesouaso| oven imepecess® Cover aagenm 12 [Etawousze| ovat incpecesse Buake (ES 30) 13 |tesagb3s| Ocak daepection cove HL |sussoesie| ifapettton opening andie 22 PéSecega®) Taepectlon, crease panae 35 [ont5nds00| 3#°habue erdae's/enstal'S a6 spout asseznly and rida fitte were de 3,3 sissez0s0| st rabie irane wore Se Sin spout assenbly and wetded Sabre 2400" 2s Zs 24502900) a1"Bane trace Goat S12 ue asuenniy (us 24) Sloseas00) év Zable frene wae Sgr SSGE, Sesame 24 [Slasooseo| Conger titan steeweer Wa5%s, EOE ag |s30so0940| Center tie-down assembly (LS 24 & LS 30) see p.10 | as [Sbosneste) ences fe7Gowm agsembay (6 34 « 18 So} | HE jSlesoseas) seveen easzom teas, t-sa sasoieaa| soteon cenaien Hed (US 22) SSesoioas| octon Camron EPS (Ue 20-e- saaanes mus pus $1.41 Supuad peo pues satad 04 241 ‘ODES ‘ONIMVuC NOLLVINSIIO "1Acv mer toca Toptionat? BALL Teay ASS" (Options syed ee SWECO SEPARATOR MODEL LS30 a34-Unit Specification 1 y 20 ow (Und beze & RPM 1200 RPM 1200 RPM 1800 RPM 1200 RPM. 1800 RPM Maxinum Quarty ae owe Matra oem 3 ee Lae 0 3 ‘wow Asenty Bowen sracooria | soscoorss | seacco7ee | soacoores | ssocoors7 asia Quaaty A ; of Bottom Weight Plates ‘ 4 8 Soromwerre resem | srecooraa | siecoorsa | stecoerss | ssocoorss | ssocmo7se wot cou Feetenan | aa: see. | aut esa. . sta (Motor to Base) - 20" EP. WEP. a aor u ww ‘2 2 ets Mourn Bot oc sents. sums. | corm | cone cuanayt scx sites | 54 v8 128 . te pee) vane mim jim Arp. Drow faci ttad ath v9 ene ae ol SEE ae ‘oven se cary of Songs oorse 2 2 2 2 Tablet "18" Separator has 6 springs for single or double screen units and uses 12 springs with three or more screens. -36-© «. < paw B77 70.80 n248 chicson cos ¥ vesezssHsts www.screenerkingcom geen King?com BALL TRAY ASSEMBLY INSTRUCTIONS 247 & $0” SHAKER SCREENS Remove the top epacing frame from the Shaker Sereen, Remove the existing tensioning assembly and Remove tho existing conier stud and install now centor stud #8. Lod into place with jam nut 9). Total em nut 8), hex nut (2), lat wasber (#5), and gasket 1) om stud. Adjust wo proper height 6 the ball support sercen wil be level when placed over stud and et ball cuppor wreem over cantor stud Install gasket Gf) fat washer #5), hex mat (2, and jam nut 3) on stu tight hex nut 2) down faginse at washer (45) o create good eal tothe ersen. Tighton jam aut (2) against hex nut 2) to Tock into ple, Inetall ball support sercn, Inetall 2” blank frame and lock into place with lamp ring assombly. Put balls on veresn ‘Sot upper seren over centr stud: replace top spacing fame end clamp ving assombly Install gasket), fat washer (5), hex nut (#2) and jam nut (2) on coer stud. Senew Dex mut (#2) down on center stad unt it eontaeta the Mat washor thn tighten approximately 2 full urns. Tighten jam net (#3) against hex not (2) to lock nt place. Propor tensions ackiowed when slack is taken out ‘ecrwoa and gasket makes a good seal to the sereen. Tes important not to over ar under tension screen ‘a ib may cause premature sera fare 40" 60” SHAKER SCREENS Remove the top enacing fram from the Shaker Sereen. Remove the existing tensioning ascembly and Kemove thee 1 entoratud and install now conte stud). Lock into place wih jam nut Ital jam mat), hex nut (2), at washor (#7, and gasket 1) on stud. Adjust to proper height © the bail cupportseron wil be level when placed over std. Install gaaket (1), Nat washer (#7), box mut {#2}, and jam mot 89) on stud tighten ex nut 2) down agnint fat washer (#5) to crest good seal to the seroen. Tighten jam nut 3) against hex nut (#2) to lock int plo. Install ball support wren. Install blank frame and lock into place with lap rings assembly. Put balls on sroen. Set upper vrson over canter stud: replace top spacing frame and clamp ring assembly. Inctall gasket (1), post washer assembly (8), spring (4), spring shield aseombly (#6), hex nut (42)-and jam nut 3) on center eed, Sesew hex aut (8) down on centor stud until the spring abild touches the Dott washer assembly. Tighten jon ut (8) again hex nt (2) to lock into place, Ite impertant not tooverorundor tension aoreun aa it may eause premature soon failurei \Caer Dias 06-7 asin Sey =