RRR RR RRR RRR NEEM EM EMME VM EYUYYUUYLLYULYUYUuUYUoUuUUoUUY AVTMSS-5) Rev. July 2008 Instruction Manual AVTM 55-5) for Three-Phase TTR® Calibration Standard Catalog No. 550055 Read the entire manual before operating. Aparato de Alto Voltaje Antes de operar este producto lea este manual enteramente. Megger. 2621 Van Buren Ave Norestown, Pa 19403:2329 610.576.9500 won meager com— ee Copyright Notice Copyright© 2004 by Megger. All sights reserved sd to be adequate forthe intended use ofthe product Ifthe ‘other than thoce specified herein, confirmation of "Refer tothe warranty infotmation included athe DAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAATTAYPee ee eee eee ee eee eee eee eee a a ‘TABLE OF CONTENTS. 1 INTRODUCTION... Receiving Instructions General Information. 2 SAFETY seen 3 SPECIFICATIONS... Physical Data nnn 4 CONTROLS AND TERMINALS. eee 5 OPERATION a ee, seen General Serup Operation, eee ns eas os 12 6 SERVICE on 7 ‘Troubleshooting... 17 Routine Maintenance 19 Clibeat nnn ee : 9 7 REPLACEABLE PARTS LIST. a al GLOSSARY reese eae et 23 WARRANTY vn se eee ee 25LIST OF ILLUSTRATIONS Lo Se eens ee Figure 2: Calibration Standard, Simplified Schematic. o Ee 9 Figuce 3: Test Setup for Calibration Check o sce LIST OF TABLES aPee ree rete eee reece Pee eee eer eee re eee INTRODUCTION Receiving Instructions (Check the equipment received agtnst the packing list to ensure that all materials ate preset Nonfy Megger of any shontage. Telephone (610) 676-8500. Examine the instrument for posible damage received in flea chim with the carsier at once and notify Megger or: representative, giving a detaled description ofthe damage damage is discovered, thorized sles “This instrument has been thoroughly tested and inspected to meet rigid specications before being shipped. Its ready for use when setup as indicated in this manual. General Information ‘This Calibration Standard has been designed for use as a reference transformer for checking the accuracy ofthe Megger Three-Phase TTR® (Transformer Tur Ratio Test Set) and Single-Phase TI 100). The standard is also usefl for troubleshooting and repair ofthe instrument. jon Standard is supplied with a Calibration Cerca of tums ratio accuracy traceable to NIST. NIST is unable to farnsh traceability on ratios sbowe 1000 ‘The standard is essentially 2 multwinding toroidal atotanaformer whose turns ate controlled by three decade switches and a four-step multiplex switch. The tansformer provides ratio range of 08 to 2220, ‘The standard operates on the principle that the voltage ratio ofa transformer at 10 load is almost exactly equal tothe true tur rato. The major source of eros the primaty impedance drop due to the magnetizing current. High precisi are achieved by using a toroidal core ‘of high permeability, by making the resistance of the exciting winding low, 2nd by use of essentially null- balance comparison techniques. RaEre Pett ere Tee re Prep eee Pe pO precautions to prevent contact with enesgized parts chip sod rete chats Psons aoe ery volved ith the extmertoe from test activities by suitable basers,butieade, or waznings, Connect the GROUND termina ofthe TTR test set and Calibration Standard to low Impedance earth ground. I the equipment is operated properly and all grounds correctly made, test personne need not ‘wear rubber gloves. Asa routine safety procedure, however, some users require that subber considers this an excellent safety practice. is the responsibility ofthe user, ofthe Calibration Standard is limited to use as desctibed inthis manual Do -guipment with any stiometer type equipment othe than specifically described. ear of all exposed connections and conductots while tes sin progress. + Donot connect the Calibration Standard to energized equipment. Do not peeform tests in an explosive stmosphere. ive maintenance must only be performed by qualified personnel who are fui ‘ith the consteution and operation of the Calibration Standatd andthe hazaeds involved. 1 Refer fase xeplacement to qualified service personnel only. To avoid electec shock and fre hazard, use only the fuse speciid in the parts lst which i identical in respect to pe, voltage rating, and eueent ating “The following warning and caution aotces ace used throughout this manual where applicableMegger. CAUTION Caution, as used in this manual, is defined as a condition or practice which could result in damage to or destruction of the equipment or apparatus under test AN ANBEE eee eee eee ee ee eae eee ee oe eet ane amet tae a 3 SPECIFICATIONS Electrical Turns mio range 0810 2220 ‘Turns eatio resolution: 0.01 up to ratios of 111 0.1 for eatios between 10.0 ant | for satios between 104 and 2 for rtios between 200 ane 2220 “Turns rato accuracy +0005 percent of setting NOTE: Each Calibration Standard is supplied with a Calibration Cerifeate of turns rtio accuracy traceable to NIST. NIST is unable to furnish traceability on ratios above 1000. Exc volage: 49.0 120V, 50/60 Fiz cing winding HUA eins Terminals provided: Hi and H2 ecg winding Xi and 2 secondary winding Ground Environmental Opening tempore age: 4 0 1228 (20 050%) Store tempers range $810 1H" F (500 60°C) Relative ui: 01090 percent noacondensing (opening) (010.95 percent noncondensing (storage)Megger. See Physical Data Dimensions: Weighe: Case Bronze colored, impact-resistant, polycarbonate with ‘removable lid and eazying handle eee RO Ra aye 6Pear renee sree eee enero one d 4 CONTROLS AND TERMINALS See Figure 1 for identification and location of Calibration Standard contols and terminals ‘Theit Function is described in the following, Figure 2 shows a simplified schematic ofthe standard. H Winding Terminals: X Winding Terminal: (Ground Terminal RATIO Multiplier Disk L0Step RATIO Disk (0.1 Sup RATIO Diak (001 Step RATIO Dist High-volage (H) winding terminals of Calibration Standard. This is the exciting winding sad most be ‘connected to the cotrespondling H test eade ofthe thee phase TTR test set Low-voltage (9) winding terminals of Cabbration ‘Standard. This winding must be connected tothe corresponding X test leads ofthe three-phase TTR ‘This binding post allows connection of the sda toeah ground. Four position rotary dal allows selection of 1, 10,100, and 200 ratio mulpier values. es of, 01, 02 03,0805, 0.07, 8, 8,10 RR a 7CONTROLS AND TERMINALS TE ErPr EE Terri PrP a Figure 2: Calibration Standard, Simplified Schematic 2 2 2 2 2 . 2Pres eee eae eres erie eet terre eet ene errr Peer eee no OO 5 OPERATION General Setup ‘The operating procedure is based on using the Calibration Standard to check the overall ‘operation and accuracy of Megge's Three-Phare TTR and Single Phase TTR (T1R100) Test Set A complete preliminary operation and calibration check should always be performed on @ TTR. test set before making any calibration checks with the standard. This will ensure thatthe est set is fanctioning properly Follow all safety precautions. Refer to Setion 2, Safety. Figure 3 shows the setup arrangement, 1. Place the TTR test set and the Caibeaton Standard on a level bench or other suitable support Position the TTR tes set at las 2 fe (0 em) away fom the Calibration Standard z ' i i i 2 Connect the wing aut groun ground using the 15-f grou Connect the ground terminal ofthe Calibration Standard tothe ground terminal ofthe ‘TTR test set using #18 AWG or heavier conductor. seceptaces. a bat ee eaeMegger. duty clips marked Hi and H2 of the test leads to the corresponding libration Standard Ree eee = a uso |, Be KS 2 8 i HS duty clips marked X1 and X2 of the test leads to the corresponding ion Standard, R POWER switched off, plug inp power cond into TTR panel sad into chree-wire grounded power outlet (for the Three-Phase TTR). WARNING Never interchange connections between the high (H) and low (X) voltage terminals of the Calibration Standard. Failure to observe proper connections will result in a safety hazard and may result in damage to the TIR test set or Calibration Standard. Operation with Cat. No. 550100 TTR Proceed only after flly understanding Section 2, Safety, and setting up the test et as destibed.OPERATION ay Set TRANSFORMER TYPE switch to 19. Set STANDARD/REVERSE switch to STANDARD. o Set PHASE switch to 1. Serr even eee eee eee 1 printer is used, push OFF/CLEAR/PRINT push button chrce times; heading will print out, ‘Set TEST VOLTAGE switch and Calibration Seandad initially to the Test No. 1 settings shown in Table I WARNING High voltage will be present. Treat all terminals of the Calibration Standard as live. Push START TEST push button. When testis complet, the satio and milampete seadings wil be displayed. 9 for che remaining combinations of TEST VOLTAGE and stings 25 shown in Table 1. total of 30 readings should be ings. The eadings fora new test st should be + and Calibration Standard serial 12, Switch POWER breaker off, then disconnect ll est exbles > > > > > > > > > > CAUTION The Calibration Standard must not be used with ac excitation voltages greater than 130 V rms applied across the H1-H2 terminals. Any use on de ctcuits, except fo troubleshooting resistance checks with a digital mulkimeter will void the cairaton certfation. > > > , , , , ,Megger. —— Table 1: Cat. NO. 550100 Three-Phase TTR Calibration Check Test | Test | CalSed bee Miltiaonp No. | Voltage | Sening [To] agg | HiTol 1 0 50 | ass | 09009 | o12 2 0 1.00 | 0999 | 10010 | 008 3 40 | 200 | 19980 | 20020 | 008 4 40 | 400 | 39960 | 4008 | 004 5 40 | 700 | 69930 | 70070 | os 6 0 100 | 099% | 10010 | 008 7 40 | 200 | 19980 | 20020 | 004 8 40 | 400 | 39960 | 400% | 004 9 40 | 70 | 69930 | 7007 | oo 10 40 100 | 0990 | 10010 | 008 1 40 200 | 19980 | 20020 | 004 2 0 400 | 399.60 | 40040 | cos 8 40 700 | 69.30 | 70070 | 004 “ 40 | 1000 | 070 | 10030 | o2 15 40 | 2000 | 19940 | 20060 | one 16 120 90 | 0891 | 09009 | 020 7 120 | 100 | 0990 | 10010 | os 18 120 | 200 | 19990 | 20020 | 06 9 120 | 400 | 39960 | 009 | 004 ee TER Raa aySRE TPE Ee Peet reeves pO eee OP CO Oe OO OPERATION Tet | Tet | Calsed poet Milliamp No. | voluge | Sewing [TT gaia | HiTot 20 120 | 700 | 69930 | 70070 | 00s 2 120 | 100 | 0990 | 10010 | or 2 120 | 200 | 19980 | 20020 | 006 23 120 | 400 | 3990 | 400% | 008 24 120 | 700 | 69930 | 7007 | 008 2 120 | 100 | 09990 | r0010 | os 6 200 | 19980 | 2020 | 006 a 400 | 39960 | 4on40 | 04 28 120 | 700 | 69930 | 70070 | oo 2 120 | 1000 | 0990 | 1001.0 | oo 30 120 | 2000 | 19940 | 20060 | 004 TT Tek a6 SERVICE Troubleshooting Service to the Calibration Standard should only be performed by qualified personnel who ate fair with the hazards involved in checking electialcreitey. Circuit pais should not be 120 V, 50/60 He volage soure, whore ourpat ean be curtent limited 10 50mA, anda digital multimeter having an ohms ange up to 10 k= and alow ac milampere SS er reer ee ee eee rere ee eee ee eee eee eee ee ee eee range of 20 mA fall scale I unable sn ouput voltage between the XI and X2 terminals when the HI-H2 ‘winding is excited, check intemal for a blown-out fase, The face is used to help protect the reference. ‘winding in the event of an incorrect connection between the high (H) and low (8) voltage windings. X Winding Resistance Measurement winding resistance can be checked by connecting the digtl mkimeter between the X1 le The approximate resistance values foreach ratio multiple setting are shown, {fora blown out fue fal four dal retings indicate an open circuit. ‘Table 2: Resistance Values for Multiplier Dial Settings 2 > 2 2 2 Ratio Multiplier “Approximate Dial Setting Resistance (O) XI X10 X10 1 X20 05 ere rere er eee ee eee teeterMegger. —— H Winding Resistance Measurement ‘The H winding resistance can be checked by connecting the digital mulimeter between the Ht and H2 terminals The approximate resistance valves foreach eatio setting are shown in Table 3 Table 3: Resistance Values for Ratio Dial Settings Ratio Firse* Ratio Second* Ratio ‘Thied* Ratio Dial Sewing | Dial Resistance (Q) | Dial Resistance (2) | Dial Resistance (@) 05 610 os @0 @s 60 es a8 ou 132 a5 0 0 ‘When checking fst dl, et second and third dials 0, When checking second or tied al set fist dito 1 and other dal to. Magnetizing Current Measurement Magnetizing curent can be measured to indicate core. At 120 V, 50/60 He, and arti setting of ‘ondition of the reference transformer sormally about 5 ma. ‘Mechanical or electrical abuse forme will rede its qubiy so that the ‘magnetizing current wil increase. Ifthe magnetizing curten is found to bein excess of 2) sn, itis advisable to send che CaBbeation Standard back tthe factory for inspection. ‘To measure the magnetizing current, connect the current inted 120 V, 50/60 He voltage source to the HI and H2 terminals ofthe Calibeao Standard with the digital mulsiners in series between one of the terminal ofthe voltage source and standard The digital mulsineee shouldbe se tothe 20 mA range. a es 18eH ee ee eee ee oe eee ee eee eee ee ee ee ae SERVICE Routine Maintenance ‘The Calibration Standard is sturdy constructed and requtes no pesiodic maintenance. Isto be used as a standard and should be tented asa standard. An occasional visual inspection and cleaning ofthe case and control panes sufficient. The control panel and cave can be cleaned ‘with detergent and water. Water must not be allowed to penetsste panel holes because it may adversely effect internal components. An all purpose spray cleaner may also be weed. Polish with a sof, dy cloth. Calibration A calibeation check of the Calibration Standard should be made normally once every to yest. Itis recommended tht the Calbration Standard be reeared to Meguer for this check. Repair Megger offers a complete repair service and recommends that is customers take advantage of| ‘aon orga shipping carton if avalabl) with adequate dantage in scordance wah best, ‘commercial practice Seal the carton with waterproof tape,7 REPLACEABLE PARTS LIST Description Vendor P/N Megger P/N Caseandlid(Complet) 188454 Handle, ease Bruce) 0861-0014, Latch, case, black 07-10-205.12 (Govtheo Ine) Feet sj-5023 Screw, panel, beige ha Binding post ‘BP-30-GPI0 1166-4 (Guperiot Elect) BussmasMDLLitlefise313, 1851200 AVIMSS5) atGLOSSARY Use only in accordance with Instruction Manual Grounding procedures must be followed. TR “Teansformer nur rato; a registered trademark of Megger tumstio The ratio ofthe umber of turns ina higher voltage winding to that in lower voltage winding. 23,FSHSSSSSSSSSSSseseseseseessesseseyyvyyyvyyuvyuvvuvueuvvuUuUs WARRANTY Product supped by ogg: armed aginst deers in mate and wokansi fora