IM23771-ENG - 480TB/G-CW4S-CAO 30.July 2020 Page 1 of 10 CAUTION : Read instructions thoroughly and completely prior to beginning installation. EUROMOLD® Installation instructions for separable tee connector - type C interface (K),(M)480TB/G Only tobe used on copper wire screened cable with exttuded semi-conductive screen ‘and conductors of copper or aluminium. Check if the diameter over cable core insulation is in accordance with the cable reducer range as indicated in table below: Cable reducer size Dia. over core insulation (mm) (see label on cable reducer) aa a CA0-1T 12.0 19.0 CA0-15, 16.0 26.5 CA0-18 19.0 32.6 CA0-21 22.0 34.6 CA0-27 28.5 75 Required components for the connector installation : {j= = { |femeors| | 3xConductor | |1 x installation rod} 3xTeeconnector | |3xCablereducer| | 3xClamping | | contact-T8C-x Verconscirtes housing-480BT CAO-W screw or TMBC-X ‘eSuptoW0mny Bie Wow |2-cq| =| & 3x Basic 3 xBasic ive redo bar || suemamen | fiavenvenieg | 'aBee Cap-BO0BIPR _cap-B00BIPA | | _*wirers Water sealing fy g g Installation 3x copper. mastic, ype MWS, zor abrading (optional) Gloves instructions © 3x eh . This productshouldbe installed onlyby competentpersonnelirainedingoodsately procticesinvolving ‘high voltage electrical equioment. These instructions are not intended as asubstitute for adequate fing or expernceinwchofey rocces.eseistuctors dont tem toproie for every EXASNS cose coningency Fie tofotow heseirstuctonscouidreutindonageto the poductord BRINGS ENERGY TO LIFE Soi0US or Tallin. IMPORTANT : Coble and associated apparatus must be de-energsed, locked out. and fogged prior to productinstation.Page 2 of 10 WW Syquiement i 5 < e seal § ft -- -§ B 3 Z ecxipnent a 245 & S cut back pint of outer sheath ——x}—} cuter cable _| shecth Le BB Tecin the cable into the approximate finished positon next fo the equipment bushing. Be sure to allow enough extra length of screen wires to conned fo earth ED Mork centre line « M » ofthe bushing. [EB Remove the outer cable sheath to a point 245 mm from the centre line « M » of the bushing. cur, HERE cig ofthe over sheath For outdoor ications: ‘one layer of wor scl mmosic pe Se EB For indoor applictions, bend the sereen wires back cover the outer sheath and proceed fo step no. 5. For outdoor applications: = Wrap one layer of water sealing mastic (ype MWS) round the outer sheath sh wih the end (25 mm minimum width). Completely encircle the cable. - Bend the screen wires back over the mastic ond clong the outer sheath, pressing them into the most = Important: screen wires should not touch each other when pressed into the mesic fo prevent water ingress EB Apply a fope marker around the outer sheath 65 mm from the edge. Bh Cut the cable to 0 point 200 mm from the outer sheath IG TAT OS CAD Ron3 i 3 5 2 a Poge 3 of 10 |_CABLE PREPARATION semi-conductve screen cor insulation 30: [ 200 Il Check distance of 200 mm. EE Remove the semi-conducve screen fo @ point 30 mm from the outer sheath, For extruded easy strip semi-conductive screen: Cut squorely taking care no o cut the core insulation. For bonded extruded semi-conductve screen: Use an appropriate penciling fool. Make a clean transition behween core insulation and semi-conductve screen, |__REMOVAL OF THE CORE INSULATION ‘A. Compression type contacts (Type TBC-X) 8B. Mechanical fype contacts (Type TMBC-) core ingulaion 19 -o| [a *\ conductor core inulation 10: condor | eaod +—¢—| IH A. Remove the core insulation from the conductor | IB. Remove the core insulation from the conductor for ecistance « €» mm | fora distance « €» mm (C= depth of contact bore + 10 mm). | {C= depth of contact bore + 10 mm). protective conductor — tape Slightly bevel the edge ofthe core insulation (max 2 mm). ‘Thoroughly clean core insulation. Awoys wipe towards the screen wires. BB As protection, wrap a few turns of adhesive tope oround the conductor end.Poge 4 of 10 |_ INSTALLATION OF THE CABLE REDUCER —___________ For conductor sizes 16 up to 150 mm? core insulation = ie. cable ever remove voor cable reducer protcive ae Schesve lope BH Lubvicote the indicoted orea: core insvltion, semi-conductve screen, wafer sealing mastic and inner surface ofthe reducer. Side the reducer down the cable unl uh wit the tape marker. EH Remove the protective adhesive tope from the conductor. TTS OVE OO. Roon7 y 3 & 2 y 2 z Page 5 of 10 For conductor sizes 185 mm? up to 300 mm? inscllation insuiation ve IIB Side the installation rod on to the conductor until it buts agains the core insulation, ee ion nn cable reducer =< _ oe cable reducer adhesive tope 1 Thoroughly clean installation rod and core insulation. Alwoys wipe towards the screen wires EV Lubricate" the indicated oreo: installation rod, core insulation, semi-conductve screen, wale sealing mastic and inner surfoce ofthe reducer. IE Side the reducer on tothe installation rod. IE Side the reducer down the coble until fush with the tope marker. Toke care fo slide the reducer without hesitation ‘nd in one smooth move. El Remove installation rod ond protective adhesive fope from the conductor.Page 6 of 10 |_CRIMPING/TIGHTENING OF THE CONTACT. Please refer to the crimp chart supplied with the contact. [os z——+ deep indent ‘eimping : DIN crimping IH For clumiium conductors: before insaling the conductor contac, wire brush the conductor. Fri the contac on tothe conductor. Position the crimp contact taking care tha the contact hoe aligns withthe bushing hole, Prior to crimping distance « Z» must be between 145 and 160 mm El Crimp the contac. Plese refer o the crimp chart for crimp sequence. Eh Atter crimping distonce « Z » must be between 145 and 165 mm. If necessary, adjust the postion ofthe cable reducer until distance « Z » is win the tolerance range. EZ Remove any burrs left after crimping and wipe-off excess inhibi “ORG CWAS-CAD- Rn 4 SE OL‘2.06 ATG. CHUS.CAO-ention Poge 7 of 10 Before tightening [Hi For cluminium conductors : before installing the conductor conto, wire brush the conductor. EA aser,if necessary, the cenit ring into the contact barrel according fo the table inthe contac installation istruction. IE Position the contact so thatthe contact hole aligns with the bushing hole. [El Tighten the contac. Please refer fo the installation instrucion included withthe contot. Iris recommended to use « holding fool for enseof installation, After tightening EB After tightening, disionce « Z » must be between 145 ond 165 mm. lfnecessary, adjust the position ofthe cable reducer until distance « Z» is within the tolerance range.Page 8 of 10, |_CONNECTOR INSTALLATION ON CABLE Clean cable reducer, core insulation and contact. LLL FY Bh bsiccie" the inside ofthe connector housing and a Ay cuter surface of he cable reducer wy QU El Check if the longer interface of the tee connector is pointed towards the bushing. Whilst preventing the cable reducer from further movement down the cable, gently slide the housing on the cable. Is final postion is reached when the centre ofthe conlac spade is along the axis of he intrfoces cof the connecior. The cable reducer must stay in place during installation. IB Moke sure the contact spade locks into the connector’s housing. IE Coheck that the ridge onthe cable adopie is siting ot 5-25 mm below the connector housing, cable recor | CONNECTOR INSTALLATION ON BUSHING equipment bushing ATE OWED Roast IB ean and lightly lubricate® both connector and bushing interface.ENG ABTNG-OMS.CAD von Poge 9 of 10 Le VP -12,7 mm Aorque wrench [EI Iosert clamping screw into the threaded hole ofthe bushing by hand. IB Use a torque wrench with « 22 mm socket and fighten exerting 50 Nm (5 kgm or 36,9 foot-pounds) of torque. In order to achieve the correct applied torque ensure that there is no lubricant on the threaded parts, bosie insulating lg 30Nm nea ya Le 6-point Dem W212 we. torque wrench IE Cieon and lubricate" the insulating plug forthe opposie side ofthe connector. IBF Insert the plug in the connecior and tighten ossembly: use a torque wrench with a 6-point socket of 22 mm and lighten exerting 30 Nmv (3 kgm or 22,1 foot-pounds) of torque In order to achieve the correct applied torque ensure that there is no lubricant on the threaded parts.Poge 10 of 10 ____ INSTALLATION OF THE CAP CONNECTOR EARTHING — AND CABLE CLAMPING ~~ La i~ rg MN Installation on insulating plug BIPR without voltage detection point : = Clean the inside ofthe cop and the outside surlace of the connector and insulating plug. - Poce the nylon vent rod along the insulating pg (see fig.) to ethaus the air during assembly ofthe cap. - Push the cap firmly over the connector and onto the insulting plug Press the cop on ol sides to make sure i is wel positioned cover the connector. Postion the cap with the poling tab pointing downwards. ~ Remove the nylon vent rod. Installation on insulating plug BIPA with voltage detection point : Clean the inside ofthe cop and the outside surface of the connector ond insulating plug. IH Bend bock the screen wires along the outer sheath to form a pigtail Connect he earthing lead ond screen wires to - Place the nylon vent rod clong the insulting plug (se fg.) the sysem earth, fo exhaust the air during assembly ofthe cop. - Push the cap firmly over the connector ond onto the NOTE: . insulting plug. A connector/bushing mated combination Press the centre of the cap onto the locking point should not be allowed to carry the full until it snaps into place. Press the cap on oll sides to | weight of the cable. moke sure itis wel positioned over the connector. Position Therefore clamp the cable as close as the cop wih the puling tab pointing downwards. possible to the connector. = Remove the nyion vent rod. IMPORTANT NOTES : Never disconnect the connector from energised equipment nor energise a disconnected connector without previously installing on its appropriate corresponding mating part. « Do not allow hydrocarbon oils or solvents to contaminate the E.RD.M. rubber. In the event of contamination, wipe the surface clean with a dry cloth. Nexans Network Solutions NV - div. EUROMOLD Nk Il Industielaon 12 exans EGEMAAST — BEGUM EUROMOLD® ING. TTS OD. Foon