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REGIONAL REPORT CORNERSTONES MONITORING GOVERNMENT

CHINA FRICK SCREW COMPRESSORS NEW WEATHERIZATION RULES


A KHL Group publication

OCTOBER 2022
www.compressortech2.com

Gas transportation:
key to current crisis

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FROM THE EDITOR
KEEFE BORDEN

COMMENT
EDITORIAL
Vice President Editorial
Michael J. Brezonick
mike.brezonick@khl.com
T: +1 262-754-4112
Lots of questions
C: +1 262-366-9452
Editor
Keefe Borden
keefe.borden@khl.com
Jack Burke
with few answers
S
jack.burke@khl.com o where are we in the energy transition?
PRODUCTION With so many voices weighing in on the matter, it’s sometimes
Creative & Events Director hard to tell. And right now, there are as many questions as firm
Saara Rootes
saara.rootes@khl.com answers.
Print Production Manager - KHL Americas What’s clear at the moment is that much of the world’s attention has
Brenda Burbach
brenda.burbach@khl.com turned to hydrogen, which its supporters hope will ultimately replace
Production Manager - KHL Global fossil fuels.
Charlotte Kemp
charlotte.kemp@khl.com The European Commission recently announced the creation of
Group Design Manager Jeff Gilbert a European Hydrogen Bank, which would invest €3 billion to build a
Group Designer Jade Hudson
Events Design Manager Gary Brinklow future market for hydrogen. In the U.S., President Joe Biden’s Inflation
Creative Designer Kate Brown
Reduction Act (a poorly named bill if ever there was one) has granted
CIRCULATION billions in energy and climate spending with a clear focus on hydrogen
Subscriptions subscriptions@khl.com
Head of Data and Audience Development from clean sources. Europeans are urgently searching for alternative
James Taylor sources of natural gas, even as they work to boost their markets and
Audience Development Deputy Manager
Anna Philo infrastructure for hydrogen. So the world’s gas supply remains a critical
anna.philo@khl.com source of energy now and a bridge fuel to something else. At the
SALES moment, that something else is hydrogen.
Vice President, Global Sales But not everyone in the energy industry is entirely clear on how this
Alister Williams
T: +1 843 637 4127 transition will work.
C: +1 312-860-6775
alister.williams@khl.com Do we have the equipment for hydrogen production, storage and
Regional Sales Managers transportation? What modifications do we need to make to our current
Daniel Brindley
+1 414 406 7025 infrastructure – engines, turbines, compressors, pipelines, etc. – to
daniel.brindley@khl.com enable it to produce, transport and store hydrogen?
Gabriele Dinsel
+49 711 3416 74 71 How would hydrogen be used in an energy transition? How much
gabriele.dinsel@khl.com hydrogen would we need to move to a carbon neutral energy system?
Petra Kaiser
+49 151 218 52 127 How long would that take and how much capital investment would it
petra.kaiser@khl.com require?
Thomas Kavooras
T: +1 312 929 3478 There sure has been a lot of discussion at recent gas conferences
C: +1 847 609 4393
thomas.kavooras@khl.com across the globe, including Gastech 2022 in Milan, GPA Midstream
Josh Kunz and the Turbomachinery and Pump Symposium. Hydrogen will also
+1 414 379 2672
josh.kunz@khl.com be a major topic of discussion at this month’s GMRC conference
Roberta Prandi in Fort Worth, Texas.
+39 0464 014421
roberta.prandi@khl.com It’s because of these inherent disagreements and
Niki Trucksa uncertainties about hydrogen and its potential as a catalyst
Tel: +1 262 844 5131
Niki.Trucksa@khl.com for energy transition that COMPRESSORTECH2 will hold its first
Chief Executive Officer
Hydrogen Summit next April 25 in Houston. There, industry
James King professionals will help sift through the many questions and
Chief Financial Officer
Paul Baker concerns about H2.
Chief Operating Officer Stay tuned as more details will follow shortly. We hope
Trevor Pease
you’ll join us because who knows, we might start
getting some answers.

© Copyright KHL Group, 2022


KHL GROUP AMERICAS LLC Keefe Borden
14269 N 87th St. Ste. 205 Editor
Scottsdale, AZ 85260.
americas@khl.com keefe.borden@khl.com
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INSIDE
OCTOBER 2022

CONTENTS
23

12
32

29
COMPRESSORTECH2 (ISSN 1085-2468) Volume 27,
No. 8 – Published 10 issues/year (January-February,
March, April, May, June, July, August-September,
October, November, December) by KHL Group
REGIONAL REPORT
29 China: LNG purchases slide 49
Americas LLC, 3726 East Ember Glow Way, Phoenix, CONDITION DEPARTMENTS
AZ 85050, USA. Subscription rates are $85.00 per
year/$10.00 per copy worldwide. Periodicals postage MONITORING 3 Editor’s comment: Status
paid at Waukesha, WI 53186 and at additional mailing 32 New partnerships for of the energy transition
offices. Copyright © 2022 KHL Group Americas LLC.
All Rights Reserved. Materials protected by U.S. and
monitoring software 6 Industry News: Russia
international copyright laws and treaties. Unauthorized gas exports to Europe fall
duplication and publication is expressly prohibited.
Printed in the USA.
ESSENTIAL GAS to record low
TRANSPORTATION 8 Gas Lines: U.S. gas pipeline
Canadian Publication Mail Agreement # 40035419. & STORAGE exports to Mexico slide 4%
Return Undeliverable Canadian Addresses to:
36 New gas infrastructure 12 Company News: Cooper
P.O. Box 456, Niagara Falls, ON L2E 6V2, Canada.
Email: subscriptions@khl.com. key to current crisis expands use of hydrogen
POSTMASTER: Send address changes to: blended fuel, Atlas Copco
Circulation Manager, COMPRESSORTECH2,
14269 N 87th St. Ste. 205 Scottsdale, AZ 85260 USA.

www.compressortech2.com
29 closes acquisition,
announces another
16 Monitoring Government:
Follow @COMPRESSORTECH2 on: Weatherization rules for
REGIONAL REPORT
CHINA
CORNERSTONES
FRICK SCREW COMPRESSORS
MONITORING GOVERNMENT
NEW WEATHERIZATION RULES
OUTSIDE
A KHL Group publication

natural gas in Texas OCTOBER 2022


www.compressortech2.com

19 Shale Play-By-Play:
EQT buys THQ Appalachia
COVER PHOTO: REUTERS

for $5.2 billion, APA pivots


to West Texas Gas transportation:
key to current crisis
23 Euro Gas Report: Germany COMPANY NEWS CONDITION
COOPER MONITORING
EXPANDS USE NEW SOFTWARE

signs contract for 5th FSRU, OF BLENDED FUEL PARTNERSHIPS

MEMBER OF:
Subscribe now:
Scan this code
Gazprom suspends gas
flows on Nord Stream
43 Tech Corner
36 Gas
markets in turmoil
to receive all the 47 Events and Meetings as operators
latest news in the 49 Cornerstones of scramble to build
gas industry. Compression new infrastructure

OCTOBER 2022 | COMPRESSORTECH2 | 5


INDUSTRY
NEWS

GMRC chooses
keynote speaker Russia gas exports
The Gas Machinery Research
Council has chosen Scott W.
Tinker as the keynote speaker
to Europe plunge
N
at the upcoming Gas Machinery atural gas pipeline exports from 2020, Russia accounted for about a third of
Conference, which is scheduled Russia to the European Union and the the pipeline supply that reached the EU and
for Oct. 2 – 5 in Fort Worth, Texas. United Kingdom fell by almost 40% in the UK, according to data from Eurostat.
Tinker’s keynote, “The Role the first seven months of 2022, compared
of Natural Gas in the Global Emission with the same period one year ago. In Three major pipelines
Transition,” will dig in to where the addition, those exports fell by almost half Data from Russia’s Gazprom indicate that
focus is vs. should be, to reduce global when compared with the five year average exports to the EU and the UK through the
atmospheric emissions. Industry from 2017 to 2021, a recent study has shown. major pipelines, which account for about 16
professionals know natural gas and Data from Refinitive Eikon show that as Bcf/d of capacity. The three main pipelines
propane in developed, developing and of mid-summer, exports fell to 1.2 Bcf/d, the include Nord Stream 1, a separate line
emerging economies is key to providing lowest level in nearly 40 years. From 2016 to through Belarus to Poland and a third line
reliable, affordable and lower emissions
energy. MONTHLY NATURAL GAS PIPELINE EXPORTS FROM RUSSIA TO EUROPE,
Tinker has worked to bring (JANUARY 2017 - JULY 2022) BILLION CUBIC FEET PER DAY
industry, government, academia, and
nongovernmental organizations together
to address major societal challenges
in energy, the environment, and the
economy, the GMC announced. He is
director of the 250-person Bureau of
Economic Geology, the State Geologist of
Texas, and a professor holding the Allday
Endowed Chair in the Jackson School of
Geosciences at The University of Texas at
Austin.

Source: EIA
The Gas Machinery Conference
provides technical training and
presentations, provided by the industry’s
leading subject matter experts.
Educational sessions and presentations
on recent GMRC research are valuable
Singapore to host Gastech Asia
for design engineers, facility engineers, Gastech, one of the world’s largest global Asia and Australasia, both as a feedstock for
technicians and others, with an emphasis exhibitions and conferences for the natural petrochemicals production and as a bridging
on the operation, maintenance and testing gas, LNG, hydrogen, low carbon solutions energy source to a low carbon energy
of gas compression machinery. and climate technologies industries, will take eco-system.
Some of the short courses at the place in Singapore Sept. 11-14, 2023, event “We’re delighted to be taking Gastech
conference will include the basic organizers dmg events announced. back to Asia, and to one of the most
thermodynamics of reciprocating Singapore has one of the world’s busiest important energy and financial hubs in
compressors; principles, design and trade routes and is home to a growing LNG
control of centrifuglal compressors; an trading community. The choice to host
IMAGE: ADOBE STOCK

introduction to pulsation and vibration Gastech 2023 in Singapore reflects the city
in reciprocating compressors and a state’s position as a leading LNG trading
discussion of hydrogen blends on integral, hub as well as the growing importance of
low-speed natural gas engines. natural gas and LNG to the economies of

6 | COMPRESSORTECH2 | OCTOBER 2022


INDUSTRY
NEWS

through the Ukraine to Slovakia. U.S. NATURAL GAS RIG COUNT AND MONTHLY DRY NATURAL GAS PRODUCTION
Russia’s natural gas pipeline exports (JANUARY 2019 - DECEMBER 2023) NATURAL GAS RIGS / BILLION CUBIC FEET PER DAY
to the EU and the UK have been declining
since 2020, initially as a result of reduced
demand in Europe because of responses to
the COVID-19 pandemic. In mid-2021, Russia
began to limit its natural gas exports to
Europe to long-term contracted volumes only
and ended spot-market sales.
Russia’s natural gas exports to the EU and
the UK averaged 16.0 Bcf/d in 2019, 12.4 Bcf/d
in 2020, and 10.9 Bcf/d in 2021. The biggest
decline in Russian natural gas exports has

Source: EIA
been through the Nord Stream 1 pipeline,
which fell to 11.4 Bcf/d, a fifth of its design
capacity of 5.6 Bcf/d. In addition, Russia’s
exports through Belarus have also fallen
dramatically. Russia’s pipeline exports into
New midstream projects announced
Slovakia averaged 1.8 Bcf/d in 2022, down The steady growth and record levels of U.S. LNG exports is expected to continue to climb as
from a five-year average of 4.2 Bcf/d. Pipeline new projects are completed in the coming months and years, a recent study has shown.
flows have fallen partially because a natural The U.S. Energy Information Administration recently forecast that U.S. LNG exports will
gas compressor station located in Ukraine average 10 Bcf/d in 3Q22 and 11.2 Bcf/d for all of 2022, up 14% from 2021. The increase in
was taken offline. exports stems from a steady increase in U.S. LNG export capacity and the return of the
Freeport LNG export terminal, which has resumed operations sooner than expected. U.S.
New U.S. export facilities exports are expected to climb further to 12.7 Bcf/d in 2023, the agency has forecast.
To compensate for the decline in gas Dry natural gas production averaged 97.1 Bcf/d in August and 96.6 Bcf/d, for all of 2022,
exports from Russia, the EU and the UK have up 3% from 2021, the EIA has predicted. Production for all of 2023 is expected to climb to 100
imported record levels of LNG from the U.S., Bcf/d in 2023. U.S. gas consumption is expected to average 85.2 Bcf/d in 2022, also up 3%
where exports have climbed to record levels from 2021.
and are expected to climb further as the year As U.S. gas producers plan to increase production, midstream operators are
progresses as midstream operators build simultaneously planning five major projects that will expand takeaway capacity. Once
more export facilities, according to a recent complete, the projects would increase capacity from the Permian capacity by a combined
outlook from the U.S. Energy Information 4.18 Bcf/d over the next two years, the EIA has reported.
Administration. CT2 Three of the five major midstream projects were announced since May. Kinder Morgan
announced the first project, the Gulf Coast Express Pipeline expansion, would expand
compression on the pipeline and boost capacity to 2.55 Bcf/d. That project is expected to
the world,” said Christopher Hudson, be in service by December 2023.
president of dmg events. “Singapore sits
at the crossroads of trade and investment Expansion of exisitng pipeline projects
in the region, which presents enormous Kinder Morgan also committed to the expansion of the Permian Highway Pipeline at the
opportunities for global players in the gas, end of June. That project will boost compression and capacity to 2.65 Bcf/d. That project is
LNG, hydrogen, low carbon solutions and expected to be enter service in November 2023.
climate technology sectors to engage some Whitewater and MPLX announced plans to expand the Whistler Pipeline capacity in May.
of the fastest-growing economies in the The companies plan to expand compression by installing three new compressor stations on
world.” the pipeline, which will boost capacity by 0.5 Bcf/d to 2.5 Bcf/d. That project is expected to
Gastech, which takes place in a different enter service in September 2023.
location each year, draws more than 40,000 WhiteWater, EnLink Midstream, Devon Energy and MPLX collectively plan to construct the
international visitors from across the energy Matterhorn Express Pipeline, a new pipeline that will transport uup to 2.5 Bcf/d of natural gas
value chain. Attendees include heads of state from the Waha Hub in West Texas to Katy Texas. The pipeline will transport natural gas from
and government, energy ministers, CEOs and the Permian Basin and processing facilities in West Texas before connecting to the Agua
global business leaders. Blanca Pipeline. Matterhorn is expected to be in service in 3Q24.

OCTOBER 2022 | COMPRESSORTECH2 | 7


GAS LINES
NATURAL GAS PRODUCTION

U.S. gas pipeline exports


from U.S. to Mexico slide 4%
T
otal pipeline gas exports from the West Texas have grown steadily in recent Samalayuca-Sásabe system have increased
U.S. to Mexico have fallen 4% to 5.7 years, doubling from 0.6 Bcf/d in 2019 to 1.2 and displaced some U.S. pipeline exports
Bcf/d in the first five months of the Bcf/d in 2021 as more connecting pipelines from Arizona.
year when compared with the same period a in Central and Southwest Mexico have come The Samalayuca-Sasabe pipeline system
year ago, according to statistics from Wood into service over the last three years. stretches 629 km from the near Ciudad
Mackenzie. Since October 2020, two completed Juarez (near El Paso, Texas) and ends in
As total U.S. exports have fallen, exports projects in Texas and two others in Mexico Northwest Mexico near the town of Pitiquito,
from West Texas have climbed while exports have boosted the access from the Waha hub Mexico. It started operations in 2021 and
from South Texas, Arizona and California have in West Texas to demand markets in Mexico transports up to 889 MMcf/d.
fallen in the same period. Exports from South and have reduced the spread between The Wahalajara system is a group of
Texas fell 5% to average 3.8 Bcf/d while natural gas at Waha and Henry Hub. new pipelines that connects the Waha hub
combined exports from California and Arizona in West Texas to Guadalajara and other
fell 24% to average 0.5 Bcf/d. Gas flows from Permian Basin regions in west-central Mexico. Since 2016,
Natural gas pipeline exports from West Natural gas flows from the Permian natural Mexico has steadily expanded its natural gas
Texas averaged 1.6 Bcf/d in May 2022, the gas production areas in West Texas to pipeline system, which has boosted exports
highest on record. Compared with 2021, U.S. Northwest, Central, and Southwest Mexico from the U.S.
pipeline exports from West Texas increased via the Chihuahua-to-Bajío corridor (including In Mexico, steady demand for natural gas
by 12% from January through May 2022 to the Samalayuca-Sásabe pipeline system) from power producers and the industrial
average 1.4 Bcf/d. and the Wahalajara system. So far this sector have led to growth in consumption in
U.S. natural gas pipeline exports from year, exports from West Texas on the recent years. CT2

BAKER HUGHES RIG COUNT US NATURAL GAS STORAGE (Bcf)


Source: Baker Hughes Source: EIA
1400 5000
1200
4000
1000
800 3000

600 2000
400
1000
200
0 0
Aug-20 Aug-21 Aug-22 January December
North America International 2022 Five-Year High Five-Year Low

HENRY HUB NATURAL GAS SPOT PRICE (US$/MMBtu) BRENT CRUDE OIL PRICE (US$/Barrel)
Source: EIA Source: EIA
$9.00 $130.00
$8.00 $120.00
$110.00
$7.00
$100.00
$6.00 $90.00
$5.00 $80.00
$4.00 $70.00
$60.00
$3.00
$50.00
$2.00 $40.00
$1.00 $30.00
Sept-20 Sept-21 Sept-22 Sept-20 Sept-21 Sept-22

8 | COMPRESSORTECH2 | OCTOBER 2022


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COMPANY
NEWS

Cooper selected the AJAX 2802 engine because of the similarities


of its combustion system to that of the large fleet of the other
engine brands the company services, including Clark, Cooper-
Bessemer, Ingersoll Rand, and Worthington.
PHOTO: COOPER MACHINERY SERVICES

Cooper trims
emissions in
latest hydrogen blend tests
C
ooper Machinery Services has demonstrate the safe operating range of corporate headquarters located in Houston,
expanded the use of hydrogen and H2 blends in large-bore internal combustion Texas. The test engine is a Cleanburn Plus
natural gas blended fuel in a slow- engines, Cooper said. two-stroke AJAX 2802 with 15” piston bore,
speed integral engine. In recent tests, the 16” power stroke, and a speed range of 360-
company successfully tested a fuel blend Major advance 440 RPM. Cooper selected the AJAX engine
of 30% hydrogen and 70% natural gas by “Cooper’s hydrogen development has due to the similarities of its combustion
volume, a process which enabled significant progressed beyond expectations. Traditional system to that of the large fleet of the other
reductions in emissions. thinking was that engines in our industry engine brands the company services (Clark,
The most recent tests, conducted in could potentially operate with a hydrogen Cooper-Bessemer, Ingersoll Rand, and
collaboration with a major natural gas blend containing up to 15% H2. To achieve Worthington.)
pipeline company, come about 10 months 30% in a slow-speed integral engine-
after it successfully tested a blend of compressor with a corresponding reduction Midstream partner
5% hydrogen and 95% natural gas. The in methane is a major achievement for The tests on its slow-speed integral engine
increased use of hydrogen enables the Cooper and the industry overall,” said Cooper running on a hydrogen (H2)-natural gas fuel
company significant reductions in emissions CEO John Sargent. blend come after Cooper announced a joint
of methane, carbon monoxide, carbon The Cooper test was conducted at their hydrogen research project with a major U.S.
dioxide and THC. The tests are designed to slow-speed integral engine test cell at gas pipeline company. CT2
COMPRESSED NEWS

■ SHELL INDIA and OHMIUM INTERNATIONAL of hydrogen to end customers. Sundyne to accelerate growth.
have agreed to cooperate on green “We have set an ambitious goal of Moshashvili comes to Sundyne from
hydrogen applications, markets and project becoming a net-zero emissions business Schindler Elevator Corporation, where she
opportunities in India and globally, the two by 2050 with a target to reduce absolute served as head of strategy and business
companies announced. emissions by 50% by 2030,” said Nitin analytics. Prior to Schindler Corp, she
As part of the collaboration, both Prasad, chairman, Shell Group of companies provided counsel to senior management
companies plan to launch joint working in India. “We plan to develop integrated on strategy, operations, and organizational
groups to assess opportunities from hydrogen hubs to serve the industry and issues at numerous companies, including
the technical, commercial, and safety heavy-duty transport to be a leading Alcoa Inc., Ansell Healthcare, Lucent
perspectives. player in this space.” Technologies and Bain & Company.
The collaboration is positioned at further “Sundyne’s business is growing in
elevating Shell’s ambition to help build a ■ SUNDYNE has named Victoria multiple segments - from chemical
global hydrogen economy by developing Moshashvili as its director of & industrial markets to energy &
the most competitive opportunities in the corporate development & strategic petrochemical, to Hydrogen, Carbon
production, storage, transport, and delivery analysis, a role that will enable Capture and renewable markets

12 | COMPRESSORTECH2 | OCTOBER 2022


COMPANY
NEWS

Atlas Copco plans


cryostat purchase

© SAUER COMPRESSORS
A
tlas Copco has agreed to buy Follens, business area president vacuum
U.S.-based Montana Instruments technique. “It also provides an additional
Corporation, which provides cryostat channel into quantum technology related
services for customers involved in physics markets where commercial applications are A technical feature of the Sauer 6000 series is the
research and low temperature technologies. starting to grow.” in-built water-cooling system.
Terms of the acquisition and the price were The acquisition is subject to regulatory
not revealed.
Montana Instruments Corporation is a
approval and is expected to close during
the fourth quarter of 2022. The company
Sauer 6000
privately held company with 38 employees,
located in Bozeman, Montana, USA. In 2021,
will become part of the Scientific Vacuum
Division within the Vacuum Technique
series made
the company had revenues of approximately
$12 million (MSEK 106).
Business Area.
In addition, the company announced
for versatility
A cryostat is a system used to cool an it has acquired DF-Druckluft-Fachhandel In 2006, Sauer Compressors launched its
object to very low temperature and enable GmbH, a German online platform for 6000 series compressors, a high-pressure
measurement of various properties. The compressed air technologies and a provider compressor design that allowed for
Montana Instrument cryostats can attain of consulting services for various application broad customization. The company has
temperatures down to 4 Kelvin (minus 269 segments. Acquired for an undisclosed continued to develop the system, most
Celsius or minus 425 Fahrenheit) price, the business, which is bassed recently with the integration of a magnetic
without the use of liquid cryogens. in Herrenberg, has about 39 coupling between the compressor and the
The cryostats are typically used to employees. Itwill become part electric motor, which enables hermetic
observe and characterize quantum of Atlas Copco’s Professional Air gas tightness. The design has also been
physics in cold materials. division within its Compressor modified for better accessibility and
“The acquisition will allow us to Technique Business Area. CT2 maintainability of the solenoid valve, the
further extend our existing company announced recently.
presence in the cryogenic Instruments Corporation provides One important innovation is the
markets and with our R&D cryostat services for customers. integration of a magnetic coupling
customers,” said Geert PHOTO: MONTANA INSTRUMENTS CORPORATION between the compressor and the
electric motor, which enables hermetic
gastightness. This further improved
– and Victoria is joining us to help accelerate deliver the engineering design of MHI’s sealing is particularly relevant for valuable
our growth through potential acquisitions most advanced, next-generation and high- and hazardous gases and is unique on
as well as strategic organic growth,” said efficiency M701JAC (J-series air-cooled) gas the market. Unlike mechanical seals, the
Sundyne’s CEO Mary Zappone. turbine, and MHIENG’s “Advanced KM CDR solution is absolutely maintenance- and
Process” developed together with The Kansai wear-free, so that regular inspections are
■ A subsidiary of MITSUBISHI HEAVY Electric Power Co. no longer necessary at this point.
INDUSTRIES (MHI) has been awarded a front The project at Aberdeenshire is being In the 6000 series, the basic design has
end engineering design (FEED) contract to developed jointly by SSE Thermal, part of been modified for better accessibility of
supply a gas turbine combined cycle power SSE plc, one of the major power providers in the solenoid valves and standardized for
plant and CO2 capture plant planned for the UK, and Norway-based Equinor Energy all models. The air filters have a higher flow
construction at the Peterhead Power Station AS, one of the largest energy companies in capacity, and a special feature protects
in Aberdeenshire, Scotland. Northern Europe. The plant is expected to against compressor operation without a
For the execution of the FEED, MHI have capture up to 1.5 mtpa of CO2. The captured filter insert. The cooling circuit has been
partnered with two international engineering CO2 would be transported and sequestered optimized. Non-return valves at the cooling
firms: Worley and Técnicas Reunidas. to underground in the North Sea. water outlet prevent reflux.

OCTOBER 2022 | COMPRESSORTECH2 | 13


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COMPANY
NEWS

Howden to standardize
hydrogen compressor design
H
owden plans to standardize a design
for hydrogen compressors based on
the specific needs of renewable fuel
plants developed by Raven SR. In addition,
the two companies have agreed to reduce
lead times by providing inventories of
dedicated compressor parts.
These efforts will help Raven SR meet
the increased volume of demand for its
offering in the market and address waste
management issues. The companies will
also determine how to support aftermarket
equipment needs at Raven SR’s hydrogen
PHOTO: HOWDEN

production facilities, the companies Howden makes a variety


announced. of hydrogen compressors.

Hydrogen production facilities


“With Raven SR developing up to 15 hydrogen equipment and support. We hope this joint CO2 Reforming non-combustion process
production facilities in the coming year framework for components procurement, converts waste, methane, and natural gas
around the world, we are expanding our including fabricated steel, will foster a into hydrogen and Fischer-Tropsch fuels,
relationship with Howden to coordinate and standardized process for bringing renewable including sustainable aviation fuel.
reduce any potential supply chain issues for hydrogen projects online faster and more Ross B. Shuster, CEO at Howden Group,
crucial equipment, such as compressors and efficiently.” said: “Raven SR has truly innovative
steam turbines,” said Matt Murdock, CEO of Howden’s hydrogen solutions portfolio technology to address some of the world’s
Raven SR. “With Howden’s leading hydrogen includes leading compression technologies, most pressing challenges including clean
compression expertise and global presence, including Burton Corblin diaphragm energy and waste management. We are
they are well placed to supply this critical compressors. The Raven SR Steam/ excited to be collaborating with Matt and his
team to help advance a more sustainable
world and are pleased that Raven SR
COMPRESSED NEWS

■ Energy technology firm BAKER HUGHES formally restructured into two reporting recognized Howden’s leading technologies
COMPANY has announced the restructuring business segments. and has chosen to collaborate with us.”
and simplification of its organization
in a move to accelerate its strategic ■ NORTHERN NATURAL GAS COMPANY plans Mobile tube trailers
transformation in the rapidly evolving energy to replace four aging compressors at its In June, Howden signed a contract to provide
and industrial markets. Paullina compressor station in Cherokee three hydrogen diaphragm compressors
The move includes restructuring from County, Iowa, according to documents for Raven SR’s renewable hydrogen facility
four product companies to two reporting filed with the U.S. Federal Energy in Richmond, California which is slated
business segments plus streamlining of Regulatory Commission. The compressor to begin operations in April of 2023. The
the company’s corporate structure, which station currently uses five aging Ingersoll Howden equipment will provide hydrogen
is expected to deliver at least $150 million Rand gas-fired reciprocating compressors compression into mobile high-pressure tube
in cost savings and form the baseline for with a total capacity of 4400 hp. The trailers that will deliver transportation-grade
further margin improvement, the company company plans to spend $29.5 million to hydrogen for local customers. Additionally,
stated. replace the four units with two 2500 hp Howden will supply compression for a Raven
Effective October 1, the company will be gas-fired reciprocating compressors. SR G Series (gas-to-fuels) system, also
slated to begin operations in 2023. CT2

OCTOBER 2022 | COMPRESSORTECH2 | 15


MONITORING
GOVERNMENT

Weatherization rules
for natural gas in Texas
Standards approved after Winter Storm Uri. By Brian Ford
O
perators of natural gas facilities
deemed critical to keeping the lights
on across Texas are required under Commission) if they sustain a weather- the energy demands of our growing state.”
new rules to show they can continue to related forced stoppage during a weather In response to the new rules, Todd
operate during major weather events. The emergency.” Staples, president of the Texas Oil and Gas
Texas Railroad Commission, which regulates Types of critical facilities include natural Association, said the new standards place
much of the state’s natural gas industry, gas wells and oil leases that contain natural too much focus on natural gas infrastructure,
approved the rules on August 30 in the wake gas wells, saltwater disposal wells, gas which were only 12% to 15% of the reasons
of Winter Storm Uri, which tore through processing plants, all intrastate underground for power outages.
the Lone Star State nearly a year and a half natural gas facilities, and gas pipelines that “Natural gas was not the primary cause
earlier. directly serve electricity generation on the of problems,” Staples said, adding that
Winter Storm Uri nearly caused the electricity supply chain map. According operators need the option to stop production
collapse of the state’s power system and to the Austin American-Stateman, the for environmental and safety reasons.
resulted in hundreds of deaths. Whether the commission has refused to make its supply
rules are stringent enough to allow Texas to chain map designating critical infrastructure Concern over low penalties
withstand the next big winter storm remains public, citing security concerns; operators On the other hand, Texas Competitive Power
subject to debate. required to weatherize will be notified directly Advocates TCPA, a trade group representing
The Railroad Commission passed the by the commission. power generation companies, indicated the
rule in keeping with the requirements new rules could stand to have more teeth.
of Senate Bill, which was passed by the Inspections to start in December While those operators who fail to comply
state Legislature in 2021 with the intent of The Railroad Commission’s Critical with the rules could face fines between
strengthening the electricity grid and the Infrastructure Division inspectors will begin $5,000 and $1 million per violation, the trade
natural gas supply chain. inspections December 1. “Inspections will group indicated it is doubtful that such
According to the commission, the begin by prioritizing wells and other natural violations would result in fines of more than
Weather Emergency Preparedness gas infrastructure that produce, store, $5,000.
Standards rule requires critical gas facilities process, or transport large volumes of According to the Railroad Commission,
on the state’s Electricity Supply Chain Map natural gas.” The Railroad Commission “will “Operators who intentionally disregard the
to weatherize. The requirements call upon further prioritize inspections in descending weatherization rule will not get away with
operators to acknowledge “facility-specific order in accordance with a facility’s paying a low penalty. The penalty structure
factors, to ensure sustained operation production volume or storage, processing, or in the rule places a stiff enforcement action
during a weather emergency; correct known transportation capacity.” for those who do not properly prepare their
issues that caused weather-related forced Railroad Commission Chairman Wayne facilities for weather emergencies.”
stoppages (that) occurred before December Christian said the new rules “ensure our A group of 30 Democratic state House
1, 2022; and contact the (Railroad state’s natural gas supply chain is prepared members has also voiced concerns, citing
for extreme heat and freezing cold.” a “loophole” in the rules by classifying a
BRIAN FORD is editor in chief
THE AUTHOR

“However, as Texas adds 1,000 new stoppage as non-weather related.


for Industrial Info Resources, residents a day, the long-term solution to “Requiring all facilities who experience a
which provides up-to-date project meeting our state’s energy needs must stoppage during a weather emergency to
information on a wide range of include building more reliable and affordable report the underlying cause(s) will greatly
industries across the globe. He has worked as natural gas-fired electric generation,” he improve the (Railroad Commission’s)
a reporter and editor for newspapers and other added. “Our current facilities are prepared for information on these occurrences,” the
publications since 1979. the next weather emergency, but we must lawmakers said in a letter to the Railroad
make sure there are enough of them to meet Commission. CT2

16 | COMPRESSORTECH2 | OCTOBER 2022


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Montana
Thrust Belt
Niobrara*
BAKKEN***
SHALE
Cody
Heath**
Williston NEWS
Basin
Powder
Big Horn River Gammon
Basin Basin
Michigan Appalachian
Mowry Basin Antrim Basin
Greater Hilliard- Devonian Current Plays
Green River Baxter- Niobrara* (Ohio) MARCELLUS
Basin Mancos Prospective Plays
Park Forest City
Uinta Basin Basin Illinois Utica
Basin Basins
Manning Canyon Basin
Mancos Piceance Denver * Mixed shale & chalk
San Joaquin Basin Basin New
Basin Hermosa Albany ** Mixed shale & Limestone
Cherokee Platform *** Mixed shale & tight
Paradox Basin
Pierre Excello- dolostone-siltstone-sandstone
Monterey-Temblor Mulky Chattanooga
Lewis Raton
San Juan Basin Basin Anadarko FAYETTEVILLE STACKED PLAYS
Monterey, Santa Basin Arkoma Black Warrior Conasuaga
Maria, Ventura, Palo Duro Bend WOODFORD Basin Basin Shallowest/youngest
Los Angeles Basins
EAGLE Basin
Ardmore Basin Floyd-Neal Valley & Ridge
Province Intermediate depth/age
FORD Avalon-Bone Spring Permian BARNETT HAYNESVILLE- Chattanooga
Basin Ft. Worth BOSSIER TX-LA-MS Deepest/oldest
(AUSTIN CHALK, Barnett-Woodford Basin Salt Basin
TUSCALOOSA Marfa
Basin
Tuscaloosa

MARINE SHALE) EAGLE


FORD
Callon using Dual Drive Pearsall

compressors to cut Western


Gulf
James Willis
emissions
USA Compression Partners highlights the
and Callon Petroleum
Company announced latest news from
the start-up of multiple
Dual Drive compressors the major North
at Callon’s locations in
the Eagle Ford Shale. USA American shale
Compression’s Dual Drive
compressors offer customers plays
the ability to contract for
natural gas compression
services powered by either MARCELLUS/UTICA billion. The deal adds roughly midstream gathering pipelines
natural gas or electricity, EQT buys THQ Appalachia 90,000 acres to EQT’s massive connected to every major
providing operators the for $5.2 billion existing footprint. The assets long-haul interstate pipeline in
ability to significantly EQT Corporation announced currently produce 800 MMcf/d, southwest Appalachia. Tug Hill
decrease greenhouse a deal to buy Tug Hill’s THQ bumping up EQT’s existing and private equity firm Quantum
gas (GHG) emissions from Appalachia operation with major production by an extra 15%. The Energy Partners jointly own THQ
their operations. Dual Drive assets in West Virginia for $5.2 deal also includes 95 miles of Appalachia I, LLC (THQA), with a
compression systems significant leasehold position
combine a natural gas-driven in the core of Marshall and
engine and an electric- PERMIAN (DELAWARE) Wetzel counties in the northern
driven motor to quickly Enterprise announces new projects to boost NGLs panhandle of WV.
switch from natural gas to Enterprise Products Partners announced three new projects
electricity depending on to expand its footprint in the Permian to support ongoing Ascent closes on Utica
operating constraints to production growth in the basin. In the Delaware Basin, Enterprise deal with XTO
compress natural gas. The will add a third plant at its Mentone cryogenic natural gas On July 1, just as everyone
system allows companies to processing plant in Loving County, Texas, boosting capacity was heading out the door
decrease GHG emissions and at the plant by an extra 300 MMcf/d. In the Midland Basin, for summer vacation, Ascent
permit their sites for electrical Enterprise will expand its network of natural gas processing Resources, Ohio’s largest natural
compression while still having assets acquired in the purchase of Navitas Midstream in gas producer and the 8th largest
the flexibility and redundancy February of 2022 with a seventh natural gas processing plant natural gas producer in the U.S.,
to switch to natural gas when in Midland County, Texas. Plant 7 will process 300 MMcf/d and announced it was buying an
extreme temperatures–both extract 40,000 BPD of NGLs. Finally, Enterprise plans to expand additional 26,800 acres in the
summer and winter–put a its Shin Oak NGL pipeline system in the Permian by modifying its Ohio Utica for $270 million. The
strain on the power grid. existing pump stations. announcement withheld the
identity of the seller but said >
OCTOBER 2022 | COMPRESSORTECH2 | 19
SHALE
NEWS

FAYETTEVILLE BAKKEN/WILLISTON
Flywheel Energy buys Hess adds fourth rig Whiting and Oasis combine to form Chord Energy
Exxon’s Fayetteville Whiting Petroleum Corporation and Oasis Petroleum Inc. have officially merged their two companies into
assets a new company called Chord Energy Corporation. The merger, announced earlier this year, creates a $6
Flywheel Energy, which billion company with 972,000 net acres in Montana and North Dakota and production of 167,500 Boe/d.
operates the largest position During 2Q, the combined company produced 137 MMcf/d of natural gas at a realized price of $9.57/
in the Fayetteville Shale, is Mcf, compared to $4.53 in the year-prior period. Chord’s realized crude oil price for 2Q was $111.79/bbl,
expanding by purchasing compared with $65.52 in 1Q22. Whiting shareholders received approximately 53% of the new company,
ExxonMobil’s Fayetteville and Oasis shareholders received approximately 47% of the combined company.
assets. The deal includes
approximately 5,000 natural Southeastern ND pipe expansion waiting on FERC
gas wells–850 operated The Wahpeton Expansion Project is a 60.5-mile, 12-inch diameter pipeline that will deliver 20.6 MMcf/d
and approximately 4,100 of natural gas from Mapleton, N.D., to Wahpeton, N.D. The WBI Energy expansion project is waiting on
non-operated. Also included approval from FERC. In early August, more than 50 political and business leaders met in Wahpeton for
are related pipeline and an update on the project, including representatives from WBI Energy and Montana-Dakota Utilities Co.
processing properties across If approved by FERC, the Wahpeton Expansion Project is expected to be constructed beginning in early
approximately 381,000 acres. 2024, with service available in November 2024.
The price was not disclosed,
however, Exxon’s XTO Energy
unit acquired the Fayetteville on the deal, naming the seller as Pittsburgh was 98% done and
assets in 2010 for $650 XTO Energy, the wholly-owned would be fully online within “a HAYNESVILLE
million. Flywheel currently has shale-drilling subsidiary of couple of months.” He was right. CapturePoint partners
production operations in six ExxonMobil. The deal included During a recent conference call with Energy Transfer
Arkansas counties, primarily 61 operated wells producing 81 with analysts about second CapturePoint Solutions LLC
stretching across the MMcf/d along with another 274 quarter performance, Shell CEO (CPS), based in Allen, Texas,
northern tier of the state. non-operated wells. Ben van Beurden said, “we’re announced that it had signed
done building it” (referring to the a preliminary agreement
Shell CEO says Pa. ethane cracker) and that “we will with a subsidiary of Energy
Ascent was buying all of the cracker now done indeed start bringing production Transfer to participate
seller’s Ohio Utica shale assets, In June, a Shell executive told the on gradually” over the summer. in a feasibility study to
which touched off speculation Appalachian Energy Innovation Van Beurden said production is capture CO2 emissions from
about who was doing the selling. Collaborative conference that being ramped up slowly and that Haynesville Shale natural
We now know. A month later, the company’s Pennsylvania full capacity will be reached “in gas production facilities for
Ascent announced it had closed ethane cracker project near the fourth quarter.” sequestration in the CPS
Central Louisiana Regional
Energy Transfer suit Carbon Storage Hub (CENLA
ROCKIES POWDER RIVER BASIN, declared class action Hub). The CENLA Hub has
DENVER-JULESBURG BASIN, NIOBRARA) A federal judge has given a the potential to be one of
Idaho-Wyoming gas pipeline needs more study lawsuit against Energy Transfer the largest onshore deep
A U.S. District Court in August approved an agreement between class action status. In January underground carbon storage
the U.S. Forest Service and two environmental groups that had 2020, the retirement systems centers in the U.S., with the
filed a lawsuit to block construction of the 48-mile Crow Creek for public employees of various capacity to permanently
Pipeline Project until more environmental studies are completed. municipalities, including secure millions of tons of CO2
Lower Valley Energy filed a request to construct an eight-inch the Allegheny County (PA) annually. Upon completion
diameter, low-pressure pipeline in a north-northeasterly direction Employees’ Retirement System, of the feasibility study in
between Montpelier, Idaho, and Afton, Wyoming. Approximately filed a lawsuit against Energy 2022, a positive financial
20 miles of the new pipeline would be built on Forest Service Transfer alleging management investment decision based on
lands (approximately 119 acres). The U.S. Forest Service agreed to made false statements about the commercial viability of the
complete a supplemental environmental impact statement before the construction of the Mariner project would launch the first
authorizing the project. The Alliance for the Wild Rockies and East 2 NGL pipelines and the joint venture between Energy
Yellowstone to Uintas Connection oppose the project. Revolution natural gas pipeline, Transfer and CapturePoint.
both in Pennsylvania. CT2

20 | COMPRESSORTECH2 | OCTOBER 2022


CELEBRATING A CENTURY
OF SERVICE.
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and outstanding service. Four generations and 100 years later, that commitment proudly continues.

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SLOANLUBRICATION.COM
YEARS

CO
C OZ
Quality Z ZZCan
You AN
A NTrust
II
EURO GAS
REPORT

Anna Kachkova
provides information
on the latest gas
compression news
from Europe
GERMANY independence, and achieving full net zero by by the recently announced FSRU project, is
Germany signs contract for 5th FSRU mid of the century, TES announced. flexible, modular and future-proof, TES said.
Germany’s Federal Ministry of Economics and In Wilhelmshaven, TES is building the The company plans to integrate the import
Climate Protection has chosen Tree Energy largest Green Energy Hub in Europe offering of green molecules within the first 12 months
Solutions (TES) E.ON and ENGIE to jointly a unique model to convert large amounts of that the FSRU is in operation in order to allow
develop and implement the country’s fifth renewable electrons from sunny and windy a fast and efficient green transition.
Floating Storage Regasification Unit (FSRU). locations into green hydrogen and affordable, ENGIE is responsible for chartering of the
TES plans to start operations at the renewable gas. FSRU on behalf of the BMWK, for part of its
fifth FSRU at the beginning of the heating The FSRU, which will be chartered LNG supply, and with TES for the development
period in 2023. The facility will have an for a five-year period from Excelerate and the operation of the FSRU.
annual importing capacity of about 5bcm, Energy (NYSE: EE) and related LNG delivery The five-year-chartered FSRU will be
which covers about 5% of Germany’s commitments will accelerate European provided by Excelerate Energy, following
annual consumption. The FSRU will energy independence while enhancing negotiations led by Engie, and will be
enhance Europe’s and Germany’s energy Germany’s security of supply. stationed in Wilhelmshaven, where TES
security, accelerating its energy The FSRU will fast-track TES’ already owns 145 hectares of land and has
Wilhelmshaven hydrogen terminal, scheduled been developing the hydrogen terminal since
ANNA KACHKOVA is an
THE AUTHOR

to commence operations in 2025. 2019 to start large-scale imports by 2025.


independent oil and gas writer For this, TES and E.ON already signed an The TES terminal’s structure will ultimately
based in Edinburgh, Scotland. MoU on a strategic partnership end of March. include 6 ship berths, 2,000,000 cubic
She has over 13 years’ experience TES will import green hydrogen from its meters of onshore storage using 10 on-site
of covering the energy industry, including upstream projects in the form of renewable tanks, and direct access to the natural gas,
five years in Houston, Texas, as NewsBase’s LNG using green hydrogen and circular CO2. hydrogen, and CO2 pipeline networks required
North America editor. Her email address is: TES’s Wilhelmshaven hydrogen terminal, for decarbonization and true net zero energy
aikachkova@gmail.com the development of which will be accelerated supply.
PHOTO: REUTERS

ESTONIA, FINLAND
Estonia, Finland making progress
on LNG import infrastructure
Both Estonia and Finland are making
progress on construction of LNG import
infrastructure as they prepare for the arrival
of Excelerate Energy’s Exemplar floating
storage and regasification unit (FSRU).
In Estonia, Elering, Alexela and Infortar are
building an LNG terminal in Paldiski, while in
Finland, Gasgrid and Fortum are working on
an LNG import facility in Inkoo. Exemplar is
due to serve both markets and will initially
Workers stand at a construction site for a planned dock at whichever facility is completed first.
Ultimately, it is expected to be based at Inkoo
floating Liquefied Natural Gas (LNG) terminal in the
harbour in Wilhelmshaven, Germany, August 16, 2022. once the port structures there have been >
OCTOBER 2022 | COMPRESSORTECH2 | 23
EURO GAS
REPORT

completed, under a 10-year charter deal with storage project in the Netherlands. GERMANY, RUSSIA
Gasgrid. The planned facility will store energy Gazprom suspends gas flows
On both sides, the companies are generated from renewable sources such on Nord Stream
targeting completion of their respective as wind and solar in deep underground Russia’s Gazprom took the Nord Stream
terminals by December, with commercial salt caverns that will be available in both pipeline to Germany offline for what was
operations starting in January 2023 if the the short and long term. It is aimed at initially supposed to be three days of
remaining work progresses on schedule. offsetting any future imbalance in supply maintenance on August 31.
In Estonia, Elering is building a ship-to- and demand of green hydrogen. Bilfinger The company subsequently said it had
shore pipeline that it is aiming to complete Tebodin Netherlands will be providing basic detected a leak of engine oil in the only
by the end of November, and is making engineering services for the entire plant, turbine still operating at the Portovaya
modifications to the Paldiski compressor including equipment, piping, pipelines, compressor station. As a result, the
station in preparation for connecting the buildings and infrastructure. compressor station no longer complies
pipeline. In Finland, Gasgrid said in mid- Compressor stations will be used to inject with safety requirements and gas flows on
August it had made a start on port structures around 2.6 Bcf (7.6 × 107 m3) of hydrogen Nord Stream will remain suspended until
and a gas pipeline. into each of the four planned caverns at the the turbine can be repaired, Gazprom said.
Progress on the LNG import infrastructure facility. The above-ground installation and Gazprom’s deputy CEO, Vitaly Markelov,
comes as the broader region works to end first cavern are expected to be operational
its dependence on Russian gas. Latvia is by 2026, with Gasunie aiming to store around
also working to expedite construction of a 26mn kg of hydrogen. hydrogen delivery.
proposed LNG import terminal at Skulte, with Bilfinger noted that the project Bilfinger’s announcement comes after the
the country’s government agreeing to grant represented a completely new approach government of the Netherlands unveiled a
the project national interest status in late to large-scale hydrogen storage, but one national hydrogen network plan in late June.
August. that was a “very promising solution” from The network will be developed and operated
a technical and economic point of view. It by Gasunie, and while plans call for it to be
NETHERLANDS added that buffering hydrogen to balance established by 2031, the company will aim to
Bilfinger partners with Gasunie production and demand at gigawatt scale bring some parts online by 2026.
on HyStock project requires the injection and extraction of large
Bilfinger announced that it was providing amounts of hydrogen over short periods of SWEDEN
engineering support to Gasunie for the time and that therefore caverns must be PDC to supply compressors to
HyStock underground green hydrogen found that are particularly suitable for rapid Hynion for hydrogen filling stations
Sweden’s Hynion has selected PDC Machines
as the supplier of compressors for new
FRANCE, GERMANY hydrogen filling stations that Hynion will build
France to make new gas export capacity to Germany available in Västerås and Jönköping.
French gas transmission system operator GRTgaz announced in mid-September that new The projects represent a new generation
gas export capacity from France to Germany would be available from mid-October. of stations with the capacity to refuel
“Historic gas flows from the east have been reversed under the effect of the war in dozens of trucks per day. Each station will
Ukraine,” GRTgaz said in a statement, adding that it was working on adapting its network deliver hydrogen at 35 and 70 megapascals
to allow for new exports. The transmission system operator said earlier in September that (MPa), servicing both light and heavy-duty
tests carried out on the gas interconnector vehicles and providing
linking the border areas of Obergailbach and GRTgaz has injected continuous delivery of
Medelsheim had been successful. the first hydrogen the fuel. Hynion noted
The latest announcement came as flows into its network. that “dependable and
on the Nord Stream gas pipeline from Russia robust” compressors
to Germany remained suspended. (See next would be required for
story) France, meanwhile, benefits from these facilities.
existing LNG import capacity. GRTgaz said PDC will provide
France’s LNG import terminals were operating two compressors for
PHOTO: GRTGAZ

at 90% capacity, and had helped the country each station. Hynion
fill its gas storage facilities to 94%, above the is aiming to bring the
European average. stations into service
by the end of 2023.

24 | COMPRESSORTECH2 | OCTOBER 2022


EURO GAS
REPORT

PHOTO: REUTERS
low-carbon hydrogen refueling stations in
the region of North Europe. Our advanced
hydrogen compression technology, coupled
with Hynion’s unrivalled experience in
compressed gases and dispensing, will
create a reliable, robust, and cost-effective
hydrogen refueling solution,” said Kareem
Pipes at the landfall facilities of the ‘Nord Stream 1’ gas pipeline are pictured in Lubmin, Germany. Afzal, CEO of PDC Machines.
The delivery will consist of two powerful
compressors for each station, which enable
told Reuters in early September that Siemens such leaks do not normally affect turbine the stations to deliver continuously to trucks
Energy would need to repair the faulty operations and can be sealed on site. The and cars that arrive at the stations. The
equipment in order to return the pipeline company added that there were enough stations will be in operation by 4Q23.
to service. However, Siemens Energy has other turbines available at the Portovaya Hynion also announced that Swedish
disputed the claim that the leak requires compressor station for Nord Stream to energy regulators will provide SEK 61.5 million
operations to be suspended, saying that keep operating. to build the two stations, which will have a
capacity of 1500 kg per day and will be built
to facilitate trucks that will be phased in.
“We see this partnership as the start of an clock, and reliable compressors are indeed “We now see clear action from the
ambitious, long-term collaboration”, says Ulf critical in this respect”. Swedish authorities that they are serious
Hafseld, CEO of Hynion. “Good dialogue, good “We are delighted to be working in about introducing hydrogen for heavy
products, and good service are important partnership with Hynion and support its transport," said Slavica Djuric, CEO of Hynion
to us. The stations must deliver around the vision for a network of renewable and Sweden. CT2

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TULSA, OKLAHOMA
REGIONAL REPORT
CHINA

China’s demand for


natural gas has ebbed,
but it continues to
China sees
expand its regasification
capacity. By Anna
changing gas
Kachkova
dynamics
C
hinese natural gas dynamics are to the country’s pipeline infrastructure to all face of the more transmissible Omicron
changing as the country receives qualified users including non-state-owned variant of Covid-19. China has persisted with
more imports from Russia while companies,” GlobalData’s practice head of it, though, responding to new outbreaks
its LNG purchases decline as a result energy research, Sumit Kumar Chaudhuri, of the virus with lockdowns that have hit
of depressed demand. This represents told COMPRESSORTECH2. “The pipeline reform economic growth and energy demand.
something of a retreat after China overtook along with bullish forecasts for LNG demand Meanwhile, gas and LNG prices have risen,
Japan to become the world’s largest LNG encouraged several smaller domestic players especially in the wake of Russia’s invasion of
importer in 2021 but could now drop back to to get involved in LNG procurement.” Ukraine in February. With the war in Ukraine
second place. According to GlobalData, Chinese LNG continuing and Europe scrambling to reduce
Nonetheless, the buildout of Chinese imports rose from 60.1mn tonnes in 2019 to its dependence on imports of Russian energy
regasification capacity is set to continue, but 68.0mn tonnes in 2020 and 72.7mn tonnes while global supplies remain tight, gas prices
potentially with less urgency in the near term in 2021. are expected to remain high for the time
as downward pressure persists on domestic “China witnessed a significant increase being. Given China’s depressed demand, this
gas demand. Over the longer term, though, in LNG import volumes and to support this has deterred the country from buying LNG on
the country will likely still expect its gas surge several LNG receiving terminals (both the spot market.
demand to grow. new and expansions) have been announced “China’s gas demand has been under
in recent years,” said Chaudhuri. pressure since Q4 2021 due to the economic
Recent developments However, new downward pressures on slowdown, higher import prices and a
Recent changes have helped shape the way demand have since emerged, especially over rebound in coal consumption,” a Wood
China’s gas infrastructure and broader gas the past year. Mackenzie vice president and head of >
market have been developing. Particularly
significant among these is the creation Demand down An LNG carrier berths at the Xin’ao Zhoushan LNG
PHOTO: REUTERS

of PipeChina to take over midstream Factors weighing on Chinese gas demand terminal in Zhoushan archipelago new area,
infrastructure from the country’s national currently include Beijing’s Zero-Covid policy, Zhoushan city, east China’s
oil companies (NOCs) and encourage the which has looked increasingly futile in the Zhejiang province.
participation of new players in the sector.
“The China Oil & Gas Pipeline Network
Corporation (PipeChina) was formed in
December 2019 to provide neutral access

OCTOBER 2022 | COMPRESSORTECH2 | 29


REGIONAL REPORT
CHINA

Asia-Pacific, gas and LNG research, Valery


Chow, told COMPRESSORTECH2. “More
recently, Covid outbreaks and widespread
lockdowns have dealt a major blow to energy Construction
demand, including natural gas,” Chow workers work
continued. “LNG imports have been hit the on the Power
hardest, dropping by 21% year-to-date so of Siberia gas
far. Buyers have minimized their exposure to pipeline in
costly spot LNG.” Qinhuangdao
As a result, some regasification terminals section in

PHOTO: REUTERS
are currently operating below their full Qinhuadao city,
capacity. in north China’s
“There have been noticeably fewer takers Hebei province.
for PipeChina’s spare LNG terminal slots,”
Chow said.
This has translated into more LNG available looking to fast-track development of Power an already tight and volatile global price
to Europe that would have otherwise gone of Siberia 2 pipeline, which would divert environment.”
to China, notably LNG produced in the US. previously Europe-bound gas from Western
Indeed, declining demand has had an impact Siberian fields to China via Mongolia.” Regasification outlook
on contracted volumes as well as those This shift in gas flows is expected to be For now, Wood Mackenzie anticipates
available on the spot market. beneficial to both Russia and China over the that Chinese demand for LNG will remain
“China’s national oil companies have been longer term. depressed at least for the remainder of the
diverting contracted cargoes to Europe, “China will welcome the opportunity to year.
profiting from the significant arbitrage,” Chow secure more and cheaper gas supplies in “Downward pressure is expected to
noted. the coming years as part of its longer-term persist for the remainder of 2022,” said Chow.
ambition to phase down coal consumption,” “Over 2022 gas demand is anticipated to
Closer partnership Chow said. “With Europe effectively cut off, grow by 2% year on year, but year-on-year
At the same time, though, China has been Russia will be anxious to pivot east to anchor LNG imports are forecast to drop by 12% to
snapping up Russian natural gas and LNG at long-term gas sales. Closer China-Russia 70mn tonnes. This unprecedented decline
discounted prices as Western countries have energy co-operation is of mutual benefit means that China will cede the title of world’s
shunned Russian energy. According to Wood and builds on the strengthening relationship largest LNG importer back to Japan.”
Mackenzie, Chinese LNG imports from Russia between both countries.” Despite this, China’s regasification
hit a two-year high in August. And Russian There are still plenty of unknowns, capacity build-out is set to continue, with the
gas is not flowing to China in the form of LNG including questions over how the war in country expecting to rely on gas more heavily
alone. Ukraine will ultimately come to an end. in the future.
“During the first half of 2022, China However, even after it ends, European GlobalData estimates that China has
recorded high pipeline gas imports from demand for Russian gas currently looks announced 5.72 Tcf (1.62 × 1011 m3) of
Russia via the Power of Siberia pipeline,” unlikely to return, especially if consumers in newbuild regasification capacity and 1.33 Tcf
Chaudhuri said. “In addition to this, China Europe are successful in replacing Russian (3.77 × 1010 m3) of capacity from expansions
recently struck a deal with Russia’s imports with other sources of supply such as that are due to be added by 2026. However,
Sakhalin-2 LNG plant to purchase LNG at half additional LNG from the US. GlobalData estimates only 3.35 Tcf (9.49 ×
the current spot prices. With this new deal In the shorter term, there are further 1010 m3) of newbuild capacity and 582.48
and the undergoing construction of Phase 2 uncertainties relating to winter demand and Bcf (1.65 × 1010 m3) of expansion capacity
of the Power of Siberia pipeline, the flow of Beijing’s Covid-19 policy that could have an additions are already at the advanced stage
Russian gas to China is expected to increase impact on gas price movements. of development and under construction.
gradually.” “The major risk factors lie in a cold winter “We understand that this capacity is more
Wood Mackenzie also anticipates closer and/or a potential relaxation of Covid rules firm or, has greater likelihood of getting added
energy ties between China and Russia in the after the 20th National Congress of the by 2026,” Chaudhuri said. Wood Mackenzie
future. Chinese Communist Party in October,” said also expects that China’s regasification
“China will be Russia’s primary target Chow. “As Chinese buyers go head-to-head capacity will expand significantly over the
customer for both pipeline and LNG sales in competition with Japanese, Korean and remainder of the decade, despite the current
going forward,” Chow said. “Russia will be European buyers, this would exacerbate demand dynamics. CT2

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CONDITION MONITORING
INDUSTRY PARTNERSHIPS

The evolution of new


hardware and software
enables operators to
implement predictive
maintenance.
By Keefe Borden

New monitoring technology


boosts maintenance
G
iven the cost of installing a solutions for customers worldwide. The Augmented reality
compressor system and the two companies are also working together Burckhardt said its customers want to
importance of keeping it running, to further develop a type of metaverse digitize their processes and reap the
it makes sense that an operator would augmented reality (AR) solution for service efficiency benefits from this. The company
maintain its assets with the greatest of on reciprocating compressors. therefore offers its customers services
care. To facilitate this, virtually every OEM Under the name “UP! Solutions,” under the UP! Solutions product family, in
has developed a condition monitoring Burckhardt Compression offers digital which experienced service technicians can
system that gives operators insight into solutions that allow compressors to look over the customer’s shoulder virtually
how its assets are performing at any given be monitored in real time and serviced from their office screen using a tablet
minute. remotely in cooperation with the customer or HoloLens glasses and provide advice,
The steady flow of data on the on site, whether on land or offshore. explanations and tips, Burckhardt said.
status of a given compressor, or fleet of The units are equipped with sensors that Burckhardt Compression relies to a large
compressors, enables operators to make constantly collect data such as vibrations extent on Vuforia, an augmented reality
predictive maintenance more reliable. or temperature. This data is then analyzed solution from PTC. This watches an expert
Operators know it’s cheaper in the long and used, for example, to detect anomalies during a process, compiles instructions for
run to maintain a fleet than it is to rush or schedule service work. “teaching” less experienced colleagues,
to the scene when an asset goes and monitors the learning phase. The
down unexpectedly and holds up system detects any deviations from
production. In some cases, these the standard process and provides
monitoring systems are installed guidance to the technician.
when the system is packaged. In In developing this process, PTC
other cases, they are retrofitted worked closely with Burckhardt
onto an existing compression
system. Elliott Group’s Gemini Compressor
Earlier this year, Burckhardt Performance Monitoring System is designed
Compression announced to continuously monitor, evaluate and
it is working with analyze critical compressor performance and
Boston-based PTC to associated auxiliary support systems.
develop remote service IMAGE: ELLIOTT GROUP

32 | COMPRESSORTECH2 | OCTOBER 2022


CONDITION MONITORING
INDUSTRY PARTNERSHIPS

The software system, which was jointly Engine Balancer, MachineryRx, ProBalance
developed with Tri-Sen Systems, integrates Engine Balance Monitor, Sentinel CPM, and
rotor dynamics analysis, process data, Sentinel VM.
Digital high fidelity compressor thermodynamic The Snapshot Engine Balancer a portable
solutions from analysis, and nearly real-time visibility of analyzer for slow-speed, natural gas fuel
Burckhardt allow key performance indicators into a single engine balancing. MachineryRx is simple-
compressors package that can be accessed from a to-use-website to provide a single location
to be serviced smartphone, tablet, or computer, the for operators to upload engine balancing
remotely and in company said. results. Management with the proper
collaboration “This next generation compressor credentials can then have access to all of
with the control, monitoring, and analysis system the engine balancing data at the station,
customer on site. will lead to improved operational control, division, region and corporate levels.
PHOTO: BURCKHARDT better machine diagnostics, more functional ProBalance Engine Balance Monitor
review capabilities and should result in system continuously monitors the peak
optimized compressor firing pressures for up to 20 cylinders and
operation with increased alarms if the engine is unbalanced or any
plant reliability and cylinder exceeds user-defined bands.
efficiency,” says Klaus ProBalance Plus Engine Balance Monitor
Brun, director, research & system continuously monitors peak firing
development at Elliott. pressures for up to 20 cylinders and
While there are other automatically adjusts the electronic Fuel
vibration data packages Gas Modulators (eFGMs) to maintain peak
and operating data firing pressures (PFP) across the engine to
packages available in within user-defined Bands.
the market, Gemini is a Sentinel CPM (Compressor Performance
package that integrates Monitor) provides real-time compressor
rotor dynamics analysis, health and safety monitoring including
process data, high horsepower, rod loads, theoretical
fidelity compressor temperatures and flows. The CPM
Kuva’s non-thermal infrared camera and cloud thermodynamic analysis and nearly real- includes Warren Liable’s multi-factor
monitoring technology gives operators timely time visibility of key performance indicators diagnostic software suite, provided with
notification of methane leaks. into a single package that can be accessed no subscription fee requirements or data
from a smart phone, tablet or computer, that needs to be sent to a third-party web
Compression, which as an “early adopter” said Jim Jacoby, senior vice president at application.
can provide valuable input from the Tri-Sen Systems.
field. In addition, both companies are The Gemini application includes a Methane monitoring
working on an AR solution that can map custom Elliott compressor model (a Not all condition monitoring systems are
the customer’s entire work environment digital twin) for evaluating compressor inclusive of all operating parameters of a
in the virtual representation, so that the performance and changes, an advanced given compressor system. Kuva Systems,
remote service technician from Burckhardt vibration analysis evaluation tool and for example, has developed a remote
Compression sees not only the field of remote controls monitoring “HMI-twin” methane monitoring system designed to
view of his colleague on site, but the entire which provides contextually relevant detect and quantify methane emissions at
environment, Burckhardt said. compressor and auxiliaries data through an upstream and midstream oil and gas sites.
internet browser interface. Kuva recently announced that it received
Better machine diagnostics funding from NGIF Capital Corporation to
More recently, Elliott Group announced New partnership develop its camera-based continuous
the rollout of its Gemini compressor Earlier this year, Machine Monitoring monitoring systems. Kuva uses non-thermal
performance monitoring system, a focused Systems and Exline announced a infrared cameras and cloud monitoring
software system designed for continuous partnership through which Exline would technology to give operators a timely
monitoring, evaluation and analysis of distribute and install the entire product line notification of methane lakes and the
compressor performance and associated of MMS in the United States and territories. ability to investigate the root causes of
auxiliary support systems. The MMS product line includes Snapshot emissions. CT2

OCTOBER 2022 | COMPRESSORTECH2 | 33


GAS TRANSPORTATION & STORAGE
NEW INFRASTRUCTURE NEEDED

Basic infrastructure key


to reliable gas supplies
Gas differentials widen as
T
he Russian invasion of Ukraine Henry Hub has also risen, although not nearly
has sparked some unprecedented as much. The spread between the two has
storage and transportation distortions in the market for natural widened this year to record levels, according
gas and has forced the industry to rethink to figures from CME Group.
struggles to accommodate its basic infrastructure as Europe and seeks The record spread between the two
alternative supplies that previously came trading hubs highlights the growing
new sources of gas. from Russia. importance of gas storage and transportation
The price of natural gas at the Dutch Title infrastructure. Traditional demand hubs
By Keefe Borden and Transfer Facility (TTF) has surged in recent in Europe and Asia are searching for
months because of the growing demand for additional supplies as Russian gas imports
Anna Kachkova alternative sources. The U.S. benchmark at have plummeted. The wide spread in gas

36 | COMPRESSORTECH2 | OCTOBER 2022


GAS TRANSPORTATION & STORAGE
NEW INFRASTRUCTURE NEEDED

remains a core part of many countries’ power


generation systems. As a result, demand for
LNG is expected to grow over the next few
years. Global gas demand should surge 12.5%
between now and 2030, from 4 trillion cubic
meters (Tcm) to around 4.5 Tcm, Rystad
reported.
In the Americas, gas demand will remain
relatively flat through 2030. Demand for gas
in Asia and the Pacific will climb 30% from
around 900 billion cubic meters (Bcfm) to
An LNG tanker leaves the dock after discharge at around 1.16 Tcm by 2030. The Americas, led
PetroChina’s receiving terminal in Dalian, Liaoning by the US, will account for 30% of world gas
province, China. PetroChina recently signed an demand by 2030, while Asia will account for
agreement to buy 1.8 mtpa from Cheniere Energy’s 25%, Rystad has forecast.
LNG export hub in Corpus Christi, Texas. In response to this growing demand for
gas, Rystad said it expects the world LNG
supply to almost double in the next few
PHOTOX: REUTERS

Pipes are seen in the construction site of the prices between TTF and Henry Hub have years, growing from around 380 mtpa in 2021
LNG terminal in Paldiski, Estonia. encouraged midstream operators on both to around 636 mtpa by 2030. LNG production
sides of the Atlantic to search for additional should peak at around 705 mtpa in 2034.
infrastructure to store and move natural gas. “Recent price surges in natural gas
markets worldwide have somewhat
Worldwide investments surging constrained gas demand, triggering a
The energy crisis has prompted investors resurgence of coal-fired power generation
to search aggressively for reliable sources in many countries. However, governments
of energy. In response, they plan to commit remain bullish on gas as an affordable,
$42 billion in 2024 to investments in new transition fuel for power in the coming years
LNG projects worldwide, up 50% from current as demonstrated by the rapid growth in LNG
investments, according to a recent study infrastructure investments,” said Palzor
from Rystad Energy. Shenga, Rystad Energy’s vice president of
These greenfield investments are 20 analysis.
times the amount committed two years ago,
when just $2 billion was invested globally EU hits gas storage target ahead
in LNG developments, a total that was of schedule
restricted by the global pandemic. After 2024, Midstream operators in Europe have
investments in LNG projects are expected committed to a total of 17 LNG projects,
to fall dramatically as investors accelerate including new project and expansion of
their search for low-carbon energy projects. existing facilities. If completed, these new
Spending on greenfield LNG projects this year facilities would boost Europe’s LNG import
will stay essentially stable, at around $27 capacity to 278 million tonnes per annum
billion in approved projects in 2022, Rystad (mtpa) by 2025, up 44% from current import
reported. capacity, according to a recent report from
By next years, investments in LNG will Argus Media.
creep up to around $32 billion and again to A total of 23.8 mtpa of LNG import
around $42 billion in 2024. After that, global capacity is scheduled to come online before
LNG investments will slide again, reaching the end of the year, including one floating
around $2.3 billion in 2029 as the world turns storage and regasification unit (FSRU) to be
its focus to low carbon energy alternatives, established in Finland, two in the Netherlands
according to the Rystad forecast. and a fourth in Turkey.
Despite the ongoing interest in lower Meanwhile, the construction of the first
carbon sources of energy, natural gas stage of an LNG import facility in Paldiski, >
OCTOBER 2022 | COMPRESSORTECH2 | 37
GAS TRANSPORTATION & STORAGE
NEW INFRASTRUCTURE NEEDED

Estonia, is complete, local media has the situation worsens. European LNG
reported. An FSRU is expected to be deployed Meanwhile, EU members are in importers are
in the coming months. disagreement over a European Commission seeking to boost
The European Union, which has worked proposal to put a price cap on Russian gas capacity following
all summer to build up its gas storage stocks supplies. the limitation
ahead of the coming winter, has hit a key of gas exports
target two months ahead of schedule. Growing U.S. export capacity from Russia.
European Commissioner for Energy Kadri As European producers race to boost Shown here,
Simson announced on August 31 that the LNG import and gas storage capacity, U.S. employees from
EU’s gas storage facilities were more than operators have pushed their export capacity Spain’s Enagas

PHOTO: REUTERS
80% full, ahead of the bloc’s target date of to record levels – and that capacity is LNG terminal are
November 1 for reaching that level. expected to continue to climb in the next few working.
Not all EU countries have underground years.
gas storage capacity, but 10 of those that do A recent study report from the U.S. Energy
have exceeded the 80% target already and a Information Administration (EIA) shows that, construction period for any U.S. LNG export
further six have met their intermediate target as of July 2022, the U.S. has surpassed project so far.
for September 1 and continue to fill their gas previous leaders Australia and Qatar in export In addition to 18 mid-scale liquefaction
storage. capacity. In addition, it has exceeded any trains, Calcasieu Pass includes an onsite
Meeting the overall EU gas storage target other country in LNG exports, with exports natural gas-fired plant to generate electricity
ahead of the winter puts the bloc in a better averaging 11.1 billion cu. ft. per day (Bcf/d) for the facility’s operations; three pre-
position for dealing with further supply cuts during the first half of 2022. treatment trains; two LNG storage tanks (with
amid unexpected maintenance on the Nord The U.S. became the LNG exporter with a capacity of 4.4 Bcf each); and two shipping
Stream pipeline from Russia to Germany. the largest total capacity when the Calcasieu berths capable of loading LNG vessels with
(See ‘Gazprom suspends gas flows on Nord Pass LNG export terminal project placed all of carrying capacities of up to 185,000 cu.
Stream’ in this month’s Euro Gas Report.) its liquefaction trains in service in August. meters (4 Bcf). The terminal receives its
With ongoing supply disruptions In March, the facility loaded its first LNG feedgas through Venture Global’s 24-mile,
remaining a possibility, the EU agreed on cargo. The trains were originally set to be 42-in.-diameter TransCameron Pipeline,
a demand reduction plan earlier this year in service by August. Calcasieu Pass is a which has interconnections with the ANR,
to help its member countries through the 1.3 billion Bcf/d liquefaction facility located TETCO, and Bridgeline pipelines.
next two winters. That plan calls for gas in Cameron Parish, La. The facility, which U.S. capacity continues to expand
consumption to be reduced by 15% between uses mid-scale liquefaction technology, following completion of three additional
August 2022 and March 2023, with a started LNG production 30 months after its projects. The furthest along is Golden Pass
possibility of the target becoming binding if final investment decision — the shortest LNG, which started construction in 2019.

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GAS TRANSPORTATION & STORAGE
NEW INFRASTRUCTURE NEEDED

an existing regasification facility and will 1.8 mtpa from the facility, with deliveries from
use some of the existing infrastructure to 2026 to 2050.
reduce costs and shorten the construction Once completed, the three export projects
timetable. will expand U.S. LNG peak export capacity by
Two other projects under construction a combined 5.7 Bcf/d by 2025, the EIA has
use a modular technology with mid-scale reported. U.S. LNG producers exported an
refrigeration trains, which has a shorter average of 11.1 Bcf/d in the first half of 2022, a
project construction timeline. record for the country and the world’s largest.
The Plaquemines LNG project in Louisiana, In April, the U.S. Federal Energy Regulatory
a $13.2 billion development sanctioned earlier Commission granted Calcasieu Pass LNG
this year, is expected to produce about 24 export terminal authorization to commission
Mtpa and start up in 2025. the first six of nine liquefaction blocks, each
Plaquemines LNG will consist of 24 mid- of which have two trains. Calcasieu Pass is
scale trains, each with a peak capacity of a 1.3 Bcf/d liquefaction facility in Cameron
The project includes construction of three 0.07 Bcf/d. Each liquefaction train is part of a Parish, Louisiana. Calcasieu Pass is the
standard-size liquefaction trains with peak two-unit block for a total of 12 blocks with a seventh U.S. LNG liquefaction export facility to
LNG production capacity of up to 0.8 Bcf/d combined peak capacity of 1.8 Bcf/d, the EIA begin producing LNG since 2016.
per train, for a total capacity of 2.4 Bcf/d. reported. In addition to 18 mid-scale liquefaction
The facility is on the site of an existing The Corpus Christi Stage II project is trains, the Calcasieu Pass facility includes
regasification facility and will use shared under development at the site of an existing an onsite natural gas-fired plant to generate
infrastructure, which helps to reduce project terminal with three liquefaction trains already electricity for the facility’s operations, three
costs and shorten the construction timeline. in operations. The new addition will have a pre-treatment trains, two LNG storage tanks
The $10 billion Golden Pass LNG project in baseload capacity of 1.3 Bcf/d. (with a capacity of 4.4 Bcf each), and two
Texas, a joint venture between QatarEnergy Corpus Christi Stage III will be built on shipping berths capable of loading LNG
(70%) and ExxonMobil (30%), is expected the site of an existing terminal with three vessels with carrying capacities of up to
to start production by 2024, adding export liquefaction trains in operation. Each of the 14 185,000 cubic meters (4 Bcf).
capabilities to the Sabine Pass LNG terminal new, mid-scale trains under construction has The Calcasieu Pass terminal receives its
totaling around 18 Mtpa, Rystad reported. a peak capacity of 0.11 Bcf/d, and is part of a feedgas through Venture Global’s 24-mile, 42-
Golden Pass LNG will have three standard- two-unit block for a total of seven blocks with inch diameter TransCameron Pipeline, which
sized LNG trains, each with a baseload a combined peak capacity of 1.6 Bcf/d. has interconnections with the ANR, TETCO,
capacity of about 0.7 Bcf/d and a peak Cheniere Energy, which owns the Corpus and Bridgeline pipelines.
capacity of about 0.8 Bcf/d. Golden Pass Christi LNG facility, has signed an agreement On March 1, Calcasieu Pass loaded and
LNG is under construction at the site of with Chinese state held PetroChina to supply shipped its first LNG cargo, aboard the tanker >

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Yiannis, chartered by JERA Global Markets, after a series of conditions are met, one of Natural Gas Intelligence. In comparison, in
which delivered the LNG to ports in the which is that Energy Transfer will make a final August 2021, natural gas at the Waha Hub
Netherlands and France. investment decision on the project. traded at an average 26 cents/MMBtu below
In addition to the three new plants under the Henry Hub price.
consideration, investors are at different Distortions within U.S. market Maintenance on regional pipelines
stages of considering new plants. Last The steady demand for gas in Europe has moving natural gas from the Permian to
month, a subsidiary of Energy Transfer (NYSE: pulled up gas prices at the U.S. benchmark at consuming markets has also contributed
ET) signed a 20-year agreement to sell 2.1 Henry Hub and aggravated some distortions to a wider price differential, the EIA has
million tons per year (mtpa) of LNG to Shell in the U.S. market. The differential in natural reported.
from its Lake Charles LNG project. gas prices at Henry Hub and the west Texas On May 2, natural gas flows on Kinder
Under terms of the agreement between hub at Waha has widened in the last few Morgan’s Permian Highway Pipeline out of
the two companies, Energy Transfer will months in response to growing production the region decreased and the Waha Hub
supply the LNG on a free-on-board (FOB) in the Permian basin and regional pipeline price fell to $1.82/MMBtu below Henry Hub.
basis with a purchase price indexed to the maintenance, a recent study has shown. In August, maintenance on the El Paso
benchmark Henry Hub price plus a fixed The price of natural gas traded at the Natural Gas Pipeline, which reduced flows
liquefaction charge. The first deliveries are Waha Hub, which is near the Permian Basin, from West Texas into the Desert Southwest
expected to start as early as 2026. averaged $1.13 per MMBtu below the Henry and California, contributed to the Waha Hub
The agreement will become fully effective Hub price in August, according to data from price discount to Henry Hub reaching $1.78/
MMBtu on August 26.
SELECT WEST TEXAS NATURAL GAS PIPELINE INFRASTRUCTURE Natural gas production in the Permian
region more than doubled in the past
five years, a result of increasing crude oil
production in the region over the same time
GRAPH: U.S. ENERGY INFORMATION ADMINISTRATION
period.
Since April, additional four new pipeline
projects to deliver natural gas out of the
Permian production region have been
announced and, if completed as planned,
would expand pipeline takeaway capacity
by approximately 4.2 Bcf/d by the end of
2024. Three of those four new projects will
expand capacity on existing pipelines and
one is a brand new pipeline. CT2

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TECH CORNER
RECIPROCATING COMPRESSORS

Compressors are
hydrogen ‘colour blind’
Modern reciprocating compressors can reach a Reciprocating compressors work on the
principle of positive displacement; therefore,
given compression ratio in fewer stages than turbo efficiency is not affected by the molecular
weight of the process gas compressed. This
compressors. By Timothy Ablondi and Mark Barton is in contrast to centrifugal-type turbo-
compressors, which utilize high-speed

H
ydrogen is poised to play a crucial be considered when selecting a machine impeller rotation to increase the kinetic
role in the energy transition for a given application. In this article, we will energy of the gas which is then converted
and has emerged as a powerful discuss a few key variables, including: to pressure through the stationary diffuser.
decarbonization agent for many carbon- ■ Gas Composition The gas kinetic energy is a direct function
intensive sectors, including process ■ Water Content of its velocity and mass (molecular weight).
industry, transportation, mobility, and power ■ Wet vs. Dry Process Gas Flow Since the mole weight of hydrogen is low, the
generation. ■ Suction Pressure velocity of the gas will need to be higher to
Compressors are an essential part of ■ Process Gas Temperature achieve an equivalent pressure compared to
the hydrogen value chain and are needed ■ Compression Ratio a heavier mole weight gas.
to efficiently transport and store hydrogen ■ Cylinder Lube-oil Carryover Increasing the kinetic energy can be done
from its point of production to end-use. This For end-users, failure to specify these two ways: the first is increasing impeller tip
includes the gathering of emissions-free values to OEMs submitting bids can result in speed by increasing rotational speed and/or
“Green” hydrogen produced by electrolyzers; a number of undesirable outcomes, including expanding the diameter of the impeller. The
“Grey” hydrogen from steam methane higher costs (in both CAPEX and OPEX) and limiting factor here is often the mechanical
or autothermal reformers (SMRs/ATRs); confusion as to which compressor solution is strength limits of the impeller materials.
or “Blue” hydrogen, which is essentially best suited for the application. The second is by incorporating additional
“grey” hydrogen with CO2 removed from compressor stages.
the generating source. Other applications Hydrogen Compression Basics Currently, state-of-the-art reciprocating
include transporting hydrogen via short or Hydrogen has a mole weight of 2.02 g/mol compressors can achieve a given overall
long-distance pipelines, compressing it to the
pressure levels required by vehicle fueling
and a density approximately 1/8th that of
natural gas. This has important implications
compression ratio in fewer stages than >
stations, fuel cells, supplying gas turbines, for compression as each compressor 1
FIGURE Reciprocating compressors are
or other downstream and petrochemical technology is impacted differently basis the currently the most efficient option for
processes. low gas mole weight. compressing hydrogen in most applications.
Hydrogen compressors do not “see”
the hydrogen production method “colour”,
as every process produces the same low
molecular (i.e., mole) weight hydrogen gas.
However, there are several factors that must

EDITOR’S NOTE:
A portion of this article was published
in the August/September issue of
COMPRESSORTECH2. Because of the last-
minute cuts in the previous issue, this
article is republished here in its entirety.

OCTOBER 2022 | COMPRESSORTECH2 | 43


TECH CORNER
RECIPROCATING COMPRESSORS

turbo-compressors. For example, achieving


a pressure ratio of 4:1 on hydrogen gas
would typically require only two stages in
a reciprocating compressor. With a turbo-
compressor, the same application may take
as many as six stages and would likely come
at a higher CAPEX as well.
While turbo-compressors have limitations
in hydrogen service, progress is being made
on advancing the technology for improving
compression ratio capabilities. Research
and development efforts are currently
focusing on several areas, including the
design of the core compressor, bearings,
materials, seals, train architecture, and
packaging. FIGURE 2 Assumptions between two OEMs submitting bids for the same compressor project.
Ultimately, the choice of compressor
will be dictated by the unique requirements turn will affect motor selection and lifecycle even when comparing 1.05 BarA to 1.1 BarA.
of the process. Turbo-compressors are costs of the plant. Therefore, it is important to be precise when
generally a better option for situations Generally, a lower molecular weight will defining the pressure as “atmospheric”.
with moderate to high flows and lower require larger cylinders vs. the equivalent GAS TEMPERATURE - A higher temperature
compression ratios (i.e., hydrotreating units mass flow of a higher molecular weight gas. gas will require larger bore cylinders to create
in refineries). Reciprocating compressors, Specifying the exact make-up of the gas to the same volume as a lower temperature gas
on the other hand, are better suited for the compressor OEM (i.e., 100% H2 vs. 99% at the same pressure. Compressing a gas
lower volumes and higher pressures, or H2, 1% O2) will ensure that the correct design with a higher suction temperature will have
where a high range and flexibility in part- is selected, and that costs and energy a higher discharge temperature. This can
load operation is expected. A prime example consumption are optimized. result in discharge temperature limits being
would be downstream of an electrolyzer unit WATER CONTENT & WET VS. DRY FLOW – Water reached sooner, thus additional stages of
in a green hydrogen production plant. content also impacts gas molecular weight compression may be required.
and compressibility. 100% dry hydrogen COMPRESSION RATIO – As mentioned
Design Considerations for gas will have a lower molecular weight than previously, achieving higher compression
Reciprocating Compressors 100% hydrogen gas saturated with water. ratios requires additional stages of
Siemens Energy is a leading provider of A gas containing water can have its flow compression; and additional stages require
both reciprocating and turbo-compressors represented as a “dry flow” where the water additional cylinders. Compressor staging
to the hydrogen market. With over 2,500 content is not considered or as a “wet flow” requirements will also be influenced by
reciprocating units (more than 2.5 million which does take water into account. A wet discharge temperature limits. For hydrogen,
horsepower) installed worldwide in hydrogen gas application will typically require a smaller depending on process gas temperatures, the
rich services, the company has extensive compressor solution if it is sized on the basis compression ratio per stage would typically
experience designing these machines for a of wet flow rather than the same value as be around ≈2.
wide range of applications. To ensure optimal a dry flow. Additional scope and material LUBE-OIL CARRYOVER - Lubrication provides
compressor solutions are obtained, the considerations may also be required if water protective film for wear parts and is critical
impacts of critical process parameters need is present in the gas. to compressor reliability and availability. To
to be clearly understood. Some of the most SUCTION PRESSURE - Reciprocating improve reliability and availability, non-
important are outlined below. compressors are highly sensitive to suction lubricated services require a slower piston
GAS COMPOSITION - Gas composition pressure, especially near atmospheric (1 speed. This is met by reducing electric motor
dictates gas compressibility and gas BarA). This is because positive displacement RPM, or shortening the compressor stroke.
molecular weight. It is possible for different machines need to physically create Reduced piston speed will necessitate
gas mix combinations to have the same the volume to be compressed. A unit larger bore cylinders to meet equivalent flow
combined molecular weight but different compressing gas at 1BarA will require first capacities. Non-lube applications have lower
compressibility values. This is critical, stage cylinders roughly twice the volume of discharge pressure limits and bore diameter
as compressibility will impact power the equivalent service compressing the gas limitations.
consumption of the compressor, which in from 2 BarA. This sensitivity is noticeable To illustrate how even slight changes >
44 | COMPRESSORTECH2 | OCTOBER 2022
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TECH CORNER
RECIPROCATING COMPRESSORS

in the above parameters will impact For OEM 1, the solution might look like: global Energy Transition, the production
compressor selection, let us examine a ■ 3 cylinders of hydrogen must be decarbonized
hydrogen compression application with ■ 3 stages of intercooled compression dramatically. This means accelerating the
the following requirements specified by the ■ 500 kW motor build out of both “blue” and “green” hydrogen
end-user: ■ $2MM CAPEX capacity. Today, 95% of all hydrogen is
■ Application: Green Hydrogen (Electrolysis Whereas, OEM 2 would have a different still “grey”, with associated emissions of
Plant) solution: around 9-10 tons of CO2 per ton of hydrogen
■ Suction Pressure: Atmospheric ■ 6 cylinders produced [2].
■ Discharge Pressure: 30bar ■ 5 stages of intercooled compression Compressors are an enabling technology
■ Hydrogen Production Volume: 420 kg/hr ■ 900 kW motor and are needed at virtually every step of
Now although it seems the provided ■ $3MM CAPEX the hydrogen value chain. Regardless of
data by the end-user is complete, the data The OPEX of both solutions is difficult to the hydrogen application or the type of
is in fact open enough to allow two different quantify without a more detailed description compressor being used (reciprocating or
compressor OEMs submitting bids for the of the site parameters and client operating turbo), end-users can benefit by engaging
project to make their own assumptions about philosophy. However, we can see that the early with OEMs to clearly define the
several parameters. These assumptions are discrepancy in total cost of ownership requirements of the process, as well as any
included in Figure 2. (TCO) would be further compounded potential constraints. Doing so ensures right
Based on these assumptions, the when comparing the two solution’s power sizing of the compressor and that design
design and cost difference between the consumption and different maintenance attributes are selected which will provide the
compressors specified by the OEMs are requirements. lowest TCO over the life of the unit.
substantial. With a broad compression portfolio
The Road Ahead and 100+ years of experience in
REFERENCES: Through 2050, global production of hydrogen hydrogen compression, Siemens Energy
[1]
Strategy and Part of the PWC Network, The dawn of green
hydrogen in https://www.strategyand.pwc.com/ m1/en/ is forecast to reach as high as 750 million can remain compressor “neutral”, thus
reports/2020/the-dawn-of-green-hydrogen/ the-dawn-of-green-
hydrogen.pdf tonnes per annum (mtpa) – a 10-fold increase ensuring that the optimal equipment solution
[2]
H2 Compression: An Integral Part of the H Value Chain’, Siemens from the 74 mtpa produced in 2018 [1]. is selected, no matter the colour of the
Energy, (2021).
However, to realize its full potential in the hydrogen. CT2

FIGURE 3
Compressors are needed at virtually
every step of the hydrogen value chain.

46 | COMPRESSORTECH2 | OCTOBER 2022


EVENTS & MEETINGS
DIARY DATES

2022 GIE + Expo


October 19-21 2023 PIPELINE & GAS EXPO (PGE)
May 29 – 31, 2024
SEPTEMBER Louisville KY MARCH Piacenza, Italy
Diesel Progress Summit www.equipexposition.com Gas Compressor Association www.pipeline-gasexpo.it/en
September 26 – 27, 2022 March 27 – 30, 2023
Chicago, Illinois NOVEMBER Galveston, Texas SEPTEMBER
www.dieselprogresssummit.com GPA Midstream Europe www.gascompressor.org GPA Midstream
November 16 – 18, 2022 September 17 – 20, 2023
OCTOBER Paris APRIL San Antonio, TX
GMRC www.gpaeurope.com/ COMPRESSORTECH2 gpamidstream.org/calendar/
October 3 – 5, 2022 event/gpa-europe- Hydrogen Summit events
Fort Worth, Texas annual-conference-agm April 25, 2023
www.gmrc.org/gmc The Utility Expo
Houston, TX September 26 – 28, 2023
Enlit Europe
14th International Seminar + November 29 – Dec. 1 Louisville, KY
Frankfurt, Germany
MAY www.theutilityexpo.com
Short Course EGCR Annual Conference
ROTORDYNAMICS and BEARINGS www.enlit-europe.com/welcome
May 2-4, 2023
in Rotating Machinery
October 10 – 13, 2022 DECEMBER
Pittsburgh, PA
www.egcr.org
2024
Cologne, Germany The Big 5 MAY
www.laschet.com/en/seminars December 5 – 8, 2022 PIPELINE & GAS EXPO (PGE)
Hydrogen Expo
Dubai, UAE May 29 – 31, 2024
May 17 – 19, 2023
International Mining and www.thebig5.ae Piacenza, Italy
Piacenza, Italy
Resources Conference + Expo www.pipeline-gasexpo.it/en
hydrogen-expo.it/en
October 17 – 19, 2022
BOLDFACE indicates shows and
Melbourne, Australia For a complete listing of upcoming events, please visit our website:
conferences in which COMPRESSORTECH2
imarcglobal.com www.compressortech2.com/events is participating

LEGAL NOTICE
US POSTAL SERVICE STATEMENT OF OWNERSHIP, MANAGEMENT AND CIRCULATION
(Act of August 12, 1970: Section 3685, Title 39, United States Code)
1. Publication Title: COMPRESSORTECH2
2. Publication Number: 1085-2468
3. Filing Date: October 1, 2022
4. Issue Frequency: Monthly, Except Combined Issues of January/February and August/September.
5. Number of Issues Published Annually: 10.
6. Annual Subscription Price (if any): $85.00
7. Complete Mailing Address of Known Office of Publication: KHL Group Americas LLC, 20855 Watertown Rd., Ste. #220, City of Waukesha, State of Wisconsin 53186-1873.
8. Complete Mailing Address of Headquarters or General Business Office of Publisher: KHL Group Americas LLC, 20855 Watertown Rd., Ste. #220, City of Waukesha, State of Wisconsin 53186-1873.
9. Full Names and Complete Mailing Addresses of Associate Publisher, Editor, and Senior Editor: Publisher, Michael J Brezonick, KHL Group Americas LLC, 20855 Watertown Rd., Ste. #220, Waukesha, WI
53186-1873; Senior Editor, Michael J Brezonick, KHL Group Americas, 20855 Watertown Rd., Ste. #220, Waukesha, WI 53186-1873. Senior Editor, Keefe Borden, KHL Group Americas, 20855 Watertown Rd., Ste.
#220, Waukesha, WI 53186-1873.
10. Owner is: KHL Group Americas LLC, 20855 Watertown Rd., Ste. #220, City of Waukesha, State of Wisconsin 53186-1873.
11. Known Bondholders, Mortgagees, and Other Security Holders Owning or Holding 1 Percent or More of Total Amount of Bonds, Mortgages, or Other Securities: None
12. Nonapplicable
13: Publication: COMPRESSORTECH2฀
14. Issue Date for Circulation Data: August September 2022
15. Extent and Nature of Circulation
Average No. Copies Each Issue No. Copies of Single Issue Published
During Preceding 12 Months Nearest to Filing Date
a. Total Number of Copies 6,728 8,150
b. Legitimate Paid and/or Requested Distribution (By Mail and Outside the Mail)
(1) Individual Paid/Requested Mail Subscriptions Stated on PS Form 3541. 2,424 0
(2) Copies requested by Employers for Distribution to Employees by Name or Position
Stated of PS Form 3541 - –
(3) Sales Through Dealers and Carriers, Street Vendors, Counter Sales, and Other Paid or - –
Requested Distribution Outside USPS®
(4) Requested Copies Distributed by Other Mail Classes Through the USPS 2,682 3,113
c. Total Paid and/or Requested Circulation 5,106 3,113
d. Nonrequested Distribution (By Mail and Outside the Mail
(1) Nonrequested Copies Stated on PS Form 3541 1,488 4,810
(2) Nonrequested Copies Distributed Through the USPS by Other Classes of Mail
(3) Nonrequested Copies Distributed Outside the Mail (Include Pickup Stands, Trade
Shows, Showrooms and Other Sources)
(4) Nonrequested Copies Distributed Outside the Mail (Include pickup stands,trade 150
61
shows, showrooms, and other sources)
e. Total Nonrequested Distribution 1,549 4,960
f. Total Distribution 6,655 8,073
g. Copies not Distributed 73 77
h. Total 6,728 8,150
i. Percent Paid and/or Requested Circulation 89.95% 38.56%

I certify that all information furnished on this form is true and complete.
COMPRESSORTECH2
Michael J Brezonick, Publisher OCTOBER 2022 | COMPRESSORTECH2 | 47
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CORNERSTONES
OF COMPRESSION

Development helped
historic refrigeration
compressor
manufacturer maintain
industry prominence. These two Frick SGC3511 screw compressor
packages with 1750 hp (1305 kW) electric
By Norm Shade motors were being built c.2013 for gas turbine
fuel gas boosting in a power generation
application. The SGC series was an adaptation

Frick screw of the workhorse TDSH series with a number of


modifications that simplified packaging.

the developing market for refrigeration

compressors compressors.
Success of its first ammonia
compressors stimulated a demand,
and the Frick Company in the mid-
1880s developed an entire line of
large refrigerating machines, driven by the
SERIES ROTOR DIAMETERS STROKE IN. (MM) NO. OF CYLINDERS new Frick Corliss steam engines. In 1896,
IN. (MM) Rated Power 4.72 (120) 6 Inline Frick built the largest refrigerating machine
HP (KW) Drive 5.32 (135) 6 Inline in the world. The 30 ft. (9.14 m) tall giant
measured 50 ft. (15.2 m) long, requiring
TDSH/PDSH 6.417 (163) – 16.062 (408) 50 (37) – 6000 (4474) Direct
a train of 15 cars to ship it in pieces from
SGC 7.598 (193) – 13.976 (355) 50 (37) – 3500 (2610) Direct
Waynesboro to Armour in Kansas City,
NGC 7.598 (193) – 13.976 (355) 50 (37) – 2550 (1901) Internally geared Missouri. By the late 1890s, Frick anticipated
XJF/XJS 3.741 (95) – 5.945 (151) 10 (7.5) – 400 (298) Internally geared a demand for smaller sizes, with lighter
c.2013 parts running at higher speeds, for moderate
capacity refrigerating systems to serve

G
eorge Frick, an engineering genius Frick screw compressors continued to evolve hotels, restaurants, hospitals and various
born in 1826, was a pioneer in the for more than three decades after the first industrial plants. As steam power was not
development of power machinery model was introduced in 1982. By 2013, a always available, other methods of driving
that eased the labor of men and animals. complete line encompassed 86 unique models the compressors were introduced.
Having started in Waynesboro, Pennsylvania with rated power ranging from 50 to 6000 hp The heavy slow-speed horizontal
in 1853, a decade later Frick found himself (37 to 4474 kW) and with both internally geared compressors were superseded by Type
midway between the crucial Civil War and direct drive offerings. J machines, which were adapted to
battles of Antietam and Gettysburg. His plant direct synchronous motor drive. Vertical
was subjected to numerous Confederate Ammonia compressor cylinder enclosed-type CO2 machines were also
raids and was closed for a month when In 1882 Frick entered the refrigerating developed, but were soon replaced by
Waynesboro was occupied by Confederate machinery field by building an ammonia Freon-12 compressors in the early 1930s.
forces leading up to the Battle of Gettysburg. compressor cylinder which was mounted Frick low-pressure refrigerating units and
But after the war, Frick prospered building on the frame of an existing vertical steam heavier machines were produced by the
steam engines, grain threshers and saw engine. The Frick Company was incorporated tens of thousands. In the succeeding years
mills. His portable and self-propelled traction in 1883, and George retired in 1886, after Frick played a leading part in many types
engines were among the first in the U.S., and 43 years of building up the industrial firm. of commercial, industrial and building
were followed by Corliss steam engines in His motto, “Be sure you are right; then refrigerating and cooling systems, extending
sizes up to 5000 hp (3729 kW). do it quickly!”, defined Frick’s entry into its line to include a 9-cylinder compressor. >
OCTOBER 2022 | COMPRESSORTECH2 | 49
CORNERSTONES
OF COMPRESSION

However, just as internal The Frick NGC series was first


combustion engines displaced Frick’s introduced in 2001 with internal
steam engine business in the early gears designed to match engine
part of the twentieth century, a new speeds for field gas applications.
compressor technology emerged that
would soon threaten Frick’s leadership
position in refrigeration. By 1964, Swedish step-less control of and to provide packagers a
company SRM had developed a version of both the capacity and the volume franchise.
their patented rotary screw compressor index (Vi). Matching the Vi to the The unique features of Frick’s screw
specifically for refrigeration applications, system pressure ratio eliminated the power compressors were also advantages in
and by the end of the 1960s, several SRM penalties associated with typical screw the gas patch. In particular, the two slide
licensees had produced more than 1000 compressor under- or over-compression. To arrangement with Frick’s control system was
refrigeration screw compressors. further leverage this competitive advantage, perfect for declining well pressure, as it could
Frick developed a PC-based control system chase the well pressure down and keep
SRM license that automatically adjusted the hydraulically the unit loaded. Anti-friction bearings were
Finally, in 1980, Frick obtained an SRM actuated slide valves to optimize also an advantage as they could operate at
license, and set out to develop its own screw performance as operating conditions higher temperatures than fluid film bearings,
compressors. To counter competition from changed. allowing operators to keep the process gas
other companies already manufacturing In the mid-1990’s, faced with a above the dew point temperature.
screws, Frick developed some important static business climate in the industrial
differentiating features that could only refrigeration compressor business, Frick Higher pressure ratings
be characterized as “radical ideas” at the began looking for other applications for its Over time, Frick developed its own rotor
time. Frick was also the first to build all of successful screw compressor product line. profiles, tailored to gas type. Pressure
its screw compressors with anti-friction This led to Frick screw compressors being ratings of some models were increased
bearings, which allowed the vast majority of supplied in factory-packaged systems for to 600 to 700 psig (41.4 to 48.3 bar),
its machines to be applied without oil pumps. refrigeration applications in chemical and much higher than the original refrigeration
But the most revolutionary feature revealed petrochemical, oil and gas processing, compressor ratings, and some models were
on the first Frick rotary screw compressor in industrial gas production, oil and gas rated as high as 900 to 1200 psig (62.1 to
1982 was the inclusion of two slides in the transportation and storage, and other 82.7 bar) for special applications.
compressor housing that could be moved applications. But aiming at the growing Frick screw compressors continued to
axially along the rotor mesh to provided market demand for screw compressors evolve for more than three decades after
for gas gathering, gas processing, fuel gas the first model was introduced. By 2013,
boosting and vapor recovery applications, a complete line encompassed 86 unique
Frick also started a program of developing models with rated power ranging from 50
OEMs to package compression systems to 6000 hp (37 to 4474 kW) and with both
that incorporated Frick rotary screw internally geared and direct drive offerings.
compressors. Frick was deliberate and More than 130,000 Frick screw compressors
selective in choosing proven packagers for have been produced since introducing
its compressors, in order to ensure success the line in 1982, operating with about 100
different gasses, including over 12,000
compressors in natural gas applications.
The industrial refrigeration market has utilized Frick became part of York International c.
many Frick screw compressors supplied with 1986, which was subsequently acquired by
complete, standard factory-built packages. Johnson Controls, Inc. in 2005. CT2

1853 1882 1896 1964 1980 1986


Founded power Entered refrigerating Built largest Swedish company In 1980, obtained SRM Became part of York
machinery production machinery field refrigerating SRM developed license, developed International and later
plant in Waynesboro, with an ammonia machine in the a screw compressor compressors with acquired by Johnson
Pennsylvania. compressor cylinder. world. for refrigeration. different features. Controls Inc.

50 | COMPRESSORTECH2 | OCTOBER 2022


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