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Assessment of Sugarcane Byproducts - Week 11 - RC
Assessment of Sugarcane Byproducts - Week 11 - RC
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Energy
EnergyProcedia
Procedia00
00(2017)
(2017)000–000
000–000
ScienceDirect
ScienceDirect
www.elsevier.com/locate/procedia
www.elsevier.com/locate/procedia
Energy
EnergyProcedia
Procedia115 (2017) 000–000
00 (2017) 397–408
www.elsevier.com/locate/procedia
International Conference––Alternative
InternationalConference Alternativeand
andRenewable
RenewableEnergy
EnergyQuest,
Quest,AREQ
AREQ2017,
2017,1-3
1-3February
February
2017, Spain
2017, Spain
Assessment
Assessment of
of Sugarcane
The 15th Sugarcane
International Byproducts
Byproducts
Symposium for Energy
forHeating
on District EnergyandUse
Use in
in Peru
Cooling Peru
Assessing
Daniel
Daniel Marcelothe
Marcelo aa
feasibility
,,Waldir
Waldir Bizzo b
of using the
Bizzob,,Marcoantonio
Marcoantonio heataa*,*,demand-outdoor
Alamo
Alamo Edilberto
EdilbertoVásquez
a
Vásqueza
temperature
Energy aa
function
EnergyLaboratory,
Laboratory,Department for
Departmentof a long-term
ofMechanical-Electrical
Mechanical-Electrical district
Engineering,
Engineering, heat
Universidad
Universidadde demand
dePiura,
Piura,Piura
Piura051, Peruforecast
051,Peru
Department of Mechanical Engineering, Universidade Estadual de Campinas, Campinas 13083-970, Brasil
bb
Department of Mechanical Engineering, Universidade Estadual de Campinas, Campinas 13083-970, Brasil
1. Introduction
Peru is a developing country with a population of 31.38 million people that has highlighted recent years in Latin
America and the Caribbean to have a rate of average economic growth of 5.9% in the last years, in an environment
of low inflation (2.9% on average) [1]. The economic progress of the Peru implies the development of the energy
sector as a basis; however, some evidence suggests that the production of energy is not growing at a pace that
requires the economy. Information provided by the project "Energy, Development and Life" performed by EnDev
(Energizing Development) reveals to us that there are still 3 million Peruvians that lack electricity and energy spent
on services of low quality. Part of that envisages an energy shortage because of the demand of electrical energy
increases with a current average rate of 7%. The current demand in Peru is 12251 MW (2015), and they are
not putting into operation new power plants [2]. Another point to highlight is that Peru, in energy matters, is
supplied mainly from non-renewable natural resources such as oil, which furthermore is highly pollutant, both in its
use as in its production. This can be seen in the graphic in Figure 1, corresponding to the primary energy balance of
which is extracted the information that is also present in the Table 1 [3]:
Natural Gas + LGN (*) Crude Oil Hydropower Mineral coal Firewood Bagasse Bosta & Yareta Solar Energy (**)
In the structure of production of primary energy, hydrocarbons continue to prevail as the main source. In the
same way, the production of commercial energy (conformed by all those energy sources susceptible to easily be
bought or sold in a market) represented 89.7% of the total.
In the Table 2, it can be seen that the import of primary energy during the year 2014 was 191 828 TJ, of which
the crude oil accounted for 92% and coal, the rest. On the other hand, during the same year, was sold abroad 40 171
TJ of primary energy, in which the crude oil had a share of 82%, while the remaining was of mineral coal.
7.99%
22.94% 57.52%
Natural Gas + LGN (*) Crude Oil Hydropower Mineral coal Firewood Bagasse Bosta & Yareta Solar Energy (**)
Gross domestic supply of primary energy considered to be added to the total production, the change in
inventories and imports; discounting the untapped energy and exports. The corresponding data are presented in the
Table 3, and in a schematic way in the graphic in Figure 2.
48.66% 50.25%
Fig. 3. Graphical representation of the annual production of Peru in the year 2014.
Source: Own from Annual Statistical Summary 2014 COES [4].
Concerning the production of electrical energy, we are in a situation a little similar, although hydroelectric
power plants generate the majority of the energy, this is almost equaled by that is of thermal origin and finally with
minimum percentage Renewable Energy Resources (RER) unconventional, which are the wind, solar energy,
biomass and biogas. For example, the electric energy production in the year 2014 was 41 795.9 GWh, rising 5.36%
with respect to 2013. In Figure 3 there is a graph on the participation of each source in the national production in
percentages and in the Table 4 their corresponding values [4].
In this scenario, the government and society must arise in a planned way and supported a strategy to meet the
energy demand derived from economic growth. One of the viable options is the rational use of bioenergy. The
advantages of its use are more than evident, as they can contribute to lower the levels of pollution and decrease the
exhaustion of non-renewable resources.
A study has been carried out, which indicate what type of renewable energy can develop potentially in the
country, of which only the hydropower has had a greater development. In this work it is studied the potential which
can have the generation of electric energy through the biomass and that has not been taken into account even for its
development, since there is not a power plant that through gasification of biomass would permit the generation of
energy.
From 2008 the Peruvian government issued Legislative Decree 1002 which promotes investment for the
generation of electricity with the use of Renewable Energy Resources ('R', hereinafter), such as wind, solar,
Daniel Marcelo et al. / Energy Procedia 115 (2017) 397–408 401
Daniel Marcelo et al./ Energy Procedia 00 (2017) 000–000 5
geothermal, wave, biomass and small hydropower plants. Below in Figure 4 presents the participation of each of
the Renewable Energies.
31.98%
Subsequently, in the table 6 presents the values corresponding to the production of energy from renewable
resources of SEIN, in the year 2015.
Table 6. Detailed description of the Annual Energy Output of Peru 2014, with
renewable energies.
Type Energy (GWh) Participation (%)
Hydropower 889.2 48.63
Wind power 590.7 31.98
Thermoelectric 127.3 6.89
Solar 231.0 12.50
TOTAL 1847.2 100.00
The Law for the promotion of investment in electricity generation with the use of renewable energies (2008),
under Legislative Decree No. 1002, seeks to promote the use of renewable energy resources (RER) with the
objective of improving the quality of life of the population without having to adversely affect the environment.
This promotion is based on the investment for the production of electricity. In this way, in the legal framework that
welcomes this initiative, are in progress the Fourth Auction RER for the supply of power to the Interconnected
Electric System (SEIN) and the first auction RER for Power Supply to areas not connected to Network (stand-alone
installations RER facilities), respectively.
In conclusion, the process of contest open to the public requested and directed by OSINERMIN with the
purpose of to be able to give energy to SEIN. In addition, this process stable that will be auctioned 1300 GWh of
total energy per year and with specific requirements contained in the foundations. It also requires an additional 450
GWh per annum of hydroelectric projects RER new.
It is possible to have visual access to graphs on the production and income from RER, on the Web site
Osinergmin [6], where you can indicate the dates between which you want to get to know the indicators
mentioned.
In the panorama that encloses the projects of generation of energy from biomass in the first auction (1ra
call) only have been awarded two of them: one to the Paramonga company, whose power is 23 Mw and also has a
generation of energy annually committed 115 Gwh (surcharge awarded 52 US$/MWh); and another project to fill
Huaycoloro, which logs 4.4 MW of power and an annual energy 28.3 GWh (surcharge awarded of 110
US$/MWh). Also in the second auction was awarded a project more to the thermal power plant The Gringa,
company with 3.2 MW of power and that generates 1402 Gwh of energy annually (surcharge awarded of 99.99
US$/MWh) [6].
However, Peru has an interesting potential not very well specified to date, which mostly corresponds to
generation projects from bagasse from sugar cane from the plants alcoholeras and engineers mills. There are
currently 11 sugar mills in Peru, of which at least 09 of them employ bagasse in their cogeneration plants [7].
As in many developing countries, the firewood represents an important part in the energy balance of Peru: more
than 20 % of primary energy corresponds to firewood and dung. What is being done in the Peru currently in this
field is to generate energy through the burning of firewood and dung:
Nevertheless, the potential of biomass is not limited to processes with direct combustion of biomass, but you can
also get energy through the gasification of the residues of certain crops, whose properties as calorific value and
chemical structure foster a favorable process and efficient development of the chemical reactions that take place in
this process.
In the Table 7 shows some crops whose residues are highly usable for gasification, due to its reasonable energy
potential and the amount that is generated each year, which is expected to be around 10 million metric tons in
Peru.
On the other hand, analysing the potential for generation projects from cane residues, specifically, you must first
take into consideration that the coast of Peru, by its geographical and climatological characteristics inherent, is
highly favorable for the production of sugar cane. The MINAG [9] Registers an average value of productivity of
110 ton/(has harvested total), which is one of the highest rates in the world, which are positioned above even Brazil
and Colombia, countries with great tradition in the production of sugar cane. Inclusive, has registered
productivities that reach 140 Ton/(has harvested total) in some projects, which converts without doubt to Peru in
one of the world leaders in the sugar industry. However, accordingly to the change that the military government
imposed in the ownership regime of the earth, in the decade of the 70's this thriving industry collapsed inevitably
by the lack of knowledge. However, thanks to the progress of the economy of the country in the past few years, his
special provision to receive foreign capital and facilitate the process of industrialization, the renaissance of this
industry has been unquestionably visible.
The crops whose residues can potentially be used for the production of energy, are common and the most
harvested in the country; and all grow in the coastal part, so that this area is potentially energy in residual
biomass. Then in the Tables 8 and 9, presents the information corresponding to the agricultural annual production
of Peru of the crops with exploitable biomass during the period 2006 - 2013.
It can be concluded that the national production of these crops annually is stable; therefore, the residues that are
left represent a considerable amount, as mentioned in the previous paragraph. Is demonstrated then it is possible
to build on that for the production of energy.
404 Daniel Marcelo et al. / Energy Procedia 115 (2017) 397–408
8 Daniel Marcelo et al./ Energy Procedia 00 (2017) 000–000
The energy potential of the majority of waste product of various human activities: urban solid waste, waste of
consumption, agricultural waste, agricultural and forestry, is without doubt very significant. For this reason, are
the subject of many investigations that seek to arrive at the most efficient and eco-friendly use.
Special attention will be given on the agricultural and forest residues that are obtained from the remains of
crops or of cleanings that are done in the field with the purpose of avoiding pests or fire. These residues are usually
not of sufficient quality to be used in applications other than the energy.
These residues can be used in the production of energy (heat, electricity or driving energy) through different
processes with a variety of applications. Depending on the type of process, the products obtained may be solid,
liquid or gaseous.
Peru has a large amount of biomass, but there is not the necessary knowledge to process waste by limiting the
ability to take advantage of new forms of energy production. The Ministry of Agriculture says that there are 2
million 230 thousand agricultural units generating 30% of national employment of which according to
FAO agriculture represents more than 80%. Even the FAOSTAT noted that Peru occupied in the year 2012 the
post 18 in cane sugar production at the global level can be noted that since the year 2011 to 2014 for both crops
values are given more acts of productivity.
On the other hand, in the strategic plan presented by the Ministry of Agriculture for the agricultural sector of
Daniel Marcelo et al. / Energy Procedia 115 (2017) 397–408 405
Daniel Marcelo et al./ Energy Procedia 00 (2017) 000–000 9
the Piura region since the year 2008 to 2021 indicated that Piura has a capacity of agricultural use (agriculture and
forestry) of 15 715.01 𝑘𝑘𝑚𝑚2 a total surface of 35 892.45𝑘𝑘𝑚𝑚2 whose distribution in hectares is shown in table 9.
Note the large amount of area even not exploitable that in a future will favor agriculture for greater harvest.
The way as it is estimated that existing potential for the production of electrical energy from exploitation of the
biomass residue of sugar cane is using typical data: Consumption of energy by processing units in mills, steam
production per ton of bagasse, Heat Rate (measure used in the energy industry to calculate the efficiency of as a
generator uses the thermal energy) in steam turbines in plantations, among others [7].
3.2. Calculation of the sugar cane residues left in the field and energy generated
Today there are about 11 sugar mills that have a total of approximately 82205 has of area harvested. Similarly,
the plant alcohol of the draft Caña Brava account with a total of 9400 has located in the north zone of Piura, where
also come to operate other two production plants for ethanol: Maple ethanol, which has recently been bought by
the Gloria Group and COMISA, with a total of 33 600 ha of additional sugar cane.
In this way, taking into account the hectares harvested and the potential for the planting of sugar cane, it has a
total of 125205 has allocated to this activity. When considering the average yield of sugar cane of 127.8 kg/ha, is
reached 16001.20 tons of this crop. Thus, and considering that the waste left in the field represent the 14% in
weight, will 2240.17 tonnes of waste of sugar cane per year. It is assumed that there is a 30% of cane residues in
the field, due to the environmental characteristics of the coast of Peru, method of irrigation, among others. Then it
is a 70% really profitable in the generation of energy by gasification resulting 1568.12 tonnes.
According Silvestrin [11] a tonne of sugar cane sheet can generate 500kWh, so that Peru for the year 2015
could generate approximately 784.06 MWh of power available to be used, by gasification.
Finally, the production of electrical energy at the national level for August of this year by bagasse was of
8.03 GWh, introducing a variation of decrease in 8.2 % compared to August of the year 2015. In addition, the
accumulated until the month of August of this year was 63.05 GWh.
Due to the potential of biomass that has the Peru and the availability of abundant raw materials, there is a
variety of processes for the conversion of biomass. The use one or another type of process depends on the amount
and type of biomass to be used as raw material, the environment and the economic conditions among other factors.
The conversion of biomass to energy is mainly carried out using two main technologies: thermochemical and
biochemical/biological weapons. There is a third technology called mechanical extraction. Thermal conversion
processes are composed of pyrolysis and gasification of biomass, the combustion and liquefaction [12].
406 Daniel Marcelo et al. / Energy Procedia 115 (2017) 397–408
10 Daniel Marcelo et al./ Energy Procedia 00 (2017) 000–000
Three processes are used for the thermochemical conversion of biomass: combustion, gasification and
pyrolysis.
4.1.1. Combustion
Is the burning of biomass and is used to convert the chemical energy stored in the biomass into thermal
energy, mechanical energy and also to electricity by different processes and devices, for example: ovens, stoves,
steam turbines, boilers, etc. It is possible to burn any type of biomass but in the practice of combustion is only
feasible for the biomass with a moisture content of less than 50%, unless the biomass has gone through a process
of pre-drying. The most suitable for the processing of biomass with high moisture content is the use of biological
conversion processes.
The scale of the combustion plants varies from very small (domestic heating) to industrial plants of
production between 100-3000 MW. Biomass co-firing in plants of burning coal is an attractive option due to the
high conversion efficiency of these plants.
The efficiency of the net conversion of energy by the combustion of biomass varies from 20% to 40%. The
high efficiencies are obtained with systems of more than 100 MWe or when the biomass is burned in coal-fired
power plants.
Putting an example, a thermodynamic cycle (Stirling cycle), uses the combustion to provide power directly to
the shaft, but the cycle is currently limited to small outputs.
4.1.2. Gasification
Is the conversion of biomass into a mixture of fuel gas by the partial oxidation of the biomass to high
temperatures, especially in the range 800 to 900°C. The gas of low calorific value (CV) produced can burn directly
or is used as a fuel for engines and gas turbines. The implementation of this gas produced can be used as a feed
material (syngas) for the production of chemicals such as methanol.
A promising concept is the biomass from an integrated gasification combined cycle (BIGCC acronym in
Spanish), where the gas turbines converted the gaseous fuel in electricity with a high conversion efficiency. An
important advantage of the BIGCC systems is that the gas is clean before being burned in the turbine, which allows
a team of gas cleaning more compact and less costly to use, because the volume of gas to clean is reduced. The
combination of gasification and combustion ensures a high conversion efficiency; efficiency of net production is
between 40-50% for a plant of 30-60 MWel capacity.
The "syngas" produced from biomass is used for the production of methanol and hydrogen, which can be
considered as fuels for transportation and others. In the production of methanol, either burning oxygen or an
indirect gasification process of hydrogen both are preferred in the production of methanol and the gas of a higher
value from HP (normally 9-11MJ=N.m^3) are produced by this process.
4.1.3. Pyrolysis
Is the conversion of biomass to liquid (bio-oil or bio-crude oil), the solid and gaseous fractions, by heating
biomass in the absence of air to around 500LC. Pyrolysis can be used to produce bio-oil if you use
"flash pyrolysis", the conversion of biomass to bio-crude oil reaches up to an efficiency of 80%. The bio-oil can be
used in engines and turbines and their use as raw material for refineries is also under consideration. However, there
are some problems that still have to be overcome such as corrosivity, lower thermal stability among others.
Daniel Marcelo et al. / Energy Procedia 115 (2017) 397–408 407
Daniel Marcelo et al./ Energy Procedia 00 (2017) 000–000 11
Modernize the bio-oils by reducing the content of oxygen and the elimination of alkalis through hydrogenation
and catalytic cracking of oil (process of refining oil that consists in the thermal decomposition of the constituents
of petroleum in the presence of a catalyst) may be needed for certain applications.
There are two main processes, the fermentation and anaerobic digestion, along with a process less used based
on the mechanical extraction/chemical conversion.
4.2.1. Fermentation
Is used commercially on a large scale in several countries to produce ethanol from sugar crops (for example the
sugar cane) and starch crops (maize, wheat). The biomass is milled and starch is converted by enzymes in sugars
and then the sugars are converted into ethanol. The purification of ethanol by distillation is a stage of concentrated
energy, with around 450 liters of ethanol produced by 1000kg of dry corn. The solid waste obtained from this
process can be used to feed the livestock and the bagasse, which is obtained from the sugar cane, can be used for
the following gasification or as fuel for the boilers.
The conversion of the lignocellulosic biomass (such as wood and herbs) is more complex, due to the presence
of molecules of polysaccharides of longer chain and requires the acid hydrolysis or enzymatic before the resulting
sugars can be fermented into ethanol.
In the anaerobic digestion (DA), the organic material is directly converted to what is called biogas. This is
mainly a mixture of methane and carbon dioxide with small amounts of other gases such as hydrogen sulfide. The
biomass is converted into an anaerobic environment by a bacterium which produces a gas with an energy near 20-
40% of low calorific value of the raw material. DA is a commercial technology adopted and widely used for the
treatment of organic waste with high humidity (80-90% moisture). Biogas can be used directly by a gas engine
spark ignition (internal combustion engine) and gas turbines and may be improved for greater quality, i.e. in an
engine running on natural gas by the disposal of CO2. The overall efficiency of the conversion can be 21%. As
with any system of power generation that uses an internal combustion engine as a primary motor, the residual heat
from the engine oil and the water-cooling systems, and the exhaust gases could be retrieved using a system of
combined heat and power.
It is a mechanical conversion process in which the oil is produced from the seeds of several crops of biomass
such as cotton. The process produces no only oil, but also a solid "cake" or residual, that is suitable for animal
feed.
Authors express their gratitude to Fondecyt - Concytec by the funding for the project N° 130-2015-
FONDECYT, "IDENTIFICATION OF ENERGY IN THE PRODUCTION OF SYNGAS using a fluidized bed
GASIFIER OF DIFFERENT TYPES OF BIOMASS RESIDUES FOR USE thermal or electric" and the University
of Piura for the support that its facilities have provided.
408 Daniel Marcelo et al. / Energy Procedia 115 (2017) 397–408
12 Daniel Marcelo et al./ Energy Procedia 00 (2017) 000–000
Conclusions
In total, considering areas currently harvested by both sugar mills as alcoholeras plants, as well as the intended
simply to agricultural activities, has a total of 836017 has intended for the production of crops, whose biomass is
highly profitable [10]. All you are hectares harvested, 125205 ha are currently used for the planting of sugar cane
and waste of approximately1568.12 tonnes. It can be concluded that only take into account the waste that the sugar
cane generates, we would be using only a 14.98 % of the total hectares harvested, approximately. This considering
that it will be possible to improve the way of collecting waste, in such a way that it will be possible to use in more
than 80 % of the total produced per hectare harvested. With all these hectares, Peru has a great potential for the
generation of electricity from the residue of sugar cane.
The progress lies basically in the technologies used for the sugar cane harvest, machined versus manual, which
can be reflected in the use of the other residues that are left in the fields as the foliage and the buzz. However,
it should be the exception to burn this other type of waste, as the foliage and the heart, in the boilers bagaceras that
exist in the sugar mills, must be carefully assessed the chemical composition of these residues as the abundant
presence of salt can cause corrosion problems in boilers and reduce the useful life as well as increase the costs of
maintenance. In this sense, for new projects, could be a better technical option, use gasifiers fixed bed or bubbling
fluidized, that even though they have a higher cost are more efficient and durable than water tube
boilers traditionally used.
Another aspect to highlight is that according to the information of the COES SINAC [5], the total potential
generation from bagasse, in terms of energy injected into the network, has varied between August 2015 and August
2016 in 0.73 Gwh (negative); however, in this work has been achieved to estimate that the current potential for
production of electrical energy is of a total of 0.78 Gwh from bagasse, which in addition to validate the
calculations made it clear that has not been implemented in the best way the strategies and technologies for
conversion of energy from waste or biomass.
References
[1] The World Bank Group, "Peru Overview," 25 April 2016. [Online]. Available: Http://www.bancomundial.org/es/country/peru/overview.
[2] Ministry of Energy and Mines , "Annual Report of energy production year 2015," 2015. [Online]. Available: Http://www.minem.gob.pe/.
[3] C. Espinoza Zegarra and F. Bernabel Badillo, "National Energy Balance 2014," January 2016. [Online]. Available:
Http://www.minem.gob.pe/.
[4] COES SINAC, "Annual Statistical Summary 2014 - Publications of Post-Operación," 2014. [Online]. Available:
http://www.coes.org.pe/Portal/search?k=publicaciones.
[5] COES SINAC, "production with RENEWABLE ENERGIES OF SEIN. Annual statistics," 2015. [Online]. Available:
http://www.coes.org.pe/Portal/Publicaciones/Estadisticas/. [Last access: 24 07 2016].
[6] Osinergmin, "STATISTICS RER-Sein," 2013. [Online]. Available: https://srvgart.osinergmin.gob.pe/sisrer-
web/proyectoController/estadistica_rer#.
[7] H. Garcia Bustamante, "energy matrix IN PERU AND RENEWABLE ENERGIES," Friedrich Ebert Foundation (FES) in collaboration
with Law, Environment and Natural Resources (DAR), Lima, 2013.
[8] Consortium of Universities, "RESEARCH FOR THE GROWTH AND INCLUSIVE DEVELOPMENT IN PERU," I Annual Conference
of the Consortium of Universities, Lima, 2013.
[9] MINAG, "The National Sugar Industry 1999 - 2006," 2008.
[10] Ministry of Agriculture, "ABD Access to Database," [online]. Available: Http://frenteweb.minag.gob.pe/. [Last access: 20 August 2016].
[11] C. Silvestrin , "bioeletricidade Program 2011 - 2020, reduzindo emissoes & adding value ao setor electrical," Brazil, 2011.
[12] M. Hiloidhari, D. Das and D. C. Baruah, "bioenergy potential from crop residue biomass in India," Renewable and Sustainable Energy
Reviews., Vol. 32, pp. 504 - 5012, April 2014.