ASLEARNES STEEL TUBE AND PIPE HANDBOOK AQnAQG) 5*. replacement edition 2008Contents Commitee for standardization and standard. 3 Steel tubes - classification and terminology 3 Technical standards of steel tubes 3 Production programm - products classification by application 4 6 a 8 Production flow chartin Zeleziarne Podbrezova, Review of basie characteristics of steel tubes Tube dimensions Steel for tubes 8 Technical delivery conditions {TDC} of ubes (excludes testing] 10 Tube testing 10 Quality menagement system, cerfcation, legislation R Prodvel section 1B Conversion table Cs Supplements Packaging of tubes and pipes 109 Mechanical and technological testing of bes and pipes no Informationelly comparison of steels 12 Conversion able for hardness and tensile strength 123, Summary of technical delivery conditions for groups of ubes according to purpose of application 124 Note: Page numbers of actual product sor and groups ~ see production programm on the page 4-5. Special tables and reference Corbon equivalent formula 4 Hot dp zine coating of see! pipes 15 Leakage test according to standards ASTM A [ASME SA) 23 Pressure equipment and legislation in EN 25 Dimension tolerances according to ISO 1129 7 Ovelity, eccentricity, 7 Tolerances according o standards ASTM A 530 and A999 29 Conversion able afinch and decimal values 30 Standard wire gauge for wall thickness 30 Tolerances according o standards ASTM A 450 and A 1016, 33 NDE of boiler tubes according to standards ASTM, 39 Condition and heat ireaiment terminology of precision tubes 3 Mechanical Tubing according to ASTM A. sizing methods and thermal ieaiments 89 Preparation of ends 8 NACE International Standards 9 Dear customers, dear ladies and gentlemen, "we prepare this technical tube guide with the wiew of continual development of our firm mutval business relations. Tube guide includes technical data of seel tubes and tube semi-products, made in company Zeleziame Pedbrezové. Technical data ore included in national and worlwide standards or regulations, or bilateral technical delivery conditions end terms. Application of tube products have fo be in compliance with particular law and rules, concerning safety, healt protection and environment. For this reason is short standardisation survey listed in handbook Attention: In the countries of European Union there were European standards (EN) adapted into the system of national standards, Previous standards are not valid by now. Previous standards should net be used in commercial communication for his reason, but valid EN standards Data from previous standards, shown in surveys, during temporary period support he comparison ofindividval tube parameters, colder technical documeniaiion study, possible tube alternative to previous standards finding ee GOST, USA (ASTM, ASME, ANSI,API) and JIS standards are still vali 2Committee for standardization and standard Steel tubes - classification and terminology International, worldwide recognized actual standards areissued by two standardization institutions resident in Gene ISO (International Standards Organization) - issu- ing universal standards IEC (International Electrotechnical Com: suing electrotechnie standards ISO standards are accepted worldwide and therefore they use ally do not go trough the national stondard systems. For steel lube they are applied rarely. ISO numbers are in brackets. jon) ~ is rdization European standardization is analogousto global system, butitcon- sis of three commitees. Two fis resident in Brusel, the thtd one in Sophia Antipolis (France): CEN (Comité Européen de Normal tion) ~ issves Universal standards, Standards regarding iron and steel are iswued by European Commision for Standardization of Iron and Steel {ECISS) and appropriate Technical Committees 1éen de Normalisation Elec- CENELEC (Comité Eu trotechnique) - issves ETSI (Eu tute) - issues tolecommunication standards National committee for standan They issve national standards, Connecting to European Union enlarging are European standards (EN) implemented into the national standard systems (fechnical standard harmonization). Unlike ISO standards are EN implemented without modification and hereby all discordan’ national standards have to be cam celled. Connected with this the philosophy of standard use has essentially changed: in the past was performance of standard regulations obligatory. At present appear iwo terms: relevance and obligation of standard. The standard is vail bul, except some clauses, its observance is not compulory. Standard gives recom mend technical terms, wich need not be applied. On the other hand two factors arise: + ifthe standard is specific inthe contract between seller and buyer, itwill become a part of contract and all its demands have to be executed + in the case some damage occures in consequence of feilure of harmonized standard claims, he who filed terms, defined by gowernment acl, bear liability. That's because by law if national standard system assumes harmonized EN, i willbe: come also harmonized. After publishing in Official publica lion of national standards standard may be used for advise- ment of technical terms execution. Another standards Here belong mainly company standards. These can not be con trary to national standards Further class are the standards of eraft companies, e.g. in USA (AISI, ASTM, ASME, API, SAE} Vlid bilateraltechnical terms or specifications can be shutdown between commercial pariners Technical standards are « part of legislation valid in appropriate industrial field Specific connection of particular regulations is shown in the copter of individual ube range Mentioned terms of steel tubes are in standard EN 10079 or others (10 6929) Tube classification goes out several aspects: mode of produc ‘ion, cross section shape, tube ends reaiment, sphere of ube usage. According te EN 10079 tubes rank among socaled long prod ucts. Its @ product having permanent circular or anther hollow section along, with both ends fee and with relatively ong length By mo juction are tubes divided to two big groups ~ seamless and welded. Each ofthis groups can be sectional: ized by method of tube production ~ hot or cold production A part of tube products are also so-called hollow sections. Here belong seamless or welded tubes of circular, square or rectangular section, used as part of building steel constructions ‘or machine units Hollow bars are seamless tubes of circular section designed for production of machine parts by machining. Different from the two first ube groups hollow bars have qualitative and di mensional parameters, which fi fo requirements of workabiliy, heat treatment or surface quality Tubes inthis guide book ing mode of production, similar to ordering in new steel tube ication consider Technical standards of steel tubes Technical characterises of see! tubes are detciled in the sppro- priate technical standards Pipe parameters could be divided into three main groups ‘+ dimensions and their tolerances (depending upon the tube manufacturing method) + steel grade and steel conditions + technical delivery conditions Individval national bureaus of standards use dlfferent procedures for data standardization of stel pipes. In real if three opfions + each main group of parameters is contained in a single stan dard. The standards ae interconnected using references tothe related ones. Dimensional standard contains dimensional ables and their tolerances; steel standard contains its chemical compo- siion and mechanical properties for various methods of pipe manufacturing and see! tempers. The tied standard of the tech nical delivery conditions (TDC) seis out all remaining require- ments for pipes ~ tesing, acceptance, cerifcates, packaging, marking, ete. AI the same fime it contains references to other standards where these actviies are described (e.g. STN, CSN) the second oplion is when sieel end its characteristics ore included into the TDC standard, and this one contains dimen: sional tolerances, Two standards are used to describe a pipe - dimensional standard that contains dimensional table and the TDC standard (e.g. DIN) the third option ~ pipe parameters are in a single standard, which aso contains the dimensional table, or extraction from the general table of dimensions consituling which is the con. tent ofthe general dimensional standard (e.g. NFA, EN). In real if there are cases, where both the seller and the buyer make bileteral TDC contracts, or they deliver pipes in accor dance with the buyer's specifications, which can also include. the references to national standards. Normally, this is the case, where the demands for pipes are higher then those set-up in the national standardsProduction programm - products classification by application 4 ( ntinuously cast steel blooms X Page 13, I \ | Seamless steel tubes for building and mechanical and general use Page 14 (Bee tubes for building (hollow structural sections) Page 14 (( Tubes for mechanical and general engineering rape 16 ~ Tubes for machining rage 16 (Tubes for machine parts and general use* rege 16 \(Precision tubes and HPL tubes (seamless and welded) Page 60-93 sal (( Seamless steel tubes for pressure equipments page 22 (Tubes with specified room temperature properties Pege 22 (( Tubes with specified elevated temperature properties « Alloy fine grain steel tubes for pressure equipments Pege 42 (Tbes with specified low temperature properties Page aa C Tubes for heat exchangers” * Poge 48 (Tubes with internal rifling Page 53 ( Pipes suitable for welding and threading Pege 54 G (Line pipe Page 56 (Casing and tubing (upon agreement) Page 58 * Upon agreement also tubes (sections) with non-ounded crass section ** Special offer upon agreement: Seamless or welded tubes for heat exchangers carbon, low alloy, feritic- and austenitic alloy steels the possbiliy of deliveries oflong tubes U- bending and finning capabilities4 N {| Precision cold drawn seamless steel tubes Page 60 (Standard precision tubes Page 60 (inte tubes (for mechanical treatment - HPZ) Page 72 (ante tubes (HP - ,,ready to use”) Page 74 « Tubes for hydraulic and pneumatic lines = HPL pens 76 ( Tubes for automotive industry page 84 z Injections tubes (for Diesel engines) Page 84 ( Bearings tubes Page as ion welded steel tubes Page as Cold sized precision welded tubes Page 86 \ Cold drawn precision welded tubes Page a8 ( Cold sized precision welded square and rectangular tubes Page 91 Precision welded tubes for automotive industry Page 91 Precision welded tubes for hydraulic and pneumati = welded tubes for heat exchanger Page a8 Tube semiproducts Page 92 Buttwelding steel pipe fittings Page 94 Submerged arc longitudinal welded steel tubes and pipes pags 192 “—\ (—~\ (™ Summary of technical delivery conditions for groups of tubes according to purpose of application see page 124.Production flow chart in Zeleziarne Podbrezova Steel production Electr are furnace Ladle furnace eng Hot finished tubes production . é ‘~ A Division of blooms Rotary heat furnace Sizing mill Removal of scale |i aa —— —_ — ou S AS Ends cuting Reheating furnagh Stretch reducing Colling bed ee are —_— cai aa nents te alee<> x Dispatch Hydrostatic test Produet marking Packaging Precision cold drawn tubes production A 66a _— ae CET eee KUNA cee rip © " Dispatch | examination Preservation Packaging Semiprodycts fabrication a = & Division of tubes End preparation Bending of tubes 2 Buttwelding fittings production —~oé Division of tubes Heating and pushing Division of elbows End preparation _Review of basic characteristics of steel tubes ‘The basic characteristics classification is detailed in the previ us section. In this chapter there is @ general description of these characteristics withthe aim to serve as basis for description of individval partievlar types and groups of steel tubes. They are: + tube sizes + steel for tubes = steel clasilications and definitions = steel marking system for tubes according to EN + technical delivery conditions (TDC) of tubes (excludes testing) + tube testing tes! types = types of document control = individval tests Tube ‘The tube dimensions belong among the basie characteristics of tubes. For industry needs and general use, tubes are menvtac- tured in diameters ranging from fenths of milimeters to those hav- ing diameter of a few meters It's mandatory that the tube sizes be set out in such way that they define the tube completely from this point of view. In the lubes with circular eross section, there are, except for he length, three main dimensions: ouside diameter, inside diameter and wall thickness. In circular tubes two values out of hose mentioned are given. According to ube types we can also assign to dimensions the appropriate dimensional tolerances. Dimensions of individval tubes are not ereated by chance, but they are arranged ino the dimensional sequels under the specific system. The tube sizes are in mm; in the USA and some other counties they use inches {"Zoll” in German]. In this case tubes are also classified info two groups - “Tubes” are those used in mechanical applications and in energy facilities, while inches are used forthe acival ouside diameter. “Pipes” are those used in Pipelines fr different mates. Pipe size is denoted as he nominal pipe size, and up to 12 inches the denotaion is given as an ap- proximate value (clearance) of the inside pipe diameter (more details can be found in the parricular pipe types). Alter converting the pipe dimensions to milim system there is ast and preferred sequel outside diameters of sige! pipes created {the first series in EN 10220, DIN 2448, et) However, this doesnt mean that the pipes within Series 2 and 3 are not used at all. The sizes in Series 2 and 3 [for use in Europe, and supplemented by rounded off dimensions in mn) consitute the standards for Tubes, used in energy facilities design, and in tubes intended for mecharical vsage. Sequel of pipe wal thicknesses has ils origin inthe inch Unit sy tem, where in order to express a size uses actions. The series “Schedule” forms pipe wall thickness (40, 60, 80, 120, ete), tand in some dimensions is inlereonnected with the mass class (STD, XS, XXS}. These values, converted to milimeters, form a part of pipe wall thickness series. (Note: size - value Schedule, 0g 40, is nol constanl, bd dependant upon the oulside diameter of 2 pipe}. In the Tube category the wall thickness values are de- rived ether from “scales” BWG, SWG, or other ones. After con version to milimetres, these values become a part of sequel in steel tube wall thicknesses For precision tubes used in Europe and in counties using SI units are established the dimensional series wih rounded off measures, of outside diameters and wall thicknesses ces used in the SI The following formula is used for calculation of reference weight (mass): M=~[D - 1]xT*0,0246615 {kg/m}, orx10,69 [intlb/A]. Formula is applicable for carbon steel. For alher steel the value is mulplied by the following coefficient: c 785 igé 1 Aue Tao 797 ig Tos fore ord rovers 77ag dn 2985 Steels fort defintion and division according fo EN 10020 - seal is defined lke + material with con mass cole upper then rale of any other ee ments + content of earbon {C} is less than 2%, what is current limit ween steel and east iron (except some Crsteel with a than 2%) + steel contains alse more elements, shown in following table: lowed content of carbon more Limit valve of elements for non alloyed and alloyed steel - co: vumn Ne1 Weldable fine grain sructural alloyed steel. Limit value of chem ical composition of qualitative and high-grade steel - column Ne. ai boron bien cabot ea opps lerorids feel) ayaa rill eed a ‘lem felon voredum wolfe Index of defining of alloying elements content characte number Ci Cea NSW TAL Be, Ca, Mo, No Ta, Vr CoN . Note - Alloy soe 1. Steels alo given in EN, 2. Cast analysis is valid 3. Minimum element content - see table 4. In the case when maximum element content is given, 70% of that velue [except Mn} is used er qualification.Steel quality groups accord a oto tencteotecnies | within the main quality groups NON-ALLOY STEELS NON-ALLOY QUALITY STEELS NON-ALLOY SPECIAL STEELS Element contents beyond the For general requirements Designed for quenching and tempering tabulated values wp | inpact eneray | and surface hardening ele. Minimal val: grain size Ue ofimpact energy guaranteed, Low cor: formabilty tents of nonmetallic inclusions STAINLESS STEELS BASIC CHARACTERISTICS Max. contents C 1.2% Corrosion resisting steels Min. contents Cr 10,5% > Creep roviting steels Ni contens lees than 2,57% Heatvesioing seels or Ni contents over 2,5% a ‘OTHER ALLOY STEELS "ALLOY QUALITY STEELS ‘ALLOY SPECIAL STEELS Non stainless steel, content of, at| | fine grain steels structural least, « single element within the | wp | steels for roils and reinforcing for pressure vessels tabulated values. stools for demanding use FT for antifricion bearings alloy steels by Cu tool steels steel for electonies highspeed steels special physical characterises + Classification of steels see also ISO 4948-1 and ISO 4948-2 nation system f EN 10027 -1 (1s0/Ts 4949) Steelnames Abbreviated designation system Principal symbols Additional symbols Numerical system EN ECISS CIO EN 10027 - 2 According fo EN 10027 ~ 1 the steel names divide into the two main groups: + Group 1 ~ steel designated according fo the usage and me- chanical properties + Group 2 - steel designated according to the chemical com position. These furher vide into the four subgroups Group 1 S = sirvctral steel {for general usage] P ~ steel for pressure equipments LL ~ stee for pipelines E ~ steel for machine parts [the subsequent number stands for the minimum yield value in v N/mm’) 8 - concrete reinforcing steal Y ~ prestressed concrete reinforcing steel R ~ steel for rails H - high strenght see! for cold rolled flat products D ~ sheet produets from mild steel for cold forming - cold rolled T ~ thin sheets and srips for packing IM. sheets and strips for electronie industry ‘The firs four steel kinds are used for tubes Group 2 - includes 4 subgroups + nonalley carbon steel (wih controlled C conten!) ~ desig- nation: Leer C and the number corresponding tothe cenfupl- cole of he average range specified for carbon content (C22) + Nor-alloy carbon steel conlaining Mn > 1% and al- layed steel with he contents of individual alloying elements less hen 5% ~ designation <0) number corresponding tothe carbon contents centuplicate '} chemical symbols of alloying elements arranged accord: ing to the descending content of elements <] numbers set out following the alloying elements content. Mean element content, multplied by index from rable and approximated tu higher number (25Cr Mea). alley steel with alloying addition content (a minimum of a single element over 5%) ~ designation: <9) characteristic letter X (X11GrMo9-1) 'b} number ~ centuplicate of the mean carbon content 4) chemical symbols of alloying elements 4} numbers set out following the alloying elements content Mean element content approximated tu higher number. igh-speed steel - designation 49) characteristic leters HS (HS 6-5-2) 'b} numbers set out following the alloying elements content Regulation EN ECISS 1C10 sets out additional symbols for steel (Group 1 and 2). These symbols form the suffixes to the steel mark end (e.g. S 275 J0). The supplementary sym bols for steel products are detailed in Table 1, 2 and 3, ‘and plus (+) must separate them from the preceding sym bols - e.g. S 275 JO+A. ‘Symbols for steel tubes G- other characterises (according fo the need 1 to 2 digi) H - hollow profile or steel for higher temperatures according to steel type (S,P) L steel for low temperatures R - steel for room temperatures {ambient temperature} M- thermo mechanically rolled N= normalized annealing or normalized rolled Q- quenched T = steel for tubes EN 10027 ~ 2 includes the numerical system. The first digit i | = steel, followed by two digit ofthe steel and the steel se ‘quence number (1.0402, 1.7218, 1.7386, 1.3339).litions (TDC) of tubes (excludes inspection) ‘All uber requirements are concentrated in the TDC Standards. Specific data are included in standards for several groups of tubes General TDC for steel production are EN 10021 [ISO 404) Symbols and definitions of terms for use in produc! standards are in EN 10266, Important partis the tube testing Tube testing proves that properlies of tubes meet the require: ments of an order and appropriate standards The process divide up ino three parts tng out the test type (EN 10021, EN 10204, ISO 10474) + seting out the type of a document inspection {EN 10204) + selection ofindividvel tests (partieulerly TDC) The individual parts are connected without possibility of any com- bination, Proper tests of particular tubes are specietied in TOC. ic inspection ~ contains only mandatory tests according to the particular stendard ~ test specimens do not have tobe from their own delivery = testing station does not have fo be independent from the tubes treatment plan’ Specific inspection ~ excep! for mandatory testsit contains other free selected tess ~ tube specimens are from the delivery, and theie number is by standard = testing station must be independent from the pipe treatment plant + Tests = mandatory - as per individval TDC standards ~ optional - agreed upon while placing an order forthe tubes chosen from standard Quality ~ TR 1, TR 2 depends on = chemical composition (Al contents} = mechanical properties value (bending impact tee!) = type of tubes testing (specific and non-specific testing) Test category - TC1 and TC2 depends on = establishing of standard ~ chemical composiion {carbon or alloyed steel) ~ possiblity of choice in placing an order or pipes {in C steel) The catego ment for non-destructive testing of pipes, or selection of alter native tests 2 differ from each other mainly by the require: + Types of inspection documents The summary of certificate types meets the requirements of EN 10204 in accordance with he type of inspection Non-specific inspection 2.1 Certificate of compliance with the order {manufacturer} 2.2. Test Report (manufacturer) Specific testing 2.3. Specific Test Report (manufacturer) - manufacturer's test cerificate, test resus based on specific testing. Ths is only issued if the manufacturer has no independent tes ing stotion. I the testing station is independent, in lieu of this eerificae a Cerificate 3.1B has fo be issued. 3.1.4 Inspection Cerificate 3.1.A (office inspector] 3.1.8 Inspection Cerificate 3.1.8 {works inspector) 3.1.€ Inspection Cerificate 3.1.C {purchase inspector} 32 Inspection Report 3.2 (works and purchase inspector) EN 10204: 2004 Issue customizes following test cerificates 2.1 Declaration of compliance with the order 22 Test report 2.3. Not considered 3.1 _ Inspection cerlficate 3.1 {former 3.1.8) 3.2 Inspection certificate 3.2 (former 3.1.4, 3.1.C, 3.2) In EN is the table - Relation between class qualification ac: cording lo Regulation 97/23 EU, supplement |, section 4.3 and type of cerifcate cost produet tensile test (hardness) impact test flatening drift expanding flanging bending ring tensile test hydrostatic test nondestructive testing snon-destructive testing longitudinal defects (eddy currents, leakage fluxes, - transverse defects ultrasonic) fects other tests (metcllography, corrosion resistance, ete) technological tests” leak tightness test laminar d * seepage 110 Table below lists the overview of the leak tightness test and non-destructive testing: cr ERE oo 150) ightness test PAE eee Nom DE Dz 1am 01 047 | SEPI92S | 10 246-1 wa NDT 9902 01 5049 01 5054 Non-desirocive Tenis [NDT] Eady currents OUSoSE | ar on7al | 10786-9-] PIO | D> tam TOS] BOOT o1-soa7 | sep i913 | 102465 [£570 [D> 32mm 1>2mm"* | 9402 Uiiraronic= Llengivdinelinped | 01 5028-2] —sePveis] 10246-7 | £219 [D> 10 mm, T> 11a} mn™™] 9903, =@rrenwerse imped. | 01 5028-3 | serisia | 10246.6 9305 Uitrasenic=Dlamnarinaed|o1 $0784 | sep ioio | 10246. 14 Tube lengths -see Lis of standards given for each of tube groups 1i?* Values for Podbrezové 10 2) SEP 1917 - Eddy eurrens lesting for eleciiezeuatance welded NDINGAlloy steel = TC2 only T Leak Wghiness teat Mandatory tes! for all ubes. Option kom methods 11 Hydrostatic test Hydrosoilet shal be cesied out at a test presse of 70 bor oats pressure P calculated using the ellowing uation, whichove is lower: P= 20x (1/0, where 5 srossin MPa, corresponding 10 70% of minimum yield strength 1.2 NDT (electromagnetic test) according to EN 10246 - 1 (E) Option om methods 1.2.1 encircling col - diameter of dilad hole in elrence standard may be specific as percentage of wall hckness or diameter of ube 1.2.2 ratry probe call = reference standard with depth ofthe notch of 12,5% of nominal wall hickness (in. 0,5 mm, max 1,5 mn). Wath of notch is smaller os depth length min. 50mm 2. Non-destructive testing ~ longitudinal imperfections 2.1 Quality TR2- optional test 2.2 Test category TC2 - mandatory test ‘option from methods! ‘option rom methods 2.1.1 EN 102463 (electromegnetie 2.2.1 EN 102467 [ulrasonic) Level U2, sub-category 2.1.2 EN 102465 (Hux leak ighiness) 2.2.2 EN 10246-5 ux leak tightness) Level F2 2.13 EN 102467 (olraronic) Level 3, ub-colegory 2.3 transverse imperfections (EN 102466, U2C) and 2.4 laminar imperfections [EN 10246-14, U2) 2.5 measurement of WT EN 10246-13}, Note EN 10216-1 - only Cateol i included in standard The pressure tubes of category TC2 are usually tested with combination of two NDT: - electromagnetic (eddy current est (leak tighines) - ultasonie test (NDT) Testing methods E - Eddy Current {EN 10246-1 and 3), (Test 1.2 and 2.1.1 in the table above) For tubes with D> 4 mm, Enciteing coil - level of admilance E1H, E2H, E3H, E4H (diameter of driled hole in reference standard may be specific os 1D ~ see table in standard) Rotary probe coil - level of admitance £2, £3, £4, £5 F - Flux Leakage (EN 10246-5]. [Testing 2.1.2 and 2.2.2 in the table above.) For ubes with D > 10 mm. Level of admitance F2, F3, Fé, F5, F6 U -Ultrasonie - longitudinal imperfections EN 102467 ~ ansverse imperfections EN 10246.6 - laminar imperfections EN 1026-14 (WT over 5 mm) = measurement of WT (EN 10246-13} [WT over 4,5-5 mm) (Tests 2.1.3,2.2.1, 23, 2.4 and 2.5 in the table above). For tubes with D> 10 mm and rate D/T> 5. For smaller rate agreement 102467 - Ul, U2, U3, Ud, US, U6 «function of diam Level of admitance of Semilevel A, B, C, D Test level and depth of gauge natch in % of wall thickness Si lentenery Peer inenileratet meri ae] 1 3 A 0,1 2 5 B 2 3 0 c 03 4 2,5 D 05 5 5 6 20 Subcategories A,B, C, D are applied for cold formed and machined tubes. Subcategories C and D are applied for hot rolled tubes. Other values of levels of edmitance asin EN - upon agreement Transverse, laminar testing ard measurement of WT imperfections ~ upon agreement only. Testing according te ASTM A- see poge 39Quality management system, certification, legislation The manual is, primarily, focused on providing en overview of technical parameters of steel tubes produced by Zeleziarne Podbre- 204. The tubes themselves as well a products and faclliies whose parts consist ofthe tubes must also meet requirements of respec live stale or professional regulations, rules and decrees simed at safely of operation, heath and environment protection Also the qualty management = cuthorised company, Quality management can consist of several stages: + certification ofthe quality management system in accordance with international ISO standards 9001: 2000 + cerification ofthe quality management system in accordance with specific technical regulations + cerficalion of produe's. This part consist of three areas 1. Production eerification - eerifieation thal produels pro: duced in accordance with standards meet the requirements of he regulations (e.g. EU regulations) 2. Products intended for construction purposes - compliance demonstration 3. Cerifcation of produels ~ acknowledgement of compo- nies authorised to accept tubes that the produels meet re- quirements ofthe respective standards SEM or EMS jronmental Management System is cerified according to standard EN ISO 14 001 OHSAS 1001 ‘OHSAS is an international Occupational Health and Safety Management System specification 12 tubes are, depending on the purpoze oftheir ure, vided into particular groups which are subject superior regulations of var us ype ond strength In EU countries are valid for several groups of products Directive cond Standards Directive are the part of national legislation. Designation of directives: + year of edition / number / EU Virtue aeqiured past its edition in Oficial Journal EU (collection of Lows) In Odis directive marked +O) L number / date Standards are valid for se ral groups of tubes and pipes. Wih respectto the oforementioned there are three disinetve types oftubee: + tubes intended for building and construction purposes + tubes intended for pressure use + tubes for machinery building tem must be in accordance with respective regulations and is subject to certification issved by ‘Tubes intended forbs pene ee They are classified as final produes, Procedure applied to com plance demonsration: + CPD Direcive No. 1989/106 EU (Construction Products Direc five), implemented to laws and related regulations {in Slove kia, Act No, 90/1998 Coll, in the Czech Rep. Act No. 22/ 1997 Coll} and subsequent regulations and decrees. + Technical standard (voluntary, harmenised, e.g, EN standard) Standards specify technical cequirements applied to products + Declaration of conformity - cerficate tha! assessed products «re fully in conformity with safety requirements Conformity marking - U-Zeichen will be replaced with CEZe ichen.Forthe Slovak Republi, the designation C.xs applied ot tne prosent. CE is valid for EN 10210, EN 10219, EN 10224, EN 10255. Tubes intended for pressure equipments They are classified as materials used for construction of pres sure equipment + PED Directive No, 1997/23 EU [Pressure Equipm ive) and its Annex I clause 4.3, (see page 25 too} + The directive is ransposed fo EN standards, which apply for ‘example to construction of boilers and also specify he stan- dards for particular materials (previously +0 called Regel: werke). Example: EN - EN 12.952 “EN standards for steel tubes for pressure use - EN 10216 - 2 (standard for boiler tubes) ~ manufacturer's cerifieate that the standards correspond to the requirement of respective regulations Direc ‘Tubes for mechanical purpose and machinery building For machinery building ~ see Machinery Directive 98/37/EC. For deliveries of tubos for automotive industry itis necessary, so supplier iscerifed according to 1SO/TS 16949 and (or) star dard of VDA series 6. ISO/TS 16949 are supplementary require- ments for use of standard ISO 9001: 2000 in automotive industry VDA 6.1 is standard for audit of Quality ~ Management System First standard was published from IATF ~ International Autome- five Task Force and JAMA - Japan Automobile Manufacturers, sociation. VDA is Verband der Aviomobilindustie in Germany.Continuously cast steel blooms Steel blooms are the staring material for the production of seamless hot finished tubes and pipes. They are also used for the production of other metallurgical semi product by hot forming (rolling, forging, pressing). Dimensions and tolerances Blooms of square cross-section R= 10mm =) mm R= 10 mm £1 om 45°/15 mm R= 45 mm 1,5 mm * Difference of diagonals of square Crores Tolerances | Ovality | Cross-section area os el Lengths The blooms are delivered in lengths of 4000- 9000 mm wih length tolerance of #50 mm Straighiness tolerance - 1% of length Obliqueness of front side - 5” Steel quality The steels produced by electric process ands fully kiled, The chemical composition ofthe steel is determined by standards and steel grades lor individual groups of tubes. Itis also possible to deliver blooms from other steel grades lo meet specific customer require: ments Penner) rnin [0,05 | 0.3 0,051 0,05 | max |_| max | max | max | max [0,005 Xeax] 12 Pas fia] 251 11 [34 [os [6,035]0,035] 0,40 [6,040 ]0,050]5/050| 6,001] o0S0)n ses CD17 Gores volume: © max. 0,00085% (3,5ppm|, H max. 0,0050% (5Oppm}, N max 0,010% [100 ppm) - according agreement max. 0,008%. Conversion: {i} x 10 000 = b (ppm) (Bur the using of ppm isin system SI nonspermissible) Heat treatment, Alter casting the blooms are not heat ireated, nor is the surface treated. Blooms are d requirements ivered according 10 Testing Blooms are tested according to appropriate standards Marking Blooms are stamped on their face. Markings include: heat number, steel grade code, siream number. In special cases blooms are marked with colour. Laying of blooms Square cross-section ~ in layers Giteular erosesection - in special wooden pads or bound with steel sip. Cer Test report certificate in accordance with the specification: DIN 50049, EN 10204 - 2.2 or others fication 13Steel tubes for bu’ 9 - Hollow structural sections (HSS) een) eee Toble 1/Poge 26 om orate ver Hot fined | min 305 mm 1125 forsale poles |= 0'© 603mm 5-6 cireilar hallow | ma 210-mm + elraceilmted wy oh + D2 803 mm /T<7.1 nm 5-47 |Iocly3 min tecions | + valiy 2% lowed weigh ec10-i¢m (arcs) | ewe 8, + D2 603 nm /T27.1 mm 5-6 m more 1 fted 2500 mn SeradL<6 m 0410 nm [eg 0+ Sem oN] ae Te =a eae L> 2 = Slerened + min 405 mm sT<2in -10%418% ‘pon agreener stig -B'%412% |- ZincTedTn 10% #125 stoatn 29% tn: baie wal che econ ing DIN 2448 | lo = 130-320 mm *1<0050 -128% 475% + 1> 905-0710 212.5% S1>01D # 10% NA] 9507 ~De Dib mm TESTA +D= 1016-40640 SS KsI78% IN| aris Sepa IS EN | a2s7i6 cast | aa Se pepeIEaT Nota: + Cecarbonegivafrmis CEVINYI~C+Ma/6 Cr+ Mo Y/N CUI. + sel re welable speci eondion ve in dual sandr. ‘tt cold weraby net by mechanic el properties aris die with eqltions + Ses acarding le ASTM. A800 [seal Grade A, B,D ASTM ASOT on I 3444 [ol STR290, STK400, STKS4O] upon age + pony ef hel dp zn cooking of wher naceiry le dcr a ingury ie page 1). List of dimensional standards and techr ns standards al delivery condi EN10025 Hot rolled products of srvctural steels. Part 1-5. EN 10 210-1,2 Hot finished structural hollaw sections of nor-alloy end fine grain structural steel. Part 1: TDC. Part 2: Tolerances, 5 “pode wi | se 25s ei ois 30009 | -melgace Bens ‘teal et Jat aac | mais SE 2 {impede [> 5m ‘rekon oes oad “ 1s 265 + demenins se 785, o Seis 196 955 ESE 355 i420 196 420 ES 20 Si 460 9460 5 460 TSO | TES Raed was [Perea TUES. [Calsnhes TUE450 | naked rode 73.4 TEOET] 11353 —|Hoteshed Tepe 11453 11505, 11323 Wa} Wos0: 10,20 Teepe i92e1- 0965 Steel designation according to EN ossibility of hot dip zinc coating S - sivelural steel 235 - minimum yield strength in N/mm? Signs at the end of steel designation ~ adeltionel symbols for steel names + non-olley steel J impact test, min. average absorbed energy KV ~ 27) - room temperature 0 - temperature 0°C 2 - temperature -20°C H - hollow section + fine grain steel [ferrite grain size equalto or finer than 6) base series N = normalized structure H = hollow section N = normalized sirvcture LL- low temperature series H - hollow section low temperature series Fine grain structural steel designation according to DIN 17124 SIE ~ basic series (-20 °C} All siructural steels are possible to hot dip zine, but quality, appearance and thickness of coating influences the chemical composition of ste! (the content of i + P} For general structural steels is recommended to keep the com lent of Si+ Pin ange 0,13 % 0,28 % EV (IW) - Carbon Equivalent Valve (CEV) according to the Intemational insiute of Welding (IIW}. TSIE - deep-drawing series with minimum absorbed energy at temperature of -50 °C ESIE - deep-drawing series with minimum absorbed er 255 ~ minimum yield strength in N/mm? Steels for structural tubes - see page 19 gy al temperature of -60 °CTubes for mechanical engineering and general use EN | 10294: |+aeres DS75mm_ 405mm [DS 180 mnTS 15mm | «random C0011 (aqua ct nds lupon | trogeement [0 =75-180 mm 225% + eel aponapeenen! {tecaly |: bre om ecen asrenert | tbr tom mt ree rn tO men Ainm/mnt_—| ave bom ere snacrgopeed | Seon eg | nprivarcoes ne TOIT} Grenson Obst [DSTATR D=aa IRR Tarde Sao {10220} | tpteoD- 100mm) | +1 225% +o aooist fin £05 men in tO men Lem. 010m b= 612m 0-15 am 10905) | tae nays | se page 40-54 Seepage 40-64 |L> 12 mupenogresment lupor | Tabei77ageéS | [Cal frmed preciel | [Cad formed prechl asreenen TR RHA] etl /Pop2s Seo pone 77 Tae (2391) a) Ia ae ERED Ae Tarde [ee atend mntosmn — axa -i25%e18% | exe | fe rom xcs 60 415m List of dimensional standards and technical delivery conditions standards EN 10083 Steels or quenching and tempering, Part 1: General TDC. Part 2: TDC for nonally steels, Pari 3: TDC for alloy tees. EN 10084 Case hardening steel. TDC. EN 10.216-1 Seamless steel tubes for pressure purposes. TDC. Part 1: Nonlley sel tubes with specific oom temperature properties EN 10 294-1 Hollow bars for machining, Part 1: Non~alloy and alloy steel EN 10 297-1 Seamless circular steel ubes for mechanical and general engineering purposes. Part 1: Novalloy and alloy see! tubes DIN 1629 Seamless circular tubes of non-alloy steel with special quality requirements.TDC. DIN 1630 Seamless cireular tubes of non-alloy steel with very high quality requiremen's. TDC DIN 2448 Seamless tubes. Dimensions. DIN 17200 Steels for quenching and tempering, TOC. DIN 17204 Seamless cieular tubes of steel for quenching nd tempering. TOC. DIN 17210 Case hardening steels. IDC BS 6323 Specification for seamless and welded stee! tubes for automobile, mechanical and general engi Part 1: General requirements. Par 3: Specific requirements for ho finished seamless steel tubes 180.2997 Plain end seamless steel tubes for mechanical application. 1802938 Hollow steel bars for machining,cam | ts Sak | de | ens Teper ce esse oe |S SS rem | Cigerapenen 30a €420)2° N Jopreducton | + impocties! + de serping s too" ch on | pt ‘tone “redone | cand Prin etree swe | Sage aa | as ate as veto as en Stee o SN “chp a Cie pease era nN “eal Basa nN "Tomlin nina) |: delaoke woe N raed ie cat M Canale | dette Ge x opr pia |" enous ae n erent oe N ial ead oe : oie N fee | sain som | “ren echt | Caren sent | “ren owt | “een ce xa cs ont co Na acnar | INA : SY viens a9 35, 10455 Gan 35 10,15 SSS a vio ym newer eget tics. “coeetyais erdeloyat esanads setae ey Sen pedsaden bantu tdahevindedn £10973 we errr wo — 7 caype oe ] ca] maou | “ar” [sey —— ee alana *herperepeet Ganesan yaw | _eor on BHT | SNOT aad Ta ssh vesteol [toed ‘fe See, preqnee Sst “eos wee ‘Babe ced “avert genet Stale cron 20MatS|-parogeener : lobe ochoicalzonpoition a pages 20, 2. Th grou "Tubes re ro mcharcly wore tlearc vpn agoenen sto tea - + steel for tubes for mechanical treatment: stool £355 + AR £255 =N is cane dared lo eccrdng DS freee es [add-on poy 60 on cht E = steel for machine paris, 355 ~ minimum yield strength in N/mm?, +AR - heal tealment is not required, +N = normalising annealed or formed steel 20MaV6 tee designated by chemical compostion - guaranteed mean C co nt 0,20%, guaran “AR = hoot teratment isnot required, +N - normalising annealed or formed without heat nor-alloy steel E 235, £275, £315, E355 Condition #AR or #N, steel with specie impact qualities (fine-grain) E275K2, E355K2 K2 ~ quararteed characterise of impact energy 40 J (K} by temperature ~20 °C eel with heat eatment alter mechanical reciment steel C22 C - steel with carbon content 0,22%, - reference to maximum checked content ofS and P sie! 38Min6 = guaranteed mean C content and guaranteed Mn content 17Tubes for mechanical engineering and general use ule H?age26 | 1% random Figure ct ras rin £05 om Son! fe fom encenie weigh -# % +10% WaT aN | ar rateaned ae oy F sauce ons (130 «209 I> $1 mm 20,5 mm | perspec timed by | wet Feo ancsive l>= 51-219 mm eI wees <6 0 +10 mm bor Weigh s10% L> 60415 mm celts l><25mm 025mm |Is7nm 212% l>=25-S1 mm 4035mm | win 0,10nm J>=$1-168.3 nm 30,75 mm |I>7mm -I0+12% weigh -# 10% ms es lyosax sisx 1Sme/m in 20.5 mm liyo>a% s125% weigh 210% [do D= 168.3 me oH | tars Seepage 22 ésn | aaszie GOST | 7 Teepe 35 WH] Tae Seepage ASIN | ASG] Teble Page 8 |NISEME_a Fane ROA wo |-TES 7 Mele RTT Tied 6m SOD =m] vival waa vapae ond ASME | Sasa" Ins e1% + enol 6 im -0415 mom ssh, nl ease Weigh 210 sNPS 7 [DN 40/48,3 mm) option ofthe mar een snes [DN 50/60,3 =m) TF aoe Tob Wie X5 lesthon lDs76:7 mm 2051 mm |Tebe7eterdard 05 eh/127 me J>=762-1142m 2084 mm beveled 98) >= 1143-1528 mm 20.79 wo WI? OS ich ond cele ble ofeonrd 195 ~ pln ond Tabla # and of tended susie! TS] G3eAS [Toth T7Foge 57 ae page Zt List of dimensional standards and techy 1 preparing valid lov ASTM ASS, for ABT? as NFA, STN 42 0250 SIN 42 5715 SIN 42 5716 ASTM A53 ASTM ASTI. ‘ASTM A530 UNIISO 4200 UNI 663 UNI 4991 UNI7729 NFA 49-311 NFA 49-312 GOST 8731 GOST 8732 WIS G 3445 PNH 74219, PNH 84018 PNH 84019 PNH 84023/7 ESN 420250 Hot formed seamless tubes from steel class 10 fo 16. TDC. ESN 42 5715 Hot formed seamless steel tubes. Dimensions. ESN 42 5716 Hot formed seamless steel tubes with smaller tolerances. Dimensions Pipe, steel, black and hotsipped, zinccoated, welded and seamless Seamless carbon and alloy steel mechanical tubing General requiremen's for specialized carbon and alloy steel pipe Plain end steel tubes, welded and seamless. General dimensions and masses per unit length Unalloyed seamless steel tubes. Plain end tubes for general purposes Standard plain end seamles and welded tubes. Dimensions Unalloyed seamless steel tubes - plain end tubes for mechanicsl application Seamless steel ubes for mechanical application, Dimensions. TOC Seamless steel bes with improved mechinabilty for mechanical machined parts Seamless holormed steel pipes. TOC. Seamless hoHormed sleel pipes. Dimensions. Carbon steel tubes for machine structural purposes. Hot rolled seamless steel tubes. Low-alley steel with higher properties. Carbon steel Stoel for higher purposes. St heat treatment. tubes.Tar Tot fined Testing and certificates Tws2b |“ esroled por a TU 36b + her ts upon agreement 350019 wrxeas a some? | + nomalzed T_ | fe351 | Hottnishea Tipiaaa feast | + arroll + cher ts upon agreement Fe521 | Coldinihed e551 | snermalzed feasa feas2 fes22 e582 mms | F360 + sina + proses loge Fesio ‘ane fe + Bee rede Fe 540 + dnenions + senders Toso Dass - se page 75 WaT Data seepage 7 =e | ses! 1050: 10,20, 25,45, 19781: 09675 Tea Dass - se page 75 + _| soo! 34018: 1862, 18624; 04019:10,20, 55,45, 55, £4023/7 835, 245, R55, RAS [chemical composition see aso page 71) [ASH/ASIO| Grade A tired prod nah ie orbiree ‘or dated] ocorana SYSA530] Grade 8 | sera “ara ft Dae bes upon agee | Je A700 Dress fon mode] «impact (NPS <2 inc] + pda new TB 3/510N6-10) pon | fateing “enle chlrihdend nf + lakoge ~ opionl + tel rade terdhehectened | inndator | - NOTINDE|EZI, £209, £570 ended hyde presi, ves in ‘i ‘able X22 sev TST | Salgado | Tad 7 prodie eehin + conromber cczoding to | Calas OW) «ere! open ogre ‘mned ling Toole | Alera + harées open opener INPS< 1/2 bbl *Niomaeed + dit expanding (pon opener + Kfsessaoved) + NDT iponeprennent +-cTigerderdons) GIEIS_| Feel grade | Srorbsssber 7 prod arahr Tihsorbdle cccordngto | Fallnied ‘are el ble + impel o + rod Hf *Hateieg Secon ve or NDT pon ogeonen poduar Steels for structural tubes (see on page 14~ 15, seels according CSN and GOST see pages 20 and 21) 3355 oo S355 RO rate Bab aaa Tieton mado ARRSteels for tubes for mechanical and general engineering To Tas [aa sasOHGT | OS=077 Bare PaDNo bar Os0[WEOEOS In steels of type Cm is content of S 0,020-0,035 %. In steels of type C22R is content of § 0,020-0,040 * The total composition for elements Cr, Ni, Mo, Cu, V shall nat exceed 1,007. 20Stal ZOMnVe+AR = £470, 20MnV6+" Alloy steel in EN 100833 24 0 alse pages 114 and TIS) 1 pages 120-12. Steal for tubes according PAH see page 71Seamless steel tubes for pressure equipments for room temperatures T0261 | Table 1/Page 26 [95 219.1 mm ra Pies 208] owen ene atk mandom Torte [+ ee om exer rin t0.5 mm rin 40.4 mm + fees #500 mn sleyahonte | bors 0905-1 | Tob 1/Poge 64 1 poge 60-84 Swe page 60-64 | * exact rot 2m | option wih lepon (col armed pres (col forme preci) Beveled ends esieenen Ieoratve ves: (ve page 98) 136603 mm 5-6 +2603 mn /T<71 mn 56m or 10-1 + D2603mn/T271 mal 56m + Inge opr ageeen! Peis engin branes: thee D410 SLegeldm 0415 mm >in Oviperagere| DN] Resale Tage 2 DSTO Dz 1am Tae Poe n% + 1 21r 10% +15 % + faa enesse min 20,5 + atectedtn -10% +1254) bis Jo 100-200 mm sain 9% + opton wh x HT bee wel eens vl ede Jeccornge DIN 2448 (123.2 ml b= 130-320 mm + T<0080 “12.5%+175:4 + 1>005-o11D +128% 1>011D s10% 2091-1 | Toble 16/Page 64 | See page 60-64 See poge 60-64 open (colieised pc) (Colfnbed prin) agreemer 5 ile VPage 76 | a1 e3ao TSE Transom Vavaly ait [agua en end rin £05 mm 3x0 -125%+15% | + exec lerances fom cncesive <6 918m colina bes wih L>6m Ismay, slernces ‘noe 12 mon List of dimensional standards and technical delivery conditions standards EN 102161 DIN 1629 DIN 1630 DIN 2448 Bs 3600 8S 3601 180 9329.1 Seamless steel tubes for pressure purposes. TDC, Part 1: Noralloy steel tubes with specified room tempera ture properties Seamless circular ubes of nor-lloy steel with special quality requirements. TDC. Seamless circular tubes of noralloy steel with very high quality requirements. TDC. Plain end seamless sieel tubes. Dimensions. Dimension and masses per unitlengt of welded and seamless stel pipes and tubes for pre sure purposes. Carbon steel pipes and tubes with specified room temperature properties for pressure purposes. TOC Seamless sieel lubes for pressure purposes. TDC. Part |: Nor-alloy steel tubes with specified room temperature properties Steel designation according to EN: P - steel for pressure equipments 235 - minimum yield strength in N/mm? T steel for tubes R~ room temperature 1,2 group of quality TR 1 -Fluid Transporation- General Purposes (see page 54) TR2-Piping and Pressure Purposes (PED, AD 2000 Merkblatt Wa) Note: Very often used steel S152 (according fo DIN) in now produced as fine grain. For this reason the steel was moved fo the part 3 of EN 10216, containing fine grain stool (New name is P355N).Testing and certificates aie | Pies erie Vel without] ey DeSinm= bel] = witost potecion | bundle raastey feud ‘slecs, |» ramspectc D>Siem=dalaon | + vporagieenen! | 300 r2gsie\ | aves ‘equate pro | specie theo 350049 P1957 | romdarglared | “dueton node Quy: ee rasta | romolne Sivface reatmee | pectic +3 ona raeste2_ fava. pony 122 Nurs sromdsiomed Mandar sing fre ato | +a maa cat enc p09" 10} | +specleimsecion “ene tet dnaoct lcettoite + foe gine 20961), rol prep fava oak + dimensons ecotnrnbee orcad sel + macs 182) room Tee] S70 fates Flea Sona |Dae 51449 [rare seg +22 ona 51520 |+ codon ter + leattghness sage 11} |+31A | deel reralngori spon + dimensons sore [tes a) sal 131 | + mato npr cls nses + thomcalcomparion paca 20207 nomad conden, scope al inpecion agus Nx eeeae of eres 3 Sesonpingr bel Ta] save tne et SOOT] tebe Saad ng 3A infng CT sis24 lot ighnesfoage 11) [+313 DN 1620 + dnetons sic + thomcal compan scope ef npecion ees of ere 3] Upon ogremet “NDT + mpl et fT > 10) 360 360 fetid rele re Tareas 0 [osha | Hatesing eens ronald “npr ftir "Toa ighnes [nage 1] raed oes oe NET The values are valid for ASTM A 450, for ASTM A 1016 is valid jo standards ASTM A (ASME SA) ee coeners Within limits itis necessary to use in preference the methods of NDE (NDT), especially for cola finished tubes. Fhydrostalic test is agreed, « minimum hydrostatic test pressure is determined by ihe following equation Higher pressure according to agreement, The tbe wall stress shall be determined by he following equation: S=PD/21(psi, MPa} ASTM A450 and ASTM A 1016 (Tube) Inch - Pound units P= 320001/D Sl units P=220.61/D ASTM A530 and A999 (Pipe) Each length of pipe shal be tested to « hydrostatic pressure which vill produce inthe pipe walla sress not less that 60% ofthe minimum 18 minimum hydrostatic test pressure need not exceed these tPeelied yield strength for Cat The hydrostatic test d not od the P2251/D s=PD/ 2 ‘ i mapa) TH niimor hydrot oes Pressure 2 (oe MPS) 2500 p(17,0MPa for pipe 3Sinor Tundert1/? (25,4-under38,1) 1.500 (10) 2800 psi(19,0 MPa] for pipe over 3,5 in (88,9 mm) 11/2. under 2 (38,1-under 50,8) 2.000 (14) 2-under 3 (50,8 - under 76,2) 2.500(17) 3-under 5 (76,2 - under 127} 3.500 (24) Sand over (127 and over) 4 500(31) 23Seamless steel! tubes for pressure equipments for reom temperatures. NEA Tose /Poge26 | 21% ID l0l¢mn,1< 10mm | rardam 3 mnt | aquare et ras in £05 mm 23% ‘ oracwih tolerances: | 0.2 eflngh |+ fe om enceine ria 40.5 nm Sein 0 Flom bie oS io1bmmT> 10mm |l>em 0-15 an + pn: wh no% Bela ons >> 1014 mm ee To 4 oat (0242. nel Bas eae om aS aw 10% mn 20 20 F sqvore cr eros D> 38mm 2075 % Weigh =e +10 ee em ence TAT] Taa7 [DS 30mm 05 mn es Tandon bie lo> 50m 31% + ero! wih eleanen: Weigh 10% <6 010mm L>6m 0215 an TN) S75 WES7Is STP wm rom F saigioned square ones Gn | a2sri6 125% 154-125 % orac'0 +15 wm Tron/n | he om once (42 6710}| {Table 4/Poge 321] min 105 mm ‘huliple +5 mon cat, tence srig |burs aan} [4257160219 mm ‘non "50 13 man option with 1% e125 Bele os rin $0.5 mm larerio 2 Ihsan -10%+I5% in tm T> 3mm 10% 12% lazer ie recon bes GOST] WaT Tape PRA | THIS) Tale age [D=SUan=0S0m [San etpesrord" Tarde Sn f Tiph ian f meats [overdo [Cowelecsen 02 + ete p97 ISmm/m bomlceeds lcowelpecionDt==125% [De 120mm10% eros tom —— pTo20mm | [cw efpecsond2=* l>=130-320mm¢ 125% S6m0+ Sem 200i | 0>0,6mm lo>220eme13% + mible=Somorat os Tebl 10/Poge 52 "Eade 500m Tipe Ibm AST] AST Sepa ASME| sisi Tis | Ouse rata Tetnm -0Ser Om Vaslaneg | ausvateob DEO mn 195m Toamm =I25%018% | fnoFonescsie = 500125: 21% tee D> 1S0nm tS + pion wih celts sam 2030 veld ods D425 mn 1030 To3nm riot p>32mm 208% ror) eth DtSOn 20.Snm hen 3051 D=50- 160mm 811: T>4nm 11255 cate DEA mn 1030 I<2mm 120m p> adn 08% I>2mm 210% List of dimensional standards and technical delivery conditions standards NFA 49-112 Steel tubes. Plain end seamless hot rolled tubes with specified room temperature properties and wih special delivery conditions, TDC. NFA49:210 Steel tubes - Seamless cold drawn tubes for fluids piping, Dimensions. TC. UNI 7287 Seamless plain end tubes made from basis non-lley steel. STN42.0250 ESN.42.0250 Hot formed seamless tubes from steel class 10 fo 16, TDC SIN 42.5715 ESN 42.5715 Hot formed seamless steel tubes. Dimensions STN 42.5716 ESN .42 5716 Hot formed seamless steel tubes with smaller tolerances. Dimensions. GOST 8731 Seamless hoHformed siel pipes, TDC GOST 8732 Seamless hotformed see! pipes. Dimensions. PNHH 84018 —_Lowalloy steel with higher properies. PNK 74219 Hot rolled seamless steel tubes for sructural and distbution purposes. PNAH 84023/07 Steel for higher purposes. Steel for tubes ASTM AS3.—— Pipe, steel, black and hotlipped, zine-coated, welded ond seamless. ASTM A530. General requirements for specialized carbon and alloy ste! pipe JISG 3454 Catbon sel pipes for pressure service JISG 3455 Carbon steel pipes for high pressure service.49-12 | TUE220R Motirihes Vel wit |» prodoc nels 49.000 ]D«26$rm label | + wihoutprotcion | bnsle TUER5K frente ‘dc |= free 23001 [022691 eachnbe | “spmnegsemer | 200- leona eceqarin | Horning Types fore 350049 | romalaed predator expending Types | “peda Soeeromor + lat tghnes [oage 11) | ype 0 | sand pent |+ dimensons Ceru) | saelgee ea | Uae ated + inal Das. one 10428 [roms + on agiee nent NOT TaaT | —¥0.320—ftiriskes eral leona | romaed arose | Ts Dread |= tealare ier o7s0 [at nasi speed |Uporosteement 0+ ectnowt | edorsoer luz ozso)] 1503 Yeonaton 1 Stoop |hardne ‘gona 11523 Jochnd seeldeignton 4+ ae coued. [+ fatenrgs tect 11550 felstnines Fcinited | ert expending coe 11650. | remad As mete cle] leat igbnes(oage 11] | 2" enone 12040 No 9+ egeemer 12050 12060 rt romber be ed DS) WaT 17 Sapa) pose) | 20 72219 —| 435, RES Patios Voodlywed [ieche-Grupdien ATT [> angle ]D=0\Eam S32 [> Beabol ta4o29) erates dics, [Sra GrupefesBI-3 | wnPNH_|Isbder ue : tea) | 1902 | cheer edeqette | sdmenionralgoge [+ cathede |DerdTorr-eoctbe |" frageenet xarergvayumet | podcanod = uc algun ae lccinated Selcntegnet | conpeioral erent A pode reales pouitiy | babigiven-Al-3 a) mecha ext A181 carne *eeolgea 3,85 ray ah) | Cae ‘rae? asysv0| Gok. GSE | STCa7O lied pede BONE si6410 | ort omlees peal SSC] lccinied fering Sanne romaine “ingot onto pene NOT eiSc0ese + ress ale cuss | tsar ‘Dshone sisaio Ysesdycoren 480 803455 “2.145 72-yelle rpc BS.ngacret * Manly he fist four sea at sed for rst purposes anda sel for buldeg. Al sel ae sed or machin ad common puposes [ee poges 18 end 19) Pressure equipment and legislation Briel overview of European Directives for pressure equipmen in respec! to used materials (see alto pages 3 and 12}: 1 Comment: For pressure equipment the German Directives were used in the past and even internationally. They we Meckblat. For he transition period the AD 2000 - Merkblat directives were prepared, where the st Directive 97/23/EC of he European Parlamen! and ofthe Coun (PED 97/23 EC) valid fr selected pressure equipment. Pressure equipment in erm ofthis directive withstands the maximum alowable pressure (5) thts greater thon 0.5 bar, whereby be talking about presse above the normal sinoxphere presi ie. overpresur. Pursuant Ditecive PED 97/23 EC, pressure equipments are divided into three lypes for which he harmonized EN standards are valid, They re os follows 2.1. Steam and hotwate ube boiler ~ 2.2. Pressure vessels (nfred) - EN 13445 2.3. Metallic indvstil piping -EN 13480 Farts of two ofthese harmerized standards are prescribed by rateils hat are used for cnsiution of equipment that i pressure sessed. I the case that other material are used for constuction than the hwo quoted standards, in order o ve these materials iis necessary o eval he tization ofthese materials #and‘o use specil procedure). The sel tubes mu be delivered in accordance swith EN 102162, EN 102163, EN 102164, En 102172, EN 102173, EN 10217-4,£N 10217-5 and EN 102174 [applies 0 carbon and ow-lloy see 12952 and EN 12953 TRD, TRA, TRR and AD- «done according to the EN standards‘Seamless tube dimensions and weight according to standards EN, DIN, BS, UNI, NFA, STN, ESN, GOST, PN-H Table 1 Dimensions according fo Ounide diameter D219, Tolerance of outide diameter * bigger value is applied 00 alo values prevented in national standards 21% or 40,5 mm* of wall thickness Tolerance £125 % or 40,4 mm* ont be able 10 and 17 pag 52} 1S 4200 - Plain and stel tubes, welded and seamless genereltebles of dimensions and masses per unt lengih 150 5252 -Tolerance systems 26 10,2 | 0,120,142 [0,185 10,227 [0,266 [0,304 [0,399] 0,373 [0,404] 0,448] 0,487] 12,0 [0,142] 0,169 | 0,221 [0,271 [0,320 10,366 | 0,410 [0,453] 0,493] 0,550] 0,603] 0,651| 0,694] 12,7 [0,150] 0,179 | 0,235]0,289 [0,340 [0,390 [0,438 | 0,484] 0.528] 0590] 0,648] 0,701 | 0,750] 13,5 [0,160] 0,191 | 0,251 ]0,308 [0,364 [0,418 [0,470] 0.519] 0,567| 0,635| 0,699] 0,758] 0,813 [0879 ¥4,0 [0,166 [0,198 | 0,260]0,321 [0,379 [0,435 [0,489 [0,542 | 0,592| 0,664] 0,731] 0,794] 0.8521 0,923 16,0 _ [0,191 [0,228 [0,300]0,370 [0,438 [0,504 [0,568] 0,630] 0,691 [0.777] 0,859 0.937| 1,01 | 1,10 | 18 17,2 [0,206 [0,246 [0,324 ]0,400 [0,474 [0,546 [0,616 [0,684] 0,750] 0,845] 0.936[ 102 | 110] 121 | 1,30 | LAL 18,0 [0.216 [0,257 | 0,339|0,419 [0,497 [0,573 [0,647 [0.719 [0,789] 0,891 | 0.987| 1.08 | 1.17 | 1.28 | 1,38 | 1,50 19,0 [0,228 |0,272 | 0,359]0,444 |0,527 |0,608 [0,687 | 0,764] 0,838] 0,947| 1,05 | 115 [1.25 | 1.97 | 1.48 | 1,61 20,0 [0,240 0,287 | 0,379|0,469 [0,556 |0,642 [0,726 |0,808[o.sa8] 1,00 | 112 | 122] 1.33 146 | 1.58 | 1.72 21,3 [0,256 [0,306 [o,404]0,501 [0,595 [0,687 [0,777] 0.866| 0.952] 1,08 | 120] 132] 1.43] 157 | 171 | 186 22,0 [0.265|0,317 | 0,418 [0518 [0,616 0,711 [0,805] 0,97[0.986| 1,12 | 1.24 | 1.37] 1.48 | 163 | 178 | 194 25,0 10,361 |0,477]0,592 [0,704 [0,815 [0.923] 1,03 | 113 [129] 1.44 | 158] 172 | 1,90 | 2.07 [2.28 25,4 '0,485]0,602 [0,716 [0,429 [0,939] 1.05 [15] 1.91 | 1.46] 1.61 [1.75 [1.94 [2m | 2.92 26,9 10,515 [0,639 [0,761 [0,80 [0,998] 1.11 | 123 | 140] 156] 172 | 1.87 | 2.07 | 2.26 | 2.49 30,0 0,576 0,715 [0,852 |0,9e7 | 112 | 1.25 | 138 | 157 [176] 1.94 | 211 | 2,94 | 2,56 | 283, a8 o,740 [0,908] 1,05 [119 | 133] a7 | 167 Liar | 2.07 | 2.26 | 2,50 | 2.74 [3.03 32,0 0,765 [0.9 | 1,06 [1,20 | 1.34 | 1.48 | 1,68 [1.891 |n2,081|n2.271) 2.52002, 761 |03,05 33,7 0,06 [0,962] 1,12 | 127 | 142 | 1,56 | 178 | 199] 2.20 | 241 | 2.67 | 2,93 | 324 35,0 oesa | 1,00 | 1.16 | 132 | 147 | 1.63 | 185 | 208] 2.30) 251 | 2.79 | 306 | 3.38 38,0 912 [1.09 [126 | 144 [1.61 | 1.78 | 2.02 [227] 251 | 2,75 | 3.05 | 3.95 | 372 40,0 0,962 [15 | 133 | 152 | 1.70 | 197 | 2.14 | 40]|2.65)|02,90)|13,230) 9,55113.94 42.4 6i_[ 1.80 | 199 | 2.27 | 255 [ 2.82 | 3,09] 3.44 | 379 | 221 44,5 169 | 1,90 | 2,10 | 2.39 | 2.69 | 2.98 | 3.26] 3,63 | 400 | 444 48,3 194 | 2.06 | 2.28 | 2.61 | 2.93 | 3.25 | 3:56 [397 | 437 | 496 51,0 195 | 218 | 242 | 2.76] 310] 3.44] 3,77 | 421 | 464 | 5.16 54,0 207 [2.32 | 2.56) 293 [330 365| 401 | 447 | 499 | 5.49 57,0 219 [2.45 | 271 | 310 | 3.49 | 3.97 | 425 | 474 | 5.23 | 5.83, 60,3 232 [2.60 | 2.88 | 3,29] 3,70] ai | 451 | 5,03 | 555] 619 63,5 244 | 274 | 3,03 | 3.47 | 3,90 [433] 476 | 5.32 | 5.87 | 055 70,0 270 [3,03 | 3.35] 3.84] 492 | 480] 5,27] 5.90 | 651 | 7.27 73,0 2,82 [3.16 | 3.50] 401] 451 | 5.01 | 551] 616 | 681 | 7,60 76,1 2,94 [330] 3.65] 419] 471 | 324] 375 | 64a | 7.11 | 7.95) 82,5 3.97 | 455 | 5.12 [5.69 | 626] 7,00 | 7,74 | 8,66 38,9 429] 491 | 553] 615 | 76] 757 | 838 | 997 101.6 491 | 5.63 | 635 | 7.06] 777 [870] 9.63 | 10.8 108,0. 323 | 600 | 676 [752] 827927 | 103 | 15 114.3 716 [7.97 | 877 [9.83 | 10,9 | 122 127,0, T21]13.6 133, 27 | 143 139.7 Noe Dimensions 28, 32,35, 40,78, 89, 102,114,121 and 140 wah wal thickness 25; 2,83 3,5; 5 58:6; 6:7; 7.5: 85:9: 95 and 12 mm according t» sdads STN, CSN ord GOST are delivered upon agieerer. slordords JIS (Tubes and PipsPee ed ‘Outside diameter ‘Wall thickness £1 %, min £0,50mm = 212,5 %, min 20,40 mm 0,75 %, min 20,30mm | T,= £10 %, min 0,20 mm = 20,50 %, min +0,10mm | Ty= 7,5 %, min 20,15 mm T= 35 %, min 20,10 mm Tolerances depend on method of manufacture, steel grade ond heat treatment, [Name ofthe Standard see page 36) 27 old drow hot alld ete slondard wal hicknes of specie ouside diameter according DIN 2448 Ovality (out of roundness) and eccentri ‘Ovality isthe clfference between mex. and min. diameters readings taken in the same given section. Ovalty shall be within D {0.0} toleranes. For precision tubes (se8 p. 60) are valid values in tables for dimension = for tubes fre of thermal treatment = for inside diameter too = Dpae-Dins (absolute value in mm) = 100.[Dn2-Dyn}/D (in %) Eccentricity (mean deviation) is @ measure ofthe distance between centers ofthe outside and inside diameters. Eccen ‘rcty shall be within WT tolerances and is ealeulated from the WT in one cross section using formula {Tou:-Tne)/2 (absolute value in mm) {TeTol/MToa* Tl -100 (in %) Tolerances for D, d and WT are valid for tvo ordered valves only Tolerances of heeeth dimensions iis posible 'o agree at precision tubes onlyDimensions and weight of seamless tubes according to standard ANSI / ASME B36.10M (API SL) = 21/2" 21/2 21/2 21/2 21/2 21/2 21/2 21/2 21/2 21/2 21/2 21/2" 0.405 0.405 0.540 0.540 0.675 0.675 0.840 0.840 0.840 1.050 1.050 1.050 1315 1315 135 1.660 1.660 1.660 1.900 1.900 1900 2375 2375 275 2375 2.375 2375 275 2375 2375 2375 2375 2.875 2875 2.875 2875 2.875 2875 2.875 2.875 2.875 2875 2875 2.875 10,3 103 13,7 137 v1 7 23 213 213 267 267 267 33,4 33,4 33,4 42.2 42.2 42.2 43,3 43,3 48,3 60,3, 603 60,3 60.3 60,3, 603 60,3 60,3 60,3 603 603 73,0 73.0 73,0 73,0 73,0 73,0 73,0 73.0 73,0 73,0 73.0 73.0 0.068 0.095 0.088 ong 0.091 01126 0.109 0147 lee ons 0.154 0219 0.133 0179 0.250 0.140 0.191 0.250 4s 0.200 0.281 0.083 0.109 0125 oi sa 0172 ose o2i8 0.250 0.281 0344 0.083 01109 os oat 0156 172 0.188 0.203 0216 0.250 0.276 0.375 co sD | 6 xs 6 sm | 8 xs 8 STD 0 xs 10 SID 5 xs | 15 160 15 40, sto | 20 80 xs | 20 160 20 40 sro | 25 80 xs | 25 160 25 40. sro | 32 80 xs | 32 160 32 40 so | 40 80 xs | 40 160 40 50 50. 50 50 40. sro | 50 50 50 80 xs | 50 50 50 160 50 65 65 65 65 65 65 65 40. sw | 65 65 65 80 xs | 6s 160 65 we fla 024 031 0.43 0.54 0.57 O74 08s 109 121 13. 148 195 168 2.17 2.85 227 3.00 377 272 3.63 426 2.03 2.64 3.01 3.37 3.66 405 440 5.03 5.68 629 787 248 3.22 3.67 lz 453 497 5.40 5.80 614 702 767 10.02 Table 2 CTO} 037 047 0,63 080 084 110 127 1,62 195 169 2,20 2,90 2,50 3,24 424 339 447 5.8) 4,05 5.1 7,25 3,03 3,93 448 5.01 5.44 6,03 654 748 845 9.96 ml 3,69 480 548 613 674 7,40 3,04 2,63 914 1044 ul 1492 Delivered os cold drawn ** Delivered upon agreement *** Upon agreement alo further dimensions according to standard ASME B 36,10M, not included in API Sl: outside diameter 10,3 wallthickress 1,24 / 1,45 137, 1465 / 1.85 7 165 / 1,85 213 1565 / 211 / 2,41 267 1465 / 211 / 2:41 334 1,65 / 2.77'/ 2,90 222 1365 / 2.77 / 2.97 33 1965 7.2.77 / 3:18 603 1165 73 201/305 239 3,05 1016 21/305 143 2017308oT ight bss] 2500 | 889 0.083 2M 80 3.03 452 3500 | 889 0.109 277 80 3.95 588 3500 | 889 0125 318 80 451 672 2500 | 889 oxi aise 20 soe | 7:53 3500 | 889 0156 3.96 80 558 8,30 3500 | 889 0172 437 20 612 on 2500 | 889 oie | 478 80 666 | 9.92 3500 | 889 0216 5.49 40 | sto | 80 758 1129 3500 | 889 0250 | 635 80 seo | 1293 2.500 0281 7a 80 967 | 14.40 3500 | 889 0300 | 7.62 80 xs | 30 | 1026 | 15.27 3500 | 889 0438 | ts 160 so | 1434 | 2ias 4000 | 1016 | o109 277 90 453 675 4000 | 1016 | ors 318 90 518 772 4000 | 1016 | oat 3,58 90 5.82 865 4000 | 1016 | 0156 2196 90 641 954 4000 | 1016 | 0172 437 90 70a | 10.48 4000 | 1016 | o1ss | 478 90 766 nal 4000 | 1016 | 0226 | 574 40 | st | 90 912 13,57 4000 | 1016 | 0250 | 63s so | 1002 | 1492 4000 | 1016 | 028 74 90 m7 | 1663 4000 | 1016 | ote 808 so | xs | 90 | 1252 | 18.64 4500 | 4a] oro 277 woo | sia 762 4500 | 143 | 0125 a8 woo | 5.25 a7i 4500 | 143 | oat 358 wo | 657 | 978 4500 | 1143 | 0156 3.96 wo | 724 | 1078 4500 | 143 | o72 437 woo | 796 | mas 4soo | 14a | o1es | 478 woo | 47 | 1291 4300 | 1143 | 0203 5.18 woo | 932 | 13.89 4500 | 1143 | o2i9 | 556 woo | 1002 | 1491 4500 | 1143 | 0237 | 602 40 | st | to | toao | 1608 4500 | 1143 | 0250 | 635 woo | 36 | 1691 4500 | 143 | 0281 714 wo | 1267 | 1887 4so0 | 143 | osi2 792 wo | 1397 | 2078 4300 | 1143 | 0337 | 1s 80 xs_| 10 | 1500 | 22,32 4500 | 143 | 0438 | tts 120 woo | 1902 | 2832 4500 | 43 | osai_| 1349 10 woo | 2253 | 3354 * Delivered ax cold drawn ** Delivered upon agreement Tolerances according to standards ASTM AS30/AS30M, ASTM A999/A999M (ASME SA} co Serres er Alsondards V/s (10-48,3 mn), rel ‘Allstndards NPS 12 and under ~Yoa (0.091) +e (0.015) -125 % -35% +10% -0,8 40,4 mm + limited by weigh! over NPS 12 over Ve-# (48,3-114,3 me, el -5% +10% =a (0.031) +f (0.031) ASTIN A999. ASTM A999. -0,8 40,8 mm Minimo walltbickness Wih minimum wall thiekness ‘over 4-8 (114,3-219,1 mm), nel {upon agreement only) max +16 % =x 10.031) + (0.062) there shall be no veration {upon agreement -0,8 +16 mm under the spectied WT 1)According ASTM A 530 is plus tolerance of WT (latest edition} NPS 14-214", all1/D ratios +20% NPS3-18%,ypto/D5% +22,5% NPS3-18,1/D over 5 % 2) Ovality for thin-wall pipes (WTE3% OD} under 1,5% of specified OD +15%Mechanical tubes and tubes delivered accor Tube dimensions: Outside diameter ~ absolute value Wall thickness - in B.W.G., S.W.G. or another unis Conversion table of inch and decimal values (1 inch = 25,4 mm) Nearest 1/64 inch (BW) 33/64 34/64 35/64 36/64 37/64 38/64 39/64 40/64 A164 42/64 43/64 44/64 45/64 46/64 47/64 48/64 49/66 50/64 51/64 52/64 53/64 54/64 35/64 56/64 57/64 58/64 59/64 60/64 61//64 62/64 63/64 64/64. ro Port 14 3 12 W 2/0 3/0 4/0. 5/0 6/0. 7/0. ing to standard ASTM A450/A4SOM ry aedDimensions and weight of seamless tubes according to standard ASTM A450/A450M Toble 5 [Gauge] inch | rm | mm | 25,40] 31,75] 38,10| 44,45 | 50,20 | 54,00 | 57,00 | 63,50 | 76,20 | 28,90 |101,60|14,30)127,00|139, 12 2.77 |keim| 155] 198} 241 | 285 | 328 | 250] 370] 415 | 502 0,109) 04 | 133 | 162 | 191 | 270 | 235 | 249 | 279 | a7. 7 305 ves] 216] 264] 3. | 3.59 | aes | 405 | «55 | 550 0,120 ws/te| 113 | 145 | 177 | 209 | 241 | 258 | 273 | 3,06 | 370 To BAO |kg/m| Vee | 228] 297] a44 | 397 | 42a | 449 [504 | 610 | 77 | aaa | 90 34 weste| 124 | 140 | 196 | 231 | 27 | 285 | 3,02 | 330 | ato | a2 | ssa | 625 o 3.76 [kg/m | 2,01 | 260] 218 | 3.77 | 46 | 466 | a9 | 552 | 672 | 7.09 | 907 | 1025 | ad nas, was| 135 | 174 | 214 | 2554 | 295 | 513 | asi | 572 | asi | 531 | a0 | os | 768 ® g/m 25] 250] 416 | 492 | sis | $46 | 619 | 744 | a7 | 1007] vie [12.69 0165 Ios/te ast | 235 | 280 | 324 | sas | 367 | 412 | 500 | sae | 076 | 745 | a3 7 57 [kg/m 376 | 449 [521 | $57 [591 | 664 | 807 | 950 | 1094] 1297 | 13,60, 180 s/f 253 | 302 | 350 | 374 | 397 | 46 | 542 | 638 | 75 | as | 927 e 516 sal | 622 | 660 | 7a? | 9.04 ] 10,66 | 1227) 13,69 [15,50 0,203. 390 | aie | 44s | 499 | 607 | 716 | 32s | 933 | 1042 z 559 623 | 647 | 7.09 | 7.98 | 973 | 1148 | 13.24] 1499 | 16.7 0220 Is/ft 4i9 | 44s | 476 | 536 | 6:54 | 772 | 9.89 | 1007 | nis 7 605 [kg/m 6ae | 715 | 7.60 | 857 [1047 | 1236) 1426] 16,5 | 1805 038 s/t 449 | 40 | 510 | 76 | 703 | 31 | 9,58 | 1085 | 1213 7 658 [kg/m 9.24 | 1130] 13,36 [15,42 | 17.48 | 19.54 0259 s/t 621 | 739 | 394 | i036] 17s | 13:13 2 7a [kg/m Tor 12.27 | 14.55 [1678 | 19.04 2130 | 79.56 0284 s/t 673 | 24 | 976 | 128 | 12.0 | 1431 | 15.83, T 7,62 [kg/m 5.27 | 17,66 | 0.05 | 22.45 [2482 0,300 s/t 10.26 | 1187 | 13.47 | 15,07 | 16687 Jeavae| inch | mm | mm | 25,40] 31,75] 38,10| 44,45 | 50,80 | 54,00] 57,00 | 63,50 |76,20 | 28,90 |101,60|114,30)127,00|139, 2 2,64 [kg/m] 1.48 | 1.90 | 231 34 [3d | 354 [3.96 | 479 e108 site| 00 | 127 | ss 2m _| 224 | 238 | 266 | 322 T ves] 210] 286} 302 | 346 [a7 | 393 | aa | 533, ons iyo | vai | 172 | 203 | 234 | 2:50 | 264 | 296 | ase ve Ve [228] 279130 | 3a1 [407 | 431 | «a3 | 505 ona. ws/te| 119 | 133 | 18 | 222 | 256 | 273 | 2,90 | 3.24 | 399 ? 366 |kg/m| 1.96 | 254] 31 | 368 | 425 [asa | 4al | 540 | oss | 7a | aa [apo | vii 0144 weste| 132 | 170 | 209 | 247 | 2/66 | 3:05 | 323 | 3.63 | aao | siz | 594 | 671 | 748 ® 406 |ka/m 277] 341 | 404 | 468 | 5.00 | 5.30 | 595 | 7.22 | sas | 977 | N04 | 1231 0,160 bs/tt 196 | 229 | 272 | 14 | 336 | 3,56 | 400 | 495 | 571 | 656 | 7.42 | 327 7 447 [kg/m 37] 4ai | 3 | a6 [5.79 | ost | 79 | 91 fio] wit [13st 076 s/t 249 | 296 | 343 | a7 | 389 | 437 | 51 | 625 | 710 | a4 | 908 6 488 [kg/m 333 | 3.91 | 627 | 7.08 | 838 | 0.1 | v.64 | 1317 [1470 92 Ios/te szi_| 397 | 41 | a7 | 577 | 479 | 792 | oss | 9.88 5 539 [kg/m 04 | 46 | 686 | 772 | 9al | 110] 12,79] 14.48 | 16,17 212 406 | 434 | 461 | 519 | 632 | 746 | 339 | 9,73 | 1086 = a9 452 | 6.99 | 742 | 8.7 | 1021] 12,06] 12,90] 15,75 | 17.59 0232 s/f 438 | 470 | 500 | 5.62 | 686 | 8.10 | 9.34 | 10,58 | 1182 3 93 | N01 | 13,02 [15,02 | 17,03 | 19.08 082 be/tt 400 | 740 | 475 | 1009 | 1144 | 1276 2 7,01 [kg/m 9.77 [1196 | 14.16 | 16.35 | 18.55 | 20,78 0276 s/f 456 | g04 | 9,51 | 10.99 1246 | 13:94 | 15.41 T 7:62 [kg/m '5.27 | 17,66 | 20.05 | 22.43 [24,82 0,300 s/t 10.26 | 1187 | 13,47 | 15.07 | 1648 BWG - Birmingham Wire Gauge SWG ~ Standard Wire Gauge Tube tolerances ~ see page 33 (minimum wall thickness). With those tolerances tube deliveries upon agreement Hot rolled tubes are usually delivered with average wall thickness. ‘Weight is calevlated with given wal thickness. Smaller diameter tubes {from 1/4 inch ~ 6,35 mm] upon agreement (see pages 51 and 66- 67}, Method of manufacture and delivery conditions ~ hot formed or cold drawn ~ depend on tube dimension or upon agreement a4Dimesions and weight of seamless cold drawn tubes according to standards EN, DIN, BS, UNI, NF, GOST, STN, CSN Table 6 Poe aren ona CD precio 4 ]0,043 0,074 5 |0,055|0,099) 6 — [0,068 | 0,123) 0,166 | 0,197 3 |0,093| 0,173] 0,240 0,296] 0,339 0,370 10 | 0,117 fo,222) 0,314 Jo,395 }0,462 Jo,s18 12 | 0,142 0,271] 0,388 |0,4930,586]0,666 | 0,734 | 0,789 14 | 0,166 | 0,221 0,462 [0,592 0,709 0,814 | 0,906 | 0,986 | 1,054 15 | 0,179 0,245| 0,499 |0,641 | 0,771 |0,888 | 0,993 | 1,085 | 1,165, 16 |0,191 0,370] 0,536 | 0,691 J 0,832,962 | 1,079 | 1,184 | 1,276 18 | 0,216| 0,419] 0,610 |0,789| 0,956] 1,110 | 1,252 | 1,381 | 1,498 20 {0,240 0,469] 0,684 |o,s8a| 1,079] 1,258 | 1,424 | 1,578 | 1,720 | 1,850 | 2,07 22 0,518| 0,758 |0,986| 1,202] 1,406 | 1,597 | 1.777 | 1,942 | 2,096 |2,367 24 0,567] 0,832 | 1,085 | 1,326 1,554 | 1,769 | 1,973 | 2,164 | 2,343 | 2,663, 25 0,592| 0,869 | 1,134 | 1,387 1,628 | 1,856 | 2,072 | 2,275 | 2,446] 2,811 28 0,666| 0,980 | 1,282 1,572 1,850 | 2,115 | 2,268 | 2,608 | 2,836] 3,255 30 o71s| 1,054 | 1,381 | 1,695|1,988 | 2,287 | 2,565 | 2,830 | 3,083 | 3,551 32 0,764] 1,128 | 1,480 1,819 |2,146 | 2,460 | 2,762 | 3,052 | 3,329] 3,847 | 4.316 35 0,838| 1,239 | 1,628 |2,004 [2,367 | 2,719 | 3,058 | 3,385 |3,699| 4,201 | 4,834 36 0,863] 1,276 | 1,677 | 2,065 ]2,441 | 2,805 | 3,157 | 3,496 | 3,822 4,439 38 0,912| 1,350 | 1,766 | 2,189 |2,589 | 2,978 | 3,954 | 3,718 | 4,069 |4,735 | 5,352 | 5,919 40 0,962] 1,424 | 1,874 | 2.312 |2,737 | 3,150 | 3.551 | 3,940 | 4,316 [5.031 | 5,497 | 6,313 a2 1,498 | 1,973 |2,435|2,885 | 3,323 | 3,749 | 4,162 | 4.562] 5,327 | 6,042 | 6,708 46 1,646 |2,170 | 2,682] 3,18) | 3,668 | 4,143 | 4,605 | 5,055] 5,919 | 6,733 | 7,497 a8 1,720 |2,269| 2,805 |2,329 | 2,841 | 4.240 | 4,827 | s.202| 6,215 | 7,078 | 7,892 | 2,656|9,971 50 1,794 |2,268|2,929]3,477 | 4.014 | 4,538 | 5,049 | 5,549] 6,511 | 7,423 | 8,286 | 9,100]9,265 52 1,868 | 2,466 |3,052|3,625 | 4,188 |4,795 | 5,271 | 5,795 | 6,207 | 7,768 | 8681 | 9,544| 10.36 5 979 | 2,614 | 3,237]3,847 | 4,445 | 5,021 | 5,604 | 6,165 |7,250 | 8,286 | 9,273 | 10,21 | 11,10 38 2,090 | 2,762] 3,422|4,069 | 4,704 | 5,327 | 5,937 | 6,535] 7,694 | 8,804 | 9,865 | 10,88 1,84 60 2,164 | 2,861 |3,545] 4,217 | 4,877 | 5,524 | 6,159 | 6,782 |7,990 | 9,149 | 10,26 | 11,32 | 12,33 0 2,238 |2,959| 3,668 |4,365 | s.049 | 5,721 | 6,381 | 7,028,286 | 9,495 | 10,65 | 11,76 | 12,82 6s 2,349 | 3,107] 3,834,587 | 5,308 | 6,017 | 6,714 | 7,398,730 | 10.01 | 11,25 | 12,43] 13,56 70 2,834 |3,354| 4162 |4,957 | 5,740 | 6,511 | 7,269 | 8,015 9,470 | 10,88 | 12,23 | 13,54] 14,80 78 3,601 |4470|5,227 | 6,172 | 7,004 | 7,824 2,632 10,21 | 11,74 | 13,22] 14,65] 16,03 40 3,874 | 4,778| 5,697 | 6,603 | 7,497 | 8,279 | 9,248 12,60 | 14,21 | 15,76] 17,26 as 4,094 | 5,086 |6,067 | 7,035 |7,990 | 8,934 | 9,865 13,47 | 15,19 | 16,87] 18,50 90 4,340| 5,295] 6,437 | 7,466 | 8,484 | 9,489 | 10,48 12,43 | 14,93 | 16,18 | 17,98|19,73, 100 4,834] 6,011 |7,176 | 8,329 | 9,470 | 10,60 | 11,71 | 13,91 | 16,06 | 18,15 | 20,20]22,20 no 6,628|7,916 | 9,193 | 10,46 | 11,71 | 12,95 15,39 | 17,78 | 20,12 | 22,42|24,66 120 3.656 | 10,06 [11.44 | 12,82 14,18 | 16,87 | 19,51 | 22.10 | 24,64 | 27.13 Exae tolerance valve depending on + ordering mean of precision tubes (Dx, Dx, dxT] - tube delivery condition (cold frished/hard or heat tested) = custom tolerance qualification Actual values are given in approprite standerds [usally D < 20,5 %, T= £10 %) Permissible tolerances of weight according to ASTM A450 and ASTM Al016 eer 00 $11/2"(38,1 mm)__|_ over OD > 11/2" (38,1 mm)Permissible tolerances of outside diameter according to ASTM AA5O/A4SOM, ASTM A1016/A1016M (ASME SA) Hot fished Cold fished {101.6 mm) and under under 1° (25,4 mm} 2°-2'" (50,8-63,5 mm) 2)/"-3" |63,5-76,2 mm) 3*-4" (76,2-101,6 mn) ine! over A"-7 1," {101,6- 190,5 mm) nel 1-196" (25,4-38,1 mm) ine cover 1/4"-2" (38,1-50,8 mm) excl cl ver 4°-7/" (101,6-190,5 ma) =1/32 (0,8 rom) -3/64 (1,2 min) =0.004 (0,1 mom) =0.006 (0,15 mm) -0.008 [0,2 mm) =0.010 (0,25 mm) =0.012 (0,3 mm) -0.015 {0,38 mm) =0.015 {0.38 mm) 1/64 [04 mm) +1/64 (0,4 mm) +0.004 (0,1 mm) +0.006 (0,15 mm) +0.008 (0,2 mm) 0.010 {0,25 mm) +0.012 [0,3 mm) +0.015 (0,38 mm) +0.025 (0,64 mm) ‘Ovality for thin-waill tubes [WT<0,020in (0,5mm) / WT52% of OD, upto OD=2in (50,8mm) / WT<3% of OD for OD over Zin]: Tubes with ODs in (25,4mm) ,020in {0,Smm}, tubes wih OD> lin = up to 2% of OD (difference of maximum values) Permissible tolerances of wall thickness according to ASTM A450/A4SOM, ASTM A1016/A1016M (ASME SA) Hot finshed Cold finished Welded under 0,095" (2,4 mm} 0 +40 % 11/2" (98) mm) ond wrcer 0,095"- 0,15" (2.43.8 mn) | 0,15" 0 433% cover 1 1/2" (38,1 mm) O18" (3,8- 4,6 mm) over 0,18" (4,6 mm) 0 428% 0 22% Fortibes wih OD=2in a W120,220in 5.4mm] are permited divergences rom average WT:=10% forseamlesslubes, 57% lorwelded bes. Steels for room temperature pressure purpose tubes eoSeamless steel tubes for pressure equipments for elevated temperature EN | 102162 | Toble 1/Page 26 [Outide caneterO 21% (21252108219. mm) [Kira towed 00015 ]- square ct end in $0.5 nm in 20.4 me random cnhbe | he fom exer [Sitase comet = Ta sT82 DEART RaT | eed fsteizedio In] sve bors rin $0.50 nin +0. mm trex 3m "| + open wi nade garcier dod, |Wal heirs orate vale: Leveled ends ee tile 87.41 ol endord 10e603 mn 5-6 (ie page 98) + dalvery voor agree’ oh $260.3 mm /T=/7 my hide dente dora Wal ier 5-6morl0-l4m ee rile 87.41 of andord + 02603 mm/T>7, mn] + delery voor agree! 5-6 [aldara + longer 22-24] upon sos le10% grees! rin 10.3 mo in 49:2 mm 10201 | Table 16/Poge 64 |Colinabed =pecion [cold armed = pracvon ——] Exot engh erance: lipor Seepage #0 ond sage 80 and 84 wteem 040mm ageenen SLeeeidm 0415 em DR] Beat] Tale Tage 2 DTD ROIS Dz 1am a Saale | geen rin 10.5 mm sate -10%+18% | random + fae om encon Jo=to0-320mm 20.90% | 2in 120.mm 20,75 x 56m + Inge vp ageemes! 2a9it | Tle 16/toge 4 TaldTerwed ~ pecan ae length elearces oe apna Seu page 69 ara 84 Hs BS] G0891 | Table Page 26 ated 7 random Vinal ag | aia ea dr HI e258 * exo wih alorarcee + fae om encen rin $0.5 mm LSém 043 am tie bar| [Sense ST L> 6m Sma, “05% noe 12.5 THT [das 105% 275% rin £010. cto sa: 075% ls10% in 20.30 ccblinsted TORT ersheal 36041 ax lyo=ax 215% in 10.5 mm o=3-10% 125% hyo> 10% 212.5% lo< 168.3) omer lens 075% 75% in £0.50 List of dimensional standards and technical delivery conditions standards EN 102162 Seamless steel tubesfor pressure purposes. IDC. BS 3059-2 Specification for carbon, allay and austenitic steel Part 2: Nen-alley and alley steel tubes with spe tubes with specified elevated temperature proper cilied elevated temperature properties lies, DIN 2391-1 Seamless precision steel tubes. Pari 1: Dimens- BS 3600 Dimensions and masses per unit lenght of se ons. aamless end welded steel pipes and tubes for pres DIN 2448 Plain end seamless steel lubes. Dimensions. sure purposes DIN 17175 Seamless steel tubes for elevated temperatures. BS 3602-1 Steel pipes and tubes for pressure purposes: car BS 3059-1 Steel boiler and superheater tubes. Specification bon and carbon manganese steel with specified for low tensile carbon steel tubes without spec clevated temperature properies. Part 1: Specif fied elevated temperature properties. cation for seamless and electric resistance wel ded including induction welded tubes.02162 | ri9scH +N ‘degre ope [Speckeeirg EN 10204 | eddbhmorerg wrt r23scH tN ducion mde ef [Norley special ste! TC1 | nspecton |D 159mm TEMGVET [Het Tthed *eatnmie [cal Fnshed *Noeranoerl goss) | rraandondlepetd loch need TOSET | 200 et fined F vad Tarded | Paley naire Tio oe led (HF) onleee requirements |Unaldesanging [+ vpon agree + normalized (N) fering frecuion, | Noreenda |cold formes + ditegerdeg latlorebirdle normalized icchines bebo ot Not ronan TSE | 30a Ted F sig eegary Tm ded 40 | normalized Nor a esting eategory 2 wih + detector er wr yor + earle3604i) 0 NIN‘) Jose et be 85 3059.1 T- NiTer Arn teneed) ToT] 36 Fr fhe “inal 60 | crroled (HF) trae teat + normalized IN) “Hater lcold formed sing extegory Tih normalised INoTharone sing eategory 2 wih Tour | aa wT NOT eddy event, a Net 0 Net 2. Nat * Goncifon NeT val for method HFS and CFS BS 3604-1 Steel pipes and tubes for pressure purposes: Fertic alloy steel with specific elevated tem perature properties. Part 1: Specification for seamless and electri resistance welded tubes 853606 Stoel tubes for heat exchangers. 1S09329-2 See EN 102162 EN 10216-2 Tesing category C1 162 or nee va + base nonalloy st P - steel for pressure equipments 235 — minimum yield strength in N/mm? G — general charaklersic, devise fo second symbol H.- high temperature + alloy steel steel designated according fo chemical composition 35aac legha valores] max 3rn/m Jaquet er = 603-1143 mn 208m fT sUsém O-10mm | raed 5x9! | tah 0s x0 D= 1397-219," -08 TO tm OFS mm be igh | fn 0.5mm, +1600 ox 1.) ube weight 3.5 +10.% | bewied 0> 602 was ot Frisbee ac ghar —| wa Tay aoe eo P Naam 88 +02 889mm 0+10mm csidtnahea S1>78m st a/l 8 pe2i7en 025mm — |si0x D> 33.7 mm 30.5% int 250 TNT ]ROTA at nae Bsa engin obra Fagene ato le <5! wm 05 nm lbs tse7mm 212.5% Jets bm 0+10mm |e rom excesive a >= S1-zi9mm 21% [Dem oFisem bre rs slates lo<1se7mms075% |a10% wn. nm [ube = +10% aN | aes [425715.0.2219 wn 1D< 219 mm, T<20em [Escala lrances | Suoighened~ [squeal ord én | 425716 125% Piswens o +15 mm Simin | fe fom oxen {42 6710)| tobe 6/P056 32) | in 2050 MaligleS-mn lores | free saghs | sone (a2 670) lars7i6-D = 219 [Deap an 120m mm 50mm Jered 15m ptr wih 1% 25% Beveled ends rin $05 9 lazario nn Ts3nm -10%+15 % rin £0, rs amm “10% 12% larert ee precsion ube TOT] WH | Tate age 7S | 50m 2050ae PST am [Sse [Eadlnghoheeen | _TSaaln pee cto D=50-219 mm tnuely 15% 225% |e Lzém 010mm opon. beveled fo sly 1% inonabea #12354 1588 oss em Wi5-2000 lnced=0.8% ru 3:99 Tw iassad WR | TaESE DeS0 ae HS0an DET ae, TS Sam | Ea ais obrocer | 1S eT >= 50-7'9 ewaly -iss123% ete em OrlOcm nol x Incested 212.5% [Ube OFS em fncvnd 98% ANT] BESTO-] Table Regs 70 | ines pe 7877 Tega Varela ASHE eat bedieton sence -08 lrghigonognenen nes 1 pe TDN 40/48; mn) sareenert nese [DN 50/6033 mnt WTSXS beeed WI>5- plan ard nua et Neier ANFAAP2I5 = ao vel TU 1CD2OS List of dimensional standards and technical delivery conditions standards NFA 49-211 Steel tubes. Seamless plainend unalloyed steel ubes for fluid piping at elevated temperalures.. Dimensions, TOC NFA 49-213 Steel tubes. Seamless unclloyed and Mo and CrMbo alloyed steel tubes for use at high temperatures, Dimensions (with standard tolerances). TOC 1S0.1129 Steel tubes for boilers, supetheoters and heat exchangers. Dimensions tolerances and weight per uni lengths UNI4991 Seamless and welded steel ‘ubes with plain ends, Dimensions UNI5462 Seamless steel tubes tubes for elevated temperctures and pressures UNI5463 SIN 420251 ESN 42.0251 Seamless sieel tubes with guaranteed properties of elevated temperatures SIN 42 5715 ESN 42 5715 Hot formed seamless steel tubes. SIN 425716 ESN 42 5716 Hol formed seamless steel tubes with smaller tolerances. 36192 ot Fished ‘Adeqot ope [esngarn®N NA 49-001 | redlnorerg wrt ro eae Soe nctes |S etepmeneyyne | 36S [Speed | Tonayeenee fae bon stascines | brenda | Sealers Peeters i, [sides nen os ae tsmmises | sh et nmatin loge os FEATS —— en's se ral apa] NRTHOOT] se rece hae [ele Scares] Chine Tonge | enor fica bas ated "|-eddecnitoedpeier| ctsce | Setenden uate sccrangon | Wa cosy [stout is Spice cle Kitabonnestgede |p isiern | deeien iaieesoat nr Set ae Feast | pment fotocasos| Nor pacing 3a | ein nnbe foccoaio| _ ut fap eyenar eee sar] St area aa ie alg ce [lea “pone ot [= fy Mapes ca heed “Note ees ane Ta i Steamed er aT sau Nr Taare po —]orand (SE [ereat |e scare | aor ra fear rity | Sec woe |ENiatse |. Ter oyene vin agreed [each | eStgtt, | Mato [tenor bap [itn | romaices estan [sade vsesen |ScFosmnctotas [Bets [orcas to hee. use sec |Notrgtae Seainse ee aaa rer] ocadgei ae 1S [espamendnened | gener [ostgtncsing ——ieenbes 15213, [ool finshed Behind DS) | motril dentheson in hep eres tensor ela oaSt | a fiat aoa Taal |e COS TE ergs OO ae Ee Fes Cozi [ose aimed oS 755} er — fata oe iawn ‘ora ea teers ae ace 2007 | ase ead hed on Stra foie lS mpond piers an ftas cre — Eig a Ne a ‘Eoin ctedibe a a ee vey |e dd Toa sa Si [socaseeeees sive SHAE Cs ae a SIS RITE TTI | TOT (A530) | Gees [oot nites Rares trod lated ‘4700+ ASME Grade tense tea " | Under 2 in (60,3 mm date coricle 24 Site ead ined ees ated scndnd (AS) ee ba }+ hydrostatic or NOT + mando MESES To = inn eee any Beco NS tengmg | booreptererogk! Option of dss af be according fo workng condions(emperave, press n conplance wih Handors GSN 15 0020, ESN 42 0090 end CSN 69 0010 STN 42 6710 ESN 42 6710 Cold drawn seamless tubes wih standard tolerances. STN 42 6711 ESN 42 6711 Precision seamless steal tubes GOST 4543 Alloy structural steel GOST 20072 Hea! resistant steel GOST 8731 Hot formed seamless seal tubes. TDC, GOST 8732 Hot formed seamless steel tubes. Dimensions, GOST 8733 Seamless cold or hot formed sts GOST 8734 Cold formed seamless steel tubes, TU 143-190 Seamless steel tubes for boilers and pipelines. TU 143.460 Seamless steel tubes for steam boilers and pipelines. ANSI/ASME B 36.10M Welded and seamless wrought steel pipe. Dimensions tubes, 37ast | A? Sevrege 3 Seepene2) | Drpmdnerte deren] ately sigh [ages ees sme | Shva Teghiperopeene | em ecnine Wome aN tore re | bred ens oc A4s0 #1016 coring opeerer HF oy shace Searles hee Aldmenon 09/16 ios seonh collet TG Dune 50,8 wa skate Orfeo D2n\sa¢nalenion d3/'6h oad Wile RET skate serene Telefoane 248 (72 lov 24h o+ Sd HES] Tae Tage | — Gaking Pp Tie | — Seabee] rea ON dor saan ° Sever ol cnpose? Ov tn iS Tob Sage onpose 29 ‘dived Nowra -125 Nim Teter | AS20.8A999 Seon d ke eer A556 Table 57Page 3 See table poge 33 See table page 33 ‘ 4536 | mol 9/0 1/4 Fete 244 7 nd T5918 O° 0 elogelegoiaroyvenet Wlllea rm ketch en TS | G3ISe | TT RapST [DESO mm OSU an 12am SOR agen aaa Jb=s0-160nm 11% [t>4em 1185% i te Bar | bred eno ccting ogee ay aaa eal Desem s7a OoFme hres ee nnd D500 l>70 Semin Ser mx Sm D>S0mm<7m 0+10nm D>S0mm>70 s2mn/m ea List of dimensional star 'ds and technical delivery conditions standards ASTM A106 ASTM A192 ‘ASTM A209 ASTM A210 ASTM A213, ASTM 335, ASTM A450 ASTM A530 ASTM ASS6 ASTM A692 ASTM A999) ASTM A1016 ‘Seamless carbon steel pipe for hightemperature service Seamless carbon steel boiler tubes for high-pressure service. Seamless cerbonsmelybdenum alloysteel boiler and superheater tubes Seamless medium-carbon steel boiler and superheater tubes Seamless ferric and austenite alloysteel boiler, superheater and heatexchanger tubes Seamless ferric alloystel pipe for hightemperature service. General requirements for carbon, ferilic alloy and austenite alloy steel tubes. G ‘eral requirements for specialized carbon and alloy #t Seamless cold drawn carbon steel feedwater heater tubes, Seamless medium-strength carbon-molyedenum alloy steel boiler and superhe: eral requirements for alloy and stainless st Gi I pipe. | pipe. tubes. General requirements fo ferric alloy steel, austenitic alloy steel and stainless steel tubes 38Paro Testing and certificates etnies ‘angie |» padi ara Jassnarootow — JA50A700 sal92 ete dheton mode | bre terete ‘700 tsaso) fries Weerond est | Hateg Jobb! sromled Westen |= el ependng hed visa whoa | hyotee 8 NOT oe AI | Grade TT aed efecto remove pod eae woe | [RTS FATT TEST 5A209 | GrodeTIb [Castries be wore | Rateng (sxiove mans eccorsing top| tone et [toreledseneeed fropinesercor i expending ‘tice [+ hydotate or NOT AIO] Grade AT Pao? Speci wring [pod neh 757 [RasO=ATOO | aS (asap | “Grade [erties vor egeanen = Fordnen ‘700 sa210 fsitrines Raters tsaaso) oma + ena tt dit expending + yea NOT as] aad praia ert Ha iors) | 1 frramated romped fete sazis | Tia [earned ve ccacicia) | Tat [Pramated anpond cic mm + Petar Nor 24 enn 6009 Haas [PY aed F pode en TOF | Uase ODT TST i999) | 2 |romotnd emgond “ome eoserte ee sagas | rn fedatroed Kardon Das 158399) | P12 [erated angond + diensiont enka 2 + hydosateand NOT any m2 TED, E908 #70 + tage 7 inst ist 7336] Groce AT aaron + pedi! anole AST Uas ODT RTE (4450) | Grade 82. |snomolnd ae eoconbe el 54356 | Grade C2 + hardness oa tsac50) sinnnane dean “atoning + fad ait expending + tg Saas] SIFT 970 aed pre ora Snalaaraee aT 511 410 fraratea “oreo Dae STPT 480 |osained Roteseg “eelaaie GHEE] STA 12 esenats + inp t “had mnde STPA 20 Hatioea | byronate or NDT ac (esa) S1PA 22 |rromatnd omen coring C0382 SNOANWI/ODA\T STPA 23. [elated is.00se3 rerdaae 517A 24_|-rowalad enped + aap egies 2 HAG] S18 340 flatts F pode aroha TS GOUT | Smal tebe S18 410 [-ereleso4o4t0) “oreo Doe 518 510_|- reroll) Rotereg * dos eel THT] tah 17 folios + de exsonding + aden STBA 13 [seomalad + byronate or NOT ac (sa) IBA 20 ana coring C0382 saves STBA 22 |sromalnd opened is.c0se3 ‘nie S1BA 23. [eto + hop epitome 518A 24 |sromalend pend Tube and pipe from steels TS [A213] and P5 (A335) according agreement. JISG3456 Carbon steel pipes for high temperature service. Reference standards JISG3458 Alloyed steel pipes. [ASTM E213 (ultasonie}-the depth ofthe notches shall not exces JISG3461 Carbon steel boiler end heat exchengertubes. 12 V2 % of WI. (According o agreement 10% or 5%) JISG3462 Alloy steel boiler and heat exchanger tubes PNHH 74252 Seamless boiler steel tubes ‘ASTM £309 (eddy curent) max. diameter of drilled hale for tube: 0,031 in (0,8 mm) Note: for pipe: see Table in Standards A999 Alloy steel tube and pipe according to standard ASTM (ASME) itis recommended to test the tube with combination of wo NDT methods- usualy according to ASTM E309 and ASTM E213. * The boiler tubes belong into pressure tube group. Except the stondards for own tube the requirements of superior regulations for pressure vessels are valid. The manufacturer have to own the respecive cotilicates values as in Standard ASTM 213 ‘ASTM E570 {flux leakag 39Cre err era) Cee ay ee eel is 340-070 [9000 ooo ETE 0-089 mete tas] fazo sve] fae i Sadsonof oats] oots[eas 9 eerie) est peepee pa #5 —[otrcene foassf aaa fos fees na arescror tart —temn tase] Par 86 [ean —[ a0 —[ mmo [9792 ge [O03 | 05 Tao} 95a aoa ‘Sse Strom ae tas tercoas easton mmo ee fet Pa Secale [oose0] ortao 10 Coes | Coes Dore eta fas] Pee ax038-[ ma 010-[0¥= 126 [6095 [0.0 esa fees | [730 (oun [erdetar [005-015 [nar0s0 [o0-040 [eons [oors 90-240 Bav-La| gos [ao fas | [soso Salta [asco 1a aTsbs] 30-070 [8070 ea 70 O51 TE fas Peo es] Pas ao ‘GadsTs [nas s-[ wer 850] 00-080] 0075] 0.975 e00-€00 f.ts=0.8 os [30 [as 0 Informative comparison of steel grade for boiler tubes Grad Ce eon eee) errs ENT01e2 | Pr5cr TPa9scr) | (s10oH) TaceMes5 IWNe) To3as 1738s omivizs sae V7Mea | 19Mns scrod & (WN 0305 Yossi | vasa 17335 DIN 7176 acrMos & (WN 17335 as 2050.) 220 5 3089 360 a0 620-460 85 3602.1 360 40 as 604 620-440 neaasanr | tusz202 | ruezson | tue27se NPA 49.213, mae Tuaae Tu1s03 ruiscozas | uiscoaoa UNI 5462 an . \AcrMed siN42o2s1 | 1202 15020 is121 ‘GOST 1050 10 Gost ass 15h Gost 20072 PN e402 15H STM A106 ‘asia aloe ASIN 8209 ‘ASTM AzI0 ASIN A213 ASTM A335 asia asse | Grode A2 Grade C2 ASTIMAG92 ascadss | swrs7o | sm srPr480 as.G 3488 smPAI2 stPAz0 strana Us6 34st sre340 sresio Aus ¢ 3462 swear | stata S1BAZ0 s1BA22