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Optimized BPSC22 - UserManual - EN - 513816021
Optimized BPSC22 - UserManual - EN - 513816021
BPS® C2-2
Original operating
instructions
Art.-No. 513816021
Issue 06/2018
Note
The information, knowledge, and graphic material contained in this documentation are the sole property of Giesecke+Devrient Cur-
rency Technology GmbH and may not be reproduced or otherwise distributed without the prior written consent of Giesecke+Devrient
Currency Technology GmbH.
Giesecke+Devrient Currency Technology GmbH reserves the right to enforce all rights in this connection, especially in the event that
patents are granted. Provision of the documentation does not establish grounds for any claim to a license or right of use.
Trademarks
Product names, company names, and descriptions in this manual may be trademarks or registered trademarks of other companies.
Such terms in this manual are used for explanatory purposes only and no infringement on rights is intended.
Disclaimer
The specifications stated in this documentation do not represent guaranteed characteristics.
This documentation is based on the machine type BPS® C2-2, release 1.0.
This product meets the safety requirements of the relevant EU directives and
complies with the EN standards as listed in the EU Declaration of Conformity.
Prinzregentenstraße 159
http://www.gi-de.com
© 2018
Issue Overview
06/2018
Version Change
1 Serial production
Table of Contents
Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Safety Information Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Symbols Used to Identify Specific Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.1 Proper Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.2 Prohibition of Unauthorized Modifications or Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.3 Circumstances Under Which the Product May Not Be Operated. . . . . . . . . . . . . . . . . . . 10
2.3.4 Safety Instructions to Protect Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.5 Safety Information on LED Radiation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.5.1 Ticket Reader Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.6 Safety Information on Laser Radiation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.7 Information on Special Dangers for the Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1.1 Transport Outside of Buildings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1.2 Transport Inside Buildings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.2 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3 Installing and Connecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1 Switching the BPS C2-2 On and Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2 Changing the GUI Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.3 Logging in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.3.1 Logging in as an Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.3.2 Logging in as Supervisor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.4 Preparing Banknotes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.5 Processing Banknotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.5.1 Selecting a Currency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.5.2 Ticket Reading Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.5.3 Setting Processing Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.5.4 Inserting Banknotes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.5.5 Sorting Banknotes in Batch Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.5.6 Processing Banknotes with Deposit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.5.7 Processing Banknotes in Payout Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.5.8 Results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.6 Printing/Sending/Copying Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.6.1 Manually Printing/ Sending Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.6.2 Reprinting/Re-sending Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.6.3 Copying Reports to USB Stick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.7 Exporting Raw Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.8 Copying Log Files to USB Stick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7 System Administration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.1 Changing System Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.1.1 Setting Date and Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.1.2 Setting the Machine ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.1.3 Setting the FTP IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.1.4 Setting the Machine IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7.1.5 Enabling and Configuring the Video Surveillance Interface. . . . . . . . . . . . . . . . . . . . . . . . 74
7.1.6 Enabling/Disabling the Automatic Installation Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.2 Changing the Fitness Threshold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.3 Viewing Operation Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7.4 Updating the Software Remotely/Automatically. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.5 Updating the Software Manually. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.5.1 Updating Configuration Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.5.2 Updating Language Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.6 Selecting Operating Mode Favorites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.7 Exporting the Configuration Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.8 Setting the Self Test Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.9 Setting the Trace Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9 System Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.1 Banknote Jam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.2 Power Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.3 Banknote Singling Malfunction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
9.4 High Reject Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.5 Banknote Processing Malfunction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.6 Getting Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
10 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.1 Cleaning the Dust Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.2 Cleaning the Display Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
C Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
1
This chapter contains the following information:
● Overview of all manuals in the BPS C2-2 operating instructions
● Target group of this manual
● Content and structure of this manual
● A description of the conventions used in this manual
1.1 Overview of All Manuals for the BPS C2-2 System Operating
Instructions
This manual forms part of the System Operating Instructions. The
following manuals form part of the System Operating Instructions:
Quick Start Guide These quick instructions are intended for all users of the product.
They describe the first steps without using text so that the user can
operate the product. The quick instructions are supplied with the
product.
Safety Information The safety information is intended for all users of the product. It
describes all the necessary safety measures for hazard-free use of
the product. The safety information is supplied with the product.
User Manual The user manual is intended for all users of the product and con-
tains the following information about:
● BPS C2-2 Site and Facility Requirements
– Requirements for the installation site, and for the transport
and secure operation of the product
– Technical details for the product
● Installing and connecting the product
● Operating the product and straightforward cleaning and mainte-
nance work that is not performed by Service
● Installing and using the software applications
Service Manual The Service Manual describes maintenance work carried out on
the product by field engineers.
– Table of figures
– Index 1
Conventions Definition
Menu option > Menu Menu names are in bold. Angle brack-
option ets indicate navigation through menus.
Example: Select File > Print from the
menu.
Conventions Definition
1
Command Commands are in Courier font.
Example: Open an input window and
enter ping.
Conventions Definition
1
[1] Numbers in square brackets indicate
individual operational steps. You must
carry out these steps in the sequence
indicated.
DANGER
Safety information before the procedure
Applies to the whole procedure
Observe the measures to prevent risks at each step.
Procedure
[1] Perform this step.
Secondary Steps
[3] To perform this step:
[3-1] Perform this secondary step.
[5] Only carry out this step if you answered the above prompt
with No.
Continue with: à [7]
[6] Only carry out this step if you answered the above prompt
with Yes.
Continue with: à [7]
Alternative Steps
[8] Select the appropriate alternative:
For variant A: à [8a]
For variant B: à [8b]
[8a] Variant A
[8a-1] Perform this step for variant A.
[8a-2] Perform this step for variant A.
[8b] Variant B
[8b-1] Perform this step for variant B.
Result ð Result of the procedure
2 Safety
Before you work with our product, you must have previously read
and understood the system operating instructions and especially
the safety instructions they contain. You may only then operate and
maintain our product if you are trained and authorized to do so.
2
Remain conscious of safety as you work.
WARNING
The symbol together with the signal word WARNING indicates a
possible risk to life or health.
Ignoring this warning may result in death or serious injury.
The safety information tells you about the type and source of the
risk, the consequences if it is not observed, and the measures to
take to prevent the risk.
CAUTION
The symbol together with the signal word CAUTION indicates a
possible hazard to health.
Ignoring this warning may result in minor injury.
The safety information tells you about the type and source of the
risk, the consequences if it is not observed, and the measures to
take to prevent the risk.
NOTICE
This symbol, with the signal word NOTICE, is used to identify
warning information.
Ignoring this information may result in damage to parts of the prod-
2 uct or jeopardize data consistency.
The safety information tells you about the type and source of the
risk, the consequences if it is not observed, and the measures to
take to prevent the risk.
DANGER
Risk of electric shock
This symbol indicates a danger of electric shock.
The safety information tells you about the type and source of the
risk, the consequences if it is not observed, and the measures to
take to prevent the risk.
DANGER
Risk of laser radiation
This symbol indicates a danger from laser radiation.
The safety information tells you about the type and source of the
risk, the consequences if it is not observed, and the measures to
take to prevent the risk.
DANGER
Risk from LED radiation
This symbol indicates a danger from LED radiation.
The safety information tells you about the type and source of the
risk, the consequences if it is not observed, and the measures to
take to prevent the risk.
DANGER
Risk of burns
This symbol indicates a danger from burns from hot parts.
The safety information tells you about the type and source of the
risk, the consequences if it is not observed, and the measures to 2
take to prevent the risk.
DANGER
Risk of tripping
This symbol indicates a risk of tripping.
The safety information tells you about the type and source of the
risk, the consequences if it is not observed, and the measures to
take to prevent the risk.
WARNING
LED radiation
can cause damage to the eyes.
The following sections contain information on whether the product
is equipped with components that are a source of laser radiation 2
(LED). If it is, it is necessary to observe the respective safety infor-
mation in this section.
The ban on unauthorized alterations or changes applies univer-
sally to the mechanical, optical, and electronic parts of these com-
ponents.
Improper usage can be hazardous due to dangerous LED radia-
tion.
Opening the BPS C2-2 product does not increase the LED risk
group or the risk to the operator.
CAUTION
Intensive light source
Risk Group 1 (low risk) in accordance with IEC 62471.
Do not look into the beam from the light unit directly or with optical
instruments.
WARNING
Laser radiation
can cause damage to the eyes.
The following sections contains information on whether the product
2 is equipped with components that are a source of laser radiation. If
it is, it is necessary to observe the respective safety information in
this section.
The ban on unauthorized alterations or changes applies univer-
sally to the mechanical, optical, and electronic parts of these com-
ponents.
Improper usage can be hazardous due to dangerous invisible laser
radiation.
Opening the BPS C2-2 product does not increase the laser risk
group or the risk to the operator.
Electrical Voltage/Current
Work on live parts and assemblies carries the risk of electric
shocks. Only carry out this work if you are authorized to do so.
Ergonomics
Stand or sit in a comfortable manner. Arrange your workstation so
that you can work ergonomically.
Non-Specified Materials
Dangers may arise from the use of non-specified materials such as
cleaning material, sprays, lubricants, etc. If you use these materi-
als, follow the manufacturer's safety instructions.
High Temperatures
Do not touch any parts that have warnings in the operating instruc-
tions alerting you to high temperatures. These can cause severe
burns (e.g. stepper motors).
Risk of crushing
Dust
Never use compressed air to clean the product. Breathing in dust
can lead to health problems. Dust in the air can also damage the
bearings and electronic parts. No claims can be made under the
warranty for parts damaged in this way. Always vacuum up any
dust with a suitable vacuum device, fitted with a micro-filter.
Important!
The technical data for external devices supplied by G+D is not
included in this documentation.
Important Notice for The serial number reading options are not available in the USA/
the USA/Canada Canada.
3 8
7
6
5
4
3
2
When you start the BPS C2-2, the login screen is launched.
4
1 2 3
1 Operator
To log in as an operator.
2 Supervisor Mode
To log in as a supervisor.
3 Service Mode
To log in as service engineer.
4 Language
To set the language.
→ Section 6.2 “Changing the GUI Language”, p. 44
3.2.1 Operator
The operator has access to various banknote processing option.
Once you select the operator user, you are prompted to enter your
operator ID.
3 The operator ID is an optional field. You can use the ID assigned to
you. If you do not have an ID, you can select and proceed.
or .
The BPS C2-2 GUI is structured into four areas as shown in the
following image.
● 1 - Header
● 2 - Menu/Content
● 3 - View bar
● 4 - Action bar
1 2 3 a b 4 5 c 6
3 4
3
2
1 Currency
Displays the selected currency.
Use the currency button to change the currency.
2 Favorite OP Mode
Displays the favorite operation modes.
3 List
4 Processing Speed
Displays the processing speed at which the banknotes are pro-
cessed.
You can also change the banknote processing speed by
selecting the processing speed button.
5 Info
The info button is enabled when there is a startup error. When
enabled, this button changes its color to red.
Use this button to view the startup errors, if any.
6 User
Displays the current user mode (e.g. operator mode).
7 Menu
Use the menu button to navigate to the menu items.
8 OK
Menu The following menu options are available in the operator mode:
1 2 3
4
3
7 6 5
Figure 5: Operator Menu
1 Software version
Displays software version.
2 Reporting
Prints reports or transfers reports to FTP/USB.
3 Dump logs
Creates troubleshooting traces and logs, and transfers the logs
to a USB stick.
4 Back
Use the back button to navigate to the previous screen.
5 Logout
Use the logout menu option to logout from the operator mode.
6 Brightness
Adjusts the display screen brightness.
7 Export Raw data
Exports raw data to a USB stick.
3.2.2 Supervisor
The supervisor menu provides various system administration
options.
In the supervisor menu, there are two screens with the following
menu options. You can scroll from one screen to another by swip-
ing.
1 2 3
8 76 5 4
1 Software Versions
Displays the software version.
2 Reporting
Prints various supervisor reports or transfers then to FTP/USB.
3 Operation Details
Displays system health information.
4 SW Update
Use the menu item to update the configuration package or lan-
guage software.
5 Swipe area
Scroll/Tap in this area to swipe to the next screen for more
menu items as shown in the following figure.
6 Screen Indicator
Indicates the screen when scrolling from one screen to
another. The red dot indicates the current screen status.
7 Fitness Threshold Settings
Use the fitness threshold settings menu option to set the sort-
ing thresholds for fitness sorting.
8 System Settings
Use the system settings option to set various system settings.
9 10 11
12
Figure 7: Supervisor Menu Screen 2
1 2 3
9 8 7 6 5 4
Figure 8: System Settings Menu
1 Date/Time
Sets date and time of the BPS C2-2.
2 Machine ID
Sets the machine ID for each BPS C2-2.
3 FTP1
Configures the FTP IP address for the first server.
The BPS C2-2 allows you to configure up to three FTP server.
4 Machine IP
Changes the IP address of the BPS C2-2.
5 Auto Install
Activates/deactivates automatic installation/upgrade of the soft-
ware package.
6 FTP 3
Configures the FTP IP address for the third server.
7 VSI
Activates/deactivates the video surveillance interface.
8 FTP 2
Configures the FTP IP address for the second server.
9 VSI
Configures the VSI server.
3.2.3 Service
The service mode provides service related menu options.
This chapter contains the technical data for the product and
describes the requirements that must be met at the installation site
to safely operate the product.
4
4.1.1 Dimensions and Weights
You will find the type label on the back of the machine.
The following tables show the values for the connection data.
There are two ranges for the supply voltage:
Frequency (Hz)
50/60 ± 10% Hz
The following table shows the values for the supply voltage:
The following table shows the values for the fuse protection:
The following tables shows the values for the maximum current
consumption:
The following table shows the values for the electrical power con-
sumption.
125 W
The following table shows the values for system waste heat:
Values
The following table shows the noise level values measured according to EN ISO 3744:2010.
Measured sound pressure level (LpA) at sitting position operator: idle 36 dB(A), slow mode pro-
cessing 75 dB(A), fast mode processing 79 dB(A)
4
*Average Sound pressure (LpA) at position of a sitting operator under mixed operation.
Table 12: Values for the Banknote Humidity and Storage Conditions
4.2.2 Lighting
In general, the national specifications for lighting for office worksta-
tions must be fulfilled.
4 You must observe the following points:
● The lighting must be glare-free.
● The same level of brightness must be present throughout the
installation room. This is particularly important during servicing
and maintenance work.
● Avoid direct sunlight.
4.2.3 Connections
Take a note of the following information concerning the connec-
tions in the installation room:
Electrical Connections The socket for the power connection must always be installed near
to the banknote processing system and easily accessible.
Use a separate socket or correspondingly dimensioned and
approved supply unit for each machine.
Additional sockets must be installed on site to connect additional
external equipment.
Important!
If external devices are installed, the amount of space required
increases.
You must ensure sufficient space for the delivery and removal of
the banknotes as well as providing a storage space for the trans-
port containers.
The table must be designed to carry the weight of the machine and
any accessories or additional loads.
1200 mm/
47.2 in
100 mm/
3.9 in
4
800 mm/
31.49 in
150 mm/
5.9 in
WARNING
Poor posture
Poor posture over long periods of time can cause long-term health
problems (for example, back problems).
Arrange the workstation to meet your needs.
NOTICE
Monitors, high-voltage cables or high-voltage transformers can
cause strong magnetic fields.
Operating the highly sensitive sensors of the BPS C2-2 product in
the vicinity of strong magnetic or electromagnetic fields can cause
disruptions of the system processes.
Do not install the BPS C2-2 product in the vicinity of strong mag-
netic fields.
NOTICE
Mobile terminals generate magnetic fields when they are switched
on.
The BPS C2-2 product may malfunction during operation.
Maintain a minimum distance of two meters to the product.
Hardware requirements
● G&D RAS Server (BPS Eco-Cube part no. 505374000) or
● Customer provided server, compliant with the following mini-
mum hardware requirements:
– 1 CPU; 1 GHz minimum
– 1 GB RAM minimum
– 40 GB hard disk drive capacity minimum
– 100 Mbit/s network interface controller
Connection requirements
● Intranet connection (LAN) to the product BPS C2-2
● Intranet access to:
– https://ras.gi-de.com (193.108.184.106), port 443
– https://rasg1.gi-de.com (193.108.184.107), port 443
4
5 Installation
5.1 Transport
Please take note of the following information during transport.
Make sure that the unloading area at the installation site is dry and
protected from the elements.
Make sure that the BPS C2-2 product is lying vertically during
transport.
Please take note of the following safety information during trans-
port. 5
WARNING
Incorrectly transporting heavy equipment
may result in personal injury, damage to property and to a loss of
warranty.
When transporting the machine, follow the legal regulations on
transporting heavy equipment.
● Use appropriate lifting and transport equipment.
● Use personal protective equipment.
– Safety shoes
– Gloves
– Protective goggles
DANGER
Risk of electric shock
Electric shock may result in death or serious injury.
Always unplug the machine by pulling on the plug and never by
pulling on the cable.
NOTICE
Existing plug connections
may damage the machine during transportation.
Unplug all plug connections.
WARNING
Incorrectly transporting heavy equipment
5
may result in personal injury, damage to property and to a loss of
warranty.
When transporting the machine, follow the legal regulations on
transporting heavy equipment.
● Use appropriate lifting and transport equipment.
● Use personal protective equipment.
– Safety shoes
– Gloves
– Protective goggles
Procedure
[1] Grasp the handles with one hand and support the BPS
C2-2 with the other hand to carry it.
Result ð The BPS C2-2 is transported inside the building.
5.2 Unpacking
1 42 3 5 6
1 6
2 5
3 4
2 LAN Interface
3 Factory connection
The factory connection is used only for service purpose.
4 USB 2.0 A Interface for Printer/Mouse/Barcode Reader/
Keyboard
5 GUI USB 2.0 B Display/ host PC Connector
6 Power Switch
Requirements ● The BPS C2-2 and all cable connections are easily accessible.
● The BPS C2-2 is easy to open.
DANGER
Risk of electric shock
Damaged cables or plugs can cause electric shock, short circuits,
5 fire, etc. This may result in death or serious injury.
The power plug or mains cable may not be placed under extreme
weight or crushed.
Make sure that the mains cable is routed safely.
CAUTION
Where cables are routed along the floor,
there is a risk of tripping.
Make sure that all cables are routed safely.
NOTICE
Skewed installation of the machine/device
results in impaired function.
1. Make sure the machine/device is on a horizontal table top.
2. Make sure that no objects, such as pens or screwdrivers, are
located underneath the machine/device.
Mains Cable
[1] Connect the power cable to the power supply connection
(1).
LAN Cable
[2] Connect the LAN cable to the LAN interface (2).
LCD Display
[3] Connect the LCD display to the GUI display connector (5).
Mouse/Keyboard/ Printer/USB/Barcode (Optional)
[4] Connect the mouse/keyboard/printer/USB/barcode to the
USB interface(4).
Result ð The BPS C2-2 is now ready for your use.
6 Operation
NOTICE
Ensure that no metal objects (for example, staples) and/or liquids
find their way into the machine/device.
The machine/device may be damaged.
If metal objects and/or liquids get into the machine/device:
1. Switch off the machine/device.
2. Unplug the power plug from the power socket.
3. Have the machine/device checked by qualified personnel
before continuing work.
6
6.1 Switching the BPS C2-2 On and Off
The BPS C2-2 has a power switch (1) at the rear and a soft power button (2) at the front.
1 Power Switch
2 Power Soft Key
Switching On
[1] Press the power switch (1).
[2] Press the power soft key (2).
Result ð After the BPS C2-2 starts, the login screen is displayed.
Switching Off
[1] Press the power soft key (2).
6.3 Logging in
Important!
Proper banknote preparation improves the banknote processing
and increases the throughput.
6
NOTICE
Objects such as clips, paperclips, or rubber bands
can damage the machine/device.
Make sure that there are no objects on the banknotes.
Only banknotes may be placed in the singler!
Only banknotes and tickets may be placed in the singler during
ticket operation!
● Extreme damage
● Heavy soiling
● Folded/kinked banknotes
● Very creased banknotes
● Folded banknotes
6
[16] Smooth any bent leading edges and dog-ears.
Procedure
● Low speed
At a low speed, up to 12 banknotes are processed per second.
Procedure
[1]
Select / to switch between the processing
speed 12/17.5.
Result ð The selected speed is displayed next to .
CAUTION
Risk of crushing from moving parts
Moving parts can injure hands and fingers
Make sure that you do not put your fingers in the immediate vicinity
of the singler gap when inserting banknotes or when remedying a
fault in the singler.
Procedure
6
[2] Push the fanned banknote package into the singler area
as far as possible until it touches the butting surface.
[3] Adjust the feeder plate by pushing the feeder plates apart/
together (see example in fig. above) according to the size
of the banknote.
Result ð Depending on the operating mode selected, the singling
starts automatically.
The BPS C2-2 provides the default batch sorting operating modes
as per the first reference document. The sorting modes are also
known as Quick modes:
● Denomination sorting
● Orientation sorting
● Emission sorting
● Fitness sorting for both single and mixed denominations
You can select the sorting mode in one of the following ways:
●
Select OP mode from tab
●
Select OP mode from tab
Procedure
[1] Single denomination deposit: select the 509 OP mode.
[5]
Select .
using / / .
[10]
For deposits with coins, select the tab and enter
Procedure
[1]
Select the OP mode 508 and select .
6
[2]
Enter the target count (mandatory) and select .
6.5.8 Results
The following result lists are available during banknote processing
in the operator mode:
● Summary
Displays value, quantity, and the difference for different process-
ing steps.
● Reject/Unfit
Displays value, quantity and details of the rejected banknotes
for different processing steps.
● Stacker
Displays value and quantity of banknotes in each stacker for dif-
ferent processing steps.
● Detail
Displays denomination wise quantity, value and total count for
different processing steps.
Summary The Summary displays the value and quantity of banknotes for dif-
ferent banknote processing operations.
1 2
3 2
4 3 2
Figure 18: Summary for Payout Processing
Reject/Unfit The Reject/Unfit displays quantity and reject reasons of the rejec-
ted banknotes for different processing steps in two categories:
● Reject reasons
● Unfit reasons (only for the fitness related operating modes)
Reject Tab In the Reject/Unfit view, the rejected banknotes are sorted on the
basis of their reject reason.
1 23 4 5 6
1 Denomination
2 Count
3 Total value
Procedure
[1] Log in.
→ Section 6.3.1 “Logging in as an Operator”, p. 45
→ Section 6.3.2 “Logging in as Supervisor”, p. 45
[2]
Operator: select to navigate to the menu items.
[3]
Select .
Procedure
[1] Log in.
→ Section 6.3.1 “Logging in as an Operator”, p. 45
→ Section 6.3.2 “Logging in as Supervisor”, p. 45
[2]
Operator: select to navigate to menu items.
[3]
Select .
[6]
Select .
Procedure
[1] Log in.
→ Section 6.3.1 “Logging in as an Operator”, p. 45
→ Section 6.3.2 “Logging in as Supervisor”, p. 45
[2]
6
Operator only: select to navigate to menu items.
[3]
Select .
[5]
Select .
Procedure
[1] Log in.
6 → Section 6.3.1 “Logging in as an Operator”, p. 45
[2]
Select .
[3]
Select .
Procedure
[1] Log in.
→ Section 6.3.1 “Logging in as an Operator”, p. 45
[2]
Select .
[3]
Select .
Procedure
[1]
Operator: select and select .
1
2
3
4
5
6
7
8
9
10
1 Software version
2 Operating system version
3 Database version
4 Machine control software version
5 Sensor software version
6 Field programmable gate array software version
7 Boot-Loader version
8 Configuration package version
Procedure
[1]
Select .
6 [2]
Select .
[4]
Select .
[2]
Select .
7 System Administration
Procedure
[1]
Select .
[2]
Select .
[3]
In the tab, select the desired date format.
[4]
In the tab, enter the date.
[5]
In the tab, enter the time.
[6]
Select .
Result ð The updated date and time will appear on the header (sta- 7
tus bar) of the screen.
Procedure
[1]
Select .
[2]
Select .
Important!
It is recommended not to use the same machine ID more than
once.
[4]
Select .
7
Result ð The machine ID is set.
Procedure
[1]
Select .
[2]
Select the FTP server by selecting / /
● IP Address
● Directory
● Port
● Username
● Password
7
[4]
Select .
Procedure
[1]
Select .
[2]
Select .
Static IP Address
● IP Address
● Subnet
● Gateway
DHCP IP Address
The following alternative to dynamic IP configuration
requires an available and correctly configured DHCP
server. Contact your network administrator for further
information.
[3b] For dynamic IP configuration over DHCP, select DHCP
and enter the values.
The synchronization between the BPS C2-2 and the video surveil-
lance is possible with respect to:
● Time
● Accounting information provided by the BPS C2-2 (e.g. Machine
ID, customer ID, deposit ID, Start-End Time)
You can enable/disable the VSI using VSI switch. By default, the
VSI is disabled.
When the VSI is enabled and configured, the connection is estab-
lished between the external video surveillance system and the BPS
C2-2. The BPS C2-2 sends the Start Deposit report to the video
surveillance system every time an accounting unit is opened. The
VSI checks the connection and sends the Keep Alive report at a
regular interval with the connection status.
The BPS C2-2 sends an End report to the video surveillance sys-
tem every time an accounting unit is closed.
The interaction between the CMS, VSI and the BPS C2-2 is illus- 7
trated below (IP addresses used here are examples).
192.168.14.20
Video Deposit
stream data
471315
The procedure shows how to enable the VSI switch and configure
the VSI.
Important!
The information you now need may be obtained from the VSI
server administrator.
[4] IP
Enter the IP address for the VSI server.
[5] Directory
Displays the active directory of the VSI.
The default directory is FTP.
[6] Port
Enter the VSI port.
[7] Username
Enter the FTP user name.
[8] Password
Enter the FTP password.
[9]
Select .
Important!
Separate installation packages are provided to demonstrate or use
this feature on demand.
7
Procedure
[1] Navigate to screen 2.
→ Section 3.2.2 “Supervisor”, p. 20
[2] Check the Auto Install check box to enable automatic
installation.
Uncheck the check box to disable automatic installation.
Result ð The automatic installation switch is enabled/disabled.
Procedure
[1]
Select .
[3]
Select .
denomination/emission, select .
[5]
Select .
7
[6]
Change the threshold value using / .
denomination/emission, select .
[7]
Select .
[8]
Select .
Procedure
[1]
Select .
Important!
This is an on demand feature. Separate installation packages are
provided to demonstrate or use this feature.
The MMS agents in the BPS C2-2 connects to the MMS server and
downloads the software update packages once it is available.
MMS Agent
MMS Agent
MMS Server
LAN
MMS Agent
MMS Agent
MMS Agent
●
Languages package ( )
Important!
When you update the configuration package, the existing data, OP
modes, and reports are deleted.
Procedure
[1]
Select .
[2]
Select . 7
Procedure
[1]
Select .
[2]
Select .
[1]
Select .
[2]
Select .
[1]
Select .
Procedure
[1]
Select .
Procedure
[1]
Select .
[1] Pull up the latch handle and pull the front module forward.
Result ð The BPS C2-2 is open.
Procedure
CAUTION
There is a risk of crushing when closing the machine.
You may trap your fingers.
When closing, be careful not to crush your fingers.
Procedure
Important!
Ensure that the front module engages properly not until you hear
the latch click sound.
Result ð The BPS C2-2 is closed when you hear a click sound.
9 System Malfunctions
Important!
If the fault persists, contact your service partner or local service
organization.
Accounting in the All counted banknotes, which have been removed from the delivery
Event of a Failure stacker, are already accounted for the current deposit. In the event
of a jam, only the banknotes located in the singler and in the deliv-
ery stackers of the BPS C2-2 must be processed again.
WARNING
Unexpected starting of the machine/device
Risk of injury
1. Before starting any work, switch off the machine/device.
2. Unplug the power plug from the power socket.
3. Secure the machine/device against being switched back on.
sages.
9
Requirements ● The BPS C2-2 is switched on
→ Section 6.1 “Switching the BPS C2-2 On and Off”, p. 43
● The OP mode screen is open
Procedure
[1]
Select .
10 Cleaning
Important!
Do not remove the dust tray when the banknote processing is in
progress
DANGER
Risk of electric shock
Electric shock may cause death or serious injury.
1. Before starting any work, switch off the machine/device.
2. Unplug the power plug from the power socket.
3. Secure the machine/device against being switched back on.
DANGER
Risk of electric shock
Electric shock may result in death or serious injury. 10
Only field engineers are permitted to remove panel sections
screwed in place on the machine/device.
WARNING
Do not perform any maintenance and service work.
There is a risk of serious injury.
Have maintenance and service work carried out by specially
trained maintenance personnel and field engineers.
CAUTION
Risk from raised dust
Inhaling dust can be hazardous to your health.
Dust in the air can also damage bearings and electronic parts.
Use a vacuum cleaner with a micro-filter.
Never use compressed air for cleaning purposes.
NOTICE
Incorrect cleaning materials
can damage the machine/device.
Do not use cleaning material with a corrosive or scouring effect.
NOTICE
Contaminated cleaning cloth
may damage the measurement window.
Always use a new cleaning cloth. Grit contamination from previous
cleaning may damage the measurement window.
Use each cleaning cloth once only.
Important!
Ensure that no fluid leaks into the inside of the machine.
10 DANGER
Risk of electric shock
Electric shock may result in death or serious injury.
Always unplug the machine by pulling on the plug and never by
pulling on the cable.
Important!
If safety-relevant damage is visible (damaged or broken network
cables or plugs, sharp-edged parts) contact your service partner or
local service organization.
Important!
Use cleaning set MTS to remove heavy soiling.
Important!
10
Ensure that all parts are dry and without residues.
Important!
With single-shift operation and normal operating conditions clean
the machine once a day, or more frequently if needed.
Procedure
10
[1] Remove the dust tray.
[2] Empty the tray if it is full of dust.
[3] Remove the dust using a clean cloth.
[4] Reattach the dust tray.
Result ð The dust tray is cleaned.
NOTICE
Incorrect cleaning materials
can damage the machine/device.
Do not use cleaning material with a corrosive or scouring effect.
Procedure
[1] Switch off the BPS C2-2.
[2] If the touchscreen is soiled, first clean it with a clean, lint-
free cloth.
[3] Apply a mild cleaning solution to a clean, lint-free cloth
and carefully remove fingerprints and other residue.
Important!
Never apply sprays or cleaning fluids directly to the touchscreen.
10
10
11 Disposal
11
11
A Technical Data
A
The following table lists the technical data:
Values
Deposit capacity (singler) ca. 500 BNs depending on the banknote quality
Power supply connection Fully moulded mains lead plug to IEC Socket
1.2 A, 100 - 240 V
Frequency 60 Hz
Weight 27 kg
Values
A
● Keyboard
The following table lists all the default OP modes available for the BPS C2-2.
507 Fit SortingATM - MIX ATM Fitness Sorting for Mixed Denomination:
In this operating mode, the banknotes are sorted
according to the ATM fitness criterion for mixed
denomination.
The BPS C2-2 sorts the ATM fit banknotes of the
first detected denominations to delivery stacker1.
The fit and unfit banknotes of the same denomi-
nation are sorted to delivery stacker 2.
The counterfeit banknotes and the other rejected
banknotes, which includes mechanical rejects
Important!
Regardless of adaptation, various operating modes with multiple
sorting combinations are available.
C Reports
Operator report Statistics of the accumulated processing data for the last
registered user: operator ID, number and value of the
banknote processed (total and per denomination) and
information about sorting for every banknote series.
Machine report Statistics about the accumulated processing data for the
machine (since the counter was last reset): Time of the last
reset of the machine's accounting data, machine no., num-
ber and value of the banknote processed (total and per
denomination) and information about sorting for each
issue.
XML deposit report Report with date and time, time of processing of a cus-
tomer, header card numbers, deposit IDs, denomination
(for multi entries of the largest denomination), time of the
deposit processing, information about whether there were
any rejects.
Sorting statistics report (ECB) This report contains all the processing data required by
ECB guidelines (denomination, number and total of notes
accepted and rejected) since the last sorting statistic log
printout.
C Ticket Report Report of ticket IDs, date and time, accounting period,
header card number, deposit data, rejections, denomina-
tion, banknote series, value and number of banknotes,
quality sorting criteria.
VSI Open Deposit Report This report is automatically sent at the start of the deposit
and contains video surveillance report, machine ID, cus-
tomer ID, deposit ID, declared amount, start time.
VSI Close Deposit Report This report is automatically sent at the end of the deposit
and contains video surveillance report, machine ID, cus-
tomer ID, deposit ID, declared amount, start/end time,
deposit data (currency, denomination, number of bank-
notes, etc).
VSI Keep Alive Report Report of connection status during video surveillance,
serial number, data and time, machine status.
SN List* This report contains the list of serial numbers of the pro-
cessed banknote as recognized by OCR.
You can select the sorting criteria for fitness sorting with the fitness
threshold settings menu option, see → Section 7.2 “Changing the
Fitness Threshold”, p. 78.
You can select the following criteria for every currency, banknote
denomination and sorting quality:
● Dog ear
● Hole
● Tear D
● Stains
● Adhesive Tape
● Soiling
You can select a value from 0 – 10 for every criterion. See below
for a description of what the machine checks for every criterion and
the fundamental significance of the values.
Dog Ear The machine checks in defined areas of the banknote at the four
corners whether dog ears are present.
The dog ear in the defined area may be greater or smaller in size
depending on the value set.
As regards the values, the greater the value, the more closely the
image of the banknote must match the stored image of a freshly
printed banknote.
Adhesive Tape Adhesive tape increases the thickness of a banknote. The machine
checks the thickness of the banknote in defined areas.
As regards the values, the greater the value, the smaller the thicker
areas must be.
Soiling Soiling makes the image of the banknote look darker. The machine
compares the image of the banknote in a defined area with a
stored image of a freshly printed banknote.
As regards the values, the greater the value, the more closely the
image of the banknote must match the stored image of a freshly D
printed banknote.
E Symbols Used
This chapter contains an overview of all the icons which appear on the user interface on the
screen.
Language Skew
Supervisor Singler
E
Service Switches
Cancel Self-Test
Ok Trace -Level
Stacker Reject/Unfit
Delta Time
Reset Print
Increase FTP 1
FTP 2 FTP 3
F Technical Support
Glossary
BN banknote
CD compact disk
digital storage medium
PC personal computer
Table of Figures
Index
A requirements 10
configuration package 82
accident prevention regulations 10
updating 82
adjusting screen brightness 68
configuring video surveillance 74
ambient temperature in the installation
connecting 41
room 29
barcode 42
keyboard 42
B LAN cable 42
mains cable 42
banknote processing 49 mouse 42
deposit for single denomination 54 printer 42
inserting banknotes 51 USB 42
malfunction 95 connecting:LCD display 42
payout mode 57 conventions 3
printing reports 62, 63 copy to USB 65
processing speed 50 counting 59
re-sending reports 64 currency
reprinting reports 64 selecting 49
results 58
selecting currency 49
sending reports via FTP 62, 63 D
sorting 53
date 69
banknote processing malfunction 95
deposit 24
banknote singling malfunction 94
single denomination 54
banknotes
detail 62
editing 49
DHCP IP address 74
inserting 51, 52
difference 24
poor quality 48
dimensions 25
preparing 46
display module
separating out 47
cleaning 102
sorting 53
disposal
batch 24
BPS C2-2 105
batch processing 53
packing 105
document conventions 3
C dump logs 66
dust tray
cleaning 99 cleaning 101
aids 100
cleaning agents 100
machine 100 E
Safety Information 99
electrical connection 26
transport section 101
electrical connections 30
cleaning agents 100
electromagenetic compatibilty 28
cleaning machine 100
electromagnetic compatibility 28
closing the machine 91
electrostatics 32
commissioning
emission 24
error information M
info button 96
machine
error message 93
closing 91
export raw data 66
malfunctions 93
opening 89
F machine ID 71
machine configuration: configuring video
fitness threshold 78 surveillance 74
FTP IP Address 72 machine IP address
DHCP IP address 74
static IP address 74
G
machine IP address 73
general document conventions 3 magnetic fields 33
GUI language manual inspection 24
changing 44 manual printing 63
manual sending 63
menu
H operator 20
humidity in the installation room 29 mobile telephones 33
humidity in the storage room 29 moisture content of the banknotes 29
I N
improper use 9 network connections 30
installation 37 noise 28
installation room 29 noise level values 28
installing 41
O
J opening the machine 89
jam 93 operating controls 16
jam recovery 93 operating mode
display favorites 84
operation
L notes 43
LAN 33 operation details 80
language package 82 operation mode
language package results 58
update 83 operator
laser radiation 11 logging on 45
LED logging out 68
radiation 10 overview of the BPS C2-2 16
risk group 1 11
safety information 10
P
lighting 30
Local Area Network 33 photobiological safety 10
power supply 26
power failure 93
*61542*
Charge:
*1*
QTY: Stck: