Professional Documents
Culture Documents
Ecosystems
Interconnected, Interdependent and Cooperative
Operations, Supply and Contract Management
World Scientific
NEW JERSEY • LONDON • SINGAPORE • BEIJING • SHANGHAI • HONG KONG • TAIPEI • CHENNAI • TOKYO
For photocopying of material in this volume, please pay a copying fee through the Copyright Clearance
Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, USA. In this case permission to photocopy
is not required from the publisher.
Printed in Singapore
Acknowledgements
This book is dedicated to Ann, Graeme, Chris and Lisa. Ann has
supported me and my career in ways too numerous to list, but sincere
thanks are due.
World Scientific Publishing have been a joy to work with.
I have also worked with many interesting people both as colleagues in
academia and in business as clients and as co-investigators in research and
teaching projects as well as international students in a variety of settings.
I learned from them all and also owe them a great debt of gratitude for
allowing me to share my experiences. Some of that learning is captured in
this book, and I hope it properly reflects what I learned from these
interactions.
vii
Contents
ix
x Contents
Contents xi
Chapter 2 Operations 69
2.1 Design 69
2.2 Packaging 69
2.3 Quality and Cost Influence 71
2.4 Modularisation 71
2.5 Platforms 72
2.6 Cost and Reputation Risk 74
2.7 Tracking Customers 74
2.8 Quality 76
2.8.1 Quality and design 76
2.8.2 The voice of the customer 80
2.8.3 Standards 82
2.8.4 Service quality 83
2.9 Operations Management 85
2.9.1 Managing resources 87
2.9.2 Role of inventory 88
2.9.3 Role of information systems in operations 89
2.9.4 Performance metrics 90
2.9.5 Lean 91
Chapter 3 Supply 95
3.1 Buying and Trading 95
3.1.1 Offset 97
3.2 Customer Supply Chain Segments 100
3.3 Supplier Selection 105
3.4 Supply Side Infrastructure 108
3.5 EU Procurement Rules 112
3.6 Role of Procurement 115
3.7 Support Systems 126
3.8 Logistics 130
3.9 Organisational Buying Behaviour 135
xii Contents
Bibliography 185
Glossary187
Index219
List of Figures
xiii
List of Tables
xv
Introduction
Business is about customers who demand goods and services and the
associated supply systems, which can be coordinated to meet the demand
by supplying the requirements to specification, on time, to the agreed
quality and at an acceptable transfer price that provides relatively satis-
factory outcomes to both sides. It is about understanding all of the fea-
tures, activities, constraints and opportunities on both sides of the supply/
demand interaction.
However, while businesses recognise the need to manage the com-
plete, but complex, business process they often feel the need to disag-
gregate this into a series of narrower specialisms and to structure their
organisations around these sub-divisions. This however runs some perfor-
mance risks since, if not managed from the overall business effectiveness
viewpoint, there is a real danger of sub-optimisation. This is the situation
in which some action that can be seen as optimum as seen from the nar-
rowly specialist point of view is actually less so (that is, sub-optimum)
from the overall business viewpoint. This problem in business is com-
pounded in academic life where in organisation, teaching and publishing,
the experts become more and more narrow and less and less aware of, or
concerned with, the larger business effectiveness view.
There is an inherent logic to these long-standing processes of division
of labour (since Adam Smith in 1776 in terms of published work but long
beforehand in terms of medieval guilds for example), but they are predi-
cated on a scarcity of capability or resources to take a more integrated
xvii
xviii Introduction
Introduction xix
customer demand and satisfaction and the effect that managerial choices
have on how successfully the organisation can meet its trading or service
objectives.
Chapter 2. This chapter sets out the operation dimensions and critical
features, and while much of this is built from understandings first devel-
oped in manufacturing goods, we will argue that much of the thinking is
transferable (more or less readily) into the production and delivery of
services. Indeed, many offerings to customers are a mix of both goods and
associated services, so it is much better to think of this as a complex bas-
ket of offerings.
We start by looking at the fundamental and crucially important phase
of Design as it applies to all aspects of the offer creation process and
across all boundaries. Next, we look at the equally cross-boundary impor-
tance of Quality (but very widely defined and applied) before considering
how the Operations Management choices are recognised and justified in
light of the chosen supply strategy. This chapter concludes with a discus-
sion of the Toyota Production System or Lean Production as it can be
xx Introduction
Chapter 4. The nature of the contract life cycle begins this chapter as we
need to understand the scope of the considerations and stakeholders
involved.
Fundamental to all business activities will be contracts in law and in
more informal agreements; so we need to understand these issues with
their challenges, constraints and opportunities. Aspects of ethics, sustain-
ability, risk identification and mitigation will all affect the contracts we
negotiate and our freedom to act in normal and stressed situations.
However, contracts are in some senses just a formalised definition of
what the business-to-business relationship is intended to achieve, and
there are other ways we should consider and manage relationships.
We will also highlight a particular form of best practice guidance
developed in association with the Royal Bank of Scotland as a possible
checklist for business behaviour.
Introduction xxi
Chapter 6. This chapter draws the discussion threads together and high-
lights how dealing with the three aspects in a holistic way meets all of the
requirements of competitive advantage given the appropriate goods or
services.
Integration of practice or at least consideration and the business
understanding that it produces is inherently inimitable, while the skills
developed in working in these ways are readily applicable to other busi-
ness contexts. This has enormous strategic potential therefore.
Chapter 1
Global Business Context
2 Supply Ecosystems
4 Supply Ecosystems
1.2.1 Start-up
An entrepreneur is often the first to realise that some people (the potential
clients) either have a need which is not being met (either at all or not very
well) and that the entrepreneur has an idea of how this nascent demand
can be satisfied by some supply process that the entrepreneur can imagine
or develop and for which satisfaction the clients will be happy to pay.
There are many uncertainties in the above statements, and it is being
comfortable operating with these uncertainties (in the belief that the ideas
and solutions are possible and sound in themselves) that demonstrates the
risk-taking approach of the entrepreneur.
It is also at this stage that fundamental operating and ethical principles
and philosophies are established, which we will discuss shortly. Sometimes
these are short lived as the battle for survival focuses more on cashflow
(remember that more businesses fail through not managing cashflow than
fail because there is no demand). However, sometimes the ethical stance
established at foundation endures for as long as does the business.
For the business start-up, all of the above factors need testing and
solutions measured against expectations and ability to reward the risk
taking processes. Entrepreneurs often demonstrate a drive for success
which seems to accept that there will be failures (from which learning
can be drawn) before a final success is achieved. While financial rewards
will follow, money does not in itself seem to be the driving force.
Rather, it seems that the process of succeeding is the source of the entre-
preneur’s self-evaluation and money is a welcome by-product and
1.2.2 Existing
As the existing business grows, it begins to reappraise the contracts it
established at its start up. Suppliers now have demonstrated their capabil-
ity or not, and as the core business grows it might be that the first suppliers
are not ready to grow in the same way or at the same rate. New customers
will also need to be found to grow the business further, and so some sup-
ply chains therefore need to be modified and new partners found, inducted
into the operating processes and new relationships established and built.
This change in connection to the external environment can be a difficult
and costly process.
Internally, other big changes are often needed. The personalities and
skills of the entrepreneur, so vital at start-up, are not the same skills
needed as businesses grow. With growth comes the need for more
6 Supply Ecosystems
1.2.3 Static
Not all businesses are driven by growth. For some entrepreneurs, the moti-
vation seems to have more to do with being in control and not reporting
to a superior, and often this attitude is extended to providing a safe and
8 Supply Ecosystems
supporting their growth plans. Just having such ambitions and the
associated drive to make them happen can be an attractive personality trait
for their business partners to work with and help direct. However, as
always, there is another way of thinking and worrying about this. The
business which is intending to grow is ambitious enough and trying to
discriminate between opportunities it has created or identified and it may
be that another business who wants to works with them and the current
partner is simply not attractive enough in the longer term and so the
supply chain will be disrupted at some stage as apparently ‘better’ options
are recognised.
We will return to this discussion later when we examine the options
in the Portfolio Analysis discussions, in Chapter 3, for the key message is
that in any two-party relationship then both parties need to want similar
things and without such a meeting of minds there is nothing the
unfavoured party can do to recover from a rejection.
Such growth needs financing, and while some of it might be possible
from retained earnings, often new tranches of support or indeed new
sources of investment, can be sought. Commercial loans from existing
lenders or calls to existing shareholders might be possible, but there can
be limits to the risk appetite of such closely interested parties. It can there-
fore be the case that the business needs to look beyond its current funding
sources. At times like these, the business might need to clarify its longer-
term ambitions in order to make itself more attractive to new investors.
sense to retain some role for them going into the future. If they have sold
all of their shares, then they can become employees or consultants,
perhaps on a time-limited contract, to allow some knowledge transfer to
take place. If they retain significant shareholding, it can be difficult to
manage since they have less power and influence and perhaps not the
same vision for the future. Emotionally, many entrepreneurs do not
always find it easy to accept direction and control from others, so it can
be a difficult process to manage.
Rather than performing a full-sale and subsequent departure, the other
option is to release funds by a massive increase in the value and number
of shareholdings by taking the business from a private company basis to a
public company whose shares are traded on one or more stock exchanges.
This initial public offering or IPO can release enormous amounts of new
money providing huge returns on the initial shareholdings. For some busi-
nesses in the social media space, the businesses do not even need to be
making any current profit as long as investors believe that a number of
subscriber transactions on their websites have the potential to be mone-
tised, either directly in a pay to use sense or indirectly by generating rev-
enue from advertisers to the user group.
While there are real and large risks in this approach, it nevertheless
has the potential to create billionaires more quickly than the incremental
growth model we were discussing earlier. Thus, it is to these kinds of
companies that two important investor groups are attracted. These are
Business Angels and Venture Capital Funds. The first of these are indi-
viduals who have capital to invest in growth businesses and who often
wish to assist the management of their chosen companies in a hands-on,
active way. They are almost professional entrepreneurs who certainly will
enjoy making more money but are sometimes driven by other agendas,
including promoting entrepreneurship and transferable skills, as a busi-
ness mentor.
Venture Capitalists or funds can behave in somewhat the same way
but are often accused of providing support in an overly IPO-focused way so
that they can exit from their commitment and sell out when the company
goes to the market. They also tend to have a relatively shorter time horizon
to make the IPO happen or they might move on to another target for their
treatment. They can be accused of making the company attractive enough to
do well at the IPO but not to care how well the company can support its
activities afterwards. They can provide a welcome source of risk capital
funds to support an expansion plan and might be more inclined to support a
riskier venture than perhaps are the company’s current investors or lenders.
Allowing such new investors into a tightly focused and controlled
family business can be problematical for the original stakeholders, and for
some these stresses are simply not worth the possible benefits and this can
also be a reason for the decision to become a static company as we dis-
cussed earlier. In effect, the owners can be ambitious to the point where
they believe their survival is probable and then move into stasis or they
can decide to freeze the expansion at the point before VCs get interested,
so as to remain independent. Here again, the attitudes demonstrated can
affect how such businesses are perceived as future partners by supply
chain buyers or suppliers.
support. The vision is taken into every job description for all who are
involved with them which all start the same… ‘I save lives at sea by……..’
With this kind of focus, the concentration of minds is clear and visibly
effective.
In business, there will be occasions when corporate and personal eth-
ics will be severely tested, and it is a measure of the individual and per-
sonal integrity what reaction will follow. It can often seem to be attractive
to forget some of these beliefs to obtain some short-term benefit, but the
evidence would suggest that the longevity of an organisation is more
dependent on doing the ‘right things’ more often than not. Failure to meet
these challenges and subsequent public exposure can often result in cata-
strophic loss of reputation for the individuals involved and for their parent
organisation.
While some of these decisions will in effect be determined by the
legal framework in their marketplaces (and can therefore vary by large
amounts), there still is an obligation to define the organisation’s attitude
to compliance or not as a minimum or to work to their internal and pos-
sibly ‘higher’ values. Potential involvements in slavery, bribery and cor-
ruption considerations bring this very much to the fore.
1.4 Citizenship
One of the ethical dimensions to consider is how the organisation sees its
role in its local and possibly global communities in which it operates. One
of the considerations we will discuss later is in the definition of the system
in which our business operates. It is easy to consider our business entity
and its market objectives as something of a system complete in itself, but
then we have to extend the boundaries to include our customers and sup-
pliers. Then we have to think of the wider environment and legal frame-
works in which we have to operate. Very soon, the real interconnectedness
and interdependence becomes apparent. As a result, we need to think of
our effect on the people we employ and the surrounding society. Can we
afford to maximise our profits if it means our people are working in unsafe
conditions or our products and services are inherently unsafe for use?
Should we be allowed to pollute the water we use to clean our facilities
and discard poisonous by-products into the water table? Again political
better than the competitors and so the supply side is subservient to them.
Of course at all times, if the finances are not in control failure is likely.
One of the great mistakes of the academic process is to forget these
realities and teach inside functional silos. The business world meantime
tries to operate across or ideally without silos, and that is also the intention
of this book but not comprehensively since the focus is really on three
interacting and interdependent areas. The real-world needs wider integra-
tion of consideration, and this is where managers need to think in a much
more integrated way in which a much wider range of considerations come
into play. However, no one individual can cope with all of the complexity
and so there needs to be communication and coordination mechanisms to
ensure that all relevant information is properly assessed and incorporated
into the decision processes.
In business, the business need is paramount and the role and internal
structural or personal empire building should never overshadow the
importance of the customer who usually is uninterested in how the busi-
ness or indeed the supply chain is organised, that is until something goes
wrong.
competences and their fit to customer requirements can vary over time and
circumstance, so another dynamically variable strategic question emerges,
to develop new competences for existing customers or use existing com-
petences but directed at new customer segments or locations.
Thus, there was a belief that companies needed to focus on their core
competences or to ‘Stick to the Knitting’ as Peters and Waterman (1982)
outlined as part of the McKinsey 7-S strategic approach. Anything else,
which was not regarded as core, would then be outsourced or bought from
the supply market.
Although much criticised by academics, the ideas still have traction
with managers but there is also the tendency to see such things as more
fixed than they need to be. In a changing world, the ability to recognise
(better still to forecast and better still, to create) changes in a market and
to take action to modify the business model to cope with the changes
faster than your competitors will allow the organisation to stay ahead of
the pursuing pack. Such ability might be the only real core competence in
the modern world.
1.9 Price
There is some confusion in business discussions about Price and Cost,
with many seeing them as essentially the same thing. Nothing could be
further from the truth. Price is what a customer is prepared to pay for
something of interest to them and any good or service only needs one
customer in order to make a sale. Price is determined in a marketplace
where if a customer has a choice then the order winner(s) and the price
will be considered together and a decision made. However, in a market
there are competitors who exert their own pressures on the customer
choice, and downward pressure by a competitor can affect the price that
the customer is prepared to pay for largely the same performance on the
order winners.
Cost however has a different source and dynamic. We use money as
a surrogate and common denominator shorthand for the totality of
resources that we have used internally to produce the good or service.
To a very large extent then, cost is an internal measure about the balance
of choices we make in using the resources, what we paid for them from
happy but wondering if they could have done better, somehow. In this
process, nothing has been done about the costs at all, they have not been
looked at.
The target cost approach starts from the other direction. It accepts that
the price is set by the market and they will forecast this and then work
backwards to subtract the profit margin (which both sides find acceptable
and about which they may negotiate) and then what is left is the Target
Cost. The equation here is Market Price – Agreed Profit Margin = Target
Cost. The target cost is therefore the financial number which must be
achieved in order for the seller’ profit margin to be achieved while going
to the market at the planned price.
In this model, what is attacked is the cost structure, but the best cus-
tomers working in this way also recognise that they share the responsibil-
ity with their suppliers for the cost of creating the good or service and so
share the responsibility of finding ways to reduce the use of resources and
the cost build up between them.
In many marketplaces, the effective market price will reduce each
year (in the automotive sector around a 5% reduction per year is built in),
and so there is continuous pressure to reduce the real cost of doing busi-
ness and reduce the target costs to provide the margin which will allow for
the supplier to remain an effective partner for the customer. In such a
market, a traditional costing model simply reduces the margins for the
supplier, and so over time they must fail, as there is not enough income to
continue to invest and develop.
1.10 Design
Earlier we discussed how to compete through innovation but in that
process having the innovative idea is not enough, the idea must be trans-
lated into complete definitions or designed so that the idea can be made
real, created, marketed, sold and from which sufficient financial return
generated to meet the objectives of the organisation.
Design is of huge importance and while it might be best understood
in physical products the need is no less for service or more intangible
client interactions.
Committed Cost
£
Actual Spending
Profile
Operations &
Support
Design and
Manufacture
R&D
Time
Knowing what we need to deliver to meet the design for function intention
requires us to decide how it can be done and who is best placed to be part
of the production or delivery process. For an incremental change then, we
might be happy to extend existing choices into the new requirement, but
for radical changes often we need radical new processes as well. In elec-
tronics, for example, the process innovations about how tightly electronic
circuits could be packed onto a silicon chip were the constraints on faster,
smaller and more reliable product designs. All processes have inherent
variability and those with human actors even more so because human
variability vastly exceeds those of well-engineered physical processes.
Variability is the enemy of consistency and often quality as well, but at the
very least we need to know the boundaries of the variability inside our
chosen processes so that we can then match the functional requirement
with that of the productive processes intended to deliver the functional
capability. Designers need to know the variability of their possible process
choices so that they can match that capability with the range of acceptable
functional requirements. Designers then match an acceptable range of
functional status with the most economically capable processes that are
able to control their variability inside the specified ranges. The designers
therefore specify the functional requirement with an acceptable range, in
the form of a target value plus and minus an acceptable value of tolerance
in the metric, around the target value. This matching approach is also key
to the creation of quality of output as we shall see later in the Operations
chapter.
Where people are part of the production process, we have greater
inherent variability and less inherent control from outside of the pro-
cesses. This is why the attitudes, training and motivation of the key per-
sonnel interacting with clients in a service encounter are so important,
since reliability and quality are dependent on how the individual performs
at each service interaction.
Of course, in an extended supply chain with multiple players involved
in the different value-adding stages, the design for process and quality
consideration needs to cross organisational boundaries and is consequen-
tially more complex. We should never forget the old computing phrase
‘garbage in garbage out’, so visibility of the variations across all of these
boundaries requires higher orders of design awareness and specification,
and even if the other parties are ultimately responsible for their own
detailed designs, they should be working to a coherent, integrative and
well thought through scenario.
Of course, one of the drivers for more automation in hardware or
software is to reduce the variation and increase the consistency of the
process, and this is why the drivers for more automation and artificial
intelligence applications are so keenly felt.
1.12 Delivery
One of the major differences between products and services is the
opportunity to separate production from consumption of products. Pure
services are consumed as they are produced. Delivery therefore has
slightly different features in the two sectors.
A service encounter puts consumer and producer in contact over the
period of the service delivery. There may have been intermittent contact
prior to this to set up the understanding of what service is to be provided
but this situation is the norm in business at the present time. The funda-
mental nature of organisational structures with semi-independent manage-
ment driving their own agendas to look good corporately, who often are
using incompatible or legacy systems which do not share any real com-
munications with other systems, creates a level of complexity which is not
helpful to corporate control and direction setting.
As costs of computing decline relatively, while capability increases
massively, we are approaching a situation (especially with the help of
software agents, of which more later) where the constraint on analysis and
control will not be driven by our technical systems but our management
imaginations. The information requirements of a business embedded in
both a supply and possibly customer marketplace are very extensive when
seen in the light of optimising very fast-changing, real-time information.
Having a connection to all parts of a global supply and delivery system so
that planned progress can be monitored or real time switches of decisions
to cope with unforeseen events will increasing be seen as necessary for all
businesses who want to compete in this market.
At the moment, we still have a split around functional lines where the
marketers perform their web analytics of how customers are interacting
with them online while the operations and supply people use their enter-
prise resource planning (ERP) suites of programs to manage their current
horizon purchasing, operations and distribution processes. We have
already described how the designers talk to other designers about techni-
cal issues without full knowledge of more commercial and supply issues.
Meanwhile, corporate strategy people are trying to make sense of all of
the disparate information flows to see if high-level plans are still appropri-
ate and achievable.
Something has to change, and it will mean much more complex and
integrated systems and software support. The need is there, the capability
is emerging and the early adopters or creators will gain such an important
lead in their markets that it will be hard to catch up to them.
have tightly drawn picture in their heads in which only they and the brand
company are included. However, once there is the realisation that others
need to be included in the consideration set in their mind map, then their
behaviour can change quickly, and often this drives pressure to make leg-
islative change as well. For example, the Modern Slavery Act 2015 in the
UK can be considered an example of this more complete mindset being
realised in law.
This is one example in what is called CSR. This is a widening of the
concept of sustainability which was defined by the Brundtland Report
(1987) as follows: ‘Sustainable development is development that meets
the needs of the present without compromising the ability of future gen-
erations to meet their own needs’. This has the virtue of a nice form of
words which recognises the heritage issues that what we do now really
impacts the future more than the present and it does highlight our respon-
sibility as inhabitants of the same Earth to think of others in everything we
do in development terms. Some have criticised the definition for placing
too much emphasis on the development aspects rather than the environ-
mental since without environmental sustainability nothing else is
possible.
Thwink.org therefore argue for a more balanced approach defined as
follows: (see http://www.thwink.org/sustain/glossary/Sustainability.htm)
to use that machine so cannot recover their costs other than through the
first customer. However, the customer has no other supplier with the
machine capability to supply the contracted services or goods. Both parties
are in effect ‘locked-in’ to their mutual dependency relationship.
Lock-in can be good and can potentially be bad. Good, because both
parties have acceptable current relationships and avoid the need to find a
new business party to meet their needs. It can be bad as well if the initial
choice of party or asset is proved to be a wrong choice in some way or if
some better solution emerges and the costs of terminating the current
relationship are too high.
Uncertainty is inherent in business and the sources can be very diverse
and, in particular, difficult to forecast. The main costs to consider are
search costs to anticipate problems and possible solutions and communi-
cations problems associated with finding and changing the assets and the
partners. In contract terms, this raises issues of how much fixed detail you
need to incorporate into contracts and to what extent change processes can
be made flexible enough to continue the business relationship without
incurring the search and replace costs.
Frequency is one of the dimensions discussed but about which
evidence is more limited. Williamson argued that if a transaction in the
market took place very frequently, this might be an argument to avoid
the market transaction costs altogether and bring the activity in-house,
(in-sourcing again).
Overall then, TCA has contributed much and certain of its precepts
have come to be the base for many aspects of organisational design and
management practice.
1.19 Network
From the origins of capitalism through Adam Smith (1776) and others, the
emphasis has been on individual actions to maximise their immediate
benefit, sometimes, and maybe too often, at the expense of other people’s
interests. This individualistic focus seems to be very much the stereotype
of the American and Anglo-Saxon approach to business and commerce.
I was reminded of this by a French MBA student who pointed out that
France and much of Europe had never taken this extreme view, practising
instead a more considerate form of capitalism in which the interests of a
wider community needed to be considered. It is this more socially
informed form which this book advocates.
A network view is also one recognised by the International Marketing
and Purchasing (IMP) Group which was based on collaborative research
in the 1970s in a variety of countries but much influenced by the Nordic
countries where social conscience and societal impact is a recognised
feature of business life. The work focused on buyer–supplier relationships
and saw these as embedded in a social and commercially connected
network of businesses. Core references are Hakansson et al. (2009) and
Ford et al. (2011).
This is the early demonstration of a more all-inclusive view of busi-
nesses which argues that relatively few organisations sit at the top of a
pyramid of suppliers more or less dependent on them. In fact, most busi-
nesses are suppliers to other businesses in the B2B model of the market,
and the relative importance of their different customers and suppliers
changes over time and activity. So the focus on buyer–supplier relation-
ships (the so-called dyad) is important, but we need to recognise that these
companies have connections of their own out to other customers and other
suppliers. We cannot therefore conceive of the dyad and the relationships
between these two players as the only important factors. Rather, the dyad
is embedded in the extended network downstream towards multiple
customers and back upstream towards other suppliers.
The logic that we have already examined of complimentary resources
and interests is demonstrated in these extended networks which enable
players to access resources elsewhere in the network, through their dyadic
partner, to companies they might have been unaware of without the dyad
working properly. However, any choices made mean that other choices are
not possible and so along with the enabling access feature of the network
connections we also have constraints since we cannot easily find alterna-
tive partners outside of the existing networks (another example of lock-in
but on a larger scale). A further feature of a network approach is that no
one company is seen as more important than any other, continuously over
time. Any one company therefore has a limited opportunity to operate in
command and control mode demanding service and best pricing since
another player might come to be more important as the dynamics change.
Force cannot work in this environment, and so behaviour and becoming a
good partner is more important as companies try to influence, rather than
control, others.
This is seen in large measure when trying to promote innovation
where the innovators are more free to supply others in the network, and so
if this innovation is of value to one of their customers it is incumbent on
the customer to become the preferred customer of that supplier (at least in
the immediate future). A customer trying to demand innovation is more
likely to stifle the innovation, whereas if they allow the supplier some
freedom to do their own thing free from control pressures, they are likely
both to produce something of value and to offer it to the customer who
gave them that space to innovate.
seen as completely normal and to be expected. The effect of this was that
the more developed countries were further along this path and so tended
to de-industrialise in the belief that they would now be able to trade for
the goods they formerly produced themselves. Other, developing, counties
would take up the manufacturing burden and then trade these goods with
the service-based economies who still wanted the goods and had the
money to pay for them. This has undoubtedly worked for the developing
countries of China and Asia generally so that people now talk of China as
the workshop of the world (a title once held by the UK at the time of the
first industrial revolution based on coal and steel). However, the econo-
mists who argued for free trade deals in the belief that all would benefit
through overall world trade growth failed in the main to recognise the
effects on society and on workers displaced as manufacturing was
outsourced to other countries.
Globalisation as currently carried out has not delivered uniform ben-
efits across Western outsourcing communities. The so-called elites have
been amassing more economic benefits and wealth from the world trade
processes (this includes the financial services industries which have
enriched themselves by gambling with investors and latterly, taxpayers’
moneys at little personal risk). When the financial crash happened around
2007/2008, the same disadvantaged investors had to provide more money
though government support which allowed these same gamblers to con-
tinue (with some more controls), which affected the ability of businesses
to invest in their own recovery.
While it is true that many traditional manufacturing jobs have been
lost through automation and new technology rather than direct outsourc-
ing, nevertheless large numbers, often men, (who were either too lowly
skilled or too precisely trained for obsolete processes) simply lost their
jobs, their livelihoods, their place in their families and communities, and
many such people have seen their standards of living decline in real terms
over very many years. Neither the companies who once employed and
valued their contribution nor the governments they voted into power to
look after their interests took any concerted efforts to reskill them to make
them ready for new work opportunities. It was seen as a natural conse-
quence of the global trade forces, and they were expected to simply accept
the new reality. The UK vote to exit the EU and Trump’s election to
President in the US seems to have been, to some extent, the result of these
communities expressing a view that globalisation was not working for
them and almost anything else was better.
Some form of world trade is inevitable since the resources, capabili-
ties, support infrastructure and demand are not uniformly distributed.
Perhaps we are beginning to realise that we need a more integrative and
networked view of the processes of global trade but one that considers
more than just the immediate trading parties’ benefits and recognises that
there can be a more limited economic benefit of that trade for the com-
munities involved along the global supply chains. We need to find a way
to share the benefits more uniformly while recognising the returns needed
to support entrepreneurial behaviour.
We will return to this discussion later. For the time being, let us accept
that globalisation is a process which has brought new wealth to huge num-
bers of people in the newly developed world and has created a recognition
that trade is important for human development and indeed to the creation
of new markets as these people spend their new wealth. While there are
problems of a variety of kinds with globalisation, no other system has
allowed human and economic development on this scale to spread across
the globe.
risk and caused the banks to stop lending money until they could figure
out how to value the so-called investments that they held in predominantly
American markets, now seen as unsecured.
The communication technologies have made good and bad things
happen and have made remote working and outsourcing of service opera-
tions a possibility in ways that open up new possibilities but also possibly
accelerates the concerns for the ‘left behind’ workers.
The fibre optic cables that circle the world are now seen as poten-
tial targets of aggressive foreign countries since breaking these links
would cause massive disruptions to economic activity and defence
coordination.
competitors try and attract away the staff from the first mover companies.
Such companies often move around the globe to make relatively small
margins of improvements in their operating costs. This is especially the
case as any time-limited benefits near their end of life.
Part of the attraction of the FDIs to local governments is the opportu-
nity for local employees to learn new skills which they can then transfer
to other employers in the local community building up capability and
hopefully new companies to compete in world markets. For the FDIs, this
is a threat as they are in effect training their future competitors and so they
might try and limit the opportunity to learn the complete range of skills
that would be needed to compete. There is always therefore a tension
between the reasons to be in the country and the risks inherent in transfers
of knowledge that will happen.
expectations can in some sense be fixed, then we can build a supply sys-
tem which has a chance of providing the right value proposition. Without
such an understanding, we are risking more than is sensible.
buying engines and all of the associated spare parts for their maintenance
at a fixed cost to operate the contract over an extended time. Incidentally,
since the costs of maintenance now fall on the service provider rather than
the airline in this scenario, there is also pressure on the design team to
reduce the costs of maintenance now since it is incurred by Rolls-Royce
rather than providing an opportunity to that company to sell the spares to
the airlines. The cost–benefits on both sides need careful calculation.
City Car variants follow the same logic allowing access to rental cars
in a convenient way as and when needed and it is argued also reducing
congestion and parking issues at the same time. The ultimate end point of
this argument is the provision of a local transportation solution offering
the perceived convenience of car ownership to manage flexibility of routes
and destinations. How this is paid for and who manages it is clearly a dif-
ficult additional decision.
to offer the customers, but the provider does not know what will be
required until the customer appears and a discussion starts as to what they
want. This is a process referred to as Co-creation in which the interactive,
request–suggestion–modification process is one where customer and sup-
plier/provider are both involved in the design and the delivery process and
are in interactive contact all through the service encounter. Services in
their pure form have to be delivered at a location where both provider and
client are present, even if this is a virtual location. For example, the
provision of health advice over radio links in remote regions still has the
coincident time for service delivery even if the parties are geographically
separated.
Since services cannot be stored, the benefits of inventory cannot be
achieved and there is a more difficult exercise of trying to anticipate or
control customer demand and match it to delivery capability.
Retail is the best sector to see how this works in practice. The retailer
has to guess or forecast possible demand patterns and has to decide when
to open the store and crucially when to have people in it to serve the cus-
tomers when they appear. In the UK, this has led to the operation of Zero
Hours Contracts where the retail sales person has no guaranteed hours per
week but is called into the store as and when the store manager believes
there to be a need. For the people on this kind of contract, there is no pat-
tern to build their lives around (since they are effectively always on call)
and no guarantee of enough paid work hours to make it easy to raise
mortgage finance for example. It also has the effect of disguising the true
unemployment statistics as while they are technically employed they are
not always earning and also they are not free to take other employment.
This limbo like situation solves the managers’ problems in scheduling
staff, but can hardly be seen as an attractive option to all employees.
It does seem to work for people who do not want full-time work (students
perhaps) or need the flexibility to react to family circumstance in child or
elder care for example.
Of course in many cases, products need to be supported by services
and services are often dependent on goods in some form to support ser-
vice delivery. The reality is that we need to think of a product/service
package which is the value proposition offered to the customer group. In
many cases, this also includes complementary products since products
often need operational materials (printers need paper and ink and actually
it is the ink cost which is the real driver of the cost of ownership), mobile
phones are often sold with headphones or covers. In these markets, it
might be worth the product provider also facilitating the supply chain of
the support products as well as finance or insurance products so that the
complete bundle of items and services can be presented as one, easy to
buy, offer.
1.32 Location
The separation of production and consumption in the market for products
allows for different locations and different timings for each activity and
therefore the ability to engage in global trade where they may be many
weeks between the two ends of a supply chain. However, for pure service
delivery we need an interaction which is coordinated in time (if not always
in location) of the service delivery person and the client who consumes as
the service is delivered. The ability of a service to be delivered at a dis-
tance also allows for a separation of the service delivery function and the
consumption activity.
The differences between the physical product and the more ethereal
service have major consequential impacts on system construction and
operation. The physical product requires lots of hard infrastructure in
manufacturing operations, transportation and import/export considera-
tions, storage as well as recycling and waste management of packaging
and end of life products. A service process might require premises to
perform the interaction, a hotel for example or a lawyers’ office, but may
only require a good internet connection and reliable software at each end
of the connection between the interacting parties and any support teams
that might be needed.
With the rise of advanced robotics, even a surgery service can be done
at great distances with the right surgeon operating one robot and an
change being made, then that process is not running at its optimum speed
and someone has to pay the cost of that disruption!
With minimal customer involvement, except to buy the standard prod-
uct, we can talk of Building to stock and the customer simply transmits or
collects a standard order. Assemble to order is where the product is
designed as a number of interchangeable parts and the customer specifies
the collection of choices they want and the factory then assembles that
particular combination. The Just in Time system developed by Toyota is
essentially an assemble to order process. Make to Order avoids any risk to
the supplier since they do not begin to spend money in purchasing or
production until the customer has made their choices and probably paid
their money even if part of a stage payment process in for example house
building. Design to order reduces the producer risk even more since the
customer commitment is all at the beginning and the co-design process
ensures the customer is satisfied. Superyachts often fall into this category,
and the builders often have to make major changes in the middle of con-
struction when the customer (who by definition does not care about the
cost) asks for a modification with consequential redesigns needed to
accommodate the change. One can imagine the effort needed if the cus-
tomer decides to extend the size of the swimming pool or wants to land a
larger helicopter on board!
In a different sector, a bespoke wedding dress would show the same
production management features.
In some sectors, it is really difficult for customers’ demand to be
known at the point when production decisions are being made. For exam-
ple, the oil industry has to make processing decisions about what product
stream to move the raw materials through in order to make different kinds
of oil-related products as liquids or polymers. This means that they have
to forecast all of the possible customers’ demands across very many prod-
uct categories, many months in advance of the actual demand being real-
ised. The processes are so long that they cannot respond to demand
changes mid-stream.
A similar problem occurred in knitted garments where the technology
would only allow for colouring of the yarn to take place more than a year
before actual demand. For fashion goods, it is extremely difficult to fore-
cast what colours will be seen as desirable that far ahead. Benetton got
round this problem for some of their goods by inventing a way to colour
dye a complete knitted garment. This allowed them to respond to actual
customer demand by rushing orders through to the garment dying opera-
tion and then rushing them into their stores to catch the current customer
preferences.
In all of these situations, the other major dimension is time, especially
how long a customer is prepared to wait for their goods. Zero customer
wait time has, in the physical product world, to be provided for by holding
stock in anticipation of the demand actually appearing. If customers are
prepared to wait and pay for any changes, then the production system can
be operated more efficiently. In the virtual world, wait time can be reduced
to the download speed of the internet connection device the customer is
using.
Changing output for many physical production systems creates prob-
lems and relative inefficiencies since so many of the assets employed,
including people, are indivisible and so output changes move in discrete
steps (one more worker or machine in operation), but to match output
levels with changing demand patterns really needs the resources to vary in
a continuous manner not the discrete, step change way which is the cur-
rent normal pattern.
built the industry based on fossil fuel power systems are now in a
race with new entrants who have been battery based from their inception,
for example, Tesla.
All of this requires businesses to be alert and scan their horizons for
possible threats but as we already discussed in the innovation chapter
above it is really very difficult to know where to look.
This brings focus on what Donald Rumsfeld described as the
‘unknown, unknowns’ These are things of which we are completely
unaware that they exist far less their potential impact, but these are the
situations which can change whole life circumstances. By definition, these
cannot be forecast since we cannot know about them.
These ideas are also related to what Taleb (2007) described as Black
Swan events (The logic for the Black Swan label is that until Black Swans
were discovered in Australia in 1697 the rest of the world had only seen
white ones so did not believe they could come in a different colour). Taleb
describes them as events which were completely unforeseeable, have huge
impact and somehow can be partly explained by people in retrospect as if
there were available logical projections…but no one predicted them!
Taleb also argues against an overdependence on the Normal distribution
in which the Black Swans inhabit the extremes of the tails of the distribu-
tion and are largely ignored by many using statistics to inform their deci-
sions or insights.
Given such uncertainty, in what is a very critical area of future proof-
ing a business model, perhaps the only sensible response is not to try and
forecast the actual event but to build an inherently robust supply chain
system and strong intercompany relationships such that when the unex-
pected happens, all in the chain can pull together to find a solution to cope
with the new situation.
This chapter has set the business task in a wide context in which the
complexity of the choices to be made and the systems to be designed and
managed is very real and dynamically changing through local and interna-
tional changes and in the rapid deployment of new competitors and new
technology in increasingly global marketplaces. Some of the managerial
approaches we will discuss are very old, some less so but overall we will
look at the choices and decisions as ways of providing an extensive set of
tools with which managers can craft sets of relationships, contracts and
Chapter 2
Operations
2.1 Design
As we discussed earlier, design is at the beginning of everything. It sets
the standard against which the output is measured and success depends on
the two aspects of how well the customers’ actual requirements were
understood and translated into specifications for operations resources to
be trained and for them to be used to effect delivery.
2.2 Packaging
One design issue not discussed so far relates to discrete goods and how
they are packaged. This is also very important when we discuss logistics
later as the volume of the product is much increased when we also allow
for the packaging of that product and logistics costs depend on volume
and weight among other factors.
Packaging design has to consider a number of related issues. The first
is perhaps the need to protect the product from damage in transit from the
end of the production process until delivered to and unpacked by the cus-
tomer. Potential damages can be from dropping, impact with or by other
items, degradation through environmental effects of rain, sea water, heat
or cold as well as vibration in the transportation method. Thus design has
to accommodate international standards for materials, construction tech-
niques, sealing and the associated processes to produce these results.
Often, the packaging has to carry crucial information for safety reasons or
69
for import and export documentation as well as advice about how to lift
and stack the goods in bulk.
Other aspects of packaging relate more to market image if for exam-
ple the good is to be displayed in stores to allow customers to view and
select them. The transparent bubble packs we often see provide this level
of visibility while providing protection against damage, and the robust-
ness of the packaging makes it much more difficult for anyone to tamper
with the product. Tamper-proof seals also work against potential theft of
contained liquids or indeed the introduction of poisons into the liquid
product by criminals for extortion purposes or as terrorist attacks.
While all of these packing solutions serve a purpose in getting the
product to the customer, we then have another issue of what to do with
the packaging once the product is removed from it and put into use by
the customer. The recycling of packaging material is a large issue for the
planet as too much plastic waste ends up in rivers and oceans and into
the food chain through fish and mammals ingesting the smaller waste
while larger waste can cause death through animals becoming entangled
in the plastic mess.
All of this reinforces the earlier points about getting as much repre-
sentation of key issues involved in the interconnected design issues from
all stages of the product’s life cycle.
For the operations area, packaging is another issue of mix and variety
that has to be managed.
Let us consider the example of Scotch Whisky. The product is a
liquid, which for each brand type does not vary. However, it can be pack-
aged into different bottle sizes, with different brand labels, different tax
labels depending on country of delivery and might need different types of
bottle cap depending on country requirements. They then might have to be
packed in different box sizes, and these boxes might also have different
marketing features on them. So what starts as a standard product, the
liquid, ends up having a multitude of versions all of which have to be
procured or produced according to a sales and bottling schedule in time
for transportation to a distant customer.
This is the essential nature of the operations management problem.
Simple, standard products can be produced efficiently in volume but the
Operations 71
more variety that is introduced, the more time it can take to change from
one requirement to another, losing time, output and efficiency, thus affect-
ing delivery promises. In addition, if any of these extra materials have to
be sourced outside the company, then we have to add the supply chain
complexities into the calculation as well.
2.4 Modularisation
It is too easy for designers to keep introducing new versions, often
because their systems are not intelligent enough to inform them of some-
thing that would perform the task just as well but is not identified in a way
that allows the designer to find and evaluate it. The problem is what the
mathematicians call the combinatorial explosion. If we consider a typical
automobile, there will be choices of engines, transmissions, body shape,
paint colours, interior trim and wheels even before we add electronic
choices. To simplify, suppose we say we have 4 engines, 2 transmissions,
3 body shapes, 8 colours, 4 trim levels and 4 wheel sets. The combina-
tion of all possible choices is found by 4 × 2 × 3 × 8 × 4 × 4 = 3072. The
real-world choices are much more of course, so the problem is obvious.
The Mercedes Maybach, even at its launch in 2002, offered more than
2 million combinations, and this number has increased since then.
This variety costs money to create and can perhaps only be justified
to create a truly unique car at the highest end of the price market. For more
‘normal’ customers, it is both difficult to choose when there is too much
choice and if they cannot justify the expense of paying for all of the vari-
ety. For the producers, this complexity creates its own costs in the man-
agement of operations.
One approach, which is successful in many industries, is to rethink the
product design so that relatively few standard modules can be combined
together in a variety of ways so as to produce what appear to be different
end products. This is the Lego brick concept.
When this process of modularisation is well thought through, we can
construct an operational system which allows the manufacturing process
to be relatively efficient in producing the standardised modules which are
then combined together in a responsive process driven by actual customer
demand so as to offer apparent variety to the marketplace. It is only appar-
ent variety however since the particular version of a Toyota Prius for exam-
ple is still recognisable as a Prius although the customer gets everything
they asked for their, somewhat, unique version.
2.5 Platforms
Another version of this kind of thinking is to look at how similar but dis-
tinct product families can share common components or even processes so
as to produce the same balancing act of efficient operations and customer
variety. Automotive again shows lots of examples where corporate group-
ings offer a number of distinct brands to their customers. For example, in
2017 Volkswagen’s PQ35 platforms is used in 6 VWs and is shared in
models by SEAT (3), Audi (2) and one Skoda. Other major groups follow
the same path. In addition to the economic benefits from both cost and sales
aspects, another feature is that innovation efforts can be focused on the
platform so that resultant benefits are shared over more end products.
Many products go on the market with inherent safety issues which
were not realised at the design stage and when discovered by the producers
or after complaints from consumers or trading standards personnel in the
marketplace, then they have to be recalled. An example would be the line
Operations 73
of children’s toys which had inbuilt small magnets. What was not foreseen
at the design stage was that if these magnets became detached from the
toy, children could swallow them with dire consequences. Once more than
one magnet had been ingested they have a tendency to join together even
through soft tissues causing internal organ damage, ruptures and conse-
quential medical problems. Many batteries are inherently poisonous as
well, so the threat to a child’s health is major.
A product recall is easier if there is a connection between the sup-
plier and the user through for example completing a registration or
warranty card. Such customers can be contacted and informed of the
dangers and the proposed remedies (replace or reimburse the buying
costs perhaps). However, tracing the children who end up using the toys
is much more difficult since so many will have been purchased by oth-
ers so there has to be a general recall that has to be advertised and
managed.
Products like automobiles are much easier since the connection
between supplier and customer is likely to be direct and often minor recall
issues can be dealt with at annual services for example and the customer
might not even know it has happened. Safety critical issues need much
more urgent action however.
Other causes of recalls relate more to the operations processes
employed in the manufacturing process, especially where food is con-
cerned. The infamous Chinese milk scandal in 2008, where adulterated
milk products killed some children and affected tens of thousands of
others had a global impact and some guilty participants were executed
for their part in what was both a corruption and well as a safety scandal.
Although the problem originated in China, its impact was felt around the
world through the global coverage of food supply chains.
A report by Stericycle Expert Solutions in 2017 listed some issues
from the automotive sector according to their country of origin. (http://
www.stericycleexpertsolutions.co.uk/wpcontent/uploads/2017/08/
Index-).
In that year, the number of automotive sector recalls were: from
Germany 42, France 24, China 11, Italy 9 and the USA 7. The biggest
problems were related to injuries and airbags.
In Consumer Goods, toys were the biggest category with 170, with
Clothing and Textiles at 51 and Electrical Appliances and Equipment at
33 recalls. The country with the largest number of reported incidents was
China where injuries and burns were caused by choking hazards and elec-
tric shocks as well as chemical related problems, in a variety of goods.
In Foods and Beverages, the focus switches a bit with Poultry Meat
causing 223 recalls, Fish causing 132 and Nuts 112. The countries
involved were Brazil with 184 recalls, Spain 70, India 68, Turkey 60 and
China 51.
Globalisation makes all of this more likely and a bigger problem
because of the need to track and trace and investigate across country and
market jurisdiction areas where the possibilities for corrupt activities com-
pounds the problem. We will discuss corruption in Chapter 3, Supply,
later.
2.7 Tracking Customers
As indicated above, knowing who is buying from you is a great advan-
tage if you need to contact them for recall reasons, but ideally customers
Operations 75
will return to buy from you again and so it makes sense to build some
form of linkage so that you can keep in contact and let them know when
new offers are going to be brought to the market. The Japanese car mak-
ers learned this early on. Partly, it was driven by their sales approach
which did not build big sales premises or car lots for customers to visit
to select and purchase their car. Rather, they employed sales people to
visit customers in their home and really get to know them, what their
needs were and when they might change, for example as the family size
increased. In effect, they had learned from western academics that it
costs a lot more to find a customer than to retain an existing one and
they were simply putting this into practice and developing it further.
In more recent years, the growth of customer reward cards performs the
same kind of function. The sales company gets lots of information
about spending patterns and product preferences and can tailor market-
ing and product development to meet this opportunity if there are suf-
ficient other customers of the same inclinations to form a customer
segment.
Such customers can also be used in marketing to test out new product
or service ideas before the supplier commits to great expense in product
development. The best customers can also be used, by the designers, to
help evaluate the choices the designers are making. In traditional western
companies, this is often frowned upon as the marketers see the customer
as their property and do not want designers to get too close to them in case
they (being often less commercially aware) give away business secrets.
In contrast, the lead designers in Japanese car companies often follow a
new product into the market to see what the customers really think of
what is right or less satisfactory on this design iteration. As the next ver-
sion is being developed later, the designer has their own insights into
customer requirements without it being interpreted by less technically
capable marketers who also have to try and translate their understanding
of the requirement to the designers. As we discuss later, the voice of the
customer is listened to by the design decision-makers themselves, with
fewer intermediaries from other functions and without the need for com-
plicated information translation systems. They still have to make the
trade-off decisions however.
2.8 Quality
According to the American Society for Quality, there is no one universally
accepted definition for quality. Their website says that it is ‘A subjective
term for which each person or sector has its own definition. In technical
usage, quality can have two meanings: 1. the characteristics of a product
or service that bear on its ability to satisfy stated or implied needs; 2. a
product or service free of deficiencies. According to Joseph Juran (2010),
quality means “fitness for use;” according to Philip Crosby (1979), it means
“conformance to requirements.”’ Both Juran and Crosby are significant
thinkers in the field, so if they cannot agree we can see what the problems
can be. Others have described it as: innate excellence, making or providing
error-free products or services or in terms we have referred to in relation
to value as seen by the customer.
While the history of quality in the west has been about inspecting
the output of processes to determine if they are good enough to pass to
customers either as an attribute (i.e. good/bad) or a point on a continu-
ous scale (e.g. length of a piece of cloth), the Japanese took a different
approach when they were taught about quality after the second world war
by W. Edwards Deming. He was a statistician who had worked on quality
as part of the war effort and helped make the American industrial complex
so overwhelming. The Japanese managers listened, thought, applied and
improved on the American thinking so that in a relatively short period of
time they were teaching everyone else how to do quality in a much more
inclusive and effective way.
Operations 77
and this must be recognised in the design specifications which then have
to be defined to accept some variability. Thus, even if the designers speci-
fied a single point as the desired result they know that no manufacturing
process or even less likely a human service process could guarantee
achieving that single value. Worse still, no measurement process could
guarantee identifying it correctly. And so the designers work on the basis
of a desired or nominal value with an allowance or tolerance of different
values on either side of the nominal. In doing this, they are saying that any
result which falls within this zone of tolerance, will work as an acceptable
result. That is to say, inside the tolerance is good quality and outside of
this zone is bad quality or reject performance.
The designers are effectively determining what quality is and is not,
based on their choice of nominal and tolerance values.
The other process, as hinted at above, is the manufacturing process
which produces outputs according to a normal distribution. This is use-
ful since the normal distribution is completed defined by two measures,
the mean value and the standard deviation around the mean. This also
allows us to create control charts to monitor our production processes as
the distributions change and approach a situation where we are not rec-
ognising random variations inside the starting distribution but actually
looking at a distribution which has changed location or shape or indeed
done both. We can then stop the production process and reset it to get
back into control.
Figure 2.1 demonstrates the relation between tolerance and process
variation as a normal distribution.
(a) (b)
The figures show the design tolerance set as a Lower Specification Limit
and an Upper Specification Limit as seen in Figure 2.1. In Figure 2.1(a), the
design tolerance creates the situation that rejects will always be produced
as shown by area under the curve in the red boxes. In Figure 2.1(b), this
is worse since the tolerance band is tighter and proportionally more of the
distribution results fall into the failure or reject zones.
We can now understand why the designers are effectively determin-
ing what is good and bad quality. We can see other aspects of this in
Figure 2.2.
In Figure 2.2(a), we have the tolerance band (between the Upper and
Lower Specification Limits) being set at the practical limits of the distri-
bution at plus and minus 3 sigma. In this scenario, there will be effectively
no rejects, although technically the curve is asymptotic to the x-axis which
means it approaches but never touches the line. In theory, therefore, we
can get a valid result from the distribution which is outside the 3 sigma
distance but the probability is very small. This interplay between tolerance
and process variation is not a great result for the producers since any small
change in the distribution location or shape will cause the numbers of
rejects to increase.
In Figure 2.2(b), we have a much better situation. Here, the distribu-
tion is relatively tightly focused compared to the tolerance band. In this
situation, the shape would have to spread by a lot and the distribution
location to move by at least 3 sigma before there would be any likelihood
(a) (b)
Operations 79
of rejects or defects being produced. The numbers indicate that the expec-
tation of rejects is only 3.4 for every million times the process is used,
pretty close to perfection for most purposes!
We can use the measurement of Process Capability to measure the
relationship of the two processes and this also makes it feasible to talk of
zero defects in high Process Capability or more accurately high Cpk
situations.
Please visit http://elsmar.com/Cp_vs_Cpk.html for a great animation
of how these processes interact.
Of course, one issue that emerges from a very high Cpk is whether the
tolerance band is wider than the product actually needs since in every vari-
ation there is a cost and often one variation makes some other feature
more difficult to achieve.
This is the argument put forward by Genichi Taguchi (1993) who
argued that any variation away from the nominal carried a cost to society
in some form and so it is better to aim for the nominal value in many
cases. He built this idea into a Quality Loss Function to highlight how
designers could target the nominal more closely and also to make sure that
the processes were controlled inside the 3 sigma limits. He also argued
that a form of statistical design of experiments can be used to find out the
key variables that must be controlled to provide quality output and to
reduce the effect of other ‘noise’ variables so that they would not impact
the results. This is called Robust Design.
Costs of quality is a key concept in all of this. These are usually
described as: (1) Appraisal (internal measurement of whether the pro-
cesses have produced any defects; (2) Prevention (perhaps through
design changes); (3) Internal Failure (where defects are caught after they
are produced or forced to fail by stress testing before sale); and finally
(4) External Failure which is the worst-case scenario when the failure
occurs in the customers’ hands and is then subject to complaints, warranty
claims or re-calls with all the attendant costs and bad publicity leading to
damage to corporate reputation. By putting more effort into prevention,
the failure costs are reduced and the total cost will be reduced over time.
This is the logic of the continuous improvement thinking where every
repetition of a process offers the opportunity to make it better than the
last time. Sometimes this is through a learning effect when humans are
Operations 81
market even though it is known that work is still needed to sort out the
final design choices and solve the expected problems.
2.8.3 Standards
Business needs to have as much clarity as possible in its dealings with
customers and each other, and to this end a variety of international bodies
have collaborated over many years to create specifications for both items
and business systems. These standards simplify the buying process in that
if a supplier agrees to supply according to a specified and internationally
approved standard, then it becomes much easier for the buyer to have trust
that this is what will actually happen. It means that the communications
and the contracts become simpler since both sides are referring to agreed
sets of details which both understand and are committed to providing.
In other ways, standards can be used as pre-qualifying criteria for suppli-
ers who can be inspected and certified as operating according to the
detailed procedures set out in the standards.
In the quality world, the most important sets of standards are the
International Organization for Standardization, ISO 9000 suite of related
standards. These are informed by the eight quality principles of Customer
Focus, Leadership, Involvement of People, Process Approach, System
Approach to Management, Continuous Improvement, Factual Approach
to Decision-making and Mutually Beneficial Supplier Relationships.
This comprehensive approach considers much of the supply chain
and the intention is that the agreed procedures cross each of the organisa-
tion boundaries up and down the chain so that all are operating to the
agreed best practices. In this way, we can think of the standards embed-
ding the ideas of Total Quality Management (TQM) as an agreed way of
thinking and acting across all of these boundaries and indeed, if operated
on internationally, we can conceive of efficient supply chains crossing
the globe.
Total Quality Management needs to build on the continuous improve-
ment logic in all aspects of the business and especially in the supply chain
where the old computer adage applies very strongly. Garbage In Garbage
Out (GIGO) states that no matter how hard you try and control quality
internally, if you buy in poor-quality product or service, then it is likely
Operations 83
that your own quality performance will be reduced and your own
customer’s satisfaction might be at risk.
Another feature is that as we try and improve other less obviously
quality related aspects of our performance, we often find that we need
to go back to the underlying processes and improve the quality level in
them before we can achieve the new levels of performance. In this way,
the quality thinking permeates through all aspects of the business and
becomes the fundamental underpinning of all that we are trying to do.
All businesses need this basic understanding of their customers, what
quality means for them and how we can control and improve their quality
experience reliably.
The internationally approved standards are also added to by sector or
company specific sets of standards, but the problem with non-ISO stand-
ards is that for a supplier there can now be multiple sets of standards and
probably inspection and approval regimes which they must satisfy in order
to be an approved supplier. This must mean a degree of overlap, potential
confusion and certainly added costs which have to be covered somewhere
in the chain. This is essentially a waste of resources, and major buying
organisations should be thinking carefully why they are forcing their sup-
pliers to add these costs into the business processes.
2.8.4 Service quality
Much of what has been discussed so far related to physical products, so
where does this leave service businesses which have the same expecta-
tions from their customers but often more difficult measurement issues
and inherently more variation in their operations since they are dependent
on the variations which humans bring into play.
The most important approach produced so far comes from Parasuraman
et al. (1988) in their SERVQUAL Model. This builds on the dimensions
of customer satisfaction captured in the acronym RATER which stands for
Reliability (that the service will be delivered dependably and accurately),
Assurance (knowledge and courtesy of employees and the ability to con-
vey trust and confidence), Tangibles (the appearance of people and hard-
ware surrounding the service encounter), Empathy (the attitude of service
delivery people in providing caring and individualised attention to the
Operations 85
2.9 Operations Management
Operations management grew out of the need to manage factories produc-
ing goods and many of the concepts have most resonance in those kinds
of settings. However, when one looks past the uniquenesses and particu-
larities of the language used to describe their activities and uses more
generic descriptions, then we can realise that service businesses also
demonstrate many of the same issues. Of course, there are some key dif-
ferentiations. Services cannot store their output; the consumer has to be
present in some form when the service takes place, whereas products can
be produced in advance of demand and stored until needed; services are
INPUT
NPUT OUTPUT
Transformaon
FEEDBACK
Operations 87
2.9.1 Managing resources
Discussions about the boundaries of the firm highlight that there can be
choices between owning resources and accessing resources owned by
other organisations. In similar fashion should one manage the purchase of
input resources or engage others to do it on one’s behalf.
Whatever route an organisation takes, the systems diagram requires
that these things take place, and this has to be at an appropriate time and
place to meet the obligations made to customers.
Generally speaking, changes in customer demand can happen more
quickly and with greater variety than an operations system can react to
comfortably. This raises issues of capacity and capability to respond to
such changes. Many operational systems require large, fixed investments
in capital equipment that takes time to replace when necessary. Such
investments need to generate cashflows over extended periods of time in
order to pay back and then to create financial returns to justify the invest-
ment. The matching of available capacity to real or expected demand
becomes one of the big interactions between the marketing and sales func-
tions and the operations functions with finance looking on with interest.
Even if the capacity is related to people, then some issues are similar.
In retail, for example, the business does not know when customers will
come through the door and therefore how many staff they need to have
available to serve them. This has led to a solution for management, which
in the UK is called ‘Zero Hours Employment Contracts’ and has been
mentioned earlier. This is structured so that the employee has a contract
which requires them to be on call to work when required but does not pay
them when they are not called in. Essentially, this means that the employee
has to always be available to work but is not being paid during their stand-
by periods. However, they cannot do anything much during this time
because if they did and the call comes, they might not be able to respond
in time. So the management have a solution, but one which causes hard-
ship and uncertainty for their employees. It is difficult to see a happy
workforce in such situations, and so other problems might be created in
solving the capacity matching one.
Resources are often interchangeable, especially as new technology
and software make it possible to replace some of the activities that
people have traditionally done. This is certainly true with transforma-
tion resources, but alternative materials, sources of energy or informa-
tion at the input stage also have impacts. Managers have an ongoing
need to evaluate the relative costs and benefits of these resource choices
all the time to meet the changes in their supply and competitor market-
places. Part of the loss of jobs in manufacturing, for example, is due to
machines replacing people. At the start of the industrial revolution, this
was a process where manual labour was replaced by machines (think
about farming for example), but increasingly it will be the mental
processes of analysis and decision-making that will be replaced by
Artificial Intelligence and agent-based software solutions.
Some of these investment decisions are major, and many organisa-
tions, especially in manufacturing, will have a high proportion of their
total assets invested in the operational areas.
In all of this, the fundamental question (the answers to which can vary
over time) is ‘are these investments providing a financial and customer
satisfaction return’? If the answer is no they are not, then they are actually
creating wastes in the business and they should be reappraised and prob-
ably liquidated.
2.9.2 Role of inventory
This is more important in the product world where inventory can be of
Finished Goods or Products; products in the Distribution chain to cus-
tomers, products which have not yet completed all of their manufacturing
process stages, that is Work in Progress; or Raw Material Inventories.
Operations 89
2.9.4 Performance metrics
Our systems diagram indicated the basic ideas of control, but in such a
complex world what should we be measuring?
Each of the categories that follow can have many sub-categories and
special features depending on context, but we will stay with generic dis-
cussions here.
Owing to the importance given to quality and design, we have been
arguing here then all aspects of perceived as well as quantitative and rig-
orous scales are needed in all aspects of the business. Time, including
delivery to promise and time to change as well as overall response time,
is key. Incoming and operational resource usage costs need to be captured
and controlled as well as tracking sales and marketing and other overhead
expenses to generate the information for profit calculations. Even if the
business is not competing on its rate of innovation at the product or service
level, there is always scope for innovation in processes, so overall rates
and attitudes to innovation and the quality concept of continuous improve-
ment need to be measured and the people thinking like this need to be
supported. While underused or inappropriate resources are inherently
Operations 91
2.9.5 Lean
Japanese management techniques had, until the publication of the book by
Roos et al. (1991) called ‘The Machine That Changed the World’, been
studied by relatively few, but Japanese Automobile assembly operations
was seen as so different from all that had gone before that MIT engaged
with a number of global automotive manufacturers to conduct what was
effectively a global benchmarking study to compare the best of the
Japanese companies (Toyota) with those in the rest of the world who
would cooperate.
Prior to this book, there were various suggestions about what made
the Japanese car assemblers so competitive including: extensive support
from government or high levels of automation as well as less polite sug-
gestions about the work intensity and unreasonable commitment from the
work people. The study blew those excuses away because the very best
company in the world was Toyota in Japan but the second best factory
(but employing Toyota techniques) was Ford in Mexico. So here was the
modern inventor of mass production in automobiles (Ford) working in
what was then a developing country (Mexico), and so it proved that what
was being demonstrated was not dependent on an unique set of country-
based characteristics but was in fact about a management system that was
both understandable and transferable to other companies and parts of the
world.
The approach came to be called Lean Production. This title referred
to its ability to use much fewer resources than their counterparts while
producing higher quality and more reliable cars with more variations
introduced into the market more quickly and effectively. To do this,
Toyota had studied what Ford in particular did to make cars just after the
Second World War and rejected or reexamined many of the taken-for-
granted assumptions as not appropriate or useful in a Japanese context.
Toyota were of course pioneers in the quality movement where the same
kinds of thinking had also paid dividends. They also did not have the money
or the space in their island home to build huge factories with enormous
stores of materials that they regarded as wasteful anyway. Instead, they
made a virtue of producing in small batches or production lot sizes so that
the materials would not stop or remain in storage or inventory but would
instead flow continuously with value being added at all times until the final
product could be dispatched complete and ready for the customer.
Lean thinking emphasises 5 key concepts.
(1) Define value as seen by the end customer and remove all waste (activ-
ity not adding this value).
(2) Identify the entire value stream, across all boundaries for each ser-
vice, product or product family.
The value stream gathers all of the
required activities through three key processes of
Product/Service
definition;
Information management — from order taking through
detailed scheduling to delivery
and Physical Transformation in the
terms we have discussed above.
(3) Make the value-creating steps flow.
The ideal is to efficiently pro-
duce in batch sizes of one by removing any impediments and wastes.
(4) Produce only what the customer wants, only when they want it.
The
customer pulls the product/service from the value stream Just-in-Time
to satisfy their demands and this avoids any need for stock holding
and the wastes of inventory.
(5) Perfection is a valid goal on a continuous improvement journey.
Operations 93
Chapter 3
Supply
95
Supply 97
place. This is when an activity, which was originally taking place inside
one organisation, is transferred outside of that business. This can happen
either through a trade sale to another business entity ready to continue to
develop and extend their capability in this area or indeed the activities and
people employed are transferred into a new organisation established to
trade in that activity. The business doing the outsourcing often still requires
a service to be provided internally from the newly outsourced entity, but
rather than being the only (internal) customer they are now one of a num-
ber of customers potentially looking for service and support. As such, they
are no longer able to demand the service previously offered and have to try
and influence and contract for it with the legally separate external entity.
Even if activity is outside, responsibility never leaves the brand owner.
For example a health authority which contracts with a supplier to design,
build and operate a new hospital (in the UK this could be for the next
30 years) might think they are outsourcing the business risk by so doing,
but the reality is that if something goes wrong in the supplier’s business
and they cannot complete the hospital building project then there might be
breach of contract court cases to be argued but the health authority still has
a group of patients to care for in some hospital provision somewhere.
No risk has in reality been transferred at all. At best this is an exercise in
getting capital investment off the balance sheet of the commissioning
organisation or its government funder (in the UK at least), but the com-
mercial and reputational risk is never transferred. Managers considering
outsourcing would do well to think about these scenarios very carefully
before proceeding. Of course, no one can foretell the future, so any
attempt to make assumptions 30 years ahead is challenging in the extreme.
This kind of approach might be better considered in terms of the legacy it
creates for future generations of patients and taxpayers. Perhaps there is a
lack of Corporate Social Responsibility in evidence here? The recent
failure of a major contractor (Carillion) to various branches of the UK
Government is a recent case in point.
3.1.1 Offset
When major government funding projects are opened up across interna-
tional borders, especially in aerospace and defence businesses or major
Supply 99
This approach might mean that instead of being in control and number one
globally they become, over time, the junior partner in the larger
organisation. They would at least in this scenario still have a presence in
the market and continued income and employment for some of their
people. Business leaders are however often known for the size of their
egos, and so this is a difficult strategy to enact even if their other board
members and shareholders could also be persuaded.
The potential loss of IP is a real issue in any trading relationship and
is another of the potential principal and agent problems where the agent is
essentially learning from the principal’s experience (or stealing from them,
depending on what use the agent or supplier makes of the new knowl-
edge). If the agent is motivated to behave in the way of opportunism and
taking advantage of the trading relationship in an exploitative way, there is
little that the principal can do except build more transaction costs into their
monitoring and control efforts or find another agent who might be influ-
enced to act more in accord with the best interests of the principal.
In the extreme, of course, counterfeiting and passing-off takes this to
illegal outcomes. Counterfeiting is a global problem where someone’s IP
embodied in a product is copied to some extent so that the counterfeit
looks and to some extent performs like the original but at much reduced
cost, and therefore sales price, to compete unfairly in the market place.
While this is very common in the luxury goods markets, for ladies hand-
bags for example, it might be argued that the brands which suffer are
inclined to exaggerate the selling prices far in excess of production costs
and ‘reasonable’ profit margins. To some people the fake product situation
is a victimless crime, but industrial counterfeiting is also an issue in main-
tenance goods for automobile parts including brakes and for aero engines
where a substandard turbine blade or disc can explode and put the whole
aircraft and its passengers at serious risk. There are also counterfeit drugs
and medicines where again the consequences are very serious. This is part
of the argument which has resulted in Viagra tablets now being (in the
UK) available over the counter rather than on prescription since data sug-
gests many men were looking for the pills online with no guaranteed
safety of the supplied products.
Passing-off is when an organisation pretends to be another one
through a similar name or web presence perhaps so that business which
should have flowed to the rightful company is diverted to the one who is
pretending to have all of the capabilities and reputation of the original.
This is partly why the ownership of domain names is so important and
why patents and copyrite agreements are also so important in order that
investments made by the original provider are protected and can generate
due rewards. Passing off is in this sense a form of counterfeiting but not
just of a products but of the whole business.
Supply 101
I Integrator Developer D
Feeling Intuition
Behavioural
Forces
Sensing (Data
Driven) Thinking
A Administrator Producer P
Uncertainty
I Integrator Developer D
Forgiving Turbulent
Behavioural
Forces
Stable Competitive
A Administrator Producer P
Certainty
while the Integrator is dealing with high levels of uncertainty but perhaps
with customers who are understanding and loyal to them.
(In the book there is much more discussion and attempts to describe
in words how each of these categorisations work out, and this is the inher-
ent difficulty for all who try and find such an all-embracing means of
defining complex situations. You will have to decide for yourself how
successful Gattorna is in doing this.)
The next diagram in the sequence, Figure 3.3 now tries to match the
supply side to the segments of the customer-based market demand diagram.
In this diagram, we are now looking from the supplier’s viewpoint as
they try to match what capability they want to offer into each of the market
segments. The vertical and horizontal axes now have to change to reflect
this. The horizontal axis is based on the risk as seen by the supplier in the
market place, while the vertical axis represents how they plan to respond
to it by reacting when required or trying to be more proactive and trying
to influence their customers rather more. These are basic strategic choices
of the kind of supply business they want to be.
Supply 103
Proactive
I Integrator Developer D
Protective Pathfinder
High Risk
Low Risk
Behavioural
Forces
Evolutionary Operational
A Administrator Producer P
Reactive
Indirect Control
I Integrator Developer D
Group Entrepreneurial
External Focus
Internal Focus
encouraged
Behavioural
Forces
Traditional Action emphasis
administration Goal directed
Process more than High environmental
content awareness
Strong internal focus Productivity valued
Stability and order valued
Hierarchical Rational
A Administrator Producer P
Direct Control
Supply 105
them with example word pictures does not feel comfortable to this
writer, but by all means read the original works and make up your own
minds.
The essence of these discussions is that customers are the most impor-
tant people in the business situation. We need to understand them and their
needs and desires in great detail, and we are then in a position to consider
if we wish to offer them a supply solution and if so we can structure and
manage our supply system to provide a good probability that our design,
operation and delivery efforts will be rewarded through their ultimate
satisfaction (and payment of their invoices).
and most difficult things to change. Almost everything else will yield to
enough time, money and training.
Of course, the supplier is also trying to establish a similar set of crite-
ria for their evaluation of the potential customer. Trading is a two-way
process and our decision processes should recognise this. Even if a sup-
plier might be forced to accept a particular deal at one point in time, if
they consider that the deal is not equitable then they are likely to exact a
consequence from the buyer at some future transaction.
This is why power is such a difficult thing. One definition is the ability
of one actor to impose their will on another actor so that the other actor does
something they would not otherwise have chosen to do. We can see in this
definition the problem and the opportunity for an exchange of somewhat
unpleasant actions as the circumstances creating the power opportunity vary
with market conditions. Whole industries can swing from the power being
in the buyers’ hands to being one where suppliers are, for some time, in a
position to demand what they want of the buyers. Over the long term, these
swings do nothing to build a sustainable future. They promote distrust and
opportunistic behaviour, and while there will always be some markets
where this is in some ways acceptable, and smart managers learn to play the
game according to these rules, the argument in this book is that for those
customers and suppliers who really need each other in a cooperative, coor-
dinated, mutually supportive relationship then power has no positive role
and should be challenged whenever any party tries to play that game.
To some extent buyers have power, since they are choosing who to
spend their money with, but as soon as the buyer decides on one supplier all
of that power is transferred to the supplier who now has to decide if they are
going to behave in the ways the supplier promised in their sales pitch and
the buyer believed they would when they made their sourcing decision.
The supplier selection decision can therefore be of high strategic
significance allowing the best possible collaborative offer to be made
and delivered to the buyer’s customers. Get it wrong, and the costs of
relative failure can be extensive, and the rectification costs, which might
include replacement of one supplier with another, can make the contract
loss-making rather than the beginning of a long-term business relation-
ship. There are clear reasons why this overall process needs careful
planning and operation.
Supply 107
A/I
Volume Demand
I/D
D
D/P
Supply 109
structure decisions, but the tendency to switch structures with each change
of leadership is a particular issue if, as we argue here, the supplier selec-
tion decision has at some point been seen as highly strategic and an
attempt to ‘lock-in’ a key supplier has been committed to in all good faith
only to find a change of leadership takes the business in a different direc-
tion. Such behaviour can put at risk months or years of relationship build-
ing activities and joint, interactive system developments. In such
circumstances, it is often a requirement for the relationship managers to
argue on behalf of their key supplier that the organisational change must
not be allowed to put at risk the investment in mutual understanding and
support.
Table 3.1 captures the arguments for and against each of the strategic
options. The key supplier consideration suggests that this is too important
to devolve to a division or single budget holder and should be seen for
what it is, a highly strategic decision in which the centre and indeed top
management needs to both understand, agree and commit to the interac-
tion rules, in a very public way. If this is done, the supplier will have a
degree of comfort that their medium- to long-term involvement is not
something that will be easily cancelled out by a change in managerial
fashion for a different structure.
Whatever structure is put in place, it is incumbent on the managers to
understand and capture the advantages and recognise and mitigate the
disadvantages. This is also a process that needs to be reviewed periodi-
cally to ensure that the correct choices have been made to support the
business objectives.
So far, we have made little distinction between whether our focus is
on businesses in the private sector or for business type activities in the
public sector. However in the purchasing procurement activities, there are
some fundamental differences which need to be recognised and managed.
In some senses, the public sector is more advanced than the private sector
in this, but the operational constraints are different.
Operating in the private sector is seen to be controlled and evaluated
according to market performance considerations, and the ultimate respon-
sibility of the business managers and owners is to their shareholders who
regularly review their performance against plans and competitor’s actions
to evaluate the degree with which they are comfortable to allow them to
“9x6”
110 Supply Ecosystems
b3235 Supply Ecosystems: Interconnected, Interdependent and Cooperative Operations, Supply and Contract Management
Table 3.1 Organisational Location of Purchasing Activity.
“9x6”
Atomised Small central office makes Local autonomy and responsibility. Maverick buying of personal favourites or corrupt
policy. Simple controls. buying.
b3235 Supply Ecosystems: Interconnected, Interdependent and Cooperative Operations, Supply and Contract Management
All other decisions Quick response. Suppliers divide and confuse with multiple
devolved to individual offers.
budget holders. Price control lacking.
Commercial risk not visible centrally.
Multiple IT systems makes audit and updating
difficult.
Federal Divisions award power to Agreed rules. Complex arrangements and negotiations.
central office for policy Dual citizenship. Unclear hierarchies and corporate
and buy services from Minimal central control empowers responsibilities.
them when required and local entrepreneurial behaviour. Central bureaucrats.
controlled by divisions. Cross fertilisation across divisions Risk of instability.
provides learning and response
capability.
Supply 111
14-08-2018 06:28:27
b3235 Supply Ecosystems: Interconnected, Interdependent and Cooperative Operations, Supply and Contract Management
“9x6”
Supply 113
Supply 115
explore what is possible and desirable in the final tender document. This
kind of procedures makes sense for software, architectural structures or
creative art works, for example where relatively few people or groups
have the ability to work in this way. Once a specification can be devel-
oped, then the tendering process continues as before.
All of these procedures have stipulated time scales for each of the
stages to which adherence is mandatory.
In all cases, the award decision is announced in a contract award
notice (CAN), but there is a standstill period of a minimum of 10 days in
which a losing bidder can challenge the decision, but this will only suc-
ceed if they can prove some procedural flaw in the process.
One of the issues in these procedures has been to accommodate the
natural instinct to look for additional local benefits during the implemen-
tation stages of the contract. This can be included if they are included in
the decision criteria, which must be satisfied by any successful bidder.
Thus, if a new hospital were to be built somewhere as part of a contract it
is not acceptable to award the contract to a local supplier based only on
their localness, but it is acceptable and smart to specify additional local
benefits (maybe sourcing materials, employing a percentage of local
labour, building social amenities in addition to the hospital, retraining
local unemployed people, for some examples). All bidders have to prom-
ise to do these aspects as part of their tender proposal. Thus local benefit
is multiplied but the overall process is non-discriminatory.
While some of these procedures seem as first glance to be onerous
and possibly overly bureaucratic, there is much to recommend their gen-
eral principles. A degree of openness and an ability to audit the overall
process to demonstrate fairness must surely be best practice for all
procurements?
total cost of procurement. The impact of this view is best reflected in the
quote attributed to John Glenn (one of the American astronauts) when
asked in 1962 what he thought of sitting on the top of an atlas rocket about
to be launched into Earth orbit.
I felt exactly how you would feel if you were getting ready to launch and
knew you were sitting on top of 2 million parts — all built by the lowest
bidder on a government contract.
Supply 117
High
2 1
4 3
20% of spend
80% of effort
Low High
Value
customer and representing the 80% of the total spend value. These are also
highly critical and risky. These are therefore the items and their suppliers
on which most effort should be expended since improvements here will
make a big difference to overall performance. However, typically these
items only attract 20% of the procurement effort! At the other extreme we
have quadrant 4 where only 20% of total value lies but this accounts for
80% of the management effort. These are usually low-cost or -value items
where risk in the market is low, (that is, there are lots of suppliers so we
will never have a shortage and therefore risk is low). Contrary to quadrant 1,
these are the Trivial Many. However, these often require lots of manage-
rial attention so typically account for 80% of the effort. Quadrant 2 repre-
sents items that are highly critical or where sources are few and therefore
risk is high. These are called Bottleneck items and are best designed out
of the product because of the problems they can cause if they are not
delivered or if suppliers cannot easily be found for them. The final quad-
rant 3 is the Leverage one. Here the risk is not high but the value is, and
so the customer will try to use the volumes or total values to ‘leverage’
some best prices from the supplier. The supplier’s reaction, if they find
themselves in this quadrant as seen by the customer, is to make themselves
more important to the customer perhaps by bundling more items or
Supply 119
services into a bigger package which will justify the customer giving them
more consideration and therefore moving them into quadrant 1 as shown
by the arrow.
Quadrant one represents the quadrant that the customer needs to man-
age very carefully, and it is here that the most mutually considerate and
involved relationships are to be found, hence the smiley face.
The logic of supplier relationships is that all customers will have a
variety of suppliers in each of these quadrants although we want to mini-
mise the numbers we have in quadrant 4 to reduce the effort involved and
also redesign the items in quadrant 2 to remove them if possible. The
portfolio argument then is that a customer will have a variety of supplier
relationships in place from close and cooperative in quadrant 1 to market-
driven, brutal, select and replace policies in quadrant 4 to coercive, power
driven in quadrant 3. Businesses need to understand their spend patterns
to properly allocate their managerial resources and activities in proportion
to their relative importance for their successful market strategies.
However, suppliers also have views about which customers they want
to pay close attention to and which they want to replace as simply not
worth the effort.
Figure 3.7 shows the view from the supplier’s side.
From the suppliers view, the 80:20 rule still applies in that 20% of the
customers account for 80% of the economic benefit to their business and
these customers are worth investing time and possibly real money to keep
them satisfied and coming back for more business in the future. Instead of
risk on the y-axis, we now have customer attractiveness. This idea covers the
situation of perhaps being a global brand but certainly showing potential
future growth and a belief that they will behave as intelligent customers in
their relationship with the supplier. Quadrant 4 in this diagram represents
the truism that a supplier can go bust satisfying customers if those c ustomers
are not reasonable in their demands for service while minimising the
amounts they will pay in prices. Such customers are best avoided or
replaced. Of course, it is in the nature of customers to assume that their busi-
ness is very important to any supplier, but the reality is that suppliers make
choices in the priority they apply to all of their customers. The challenge for
a customer is to become the preferred customer of their important suppliers
so that their needs are dealt with before the supplier’s other customers.
High
2 1
Attractiveness
Preferred
Customers
80%
4 3
20%
Nuisance
Customers
Low High
Money is not always the most important driver in this decision process
and suppliers have a measure which is important to them. This is Cost to
Serve, and if it is too high then that is when the supplier will either reduce
the cost number by affecting their level of responsiveness, their pricing or
charges for distribution or changes or by simply cancelling the contract in
favour of a better customer. Often these actions will not be visible until
too late to the customer, but the choice for the supplier is there, and the
intelligent customer makes sure that for their important suppliers that this
does not become the correct choice for that supplier. They do that by mak-
ing sure that the interaction is both fair and open and that there are no
unpleasant surprises in the business relationship.
The challenge for a nuisance customer is to change their interactions
and probably the money they spend to move them from quadrant 4 to
quadrant 1 as shown by the arrow.
Having looked from both sides of the relationship, we now need to put
them together. The customer has done its spend analysis and chosen a
supplier that they wish to get close to and build a mutually valuable rela-
tionships with and will send out a request to begin the discussion about
this and hopefully have their chosen preferred supplier choose them as
their chosen preferred customer, but there can be three reactions to this
from the suppliers point of view, as shown in Figure 3.8.
Supply 121
High
High
2 1
80% of
Possible
spend
Attractiveness
Preferred
Criticality / Risk
4 20% of 3
spend
anks
No th
The lower line shows the reaction when the supplier looks at the
customer and says they are not spending enough to be interesting imme-
diately and do not look to be very attractive in terms of future potential
either. The supplier is likely to decide that they do not want to invest the
time or other resources to build a collaborative relationship with such a
customer and so the invitation will be declined. The customer in this
sense is in a difficult position since they have evaluated the supplier as
important to their future performance but they have been refused a special
relationship. Perhaps the supplier already has a more important customer
they have invested in and if this customer is a competitor of the focal
company there can be real problems. If this is not the case, the customer
might still continue to have business transactions with the supplier and
perhaps try to become more attractive over time, but it might be more
sensible to start the search process again to find a more accepting alterna-
tive supplier.
The second line at the top of the diagram shows a different response.
Here, the customer is not yet spending enough money with the supplier to
make them immediately convinced, but the customer attractiveness is very
high so the potential future benefit is there. The supplier response is there-
fore that a special relationship is possible and is worth exploring through
some investment in relationships building and see if the future orders and
cash flows follow the hoped for growth pattern. The response therefore is
positive and discussions can begin.
The best result from the customer’s point of view is when they invite
the supplier to be a preferred supplier and the supplier is happy to commit
to this customer as one of their preferred customers. This is the meeting
of minds on which true collaborative and mutually supportive business
relationships can be built. The customer locks-in a critical supplier and the
supplier locks-in a critical customer and the whole process of cost reduc-
tion and value enhancement can begin, making this part of the supply
chain behave almost as one unit, at least for this range of products or
services.
One important point to recognise however is that the unit of analysis
of a company is too big. Large organisations have so many sourcing
requirements and sales opportunities that they will often have supply con-
tracts with different parts of the same supplier company and similarly a
supplier will often have contracts with different parts of the same cus-
tomer company. Each one of these contracts will have had to form in dif-
ferent circumstances and not all of them will demonstrate preferred
characteristics. The portfolio of relationships must be built in recognition
of these differences as well as recognising that market circumstances can
also change such that a preferred relationship might become less impor-
tant and have to be dissolved in a managed and safe way. Managing the
relationship portfolio and associated relationship investments must there-
fore be subject to the same dynamic oversight as all other areas of busi-
ness. However, the relationship investment can often mean that rather than
simply walking away from one partner to look for another it might be
possible for the partner to change some business activity dramatically to
meet the changing market situation, thus avoiding the search and change
costs of a major re-sourcing exercise or major sales drive for new
customers.
A consideration for sourcing strategy is how many suppliers per item
or service. The options include Sole Sourcing which is where there is no
choice, there is only one possible supplier operating as a monopoly and
all customers need to deal with them. Such suppliers have all the power
and can choose who they will supply, at what price and how they want to
deal with their customers. Individual customers have little influence and
will wait their turn to be supplied. For customers, this is not a comfortable
place to be and so they will look for or even invest in alternative suppliers
Supply 123
Brand Owners/
Original equipment Joint Venture Alliance
suppliers
Main Contractors
Partnering
Partnering
i
First er suppliers
Suppliers Alliance
organisations behind. The other relationship types are meant to behave like
this in practice while retaining their separate legal entity status. They are
obliged to retain the interests of their parent organisations as they operate
closely with their partner organisations. These kinds of relationships are
more voluntary and more easily terminated if the worst comes to the worst.
Partnering types of relationships can be very long lasting and in Toyota’s
case the suppliers become hard to separate from their buyer and have
worked productively with this brand owner for decades. In effect, the bound-
ary of the firm becomes permeable and indistinct as the formally separate
entities act as if they are one, since their co-alignment is almost perfect.
Alliances are very similar to partnering types of relationships (and the
terms are sometimes used interchangeably depending on the industry
sector). Alliances can be between suppliers or even between parties at
different levels in supply chains.
The overall logic of all of these relationships is to harness the benefits
of the other party’s complementary skills to enhance the ability to take a
successful offer to the market so that each party benefits from the
increased trade. If this does not happen, then there is no reason to continue
the relationship and a more market-driven trading process might then be
sufficient.
It is really only in the Partnering type of relationship that it makes
sense to talk about supplier involvement in the buyer’s business activities
Supply 125
but maybe we should simply expand the concept and talk of partner
involvement. If we have chosen wisely to identify the partner we wish to
work closely with, then it should be obvious that they have skills we do
not have. If this is the case, then we need to respect their expertise and
allow them the freedom to make the choices that are best for the relation-
ship with a trust that this freedom will not be abused or treated lightly.
This is most obvious when the issue of design arises. We have previously
argued for the recognition of the fundamental importance of good design
and if the partner has the skills, they are also best placed to produce the
best design solutions. However, the other party will have to work with
these designs so the communication needs to be open and specific where
possible. When we talked before of the voice of the customer being drawn
into the design process, now we are likely to have another party acting for
the final customer. As before however, this intermediate customer is not
an expert who knows how to do current things and has no ability to inno-
vate in the design space. They are however probably going to need to
manage the interface between the other party’s designs and the work they
have to do on their own. To give an example we will go back to an auto-
motive design. The car assemblers Toyota, Ford and Geely, for example,
choose areas of their own expertise and if that does not include seat
design, for example, what they will do is what is called Functional Design.
Here, they specify certain parameters that the actual seat design must be
able to deliver including, for example, weights of passenger, presence of
adjustments in certain ranges, incorporation of heating elements, posi-
tional memories and may well indicate materials or colours for the seat
coverings which have to coordinate with vehicle colour choices and inte-
rior finishes as well as many other aspects. They must also specify how
and where the seats must connect to the vehicle and the internal wiring
looms to carry power and control information. The functional specifica-
tions provide an envelope within which the seat supplier can utilise their
ingenuity to design a range of seats to fit the vehicle and probably be
delivered directly to the assembly line, quality assured, to be fixed into
place as efficiently and quickly as possible.
The corollary of the different types of relationship is that choosing
possible partners becomes a real challenge. Clearly, partners need to have
complementary skills and the capability and commitment to enter into a
Supply 127
of the sub-categories of the whole process and at the same time reduces
possible human error in data entry. The sourcing process greatly benefits
from gaining access to a sometimes global supplier market, but this raises
other problems since we now have to find ways of assuring ourselves that
the supplier is real and is as capable as they claim. Global sourcing has
other constraints since there remain many locally based approval and
licensing procedures and qualifications which incoming suppliers may be
unaware of or not qualified under. These local standards have been used
in the past as a barrier to trade for the incomer. (The EU procedures were
intended to reduce these aspects.) On balance, e-business processes speed
up communications aspects while probably increasing the effort needed to
fully specify requirements so that they are understandable to all possible
bidders and they also increase the effort to evaluate bids because of the
increased numbers and geographical spread of the newly discovered
potential suppliers.
Of particular interest in the electronic business space is the use of
Reverse Auctions. Whereas traditional auctions for art, property or classic
cars perhaps, will have the bidders increasing their bids until no one else
bids higher, the reverse auction, as one might expect, works in the oppo-
site direction. Here, the process is that bidders are progressively bidding
lower values until no one else is prepared to bid and the last bidder wins
the auction and gains the contract to supply. The process usually takes
place over the internet where potential bidders are invited to be part of the
process and will be instructed if necessary in how the system will operate.
The buyer will suggest a starting price point based on their view of an
appropriate price point or on their current contract price and the auction
then tries to find bidders who will undercut the starting price. The auction
is usually operated by an independent third party, to avoid a situation
where a buyer, acting as one of the real bidders, places a bid themselves
to force the price down. When bidding, all participants can observe how
the anonymous bids appear on the computer screen and watch as the bids
decline over time. The bidding takes place over a predetermined time limit
on a given day with the right to extend the bidding process by increments
of time if there are a rush of late bids in the final scheduled minutes of the
allocated time. This prevents a bidder trying to submit their final low bid
before a competitor can react.
The issue with this process is that it is easiest for standard products
or services where the order winner is the price, but this is not seen as
beneficial to a supplier whose offer is more around service, flexibility or
innovation since it is hard to define these sufficiently clearly to allow for
a variety of bidders to calculate their best prices to take part in the bid-
ding. Reverse auctions have been very successful in reducing the pur-
chase costs for such things as stationary and other standard products and
even hotel bed bookings for airline flight crews overnight accommodation
where the standard of accommodation is recognised in international hotel
groups. The proponents of the systems argue that it establishes the real
market price but often rerunning the auction after a year produces little
improvement. It seems as if all the possible cost reductions are given
away the first time.
In all procurement activities, clearly defining what the product or
service is unambiguously remains a challenge. It is aided, for hazardous
materials, by a set of UN standard codes. The same problem is present,
however, for all other articles and for them a set of European Article
Number (EAN) and now Global Trade Item Numbers (GTINs) have been
established. These can uniquely identify the item, the packaging used and
the manufacturer. The GS1 organisations are continually expanding and
developing these numbering systems which can then be represented as
barcodes or for Wi-Fi-based Radio Frequency Identification (RFID) iden-
tification and tracking systems.
While global standardisation of these types can significantly facilitate
and assure trading processes, they still have to be adopted and used by
sufficient number of parties in the global supply chains to make them
really effective. This may be used by a buyer organisation to act as a quali-
fier for potential suppliers and to simplify the buyers’ search and evalua-
tion efforts. It is quite normal for these codes to be part of CNs under the
EU Procurement Directives, for example.
If we move back up the life cycle of a product to the design stage, we
recognise another way in which design is a business critical activity,
particularly for products. Most products will be designed using computer-
aided design tools. Thus, the design process digitally codes all of the
product features of material, measurement, manufacturing process, qual-
ity and safety features, possibly packaging and of course recycling
Supply 129
entered the public domain, usually as the result of some major crisis of a
factory fire in a manufacturing unit, falsified quality records in a supplier
factory or abuse of labour forces and the use of child or slave labour.
Of course, consumers have been somewhat supportive, through their igno-
rance of the real conditions in the supply chains, and have been happy to
accept the low-cost products supplied without too many questions.
Countries have also been complicit in prioritising the winning of business
and the earning of foreign currency above the well-being of their working
populaces and permitting, or simply being blind to, business practices
which keep costs low and therefore export earnings high while their work-
ers are effectively abused or employed in situations the developed world
has largely consigned to industrial history. This includes child labour and
slavery, but these exist in many societies and the UK has recently intro-
duced a Modern Slavery Act 2015 and recent prosecutions have involved
farm workers, domestic servants and general labourers. Of course, people
trafficking can be related to slavery, especially for the sex trade (see http://
www.legislation.gov.uk/ukpga/2015/30/contents/enacted).
The trend in legislative enforcement and a wider awareness in busi-
ness of their responsibilities to wider society suggest that the developing
world will follow the same path of consigning such practices to history as
they become more prosperous. The recent decision in China to stop recy-
cling the world’s waste to deal with local pollution issues might be an
example of this new reality.
Of course, where money is being spent then corruption is also a pos-
sibility and while some parts of the world would seem to have a bigger
problem than others and at many levels in society some of the largest cor-
ruption issues have been demonstrated or believed to occur in large
organisations, not least where government procurement is concerned. The
EU procurement rules are intended to reduce these possibilities, but in
global businesses the picture can be very difficult to see clearly.
3.8 Logistics
The procurement issues are still focused on inbound movements of goods
and materials to another transformation stage and for products this refers
to the physical movement of the items needed to make the goods for
Supply 131
Supply 133
Bulk movements
— efficient, fixed path
mean that the container filling and emptying facilities need their own
security systems, more like military establishments. We also want to
know that the containers on ships are also secure and that the ships
themselves do not divert to unauthorised ports of call to unload or load
containers of contents. There is also the possibility that criminals or
terrorists might load drugs, people or bombs on board one of these
containers. There are so many containers in the world (estimates vary
between 5 and 170 million) including many lost at sea, that no importing
country can inspect all those passing through their ports, so security at the
exporting port is required in order to provide some assurance to the
importer that all is well.
Each ship can be tracked using versions of GPS systems across the
globe to check for any unauthorised diversions and RFID tags can be used
to identify individual containers. Containers can be scanned using non-
intrusive X-ray types of systems, but again like any inspection process this
is usually done on a sampling basis or following up on prior intelligence
about possible wrongdoing. Ship location systems can currently be
switched off, and sometimes this is done to avoid pirate attacks but some-
times for commercial reasons to influence or affect market prices or to
hide materials being diverted to countries where political trading restric-
tions are in place.
Global communities work to make the systems more secure and trans-
parent to ensure that markets stay open for international trade flows to
take place effectively.
On the commercial side of global trade, where goods transit national
borders, we have had since 1936 an agreed set of terms of trade created
by the International Chamber of Commerce called the INCO terms
(see https://iccwbo.org/resources-for-business/incoterms-rules/incoterms-
rules-2010/).
In distribution systems of this type, there is a need to fully understand
the terms of trade and the point at which ownership is actually trans-
ferred. At this point the responsibility for choosing transportation modes
and suppliers as well as for cargo insurance takes place. These terms of
trade were established when ships were the only real means to cross
water-based national boundaries and so the language reflects this, refer-
ring to whether transfer takes place on the quayside, on the ship, at the
Supply 135
Clothing
Jewellery
Furniture
Search House
Car
Most Goods
Restaurant meals
Holiday
Haircut
Experience Child Care
Most Services
TV Repair
Legal Services
Dentist
Credence
Car Repairs
Medical Diagnosis
Most goods can be found by a search process often now using social
media or internet search engines. Commercial or industrial search can also
be done through trade directories and publications, exhibitions or by invi-
tation to potential suppliers as an information gathering process in the first
instance, rather than as a formal procurement one. In personal buying,
people now seem to use a mix of clicks and mortar in that they research
what is possible using online shopping and search and if possible visit the
retail outlets to try and feel the product and then often go back online to
find the best price for the product they have decided on.
The next category requires more actual experience to really evaluate
them. We might still go through the search process before choosing the
restaurant for example and we need to make a buying decision and visit
for a meal, but the experience at the first meal determines if we will return
for another visit, and tell our friends about the good or the bad experience
we have had. Websites like TripAdvisor try to aid this process by drawing
on others’ experiences, but we need to be careful about the sample of
people who complete evaluations and to what degree we are going to put
Supply 137
our faith into what can often be a small sample of the user population
thinks and reports.
The final category is where we can search but our decision is more
influenced by what is called credence, that is, the reputation and/or brand-
ing of the goods and services. These services are very dependent on who
is providing the service and this is very difficult to evaluate without expe-
rience. Such service providers tend to tailor their advertising to present a
form of credence to potential customers. Look at lawyer and financial
service organisations for examples.
We have discussed earlier how suppliers are really only making an
offer to a customer which is intended to satisfy the needs and wants of the
customer. This is demonstrated in Figure 3.12 looking at how a product is
defined.
The core of the product is best thought about as providing some kind
of benefit (satisfaction of a need or want) to the customer. Thinking in
terms of benefits to customers keeps the focus right and avoids the trap of
trying to sell whatever we already have. The Actual Product can be a
physical thing or a defined service, but it is to some extent tangible,
Augmented Product
Delivery Warranties
Actual Product
Core
Product
Finances Benefit Services
Tangible
Installation/
Customer
Support
Care
Re-cycle
literally for the product, and less tangible, but still definable, for the
service offer. Around the actual product we have the augmented product
where features in support of the core benefit are added to the overall
package of the offer.
From a procurement point of view, all of these different features need
to be considered, evaluated and clear specifications provided for the pro-
curement activity with potential suppliers. From a supplier point of view,
there might be less freedom to offer variations around the core product but
the augmented product offers scope for negotiations and differentiation
from competitors. It will often be in these areas that negotiations will focus.
A term that sales people use is the Buying Centre. This refers to the
wider group of people inside a business who are actually involved in a
procurement decision. It recognises that such decisions are actually group
based rather than the right of only one functional group like procurement.
The sales people try and find out all of the people involved and try and
find ways to influence the others in the process so that in turn they will
exert internal pressure on the negotiators or bid evaluators in favour of the
selling organisation.
The users/specifiers are in effect the internal customers whose needs
and wants have to be satisfied so that the procurement can be seen as suc-
cessful. Of course like other customers, users might not know precisely
what they want or how to get it and so specifiers might be needed to trans-
late the expectations into a clearer definition. Sometimes this group might
have preferred suppliers and are biased in their favour. A highly ranked
surgeon for example might argue to keep purchasing from the same sup-
plier because the results in the past have been good and (s)he is scared to
risk changing.
Influencers can help clarify definitions and might be technically com-
petent to recognise what is possible. Technical personnel can often fall
into this group. They contribute their expertise but are probably not that
concerned with the decision choice after their involvement.
The buyers are empowered by the organisation to manage the pro-
curement process, select and evaluate bids and negotiate the final deal to
agree the terms of business and service-level agreements. They will not
always be technical experts in what they are purchasing, and that is why
the involvement of the others in the buying centre is so important.
Supply 139
Chapter 4
Contract
4.1 Context
A legal contract is created with two purposes in mind. The first is to define
the agreement between the two parties in terms of what is to be paid for
what goods or services under what operating and monitoring conditions
as well as defining conflict resolution and restitution processes. The
second one is to allocate cost penalties in the event of some form of con-
tract breach. The legal agreement has to be agreed to operate under a
particular legal system, often determined by the customer. The second
purpose is the one that traditionally has been the focus for parties who
believe that trading is inherently an adversarial process where if one party
wins something then the other party has an equally equivalent loss. Thus,
the legal focus has been to anticipate and mitigate against failure of the
other party and to allow for some financial recovery to compensate for any
failure. This raises the very real problem of how anyone can anticipate the
range of possible failures in order to include their effects into the contract
and, if they could, would the counterparty accept them. It is also even
more difficult when the contract is about services rather than products
(which is increasingly the case at typically over 58% in 2017), given the
intangibility of some service provisions. It is also very difficult if the
contract is for services which have to be provided in a flexible way and at
improving levels of performance over time. Best practice companies are
now trying to put more focus on the first purpose, to define and agree on
how business between the two (or more) parties is intended to operate for
141
(a) Lack of clarity on scope and goals. This harks back to earlier discus-
sions about customer voice and design and in supply procurement.
Contract 143
If this is not done well, then arguments are bound to occur and be the
source of claims and disputes.
(b) Often, the legal or contract experts are not involved early enough to
shape negotiations and possible agreements, so are left to try to make
a bad job better but really when it is too late.
(c) Lack of involvement with all of the stakeholders. This might actually
be a subset of pitfall (a) since, if they are not involved, their expecta-
tions cannot be properly incorporated into any agreement and they are
likely to be dissatisfied with the final outcome.
(d) Adversarial negotiations, often around price and risk allocation, set
the wrong tone and avoids discussing how the relationship is intended
to work.
(e) Negotiations therefore are focusing on things which can go wrong and
allocate blame rather than how to make them go correctly to reduce or
manage risks and gain new opportunities.
(f) Lack of flexibility is a major issue, especially if the process takes too
long to conclude while the world has changed. The wrong kinds of
contracts then lock-in a no longer appropriate deal.
(g) Difficult to understand language and formats. If written by lawyers for
lawyers and to anticipate court arguments, then normal managers can-
not understand what they mean and 90% say they cannot understand
the contracts they are supposed to operate. If the contract is intended
to define how the business relationship is intended to work, it needs
to be written and illustrated in a much more user-friendly style.
(h) A poor handover from the procurement stages to the operational stages
are next in impact, no doubt also affected by any lack of involvement
on contract agreement issues.
(i) Poor IT support can affect both good record keeping but more impor-
tantly tracking and reporting on contract performance. Contracts need
to be written as documents to be used to direct practice and to facili-
tate reporting and improvement agendas.
(j) Poor post-contract award process and management. This is the area
where the contract management activities are needed to make sure
that all the promises and procedures are fully implemented and tar-
gets achieved. Without fixing the earlier pitfalls, this will be really
difficult but, even if they were very good, the ongoing challenges of
making good on all of the two-way commitments will require good
From this and other information, we can identify seven stages of the
complete life cycle, which we will look at in turn.
There is a clear overlap in the contract life cycle with the other func-
tions we have focused on this book. Stages 1–3 have been covered in our
design, operations and especially the supply chapters, so as long as these
have been carried out with the extended contract team, then we should
have selected and agreed a contract with the other party, which for our
discussion we will assume is a supplier, although many of the same con-
siderations apply to contracting with a customer.
The above issues were covered in earlier chapters, so this chapter will
concentrate on the next four steps.
Contract 145
Contract 147
in any joint situation, if equal benefit can be justified then it makes sense
to agree that, but often one party will have had to spend money to create
the innovation and that investment should be recognised in the modified
contract terms. Suppliers in particular need to believe that it is in their
interest to support their preferred customer by providing the innovations
that benefit their joint part of the supply chain. If suppliers feel aggrieved
by their treatment by the customer, they will look for more considerate
customers to support and the relationship will no longer be such high
priority.
When changes do happen, then many of the IT systems will have to
be updated to use the new standards and here change control is very
important. In the same way that digital information can move from design
CAD systems through to operational equipment before going to suppliers
and into their systems, then a change control process needs to flow
through the same information paths to ensure everyone in the chain is
operating to the latest versions of the data. The well-publicised problems
of trying to operate with different versions of computer-aided design
software in the assembly of the Airbus A380 were some of the most
expensive examples of what can go wrong. In this case, the software in
Hamburg produced results that left the different parts of the aircraft
unable to join together because the electronic cables were too short
when supplied to Toulouse and this was in one company, albeit a diffi-
cult transnational alliance. How much greater is the potential trouble in
international supply situations between legally separate organisations?
(see http://www.nytimes.com/2006/12/11/business/worldbusiness/11iht-
airbus.3860198.html).
What is true for changes to product or process specifications is also
true for issues around governance of operational activities, compliance
with the raft of legal requirements in all of the different territories and
legislative jurisdictions in which supply chains operate.
This can be considered under the heading of Risk Management
which can be grouped under sub-headings of Economic, Environmental,
Geopolitical, Societal and Technological. Some of these are influenced
by people’s actions and some by the joint effects on the planet of climate
change.
These global threats can of course impact our contracts, and so some
degree of risk sharing and joint action to mitigate or recover is worth
building into the contract agreements where possible and economically
sensible, but sometimes we simply have to react and that can also make
an amazing difference.
The article listed below discusses the difference that Nokia managers
made compared to their competitors in Ericsson when their common sup-
plier’s factory suffered from a small fire after a lightning strike.
Nokia initiated a series of changes before Ericsson realised there was
a serious supply disruption and as a result Ericsson had to abandon their
phone production while Nokia’s results showed little impact (see http://
www.economist.com/node/7032258).
A regular process of contract review should take place, but this should
be a two-way process where both parties can challenge the other about
their performance against their commitments and to actively pursue per-
formance improvements.
While the process of contract review is important for all contracts, it is
even more important for the preferred customer and supplier relationships.
After all, these relationships are important because of the mutually sup-
portive skill sets that they provide and for parties in such a co-dependent
relationship it is even more important that all is well when examined from
both viewpoints. When these are working well, it will be difficult to know
where one organisation starts and stops. We worked with one electronics
company whose preferred suppliers sat in a room inside their manufactur-
ing factory with full computerised access to all the customer’s forward
plans and current planning systems. It was they who decided when to
replenish stocks in the customer’s inward goods systems by interrogat-
ing the customer’s production planning systems and they had full visi-
bility and involvement with all the future product development
processes. They were indeed partners in the best sense of the word. It is
worth noting however that when the customer decided to relocate some
of their business to a different market location and asked the suppliers
to come with them, the biggest supplier decided against it as not com-
patible with their own development plans and so a very productive and
collaborative relationship was wound down. Even the best relationships
are subject to reevaluation and possible dissolution when the world
Contract 149
Contract 151
of different jurisdictions. The world is largely split into two different kinds
of systems. Any contract has to indicate under which jurisdiction the con-
tract will be set up and where any breach of contract actions will take
place. Often, this will be chosen by the customer but should certainly be
made clear to all concerned.
The two basic systems have their differences through their historical
development. Much of the world is subject to a process called Civil Law
where decisions made by the state set out a framework of legal principles.
The origins go back to late Roman times. The alternative system, and the
one most common in the extended Anglo-Saxon parts of the world, is the
Common Law. Here, although the legislatures will pass laws, the courts
operate by judges’ interpretation of these laws and their subsequent rul-
ings in actual court cases, thus creating a precedent that informs future
decisions. For this reason, this system is also referred to as case law.
For the purposes of this chapter, we will discuss English law.
A contract is above all an agreement between at least two parties who
intend the contract to be enforceable in the jurisdiction agreed. This
means that an aggrieved party has a belief that any grievances will be dealt
with fairly by the legal system. This of course also requires that there is
an effective and impartial legal process working in that jurisdiction. The
contract requires that one party offers some terms of trade, which are
accepted by the other party, so offer and acceptance is important. This
means that both parties have to be able to understand and agree the details
of the contract, so infirm or young people are not deemed able to agree to
any contract. Some consideration (not always money) is needed in English
Law to mark the contract. Contracts are also deemed to be void, that is
unenforceable, if one of the parties was under some kind of duress to
agree or there was any deliberate or even unintended misrepresentation of
any information presented in the contracting process.
While the contract will address many of the issues we have already
discussed about rights, obligations, performance measures, measuring and
reporting and conflict resolution, one very important issue is that of intel-
lectual property (IP).
Organisations build up experience and knowledge in many aspects
relating to their chosen business experience. This belongs to them and is
largely why another party wishes to work with them in the contract. It is
Contract 153
with the aim to compete in the global markets. Such countries are often
accused of showing little respect for IP, but over time as they develop their
own IP they will wish to protect it and the courts may become more active
in protecting everyone’s IP so that their own companies are also protected.
With very important mission- and survival-dependent information, it
could be better to avoid supply chain solutions altogether and build or use
internal capability to produce the desired outcomes.
Contract 155
bribery facilitates a jump to the front of the queue. To many, this is no less
an unfair advantage and often the monetary amounts are not large; how-
ever, the distinction is a rather fine one. The UK Bribery Act includes
these as prohibited, but the reality is that few cases at this level are brought
to trial (see https://www.legislation.gov.uk/ukpga/2010/23/contents).
It is interesting to note however that the Swiss courts only as recently
as July 2016 brought their own laws into more alignment with other major
trading nations.
This emphasises the issue of international trade where not everyone is
operating according to the same rules and might be considered to be tak-
ing advantage of their situation in some unfair way.
4.5 Risk
All business activity runs under conditions of risk and uncertainty from
which they hope to generate financial returns. Generally, the riskier the
business activity the higher the rewards have to be to justify running the
risk, the so-called Risk Premium.
However, the words are used imprecisely since in an uncertain world
an outcome can be less than desired or greater than expected due to the
uncertainty. A bad outcome is called by many, a risk, but this ignores the
other possibility where the outcome is better. We can also talk of an
Upside Risk to reflect a better outcome or a Downside Risk where the
result is not welcomed.
Unwelcome occurrences can take many forms in life and business.
Some of these possibilities can be recognised and their financial implica-
tions estimated, their likelihoods estimated with a probability value and
the Risk Exposure calculated by multiplying value by likelihood. This will
help decide how much money it is worth investing to avoid the risk or
reduce their impact. However, it is often more about Risk Attitude which
reflects on a manager’s propensity to accept or take risks. This can be
translated into a prevailing culture of a business.
Possible impacts of course vary enormously in terms of size and
extent of their effects, and our extended supply chains exacerbate these.
Some risks are manifested as small perturbations in a flow, for example
when a planned delivery is late arriving at a manufacturing unit. The unit
Contract 157
or brand owner’s to ensure that what they process and pass on to their
customer is everything the customer believes it to be and the supplier can
also prove it to be so approved. This is a legal requirement in developed
marketplaces and more importantly a moral obligation, in order to be
worthy of a customer’s trust.
Customer trust is what provides the supplier with a licence to trade but
once lost is very difficult to recover, if indeed recovery is possible. Even
the mighty Toyota got much of this wrong when they suffered problems
with faulty braking systems around the world (see http://www.motortrend.
com/news/toyota-recall-crisis/).
4.6 Measurement
All businesses need to measure their activities at all stages of the transfor-
mational processes we discussed earlier in the Operations chapter. Neely
(1998) suggested that there were four purposes and three uses of measure-
ment, which is a helpful way to consider the issue. Under the purpose head-
ing, we have Check Position which relates to classic control as one might
drive a vehicle for example or operate a room thermostat. Once identi-
fied, the measurement can be used to Communicate Position to all of the
relevant stakeholders, for example reporting on financial results to share-
holders and financial analysts. Measurements also allow us to Confirm
Priorities as it might be that we have stayed in control but the world has
changed and we need to refocus our strategic direction. For example, we
may have increased market share in our current market but we now realise
other markets are more attractive. Measurement can also be used as a
carrot or a stick to Compel Progress, in other words to reinforce directives
given to personnel either to improve up to the given standard or to accept
new directions as a result of a refocusing decision. Thus, the uses of the
measurement are to control against Key Performance Indicators (KPIs) and
in our supply chains these should have been mutually agreed as part of the
deliverables of the contract and should then be subject to reciprocal meas-
urement processes. We talked above about licence to trade, this is a form
of Health Check. Is the business doing what it promised in a consistently
efficient, effective, safe and socially constructive way? If not, then cus-
tomers can very quickly remove the licence to operate by simply not
Contract 159
Contract 161
4.9 People Skills
The essence of this book is that the business need is paramount, and how
we choose the internal organisation of our business can create divisions
and difficulties to coordination and effective performance. The biggest
challenge is the understanding and vision (or the lack of these things) of
the management group, since with the right amount of time and resource
allocation most things in business can change. So we need to have edu-
cated and motivated leaders. However, the overall model is not just
dependent on them. The concept of a supply chain helps reduce the sig-
nificance of boundaries between business entities, but the same driver
should also be apparent inside organisations since if there is no atmos-
phere of collaboration inside the organisation, it is likely to be less than
optimum between organisations.
Chapter 5
Possible Futures
The great science fiction writer Arthur C Clarke first said in 1962 that
‘If an elderly but distinguished professor says that something is possible,
he is almost certainly right; but if he says that it is impossible, he is very
probably wrong’ Clarke (2013). This author certainly fits the first part of
the description if not the second, but here goes anyway.
5.1 Global Warming
What we have been discussing so far is the current state of the world, as
seen by this author at least. However there are many suggestions that in
many fields driven by technology we are standing or getting close to a
cusp where things might change very quickly. The biggest possibility to
many people’s eyes is climate change, and for all those who deny the
weight of scientific evidence and informed opinion there are increasing
legions who believe action is needed now to give our children a chance to
have a future on this planet. One of the scariest thoughts might be the
changing rate of change. So far, we are concerned about the rise in CO2
emissions and more recently the particulate emissions from diesel vehi-
cles but these trends have been somewhat slow suggesting that we might
have time to respond, change behaviours or invent a new technological
solution. However, the cusp aspect comes from possibilities of global
warming from permafrost under the tundras at the poles, releasing meth-
ane (the chief CO2 gas) in great quantities very quickly. This could
163
accelerate the warming effect and thus bring catastrophic change more
quickly and severely. The melting of the polar icecaps where, as the ice
melts global seal levels rise, exacerbates this.
Shipping transportation is a large contributor to global warming,
using as it has the dirtiest type of fuel oil for its engines. Legislation is
forcing this to change but will it come quickly enough? Our current global
supply chains have been chasing low-cost labour sources around the globe
but in many products labour cost is not the most significant one. For too
long, the same narrow and sub-optimal view has been taken but once we
begin to seriously calculate the real, total cost of our global supply chains
will we be happy to continue? Part of the logic for these approaches has
been the different evolutionary state of the business activities around the
globe, but as emerging nations approach or exceed parity in gross domes-
tic product (GDP) with the old developed world perhaps these pressures
will be replaced by trends to reduce the length of the global supply chains.
In this process, more local groupings might be anticipated where even
more trade is within the local group than between them. Of course, the UK
leaving the EU and USA leaving the Trans Pacific Partnership (as it was
called at the time) goes against these trends. Indeed, the Chinese Belt and
Road initiative, although driven by and supportive of the ambitions of
China to become or maybe consolidate their role as the leading trading
nation, still envisages a degree of global trade between trade groupings, so
who knows how it will turn out? At the very least, one would expect
global businesses to take a more holistic view of the economic and social
impacts of their decisions about where to locate their business activities.
5.2 3D Printing
Another feature to challenge the need for logistical distribution at all is the
rise in what has come to be called 3D Printing. While actually a very wide
range of different techniques, the essence is that materials are produced in
layers similar to an ink on paper printing process except that structures are
created in the third, vertical direction to produce composite parts which
often do not need to be assembled in the way that traditionally produced
items would be joined together. Nevertheless a layer-by-layer structure
takes time to complete. The range of currently practical materials, while
Possible Futures 165
expands the possibilities for working and living in new ways as well as
some scarier scenarios. It is possible to have your refrigerator monitor
your food consumption and refresh your food stocks automatically by
sending a purchase order to the supermarket and have the delivery made,
probably to some safe place on your property or for pick up on the way
home from work. The refrigerator can also warn when your food is
approaching its best before date so can reduce the likelihood of food
poisoning. Home security and access control can be done in this way and
remote monitoring and permissions can be granted. You can see what
your pets or aged relatives are doing and take some actions from a dis-
tance. More eco-friendly domestic heating and lighting controls will
reduce overall consumption.
Already, aircraft engines have machine logging sensors and condition
monitoring built in, and as the aircraft lands the flight operational data is
downloaded and analysed so that maintenance planning can be better
informed. This is very significant as without this data the maintenance
people often will not know what they need to do until they open up the
engine and see for themselves. This makes the extent and duration of the
repair uncertain in an industry where fast turnaround is key to profitabil-
ity. After all, the aircraft only earns money when it flies. As the engine
manufacturers move more to ‘Power by the Hour’, it is in their interests to
reduce this downtime to a minimum.
The possibilities are very extensive and limited only by human imagi-
nation, and entrepreneurial drive along with much greater network visibil-
ity and social acceptance.
5.4 Robots
At the moment, Robots are limited examples of this. While relatively sim-
ple robots are already very important in manufacturing factories, nuclear
and disaster search and rescue and clean-up operations, their application
to more general applications are still patchy. In Japan, there is a high level
of acceptance for companion and health care type robots around the home,
but much work is ongoing to develop them to allow for higher acceptance
levels more widely. There is a fundamental question about how human-
like we want them to be for domestic acceptance and even simple delivery
Possible Futures 167
robots being tested in Los Angeles are being constrained by the local
politicians in terms of their speed and place of operation. Society, however
represented, has some difficult questions to answer.
In the factory, however, the trend is clear. People are just too expen-
sive and variable in their behaviour (while also needing to eat and sleep),
so the robots are progressively replacing the human workers. Foxconn, the
main sub-contractor making products for Apple and Samsung, is replacing
work people with robots on a massive scale (see http://www.bbc.co.uk/
news/technology-36376966).
At the moment, most of these robots are not designed to be able to
safely work alongside humans and tend to work behind safety fences, but
over time it is possible to see robots working as part of a mixed team with
humans, where this makes sense. This is already possible in remote sur-
gery where a skilled surgeon in one location operates a surgical robot in a
different location and performs a surgical procedure that was not available
locally. Distributed medical treatment of this kind has a huge potential
given the areas of the world which do not have the same levels of health
care, or the practitioners of this kind of skill level.
All robots are not of course applied in universally beneficial ways for
all of the populations involved. The use of drones in conflict zones
removes the direct risk for their pilots who would otherwise fly these mis-
sions but might mean that the collateral damage issues are more extensive.
There is also the possibility that effectively killing people from the com-
puter screen in one country produces a certain detachment from the
human horror at the receiving end so that the drone operators find it psy-
chologically easier to fire the missiles and then go home for dinner with a
more limited awareness of the actions they have taken. Does it make it
easier for politicians to take such decisions about conflicts when they have
no ‘Boots on the Ground’? On the other hand, remote monitoring might
make the prosecution of war crimes easier and therefore act as more of a
deterrent. In these issues, there are clearly no easy answers, but if the
technologies are there then they are likely to be used. War is played by
adversarial games in which win wins are not likely. Only diplomatic
games can hold out the possibility of that kind of result.
Of course, drone technology can have beneficial uses in civilian
society. Already a drone has dropped safety flotation equipment to save
swimmers in trouble off Australian beaches. Their use in search and rescue
operations can increase the areas to be searched dramatically and reduce
reaction time to rescue. Medicines can be delivered quickly enough to
be effective without worrying about the need for refrigerated transporta-
tion systems. In Tanzania, the Zipline company has a distribution system
based on drones flying at 110 km/h and a communications process built
around text messaging. In more commercial settings, drone technology is
being developed for use in the final delivery process to customers who
order with Amazon.
5.5 Blockchain
While cryptocurrencies like Bitcoin are gaining a lot of attention and con-
cerns exist about a black tulip, or South Sea Bubble effect, what lies
behind this is the use of Blockchains. A blockchain is in effect a comput-
erised record or transaction ledger where a particular event is recorded,
encrypted in a highly secure manner and then validated by a globally
distributed network of computers. In this way, no record can be changed
by any individual since all in the network would have to accept the change.
This makes it very secure against hacking or fraudulent behaviour. The
involvement of so many other parties also makes the system very secure
and fault tolerant as in effect there is a high degree of redundancy in
the network that no organisation or company could afford on their own.
The further application to Blockchain 2.0 allows the creation of Smart
Contracts which have the capability to facilitate exchange between two
parties so that a supplier for example gets paid automatically when the
delivery is registered at the buyer’s end of the chain. This action disin-
termediates so that banks, for example, are no longer required to act as
storage of value and distributer of value on each side of a transaction.
Blockchain technologies are being evaluated in voter registration, rec-
ognition and vote counting. They can provide unique identities and
provenance information for all items and could avoid incorrect medicine
delivery in hospitals and the inaccurate inventory information in storage
facilities (which might be backed up by drone data collections perhaps).
Some argue that Blockchain provides a foundational technology that
Possible Futures 169
will allow new forms of commerce to emerge, but in the meantime can
cause those businesses and activities that are disintermediated to disap-
pear from the scene with consequential impacts for turnover, taxes and
employment.
The impact of Blockchain approaches to business-to-business con-
tracting could be profound as would be the impact on house buying where
the unique identification will simplify the process of proving who has title
to the ownership of property thereby facilitating the process of offer and
acceptance.
For international trade, blockchain methods could greatly speed up
information processing, insurance and customs clearance, for many of the
same reasons as above.
Whether the cryptocurrency versions will replace money and credit is
still unresolved.
Given so many of the current systems need to have proofs of various
types to operate efficiently, the extent of these developments could be
profound.
decision path is better to choose. The newer chess programs have also won
by not doing anything that human masters would have regarded as best
practice thinking, but it worked. The machines might soon be teaching
their teachers something new.
In our earlier discussions about the critical importance of the design
activity, we were worried about the fact that design decisions have cur-
rently to be made with an incomplete view of the world that the design
will inhabit and thus decisions made in good faith in these circumstance
will be flawed in some sense as new information from elsewhere in the
extended networks becomes available. To make sense of the different
knowledge domains and real-time data (and future projections from
markets perhaps) and build this into a design system that can allow the
designer of the future to make a fully informed set of trade-off decisions
to specify the most stable and ecosystem friendly design, such that right
first time becomes a realistic possibility, will require a very creative and
well-resourced effort. The organisation that can make that happen will
have no difficulty selling the product if it is at all reasonably priced, for
the need is real and urgent.
The current race to develop autonomous vehicles (including the
drones) is an example of how many different knowledge, technical, regu-
latory and social domains need to be incorporated into the intelligence
built into a variety of computer systems. For vehicles, the internet of
things might aid this as every vehicle, traffic light, road architecture and
pedestrian(?) might be connected into the available knowledge space.
It is also worth noting that as of 2016, 30% of all civilian jobs required
some form of involvement in driving a vehicle, so what happens to these
jobs when autonomous vehicles are fully developed? (see https://www.
bls.gov/opub/ted/2017/30-percent-of-civilian-jobs-require-some-driving-
in-2016.htm).
There are currently serious attempts to address the ethical dimensions
of driving in that given a choice in an evolving, dangerous emergency situ-
ation should the car save the occupants of the car and kill a pedestrian or
vice versa?
In the movie ‘I, Robot’, Will Smith’s character is saved from his sub-
merged car while the 12 year old child in the other car is left to drown
because the robot calculated that Smith had a better probability of survival
Possible Futures 171
and only one person could be saved in the time available. Smith’s view is
that a human would have chosen the other way round. We could argue of
course that the programming could have had a rule to favour the young
over the older person but then the film would not have worked the same.
The film also features Asimov’s Three Laws of Robotics even if they
attribute them to one of the characters in the film. The logic of the three
laws has been seen to be dangerous to humanity and is the point of the
film. Asimov later added a fourth or zeroth law to deal with this concern.
Significant thinkers see in these developments a threat to human society
or maybe a merger of the computational with the biological as we evolve
to a society of cyborgs. The science fiction writers may have valid points
for us to consider?
The essence of all of these developments is the increasing power of
computers, their miniaturisations, the internet and network of things and
the ability to very rapidly process vast quantities of data to look for pat-
terns which are difficult if even possible for human intelligence to per-
form. The computational intelligence label is to indicate this difference in
capabilities, origins and structure of data processing.
5.7 Job Displacement
It is the ability overall to process large data sets which might be the most
disruptive of our current world model. Martin Ford (Ford, 2015) used the
word ‘predictable’ to define the jobs that are most at risk in the new indus-
trial revolution that is dawning. Any job which can be described as repeat-
able patterns of behaviour can be taught to a computational intelligence or
even better, learned by that intelligence by simply high-speed analysis of
huge data sets. This definition captures many middle management jobs.
In health care, radiologists scanning mammograms have human error to
contend with as they become tired or distracted and they have a limit on
how many they can process in a given time. Smart learning algorithms do
not have these constraints, and this capability will also impact legal activi-
ties (especially reviewing case law), contract managers comparing different
contractual clauses and outcomes and logistics planners trying to optimise
vehicle routing plans. Other professions affected will include scientists,
journalists, pharmacists, insurance and banking sector employees, trading
Possible Futures 173
Part of the problem is that this form of capitalism argues that only
those directly involved in wealth creation have the right to participate in
any benefits generated. This of course leaves government and society to
sort out what is to support the left behind parts of the population. It also
encourages the use of tax avoidance and clever use of different corporate
taxation rules around the globe for corporations and individuals to hide
their wealth, while building it even higher.
Of course, many religions around the world recognise the need for
wealth generation and recognise the need for, and even obligation to
make, contributions to society through charitable acts to aid those less
fortunate than themselves.
There is no denying however that such gross inequality is not sup-
ported as valid or healthy by large parts of the population in many coun-
tries in the world. It has even been suggested that people who regard
themselves as the left behind have voted for decisions seen as extreme by
many other voters actively participating in the successful parts of the
economy. Trump in the USA targeted rust belt voters among others, while
in the vote to exit the EU parts of the UK where industrial jobs had largely
disappeared supported the leave option against all of the ‘expert’ advice
that the economic damage would be significant. It is as if anything would
be better than what they currently experienced.
Whose fault is it that the displaced workers do not get proper retrain-
ing or support? With the Anglo-Saxon capitalistic model focused on the
participating employees and owners, it as if we have reverted to a narrow
sub-system view that anything outside these self-drawn boundaries were
irrelevant. That thinking has been shown to be flawed in terms of eco-
logical, safety and Corporate Social Responsibility concerns, and so the
system boundary of the business concern has become more porous or has
been extended to include these concerns. What will it take for large, suc-
cessful businesses to include the left behind inside their system bounda-
ries? Rather than objectives that focus only on limited scope benefits
through customer satisfaction, why can we not design systems where
part of the economic benefits of market success are routed more directly
to parts of the population who did not actively participate but are still
part of the society which gives us a licence to trade? When possible, the
left behind still spend what money they have to keep the wheels of
Possible Futures 175
Chapter 6
Supply Ecosystems
and Competitive Advantage
For the near future, we are still going to be faced with the need to
operate our current business systems but ever more productively, for
one of the globalisation lessons is that if you are not successfully part
of it someone from somewhere else will soon come over your horizon
and take your lunch.
The key lesson of this book is that in business almost everything is
connected to something(s) else and more or less interdependent with
them, and if we do not start with that holistic vision then we will be creat-
ing friction between the bits of our system rather than building an inte-
grated, interdependent and co-destiny business ecosystem.
In this book, we have concentrated on the Supply side and, to some
extent, taken the Demand side as given. That is to say, we have not tried
to incorporate the Marketing activities into the discussions. We have how-
ever recognised everywhere the importance of knowing and understand-
ing the customer and, where possible and sensible, satisfying them. From
this, everything else flows, but the flows can also be reversed since the
supply side can create ideas for product and service offers which no cus-
tomer can envisage.
Applying all of the concepts we have discussed is not easy of course.
Ideas take time to be realised into practice, look for example how long
177
we have taken to begin to understand and apply the Toyota lean thinking
ideas effectively into many areas of business where they could contribute
massively.
While this is a challenge, it is also an opportunity. If it is difficult,
not everyone will try and fewer still will succeed, so if your organisation
can move faster down this path than your competitors, then by definition
you will be more competitive than them in the market place. The beauty
of the approaches discussed here is their contribution works on both the
demand and supply side. Many of the techniques are about reducing the
wastes that occur at the boundaries between sets of activities so impact
on cost reductions. However, the added value product and services offer-
ings impact on the sales side of market growth, customer satisfaction
and competitive advantage through the correct delivery of order win-
ners. Successful operation of these activities as component parts of one
solution is an organisation skill that will be difficult to replicate, so suc-
cess provides a lead that will be difficult for competitors to copy quickly.
They might buy the same technology as you but without the same inte-
grated view of the supply ecosystem processes, then their progress will
be limited.
Some principles to embed in your solution.
(1) Choose your customers carefully and get close to them, understand
them and manage them carefully.
(2) Satisfy your customers, but not at any price.
(3) Look for complementary skills in your suppliers and build co-destiny
relationships with the ones who are key to your future.
(4) Look for win–win approaches where possible and sensible in sup-
port of the business objectives.
(5) Recognise your role in the building of a better society and the sur-
vival of the planet.
(6) Give Design and Contract Management increased importance in
your organisation, but work in teams to make the decisions the best
they can be.
(7) Break down corporate boundaries where they are impediments to
cooperation.
Appendix A
The RED/BLUE Game
The game is a simple one between two teams of around 8–10 people at a
maximum. They should be in different locations where they cannot see or
hear the other team’s discussions.
Objective
The objective of the game is for both teams to end up with positive scores.
The team with the higher positive score at the end of the game wins.
181
Teams are not allowed to talk to each other during the game, but after
rounds 4 and 8 a conference is allowed.
The facilitator will, after feeding back the votes at the end of rounds
4 and 8, ask each team if they want a conference. Only if both teams want
a conference will there be one.
If there is to be a conference, one or two people from each team will
be taken to a neutral meeting place (away from the team locations where
they can talk). The facilitator listens but does not take part in the
discussions. The conference concludes when the teams decide.
During rounds 9 and 10, the scores are doubled. That is +3 becomes
+6 and −6 becomes −12 and so on.
At the end of round 10, the teams are brought together to discuss the
game and the lessons learnt.
Note: Detailed facilitator notes are available for bona fide instructors
on application to the author at dkmacbeth1@icloud.com.
Bibliography
185
186 Bibliography
Glossary
Agile Manufacturing
Lean manufacturing was developed and is at its most effective in repetitive
production processes of somewhat standardised or modularised product
designs. For businesses which allow for more customisation, pure lean is
more difficult to implement. Agile tries to gain much of the benefits of
Lean, but also allows for changing customer requirements often by build-
ing buffer stocks of inventory at crucial decision points in the flow which
allow different options to be chosen.
Alliance
This form of agreement and agreed behaviours is set up by organisations
(not just companies) to fulfil some objective but is not a legal structure of
itself. It can be set up to market a new service offering or to promote some
cause. It is often used in construction businesses where, for the duration of
a particular project, the alliance is formed to try and coordinate resources
and provide mutual support to achieve the project objective often for a
reward-sharing benefit for a successful completion of the project on time
and on, or below, budgeted costs. At the end of the project, the parties
separate until they next see the benefits of forming a new alliance for
another project. They might form the alliance in advance to enable a joint
bid against a tender call.
187
188 Glossary
Assemble to Order
This allows some degree of customer customisation through the design
of the product in modules which can be assembled in different configura-
tions to create somewhat different final products. The modules may be
stocked, waiting for the final assembly stage. It allows better customer
response while allowing some efficiency in producing the standardised
modules. Note, services generally cannot be stocked.
Asset Specificity
When a customer asks the supplier to purchase a piece of equipment, say
to supply a part or a service, but the supplier has no other customers look-
ing to use the equipment, then the supplier holds an asset that is specific to
that customer and is dependent on the customer to keep buying the service.
Equally, the customer has no other supplier who can provide the part or
service. The asset is specific to that relationship. They become locked-in
to each other.
Blockchain
This is a computerised record or transaction ledger where a particular
event is recorded, encrypted in a highly secure manner and then validated
by a globally distributed network of computers. In this way, no record can
be changed by any individual since all in the network would have to
accept the change. This makes it very secure against hacking or fraudulent
behaviour. The involvement of so many other parties also makes the
system very secure and fault tolerant as in effect there is a high degree of
redundancy in the network that no organisation or company could afford
on their own. Blockchains can provide unique identities and provenance
information for all items and could avoid incorrect medicine delivery in
Glossary 189
Born Global
Such a company is not prepared to take a step-by-step approach over
many years to create market growth across country borders and aims from
its inception to see the world as the target market and will build supply
chains to service all the countries in its sights, at the same time.
Benchmarking
This is a process where a group of organisations share their operational
data with each other in the hope that, by studying similar activities tak-
ing place in different settings or industries, new learning will be realised
allowing improvements to be made to the learners’ practices. Since com-
petitors will not wish to share these details, the benchmarking process
often excludes more than one party from each industry sector. It is not
about the actual performance number achieved but what processes were
used to create the number. Often, the parties will meet after the exercise
to debate and discuss the results and again avoiding direct competitors
allows for more open discussions. For example, organisations might
compare their production change over processes with the pit crew in a
Formula 1 racing team.
Black Swan
This is an example of an unknown, unknown. If all we have experienced
are swans which are white, we cannot conceive of the possibility of a swan
being black…until we find one! These rare events are usually located
(if recognised at all) at the extremes of the normal distribution (which is a
property of many populations of data) and are often ignored because of
their very small probability of occurring. When they do occur, then they
can change the world.
190 Glossary
Building to Stock
This is necessary when demand for the product is expected but cannot be
forecast accurately enough to respond to actual orders. Stock items have
to be standardised. The stock is held in inventory in the hope that a real
customer will come along in time to demand it. If the item is perishable,
this complicates the planning process since after the shelf life time is
expired, the stock has a much reduced value. Note, services generally
cannot be stocked.
Bounded Rationality
Traditional economic theory assumes that decision-makers are rational
and look after their own self-interest above all else. The further
assumption is that with perfect information all such people would make
the same kind of decision. However, often information is not perfect
and, even more, people have difficulty dealing with complicated deci-
sion processes. Their cognitive abilities are limited by the limited num-
ber of factors they can deal with. The effect of this is that even if the
decision-maker was trying to decide sensibly, they are incapable
of reaching the perfect solution the theory would expect to be taken.
In this sense, the rationality is bounded or limited by these natural
constraints.
Business Angels
These are usually people with money available to invest in a growing busi-
ness, often in the expectation that their prior business experience and
network of contacts will be useful to the ongoing management of the
companies in which they invest. They will not usually be involved long
term as they often like to sell their shares at a profit and move to other
challenges.
Buying Centre
This refers to the wider group of people inside a business who are actually
involved in a procurement decision. It recognises that such decisions are
actually group based rather than the right of only one functional group like
procurement.
Glossary 191
Civil Law
In this system, decisions made by the state are set out a framework of legal
principles. The origins go back to late Roman times.
Co-creation
For some products, there can be little or no direct interaction between
customers and suppliers in the detailed specification of the product.
However, most services and some products require a close interaction
with customers to really understand what they want and in some ways the
customers are part of the transformation processes as well as the supplier
organisation. Close involvement of this kind is described as co-creation by
the customers and their suppliers.
Common Law
Sometimes referred to as case law-based system, this applies in the
extended Anglo-Saxon parts of the world. Here, although the legislatures
will pass laws, the courts operate by judges’ interpretation of these laws
and their subsequent rulings in actual court cases, thus creating a prece-
dent that informs future decisions.
Core Competence
All businesses have some set of activities, supported by peoples’ knowledge
and skills, that they consider they are so good at that they can beat their
competitors in any fair evaluation of relative performance. This set of activi-
ties provides their competitive advantage and should be protected from being
stolen or otherwise acquired by their competitors. These activities should be
supported and developed through internal investment and should never be
outsourced to another party, as the intellectual property they represent could
then leak out and the advantage be lost. The other activities needed to pro-
duce a completely rounded good or service can be bought in from the mar-
ketplace to create a combined product or service to meet the customer needs.
192 Glossary
who are in some ways affected by the activities of the business. Decisions
therefore cannot be based only on single criteria like financial benefit to
the business but on much more widely diversified issues. It is part of the
spread of sustainability concerns and recognises the positive and negative
impacts which businesses can create.
Cost
A supplier uses a variety of resources as input to their productive processes
as well as resources used to effect the transformation of the input resources
to output goods or services. Cost is the representation, in financial terms,
of the totality of the resources used to get to the end output stage. Cost is
therefore an internal measure and has much to do with the effectiveness of
the procurement of resources and the management of them through the
supply chain. It is independent of the selling marketplace. Price and cost
are not the same thing. They are driven by different forces, but cost is
subject to higher level of management control than is price where market
competitiveness affects the decision for a customer to buy. We can fail in
business if we cannot create more value from sales than we spend on the
cost of the resources we used.
Cost to Serve
All customers require some consideration to understand their needs and to
try to satisfy their expectations. However, some customers expect more
support and hence more cost from their suppliers, and the actual cost to
serve these demanding customers might produce a situation where the
economic benefit of keeping them satisfied is less than the cost to serve
them to this level.
Customisable
An organisation can make a strategic decision that they will offer variants
of their goods dependent on input from their customers (services are
inherently more customisable). They must then also determine the extent
of customisation they can afford to offer since all variants will cost more
than the equivalent standardised item since the production runs will be
Glossary 193
shorter and planning more difficult. Unique is the enemy of low cost
(and often speed or response), in most businesses.
Counterfeiting
This occurs when an organisation copies, without permission, another
organisation’s product or service concepts, often at reduced cost and too
often at much reduced quality and safety levels. They then sell that item
as if it were genuinely produced by the original organisation, thereby
stealing sales revenue possibilities from them.
Degrees of Freedom
This concept recognises that designers starting with a blank screen or
sheet of paper can have an infinite set of choices (degrees of freedom) to
make but that as soon as one decision is made the number of choices
reduces by one each time. It captures the nature of a decision tree where
one choice starts a process of branching but also makes it difficult to move
from branch to branch without retracing all of the decision steps.
194 Glossary
Direct Procurement
This relates to all purchases which will directly affect and may be con-
tained in the final product. They are crucial to the final product value offer
Glossary 195
and are part of the process of generating revenue. They are usually better
controlled than indirect items.
Downside Risk
This describes what most people think of when using the term risk. That is,
it is the possibility that the result of an action is against the best wishes of
the person taking the risk. The term risk also covers the opposite outcome.
Dual Sourcing
Dual sourcing is used to reduce the risk of an individual failure of some
kind since all of the buying orders can be switched to the second, surviv-
ing supplier. However, there are now two relationships to manage. It is
also important to keep the output from both suppliers completely consist-
ent over time so that switching can be efficient.
Early Adopter
This is a customer who is motivated by newness and being first to buy.
They will buy from a respected brand almost without knowing the details
of the new product and will buy regardless (and often queue up to be early
into the store, think new Apple products). The order winner for them is
newness and having ownership of the item or experience of the service,
before their friends can buy.
196 Glossary
businesses resources. They work with customer demand data and design
specification and process information, to allocate people and equip-
ment to plan and deliver (from inventory or new production as required)
to meet the agreed customer delivery date. The systems connect to
customers and back through the supply chain and inform logistics coor-
dination to ensure effective flows into and through the extended enter-
prise (or supply chain). They are capable of simulating the effect of
changes to a plan so can be used for ‘what if’ type of planning. They
are a basic building block towards the fully integrated and coordinating
vision this book is describing but do not yet have all of the needed
information sources and controls in place as a fully interacting informa-
tion system.
Form Utility
Manufacturing creates form utility for a customer by transforming, in
some physical way, input resources to output products.
Glossary 197
Functional Design
A buyer company will work with their preferred supplier because the
supplier has capabilities they do not have, to design certain aspects of the
product. The buyer has to specify general aspects of what the supplied
design has to do and how it has to function, but will not specify the details
how this will be achieved. Such functional design allows the supplier to
use their background knowledge to design something which will meet
requirements and successfully interface with other parts produced by
other suppliers.
Global Warming
For all those who deny the weight of scientific evidence and informed
opinion, there are increasing legions who believe action is needed to miti-
gate the human impacts on climate change now, to give our descendants a
chance to have a future on this planet. One of the scariest thoughts might
be the changing rate of change, which seems to be accelerating and pro-
ducing ever more severe weather situations.
198 Glossary
Grease Payments
Some legal jurisdictions regard this as a form of bribery while others see
it as less extreme. Where bribery is used to change a decision in the favour
of the person bribing, grease payments are used to facilitate a decision
(speed up often) which will be taken anyway. Attitudes to bribery vary
around the world, but there are a number of international agreements to
try and stop it occurring or punish those involved.
House of Quality
This is a visual guide for designers to consider how customer require-
ments (the voice of the customer) can technically be achieved and to
identify trade-offs in the decision choices that have to be made. It can
also be used to compare a possible solution to those of a competitor’s
product to ensure some positive differentiation in performance can be
achieved.
Important Few
This relates to the most important 20% of the population in the 80:20 rule
applications. Making a small difference to these individuals leverages
much more impact on the whole population.
Indirect Procurement
This relates to all purchases that are not directly incorporated or support
the main product or service. They are however crucial to the functioning
of the business but are more like overheads in that they need to be spent
but do not often attract the same levels of control and focus as direct
procurement.
Glossary 199
Inventory in Distribution
Goods as input to a factory and on route to the customer through the distri-
bution logistics system are all part of the value of inventory in distribution.
In-sourcing
This is when a business, which needs to have access to goods or services,
chooses to have them operate as part of their own organisation. They take
ownership of these resources as a form of vertical integration.
200 Glossary
Internet of Things
As more items are produced with embedded intelligence and communica-
tions capabilities, it is becoming possible to think of a future in which
everything can be connected, and in some senses, coordinated. Self-
driving cars will need this capability as a minimum. Security and possibly
surveillance issues will also have to be addressed.
International
When a business wishes to expand out of its home marketplace and sell
in other geographies, their first move is normally to start by exporting
the same goods or services (if possible), which are available in their
home market. This first-stage expansion allows the company to become
International.
Joint Venture
This is a legal form of new company which is formed by the joining
together of previously separate legal entities. The JV must look after its
own interests rather than those of its parent organisation, so while the
parents might have had complementary skills and other features they now
have to transact with the JV as if they had no prior history. JVs are often
between companies which are close to being peers, but this is not a legal
requirement. Suppliers and buyer companies could form a JV to move into
a new country market for example, to offer a one stop shop service in that
market.
Just in Time
This is effectively a make to order format extended into the factory so
that if there is no demand from intermediate customers in the factory,
then no output is created. This avoids large stock holdings while allowing
high levels of variety to customers. It requires frequent deliveries from
excellent suppliers, very high quality levels and people involvement in
continuous improvement programmes. This is the method most manufac-
turers aspire to replicate. Toyota was the first company to make this work
effectively.
Glossary 201
Lean Production
This is another name for a Just in Time system or Toyota Production
System. It aims to operate with high quality and low inventories.
Lock-in
In a situation of asset specificity, one or both parties can be in a situation
of lock-in where they have no other choice but to continue to trade and
cannot easily find alternative business partners in the short term. It can
reduce the search costs of finding new customers or suppliers, but if the
initial choice turns out not to be the best, for whatever reason, it can be
costly to break the lock-in and trade with other parties.
Make to Order
In this approach, production of an existing product design does not start
until a customer places an order. The supplier avoids spending money in
anticipation and is guaranteed the sale from the beginning. If the product
202 Glossary
Market Follower
The follower deliberately avoids the risks and costs of innovation and
waits until a competitor introduces a new product or service and proves
that customers are willing to buy it. The follower then tries to ‘copy’
(without infringing on copyright or patents) and become competitors in
the expanding market by finding some aspect of the value proposition that
will differentiate themselves from the initial leader.
Market Leader
This is the organisation, which is first into the marketplace with a new
innovation, and if they can protect their initial market share they will be
the leader in revenue as well.
Market Pull
This is a driver of innovation when the idea or demand comes from cus-
tomers who ask for something new in the product or service. The attrac-
tion for the supplying business is that if they translate these wishes
effectively, the likelihood is that these customers will buy the new offer-
ings. It is relatively a low-risk approach to innovative change because of
this prior customer acceptance.
Modified Re-buy
This occurs when a customer wishes to buy a similar item or service to
ones previously purchased but with some specified changes. The possibil-
ity is to start a new procurement process to find suppliers better able to
meet the new specifications.
Multi-domestic
When a company recognises the need to have more capability closer to
customers in a foreign market, they can choose to create replicas of their
business models in the new location. Each new market entity then operates
Glossary 203
Multiple Sourcing
Buyers using multiple suppliers need to be sure that they are all capable
of producing the same level of quality and then use the market as a com-
petition between these multiple suppliers to exert downward prices on the
prices to supply. If the price competition drives some suppliers out of the
market, the buyer does not care since there are many others to choose
from. This makes sense for non-strategic supplies of very standardised
products where price is the only differentiating factor, but even here it is
not clear if the other features are indeed completely the same. Lots of sup-
pliers means that no meaningful relationship can be justified, so it is not
looked for on either side.
Network View
The essence of this view is that organisations are essentially open systems
and that all such are members of a number of overlapping networks of
other organisations, some of which are customers and suppliers, while
there are other influencers or constraints on actions. In business relation-
ship terms, this means that no one organisation is always the most impor-
tant, instead influence ebbs and flows with market changes. Customers
and suppliers cannot control in such circumstances, they can only influ-
ence others through their own actions and behaviours.
New Task
This is the need to buy something completely new with no prior knowl-
edge of what the available market opportunities and threats might be.
Offset
When a government buys expensive goods or services from a foreign
supplier, they will often demand that the supplier spends some of the
204 Glossary
purchase value in the buyer’s local community. In this way, the buyer
government gets the items it needs but also provides some additional local
benefit by way of employment of local people or sub-contracted work to
their own companies. It can be used by those governments to force the
supply company to reveal some of their technological secrets to the local
companies, which over time, can become competitors to the foreign sup-
ply company.
Opportunism
The rational economic person is assumed to favour their own benefit
above all others and to tend to look for opportunities to take advantage of
the opposite party so that the results are better for themselves. They are
acting with opportunism. In the jargon, they are out to Win, but to do so
the other party must Lose. In game theory this is describe as a Zero Sum
game, that is the amount of the positive gain when added to the negative
loss equates to zero. Parties operating without opportunism look for ways
in which both parties can gain something and so that is described as Win–
Win or a Non-zero Sum game.
Order Qualifiers
An order qualifier is a product or service feature that must be present in
the offering for the customers to even consider buying in the first place.
It is like qualifying to race in the Olympics, you are in the race but you
might still not win. A qualifier can also make it more likely for you to fail
if you cannot meet the minimum standards in the market place. Safety
would be one of these features. Qualifiers vary over time as competition
creates new features of interest to customers.
Glossary 205
effect look through their immediate customer’s eyes to the next customer
along the chain and make more considered plans to supply efficiently.
Order Winner
In a competitive market, where customers have choices of what to buy to
satisfy their needs, the order winner is that feature which is most impor-
tant to the customer and will persuade them to actually buy the item. It is
the feature which, all other things being equal, determines which supplier
succeeds in the competition for the customers’ money. Different order
winners emerge over time as competitors gain parity in the initial order
winning feature and move to another differentiating factor.
Partnering
Preferred customers and suppliers are effectively in a partnering type of
relationship where they operate as if they are the same organisation but
without legally changing their separate legal status as independent of each
other. This is not a partnership which is a legally defined status similar to
a JV but with unlimited liability. Few companies in partnering relation-
ships would consider becoming formal partnerships.
Passing-off
This is the process where one organisation behaves and illustrates itself as
if they were another, more highly regarded, one to take customers away
from their business. Essentially, they will be selling counterfeit items or
services to customers who believe that are buying genuine ones.
Possession Utility
Trade exchanges are a way to transfer possession of some assets to
another party for some agreed value transfer to the transferor. Perhaps, we
206 Glossary
also need a Use Utility for those situations of value in use where owner-
ship does not change.
Price
In any market exchange, there has to be a supplier of some good or service
and a customer who provides something of value to the supplier such that
the two parties can agree to the exchange, as somewhat equitable, and the
transfer of ownership of the goods or services goes to the customer in
exchange for the valued item (money usually). The agreed exchange value
is the price to be paid by the customer and agreed by the supplier.
A supplier only needs one customer, who decides to buy, for each item.
Price is a market mechanism to effect the process of exchange.
Process Capability
All production and to some extent human processes are subject to inherent
variation, even if they are trying to reproduce an exact replica of what
went on before. This process capability can be defined by the dimensions
of the likely distribution of values around a mean value. This is independ-
ent of the specification limits created by the item’s designers but it is in
the relationship between process capability and specification limits that
the likely quality performance is created. A narrowly distributed process
Glossary 207
working within a widely defined specification can avoid all quality prob-
lems in normal operation.
Product Recall
If, despite best efforts at producing quality products, problems occur in
the market, especially if they are potentially hazardous to the health and
well-being of the customers, then the suppliers are required to issue a
product re-call. This involves contacting all of the customers (not always
possible since actual buyers may not be known or contactable) to encour-
age them to stop using the item and claim compensation or arrange for it
to be exchanged for a newer, safer version. This will be backed up by
national advertising campaigns to find previously unknown customers.
Overall, this is a public relations disaster for the supplier, causing huge
loss of reputation and perhaps permanent loss of customers in the future.
Sometimes, this is due to a design flaw or a failure in the manufacturing
processes but the customers will not care why this happened in detail they
will just blame the supplier for the failure. Even if the problem originated
in the supplier’s own supply chain, the customers will not differentiate and
still blame the key supply contact they bought from. This is one reason
why risk is never actually outsourced.
Purchase to Pay
This describes the various activities needed to implement a purchase con-
tract and make all of the interconnecting people and processes work to a
consistent set of expectations and performance standards. It can often be
supported by a suite of computer programs to manage the information
flows and event planning arrangements.
208 Glossary
Resource-based Theory
In the discussion of where market growth can come from, there are two
main choices. One is to follow the customers wherever they can be found
and build a capability to satisfy them, if this is different from current capa-
bilities. The alternative is to base the decision on the existing resources.
This latter argument is that we already know how to do certain things well,
so let us use these resources to find new customers who need the services
these resources provide. As always, this is a decision between the risks of
doing new things or sticking to old things but running the risk that no new
customers for these resources can be found.
Reverse Auctions
This is a competitive auction with multiple bidders making successively
lower bids until no other bid is received. It is best suited for supplies of
completely standardised and quality assured items and proponents argue
it will establish the best current market price for the item in question.
Suppliers often do not like it because of the focus on price, especially if
they consider that their offer is based on other important aspects like inno-
vation or responsiveness. Large initial saving have been reported for many
diverse items, but future savings seem to be more difficult to achieve.
Reverse Engineering
This describes the situation where as an example a company will buy a
competitor’s product and take it apart to try and understand the design
decisions made and the production methods used to produce it. They will
also try to identify possible costs of production and procurement. With
this information, they might try to create a competing version of it to try
and win some market share away from the original producer. If there is
patent protection in place, they will try and use the information to find a
variation in methods or detail such that they cannot be charged with patent
infringement.
Reputational Risk
Organisations build up reputations with their customer and suppliers for
being true to their values and beliefs. This form of trust in the brand takes
Glossary 209
time to build but can be lost very quickly if the organisation behaves in
a way which then does not live up to this standard of performance.
The risk is that formerly loyal customers and suppliers will refuse to do
business with the organisation which has failed to live up to its prom-
ises. Losing your reputation for being a trustworthy party can destroy
businesses very quickly and recovery (if possible) will be expensive
and time consuming.
Risk Attitude
It represents attempts to measure the extent to which individuals (and their
organisations) are comfortable at certain levels of risk. An entrepreneur is
expected to operate with a more positive attitude to risk than someone
who is just looking for a good job with defined prospects.
Risk Exposure
This is a calculation of the potential risks multiplied by the estimated
probability of their occurrence.
Risk Premium
All business operates under conditions of risk, but the more the level of
risk the more the person taking the risk expects to be rewarded for taking
the risk. This is called the risk premium.
Robust Design
This is based on the statistical design of experiments approach but applied
to product design. The various factors which impact the achieved quality
levels are evaluated to find those that must be controlled very closely and
to make the overall design less subject to other noise factors which might
complicate control of the process.
Rules of Origin
Provides a customer with information on where an item has been pro-
duced. They also provide details to make customs charges appropriate.
These rules also protect brands against unfair competition if the item loca-
tion details are protected. For example, Champagne can only come from
210 Glossary
that region of France. Similar products using similar or the same grapes
and produced in the same ways might be described as ‘Champagne like’
but not as Champagne from another region.
SERVQUAL Model
This model initially defined the processes of ensuring that service quality
levels were as expected by customers. Services are much more about
perceptions and are therefore much more difficult to control compared to
physical measurements in the product world. The model describes five
gaps between different stages of the overall process at which misunder-
standings or poor performance against plans can cause problems. Since
many organisations produce both products and services, it is good to
think of this model alongside the physical aspects of other total quality
approaches.
Single Sourcing
When there are choices of supplier for a given need but the buyer chooses
to only use one of them, this is single sourcing. It is dangerous since there
is no backup if something goes wrong with this supplier, but it can aid the
consistency of quality supplied and allow for the building of preferred
relationships. It does demonstrates the effects of lock-in however.
Specification Limit
As designers specify the dimensions of some item they recognise that they
need to allow for practicalities of production and therefore they specify a
range of acceptable values around the nominal one. These form limits in
the specification within which a result will be deemed to be of acceptable
quality. The upper and lower limits around the mean value form the basis
for statistical process control as part of a quality assurance approach.
Glossary 211
Spend Analysis
Spend analysis creates the information to understand the 80:20 rule in
particular circumstances to show how value is distributed and to aid the
allocation of scarce resources to where they can have the biggest impact.
Sole Sourcing
This is a supply situation where a supplier has a monopoly of some com-
modity or service such that a buyer has no choice but to accept the terms
offered to them by the supplier. Most buyers will try and find, or help
create, alternative suppliers just to break the power hold a monopoly sup-
plier can exert on a market.
Standardised
An organisation can make a strategic decision that they will only offer a
controlled number of variants of their goods (more difficult for services).
These form the standardised list from which customers buy and will not
be changed to satisfy a customer request. This is efficient for the supplier
but might limit the choice for the customer.
Straight Re-buy
This occurs when a customer wishes to buy the exact same item or
service. The price might change but the specification has not.
Sub-optimisation
This is a feature of systems thinking where the efficiency of a sub-unit can
be made very high but at the higher systems level the result is less good.
The optimisation locally has resulted in sub-optimisation at the total sys-
tem level.
Systems Thinking
All life forms and businesses are complex systems which contain essential
sub-systems which perform needed sets of activities and have to co-exist
and mutually support each other so that the overall system can survive and
prosper. In addition, all systems are themselves sub-systems of larger enti-
ties and it is these interconnections and interdependencies which define
212 Glossary
how our planet will survive (or not). Systems thinking recognises the
scaling effect to larger or smaller systems and allows us, through the use
of generic descriptions, to describe these in terms that capture their
essential features. So, all systems use input resources and transform them
into desirable and waste outputs and by comparing the outputs with the
resources used as input and to the management of the transformation
processes, we have the basis of measurement and control opportunities
and the needed control actions to obtain the goals of the systems. Open
systems accept input from their environments, while closed ones do not.
Too many businesses behave as if they are somewhat closed in that they
do not fully reflect on the effects they have on the larger systems or
indeed recognise the effects that other systems can have on their own
system effectiveness.
Target Cost
In traditional thinking, we add a profit margin to our costs to set a price
which we offer to the market for our goods or services. However in the
negotiation to reach an agreed price, the only factor that is being consid-
ered is the profit margin where the customer is trying to reduce the sup-
plier’s margin as far as possible and the supplier is trying to get the highest
price in order to maximise their profit margin. Target costing works in
reverse. It accepts that price is set in the market and so abstracts from the
anticipated price an acceptable profit margin to obtain the target cost. This
is the cost which must be achieved to be competitive in that market. In this
situation, the customer and the supplier can now work together to reduce
the target cost so that the customer can compete in the final marketplace
and the supplier gains a sufficient profit margin so that they can continue
to invest in their businesses to be an effective partner to their customer
over the longer term.
Technology Push
For radically different technologies or service concepts, current customers
have no frame of reference or experience to help them understand what
impacts a new innovation might have or if they would use the new market
offering if it were to be produced. However, the technical experts in the
Glossary 213
supplying company can understand their own concept and how it might
be wanted by customers, and so a decision to innovate in this way is
essentially a gamble on whether the technologists were right and also if
the customers might be persuaded to also welcome the item onto the
market and to pay for it. The technology is pushed onto the market in the
hope that customers will buy it. It is inherently high risk, but can be mas-
sively disruptive of current market situations if the innovation is a market
success.
Trade-offs
A trade-off describes the situation where there are choices, but if we move
in one direction to make something better then we usually make the other
choice worse. For example, in designing a vehicle door we want the door
to be heavy enough to carry all of the internal equipment and provide
impact protection to the occupants but we do not want it to be so heavy
that it is difficult to open the door when the vehicle is parked on an
adverse hill. Some trade-offs are fixed at the current level of technology
but some are in our minds and can be challenged by new thinking. Toyota
could not afford the high stocks and storage space needed by their car
competitors at the time, which they needed because their system built cars
in large production runs of the same type. Instead, Toyota designed a sys-
tem to reduce stock holding and space (through Just in Time) which
allowed them to efficiently produce in very small production runs, that is
one at a time.
214 Glossary
Transnational
The transnational organisation tries to get the benefits of local responsive-
ness to market changes while also gaining the benefits of global scale and
support without expensive duplication of resources. For such organisa-
tions, the market is truly global and decisions will be made with this
awareness. Such companies can have more financial size than some of the
countries which host their subsidiaries.
Unknown, Unknowns
Some factors which might influence the challenges facing an organisation
will be known, but their expected value might not be. For example, it may
be known that customers always arrive at the store but we just do not know
when or what they will buy. These are known, unknowns. However, much
more difficult to deal with are things of which we are completely unaware
Glossary 215
and whose impact, when they happen, is also unknown. These unknown,
unknowns can often deliver potentially catastrophic impacts but were not
foreseen by anyone; worse still, no one was even looking for them.
Upside Risk
Like a downside risk, the outcome is unexpected, but on the upside this
covers a result which is better than expected and can be taken advantage
of, once its causes are understood.
Value in Transfer
A trade is an exchange of different things of value to the parties in which
the ownership of the item transfers from the seller/supplier to the buyer.
This is value in transfer.
Value in Use
This is when ownership is not transferred from the supplier to the cus-
tomer, but the agreement paid for by the customer is to have access to and
use of the item or the service. In services, it is always value in use since
the resources used by the supplier are never transferred to the customer
but what is paid for is the benefit to the customer of using the supplier’s
resources for the time agreed.
Value Proposition
A supplier to a potential customer tries to understand what the customer
does, or might be persuaded to, want to buy and then creates an offer which
captures this value to the customer in a proposition. That is a statement that
says ‘if you buy this item, you will benefit in the following ways…’. This
value proposition is then evaluated by the customer (often by comparison
with other supplier propositions) before making the decision to buy or not.
Only if the buy decision is made will there be an exchange and a trade, and
only then does the supplier have a return on their investment.
216 Glossary
They are more financially driven and do not usually expect to be involved
in the operational management of the growing business. They do expect
to make a profit from their investments and will choose companies care-
fully rather than simply spreading investments over a very diverse portfo-
lio, which a normal investment fund might do.
Vertical Integration
A fully internally organised set of activities in which all of the factors of
production needed by the organisation are owned and operated by the
organisation. In other words, such a system does not depend on buying
anything from outside suppliers. For example, Henry Ford’s model T was
produced using supplied raw materials, through manufacture, to distribu-
tion to dealers, who were all part of the Ford organisation. Modern prod-
ucts and services are widely believed to be too complicated for any one
organisation to be able to be the best solution provider in all of its aspects
so some buying from outside is more likely.
Zero-hour Contracts
In, for example, retail businesses it is impossible to forecast in detail when
customers will come through the door. Over time, certain patterns can be
discerned but it is often not good enough for the store manager to match
customer demand with numbers of sales people to optimise sales support.
To solve this personnel planning problem, employment contracts can offer
conditions of employment which do not guarantee any actual work times.
In this way, the manager does not have to pay people to stand idle when
no customers are in the store. However, the managers require the people
to be on call to come into work when the manager decides s(he) needs
them. These are Zero-hour contracts, which solve a staffing problem for
the managers but create very uncertain payment and time management
problems for the employees on such contracts.
3D Printing
This production technology uses the design-generated digital functional
specifications to drive a machine that builds up the design realisation
through deposition of layers of a variety of materials (akin to an ink on
Glossary 217
80:20 Rule
It is widely observed in many populations that only 20% of the total num-
ber in the populations account for 80% of the total value of the whole
population. While this is even more extreme in many personal wealth
distributions, it is used to identify important customers and suppliers in
business and to concentrate efforts around these important clients.
Index
A Business Start-up, 4
Additive Manufacturing, xxi, 89 Business-to-Business (see also B2B)
AIDS, 53 Relationship, 10, 41, 44, 105, 123,
Anglo-Saxon Approach, 44 145, 169
Anglo-Saxon Capitalistic Model, 174 Buyer–Supplier Relationships, 44
Artificial Intelligence, xxi, 27, 29, 88, Buying Centre, 138–139, 142, 149,
175 190
Asimov’s Three Laws of Robotics,
171 C
Autonomous Vehicles, xxi, 170 Check Position, 158
City Car Variants, 56
B Civil Law, 151, 191
Background Theory, xix, 39 Clarke, C. Arthur, 163
Basic Operations System Diagram, Co-Creation, 57, 152, 191
86 Commercial Loans, 11
Black Swans, 67 Common Law, 151, 191
Blockchain 2.0, 168 Communicate Position, 158
Born Global, 53, 189 Compel Progress, 158
Brexit, 16 Contract Award Notice (see also
British Merchant Marine CAN), 115
Transportation Systems, 46 Contract Notice (see also CN), 114,
British Royal Navy, 46 128
Brundtland Report, 38 Corporate Social Responsibility
Business Angels, 12, 190, 198, 215 (see also CSR), 16, 37, 97, 174,
Business Managers, 7, 109 191
219
220 Index
Index 221
K P
Key Performance Indicators (see also 3D Printing, 30, 89, 164–165, 216
KPIs), 158 Pareto, Vilfredo, 173
Pareto’s Rule or Law, 117
L Pork–Barrel Politics, 112
Lean Production, 91, 94, 104, 201 Portfolio Analysis, 11
Lean Thinking, 92, 94, 178 Power by the Hour Approach, 55,
Lego Brick Concept, 72 166
Life Cycle Supply Requirements, 107 Pre-Qualification Questionnaire
Logistics Hub and Spokes, 133 (see also PQQ), 114
Lower Specification Limit, 78 Principal and Agent Theory, 6, 206
Prior Information Notice (see also
M PIN), 114
Make or Buy Decision, xx, 58, 214 Process Capability, 33, 79, 206
Market Logic, 101–102, 104 Process Variations and Sigma, 78
Market Pull, 18, 202 Procurement and Supply Chain, 25, 30
222 Index
Index 223
V Z
Value in Transfer, 55, 215 Zero Hours Contracts, 57
Venture Capital Funds, 12, 215 Zero Hours Employment Contracts,
Virtual Integration, 36 87
W
Walton, Sam, 13
Whats in it for WE, 160–161
Williamson, 40–42