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Pengoptimalan Proses Balancing Pada Blade Induced Draft (Id) Fan (Studi Kasus Id Fan Pabrik Indarung V PT Semen Padang)
Pengoptimalan Proses Balancing Pada Blade Induced Draft (Id) Fan (Studi Kasus Id Fan Pabrik Indarung V PT Semen Padang)
Fajra Ahmed
Jurusan Teknik Mesin, Fakultas Teknologi Industri
Universitas Bung Hatta
E-mail : fajraahmed@yahoo.co.id
ABSTRACT
In the prevalent industrial machines with rotary motion (rotating machinery). Each of the
machines rotating movement will always experience vibration. ID fan is one example of a
rotating machine movement. Vibration is always associated with unbalance. ID fan serves to
suck the hot air from the cooler grid is then compressed to heat the raw material mix before
entering into high kitchen (kiln). Because the air is sucked by the ID fan mixes with the
common attachment material (coating) on the fan impeller ID. The impact of the resulting
unbalance attachment and high vibration on the impeller bearing. This study aimed to find a
way to manually balance the weight determination which does not require the operation of
the equipment so that the risk of error correction mass (mass trial) to ensure the equipment is
very small and the method used can be applied in any balancing process. The method used in
this study is the method of balancing Static and Dynamic balancing. Based on the results of
research conducted on balancing the ID fan speed measurement data obtained in the form of
graphs and time waveform measurements were performed radial direction (horizontal and
vertical) and the axial direction. Initial vibration on the fan ID is 6.91 mm / s in the direction
of the horizontal bearing 2. After static balancing method and followed the method of
dynamic balancing of vibration can be reduced to 2.60 mm / s. From these data the vibrations
can be categorized into normal vibrations in accordance with ISO 10816-3 (Mobius Institute.
2005) is in Zone B (Unrestricted Long Term Operation). After balancing the balancer weight
gain (mass) on each impeller are obtained center of gravity closer to the point of rotation.
Key Word : ID Fan, Vibration, Balancing.
Gambar 8. Pengambilan data vibrasi arah Keterangan : Tanda dilingkari garis merah
axial bearing fan 5J1T01 adalah acuan yang digunakan
9.5
9.0
8.5
Fan 8.0
7.5
7.0
6.0
5.5
5.0
4.0
3.5
3.0
2.0
1.5
0.5
0.0
3/ 30/ 2012 7/ 6/ 2012 10/ 12/ 2012 1/ 18/ 2013 4/ 26/ 2013 8/ 2/ 2013 11/ 8/ 2013 2/ 14/ 2014 5/ 23/ 2014 8/ 29/ 2014 12/ 5/ 2014
7.0
6.5
5.5
5.0
4.0
3.5
3.0
v [mm/ s] 5J1T 01\ 5J1T 01\ IV\ 102 Ov erall v eloc ity >120
8.0 2.5
7.5 2.0
7.0 1.5
6.5 1.0
6.0
0.5
5.5
0.0
5.0 3/ 30/ 2012 7/ 6/ 2012 10/ 12/ 2012 1/ 18/ 2013 4/ 26/ 2013 8/ 2/ 2013 11/ 8/ 2013 2/ 14/ 2014 5/ 23/ 2014 8/ 29/ 2014 12/ 5/ 2014
date
4.5
4.0
3.5
3.0
2.5
Gambar 13. Data pengukuran amplitudo
2.0
0.5
0.0
3/ 30/ 2012 7/ 6/ 2012 10/ 12/ 2012 1/ 18/ 2013 4/ 26/ 2013 8/ 2/ 2013 11/ 8/ 2013 2/ 14/ 2014 5/ 23/ 2014 8/ 29/ 2014 12/ 5/ 2014
v [mm/ s]
8.0
5J1T 01\ 5J1T 01\ OH\ 102 Ov erall v eloc ity >120 Acuan data
date
7.5 sebelum
7.0
6.5
balancing
Gambar 11. Data pengukuran amplitudo 6.0
5.5
5.0
4.0
3.5
3.0
v [mm/ s] 5J1T 01\ 5J1T 01\ IH\ 102 Ov erall v eloc ity >120
8.0
2.5
7.5
2.0
7.0
1.5
6.5
1.0
6.0
0.5
5.5
0.0
5.0 3/ 30/ 2012 7/ 6/ 2012 10/ 12/ 2012 1/ 18/ 2013 4/ 26/ 2013 8/ 2/ 2013 11/ 8/ 2013 2/ 14/ 2014 5/ 23/ 2014 8/ 29/ 2014 12/ 5/ 2014
date
4.5
4.0
3.5
3.0
2.5
Gambar 14. Data pengukuran amplitudo
2.0
0.5
0.0
3/ 30/ 2012 7/ 6/ 2012 10/ 12/ 2012 1/ 18/ 2013 4/ 26/ 2013 8/ 2/ 2013 11/ 8/ 2013 2/ 14/ 2014 5/ 23/ 2014 8/ 29/ 2014 12/ 5/ 2014
date
7.5 : Zona B
7.0
6.5
6.0
(Peralatan beroperasi tidak dapat
5.5
5.0
4.5
diprediksi untuk waktu lama)
4.0
3.5
3.0
4.5 – 7.1 mm/s : Zona C
2.5
2.0
1.5
(Pengoperasian peralatan jangka
1.0
0.5
0.0
panjang dibatasi)
3/ 30/ 2012 7/ 6/ 2012 10/ 12/ 2012 1/ 18/ 2013 4/ 26/ 2013 8/ 2/ 2013 11/ 8/ 2013 2/ 14/ 2014 5/ 23/ 2014 8/ 29/ 2014 12/ 5/ 2014
date
B1 B2 90
80
RPM : 990 (16.50Hz)
70
60
Impac
50
t
Vertikal 1.76 mm/s 2.41 mm/s 40
30
20
Beari
10
0 ng
Horizontal 6.28 mm/s 6.91 mm/s -10
-20
-30
-40
-50
-70
-80
-90
-100
-120
Vipexpert, 2014
Tabel 1 merupakan hasil pengukuran Gambar 16. Time waveform Bearing II
kecepatan vibrasi secara umum (sebelum
Dari data rekaman sinyal waveform
dilakukan balancing). Data ini dibandingkan
bearing II terlihat adanya lonjakan amplitudo
dengan ISO 10816-3 Standar Vibrasi untuk
percepatan vibrasi pada saat-saat tertentu
5J1T01 (Vibration training quick reference,
yang menunjukkan adanya gaya impact yang
Mobius Institute. 2005) :
diterima bearing.
0 – 2.3 mm/s : Zona A
Setelah dilakukan balancing dengan dua
(Peralatan beroperasi seperti baru)
metoda yaitu static dan dynamic balancing
maka didapatkan :
v op [mm/ s] 5J1T01\ 5J1T01\ Inboard\ 104 Mach. spectr >120 11/ 28/ 2011 9:24:21 PM
Tabel 2. Hasil pengukuran Bearing Fan RPM : 990 (16.50Hz)
8.0
B1 B2 7.5
7.0
6.5
5.5
5.0
3.5
2.5
2.0
1.5
tertinggi (2.60 mm/s) pada arah horizontal (penambahan plat pada blade 10
bearing, vibrasi normal dan berdasarkan ISO seberat 100 gr, blade 2 seberat 200 gr,
10816-3 (Mobius Institute. 2005) berada blade 3 seberat 120 gr dan blade 4
pada Zona B (Unrestricted Long Term seberat 460 gr). Hal ini dibuktikan