wor icke =» MOCKUP PAPER ye} fe i MAGNETIC PARTICLE TESTING - LBYEL = OT 1, Magnetic Particle Testing can be used for: a. locating curface cracke in stainless steel forgina. >. loceting plating cracke in chrone plated carbon stcei component. ©. locating Cracks in Siuminum welde. @. all of above e, none of above, There 4s 8 lon pipe gitudinal rack on the surface of 100 Thin te filled snd iightly painted. be located by = B. poesible to detect this defect str. ceanet be carricd out on painted eurfaces. best type of current for the Gete> ticles sre preeent maghetieed Hagnetic field Le greatest current ie “On* Both of the above “a. None of the above. Which type wenetic particle equipment can be used for teating cil types of emsll and large jobs? ve. Portable equipment b. Statfonary Universal machine c. High frequency power unit d. gutomatic machine e & prime consideration when selecting a powder to be used se e@ magnetic particie medium 16 tn setect Fouder th. 4, provides 9 high contrast to the surface being tested « b provides s low contrast to the eurface being tested c, will adhere to the surface being tested. "dl requires 9 high demegnetization current to remove it\ Q.5 0.6 The A) B) sey b) whe a) B) c) by ‘The A) B) c) D), ‘The a) B) se) dD) LEVEL 11 Questions on MPT Procedvre No: MT/ool Rava maximum leg spacing can be ion a 20" poweder concentration shal) be 0-1mL 0.5m1 to 50mi 1 ml to SmL 0.1m) to 0.5m1 ink solution can be applied Before magnetisation During magnetisation After magnetisation Any of above A & B only. Black light intensity shall be atleast 100 ws cm? 800 JK/cm2 1000 jIm/em2 10000 AR/cm? Each area shall be magnetised in a) B) c) or Any one direction Any two directions Any three directions Any two directiong perpendicular to one another. The lifting power using AC current should be » & non 10kg $.55Kg Adks aac Bac The field adequancy test using a pie gauge indicatior shall be carried out Before starting the inspection Occassionally ducing inspection Finally after end of inspection AL of’ above A & B onlyo. 9 Lo. 212 13 The karrier liquid recommended is SAY Water B) Kerosene Cc) Diesel D) 11 of above £) A & B only. Interpretation of indications shall be by personnel certified to A) ASNT Level I Ne ASNT Level IT c) ASNT Level Tit Dd) Any of above. The surface to be inspected A) Must be ground smooth B) .- can not be ground at all cy)" may be ground if surface is too rough D) must be wire brushed When an indication is observed A) Reject the job B) Clean & retest the area with legs parallel to the indication Clean & retest the area with legs parpendicular to the indication b) grind the area and carry out visual inspection. When an indicetion is believed to be non relevant A) grind the area and carry out visual inspection B) the part shall be accepted c) the part shall be rejected. PY xe examine the area to ensure that there is no unacceptable discortinuity. When an indication area has been repaired, it should be a) Blended inte surroundings Zatl other B) re examined by magnetic particle testgmethods of examination that were required for the affected e” area. All of above » Nome oF above TRE TAM oTersture Of Job for inspection shall ke A) 1aa7 B) » 1357 ¢ sor” SF D) none of above.9.45) 0.16) 9.17) 9.18) Q.19) 0.20) The testing technique recommended is XA) Continuows B) Residual ¢) — Intermittant D) Pulsed For weld inspection the yoke shall be placed across the weld at an angle of wir.t. the weld axis A) 105 - 15° B).° 157 = 20° sey 307 - 45° D) 90" The field adequacy shall be checked by using wr A pie gauge B) A residual field meter ¢) A Burmah Castrol Strip- D) Any of above As per this procedure how much length of weld should be inspected A) 108 B) 208 c) . 1008 \D)" Not specified in this procedure. To be considered relevant, the indication shall be A) less than 1/16" B) . less than or equal to 1/16" © more than 1/16" DB) None of above. Refer (Fig 1) and indicate which indication shall be rejected say B) B CHG: DD) oA E) A Sot pyDD rd i 1 4 a coesqof asiey pue TTo= ot aupiear 22 pesn eq wwo queadznbe oToTyAed o a WOT *2a0ge 243 FO VCH“ aaoge ayy jo yyog UO, 9} 3uazzNo = 3eeqeor3 sy pops oo oyaeusey gy peapeusee u9eaud axe gelopise7 3p 33 iDUMM} 2uEIINS LOA|RTD aAzK—ZT fy Of YUdIINE JO 2dz2 90 a “gagezane payuted uo ano Dora. ash YOOFIP SPY F2Qe;0P OF OTGrEecd a. ° MOTSECE Lauane a TUOPABT TYOUseU IT © sig pagwoot 99 Ges goes STGL ‘paguyed 4payTTT pus partys aT eTML —“Bdyd "B5p Yu gDT XO soBzANG ayy GO YOuTO TetTONYTSGoT ¥ SF azeUL voacqe Jo su0u ‘9 age JO TT? "Pp 2 suyqwaoyT Oo “yusuoduoo T9939 VOqIND poyeTd sMoIYO UZ ayowIO Buyyetd suyweooy *q “RUPSZ0 T9949 seoTUTeIT UZ 2yYOeIO ezine Buyyeool *v s4oz pagn oq uso Buyrs9y storaied Hl = ISAT = ONIISIL BTOIIEVd IELINOVA DoWseaoge g pus y¥ YyIog + teuoyaeospuT ou ‘sarcquos TeureiuT 9 z.10d 243 POUST(e ATO@IEP SuoTreoTUy peuTFep-tten ‘diya -q simo3zu0s Teutequr 9 120d AU} USTA peUsTTe ATaoeITp ero; woTpuy Accny ‘peosq, arney [ifn weovyans 4093 wou yee 04 TeTTered patisap setoy pue vouT{ds TeuIdyUE ay “Aa Tsuap xNTZ puE vos yeWNOS oy averoUT or “p "UOPROMPUT SpyeuEE PUTABAFT TORT gna —‘Terew seay day xaqy aanezag -5 ®asyod Sur:tae mot z7ay3 Zo asnesaq “4g “qaed 2yy Rupusng yo Qtavod oui oonper pu vere yoRQUOD 943 asvazoUT Oy “E> E84D0ISPTSY Fo s20UTNe OZ pon pyszg yeddog 40 peds{ mB Yons sere yoRqUoD yzoe ayIeT Ome KUM “ST saa 2 out onTBa OU YZanoZ-suo ATorestxordds oq TIpA Tey LT FO 1O4USD ONY UT PToTI oF2sUTeE ay3 Fo YSHaTIs aii vodez ag TIT sey YROq JO 193u90 OYA UT PIOT; oFaauFeU 943 Zo —YISUaNe ByL -o7 *Heq .f out FO awYy> FrEY-aue aq TTyH 4eq LZ (P42 FO yozUVO oNg ae PTaTs oTreuReG aya so YISUEr3s a -g 2384 2 942 FO 3wyr FTeY-sus aq [TIA aq oT oud FO Zo3uoD 8Ya UT PTeT; oTrieuSea ayy zo 2° EvIVg aya Jo sages ayy ae PIOTZ OFgouBeT oy2 02 yuBnater a[quoy[ddy ysow ay sytoRsaEIa SuyaoTTos Oya FO YOFUH *yASuaT save gy2 Jo Aeq LoLoMETP Ze PUY 38g FO3SEUTP .T © YSnOIGy poseea sf aSeroduy sues ayy ZT “Fi Ba0ge 344 Jo TTP "3aed ayy worz Aone AsYAINT [Too 3yi eacm “THOS 943 woAz AeAe JONZANF qaed 942 sa0u “quatino 94; 90npex S509 EPTOTE OFQoUSeM e soNpIa am ACU AeA IeYA uya yusyavduy qsow xt spsozIITAY D [eTI9zEU syy Jo VoTIeTepysuCD = *w spTeTE Tenpyear aeynosyo e Supuyequoo pred w ogyiouSemep or SupAdaaaze ws az +qouSea yuouemsed yua-teoxe ye eyeN prnos yy“ sAgpiiqeamsiad ysyy © vey 3p “Aayquayar YSTY e Fey AT a sada0} saToreco UFTY S sed aye yous voqeoTPUE TT TeyToyew 297 V-kyg Uy UROYB Sagoo e4yL “LZ ‘aqny egngaquss @ Uy UoTeuetens ova UsOp BuyuUTds — “¢ ‘uoTsuedsns Jo ynO 8T39e9 0: BPTTOS oy Tupaazaed “9% "Tozuss UT sprros ey BuTHeos 4 suopitedens oy2 suyyspon AQ 8 gpainsvow voposzaed oyeUTeu Jo UoFsuedens e Fo 293U0D PTTOS ey, 9T NOH pyety AOuendarz ysTY e 'D SUOTIESOT aqord TOyIO —*O : “pTayy suo ATUO -q ‘guopaooTp 3uoXezsIP UT SPretF atom ro omy em oon 0g 489q BT 4F ‘UOTZDedsUy eToTIAEd OTIeUSEU Aq _TeTIOIE B YT GUOTIOSITP WoIeZFEPUy ¥299F9p GOOISP OF ASPIO UT ewes ayy aie szorsmpuco aus opTeane apTsTs at ©) "yodoore preys oul a ibiseas oy sovonpuos noTToy 241 Jo 2oezaN segno aya ae PETE auy RD soTTON 32 OPTS ETRTAOzVa OTZoUBET. FO ae YZOq UaYH ‘Z0z0MeTP oUva BYZ Jo JOZONPUCS pyTOS B FO 4ONI 0} paxeduod se ZOZONPLo HOTTOY e YBMOIYR yuorINo PLOFF OFTOUBLA e BupULOOUd OBTeZ ST BUTNOTTOF OYI FO YOTUM “PZ13. In what way may we reduce a magnetic field? ®. reduce the current. b, move the part further awey from the coil. ¢. move the coil further away from the part. 4. all of the above. 34. If the same amperage {2 passed through a 1” diameter bar s a2" dismeter bar of the eame length, which of the following statements 1s most spplicable relevant to the magnetic field at the center of the bara? 8. the atrength of the magnetic field in the center of the 1° bar will be one-half that of the 2" bar. bd. the strength of the magnetic field at the center of the 2” bar will be one-half chat of the 1° bar _&. the strength of the magnetic field in the center of both bars will be zero. Gd. the strength of the magnetic field in the center of the 1° bar will be approxisately one-fourth the value re le 2" bar Why sre large soft contact areas such as lead or copper braid used for sufsces of hes¢stocks? -f. to increase the contact sres and reduce the poseib of burning the part. b. because of their low melzing pointe. ©. because they help hest metal, thue facilitating nagneti> induction. gd. te increase the contset rea and flux density Jnternal splines and holes drilled parallel to onear test surfaces ef]] sause S. broad, fussy indieaticz: directly aligned with the part's internal contours b. sharp, vell-defined in. the part's internal cont ©. no indications gd. both A and B above, cations directly aligned with re. 17. A coil shot ie required to te performed after head shot using the wet continuous meziod. In order to properly conduct the coil shot it 1s necessary to: a, remove a1] residual we: magnetic particle fluid from the part using clean, dry absorbent rage. d. demagnetize the part bezveen the head and firet ‘coil shot. ye. place the part in the cc.2 and continue the inspection, after evaluating the hes: shot indicatione. none of the above. a2a. ’ Which of the following is false concerning a magnetic field current through a hollow ccaductor as compared to that of a solid conductor of the eame diameter, when both are of magnetic material? am. the field at the outer surface of the hollow conductor is greater C the field ersdt steeper. © the fielde outetde the conductors are the sane. the fielde are the sane at the centers. stor is t inside the hollow cond In order to detect defects indifferent directions in a material by magnetic particle inspection, 1t is best to use: two or more fields in different directions only one field. other probe locations a high frequency flele aogh How is the solid contert of a suspension of magnetic particles measured? a. by weighing the suspencion. b. soaking the solids in senzol. c. permitting the solids :o settle out of suspension. 5. pinning:down the suszension in a centrfuge tude. fer material II indicates that a. it has high coercive force. b, it has a high retentiv:ty. \@ it hae _s high permesb: ‘ity. it would make an excellent permanent magnet. When attempting to demagnezize a part containing a circular residual field: a. consideration of the material's hysteresis is nost important establish longitud::s1 field and then proceed ¥ith demagnetization. + c. using half wave current with a head shot set up and step down magnetizatic: will assure complete removal of the residual field. d. use a swinging cyclic ‘field. : 29. A circular field may be in‘uced into a specimen by which of the following methods: s, direct induction (hesé ehot) b central conductor c direct induction (procs) 4a All of the above. + e None of the above.36. A cylindrical part 4a to be tested using circular magnetization, The part has three different diameters along its length. A rule of thumb for current valuee for each diameter provides three current levels, Hhich of the derived current values should be applied first? a. the highest value b. the medium value c. the lowest value d. 40 does not matter which 16 applied first In fig.3, the magnetic flux in the 3 inch diameter bar forming the ring ie being magnetized in: the longitudinal direction b. the circular direction c, both the directione d. none of the above directions 38. &n indication te unacceptable under which of the following conditions? 8. 4£ it is greater than 1.6 inches long \-d. Lf it exceeds the limit of a standard or specification c. tf it ts deep ud. df it 46 in a fillet radius iq A crack ehous the strongest indication when it is located "under the prod. b. slong the line from prod to prod. c. perpendicular to a line from prod to prod. d. perpendicular to the plane of the coil. 40. An advantage of magnetic rubber is that: a, tt can be used on non-ferromagnetic materiale. >. it can be stripped off the surface and exanined using magnification. it 4s a very rapid test method the materials used are less expansive than dry powder. 41. To provide reliability and reproducibility in magnetic particle testing, written procedures should include: a. location of the coil and current for each magnetization, b. requirements for ammeter calibration. c. type and concentration of the particles. /d. all of the above,if applicable. ,47. & group of indications, some sharp and some broad and hazy, were found on an area of a emall forging. Demugnetization and reinepection eliminated thece indications. What wac the probable cause? as. forging ap. VA mngnetic eriting ¢ chauge tn permeabllity G. w subsurface variation 48. Current wave form shown in figure 4 48 for 4s. single phase A.C. b. tuo phase A.C. f c. half ave D.C d. fall wave B.C. Figure § shows field distribution in and around solid: &. magnetic conductor carrrying D.C b. magnetic conductor carrying A.C. -c. non-magnetic conductor carrying D.C. d. non-magnetic conductor carrying A.C A hard eteel generally hae: va. iow permeability blot reluctance . low residus! magnetiom ad. low retentivity ; bot A and B Note Question Nos. 51 to 60 based on method dezcribed in sppendix % of ASME Sec.VIII Div.1 and Article 7 of ASME Sec.V.(pttackad) which of the following M.P. indications are not acceptable in a 1” thick weld? five rounded indications each of 1/32" dia seperated from each other by 1/32” b. indication having length of 3/16” and width 1/8" ve. . indication having length of 3/16” and width of 1/32" d. all above indications are acceptable. Unacceptable M.F.indication 1s observed and this le to be repaired by welding. After grinding, the imperfection is thought te heave ben removed. Prior to making the weld repair, this ares sliall be examined: by suitable methods to ensure that defect is eliminated by magnetic particle test method by liguid penetrant test method it is sufficient to carry out visual inepectiom tf weld repair le to be carrted out by qualified weldere. 9 \ ante60 open circuit voltage of the magnetieing current. cource ie grenrer than 26 volts, 1% t¢ recommended to use prode tipped with: s. lead b. eteel ©. sluminiun gd. any of abow 4 20mm thick weld which wae tested using radiography ae well defect edtcatp ticle testing, revealed a non-acceptable Gefect indication. Removal of defect resulted tn Sroove Sma deep and Sam long. This wae repaired by welding. Re- exemingtion of this repair weld requires uee of: S. magnetlc particle testing radiographic testing both “A’ snd “B ether “A” or “B some other, nore suitable, NDT method aan in68. EER re ' Be FigaZ showe the component. and the indication obtained during circular magnetization using dry powder HDC technique. Indication is wide and hazy and only on the 0,D. This indication ist A. pue to crack originating from the key way and not propagating upto 0.D. A crack on the 0.D. A non-relevant indication A false indication Rough machined blanks cut from rolled iron bars were ™.P~ tested by continuous method using circular magnetization. Testing ind{cated well defined but broken lines 6 am to 25 ma long running parallel to the axis on some of the pieces and no indication on the others. These indications are indicative of: A. Shrinkage Machining tears “C, Non-metalic inclusions D. Tool marks. ©5. 76. 78. 79, at eu. el. -15- Which of the following can be tested a. E&E steels 8. martensétic Steels Cc. Austendtic Steels DL A ana 8 only E. 8 and C only. In a cof], lux censity will be minimum: A, On coil 1.D. 3. On coil O.D. C. On the centre line at centre of the coil D. On the centre line at 9" away from the face of the coil. An insulated aluninum cable carrying current is wrapped around & copper pipe ano inserted inside a carton steel pipe. This method will detect: A. longitudinal defects in C.s.pipe B, Circumferential defects in C.S.pipes. C. Defects in copper oipe. D. This method will not work since 2luminum wire is insulated. E. This method will not work since W.P.T. can be carried out using encircling coils only. What’ grouy of materials 4s repelled oy magnets? A. Paramagnetic B. Ferromagnetic 4 C. Diainagnetic D, Both A&C E. None of above. — What current will you use to circularly magnetise a steel flat 3" thick x 4" wide x 16" long? (Assume 740 amps are required per incn of dia). A. 21UU Amps 3. 2800 Amps C. 35U0 Ams : D. Less than 21W) Amps E. Mpre than 35U0-Amps. OTE - Ansuer ac gob B beet me tyres For detecting discontinuities £, 6, D shown in tne saetcn, which method will be most suitaole: ‘%. place part in tne cot] 8. central conductor tarough bore of shaft C. pass current end to end, part as conductor D. Slam upset section petween contact plates, magnetise, inspect and repeat after rotating 9U*. =. Both 3 and C are required to detect all thre defects. For detecting discontinuities A, 3, H snown in sxeteh which method Will be iost suitaole: 4A. place part in the coil 3. central conductor through oore of shaft C. pass current end to end, part as conductor, De clamp upset section setween contact plates, nagnetise, Lnspect and repeat after rotating 9U*. E, Minimum two comoinations are required.i 90. -.- ) michine was used for testing 5U mm dia x Availaole current at max. setting of against 12U0 required, Current A portable 40 ni long studs. the machine was 1U00 amps. can be increaseé byt A. using casles of longer length B. using cables of larger X-section, C. testing two studs simultaneously D. Both A and 3 =. Machine has already reached its rated capacity. Hence y & gurrent cannot be increased,ket Pigure 13,Two-Turn Technique: “he wom sexsi) eaTeRaL 1 ” {e GNE TRING Fouce) i fe WAGNETIZING FORCE) tbe (tuys pLNstTe oF orPOSTTE POLARITY TO 8¢) . FIGURE Y \ oe (FLUX DENSITY “— Me EMAGNETIZING 7 We MAGNETIZING FORCE FORCED SATURATION — SaGrrosts€ POLARITY Beer cUK OLNSITD Figure 2 - Hysteresis Curve- 16 - 82, For detecting discontinuities C, D shown in sxetch which method will be most suitable: A. place part in a coil 8, Central conductor through bore of shart C. pass current end to end, part as conductor _-D. Clamp upset section between contact plates, maynetise, ‘inspect and repeat after rotating 90°. 83. For detecting discontinuities 3, H shown in the sxetch which method will be mst suitable: A. place part in coil 3. pass current end to end, part as conductor C, elaap upset section oetween contact plates, magnetise, inspect repeat after rotating 90°. D. All of aoove. : 84. For mximum sensitivity in the inspection of rough wel A. wire prush the weld to remove scale ana slag. _ Bl use standard test weldments for comparison Cc. coat weld bead with lacquer _-D, grind bead flush with plate surfaces. 85. For the mst efficient use of magnetic particle inspection: A. alldiscontinuities should be detected LB. all surface faults should ve detected a Cy all discontinuities important to tne function of a part detected. D. trouble points should be avoided. 86. In the demagnetisation of a part, the operator should: A. always hammer the part U3. be familiar with the principles involved and degree of magnetisation required. C. take into account effect of terrestrial fields D. use the loop method of inspection on all large parts. 87. ‘The strength of magnetic field within @ coil (at the centreiis determined oy: A. the current in the coil 3. the no. of turns in the coil C. the dianeter of the coil _-D. all o£ the tnree factors above. 88. In MPT penetrameter C$ used to find out if: A, suynetic field is «dequate B. direction of 1 C. sath concentration is satistactory 7D. All of above E. A ana C only. 89. Magnetic powders should have: 7A» high permesoility B. high retentivity C. high density D. ALL Of accve.Serg ie 69. A hollow forging Having 4" I.D. x1" W.T. was tested using H.W.D.C. and 2" dia central conductor, What will ve the effect on the flux density on the outside surface of the forging, if the central conductor used has 1" dia? 45 mm method will detect this defect? It will ve higher =) it will be lover It will be same rt will pe zero Gia bar is to be tested to locaicentre line piping. what- Circular magnetization Iongitudinal magnetization Both A ard 8 Neither A or nor B It depends if current used is AC or HHDC. 71. A copper conductor is used for testing a hollow jo. Assuming that same value of current is used, which will produce maximum flux density on surface of the conductor? wk 22, a, c De FE. A.C D.C. ROW.D.C. ——— All will produce sane flux density Since copper 1s non-ferromagnetic material flux density will be zero. A hollow job is tested by wrapping a coil as shown in fig.14. The fiele produced in the job is: Circular tong itudinal All of aoove None of above, 73, While testing welds, it is desirable to grind rough ripples to: AL 3. Cc. 7D. E. Waile testing a hollow shaft with internal splines, the indications avoid false ingications avoid non-relevant indications improve powder mopility All of azove. grinding should oe avoided vecause this may close the defects. due to splines are classified as: A. Non-relevant indications since part design is such that we will get these indication, False indications since splines cannot o¢ pnjsically seen from outside. True incications since tnese are caused aue to leakage flux. Splines cannot give indications since these are on I.b. of the shaft. ehINTERPRETATION QF INDICATIONS 61. A 2" thick butt-weld was welded using shielded metal acc (also called manual metal arc) proceso. On MP. testing by prod method using HiDC and dry powder, an indication was observed as shown in fig.3. Indication was broad and hazy. This location was retested using A.C. fluorescent wet fechnique and no indication was observed. Indication re. TPbmTEE on retesting using HDC and ary Powder. This indication 1s most likely to be: a A. Due to crack on the wela \»-B, Due to slag inclusion C. Rise indication 7 P. Nonerelevant indication due to’ lamination in the plate. 62. During testing in Q.1 another indication was observed as \ shown in fig.&. This location was tested using liquid pene piant testing and similar indication was observed. This indication is due to: “A. Crater cracks B. Surface porosity + False indication due to collection of powder at that location ao D. Such indication is not possible in welding 63. Fig.9 shows the indications gbtained'on a machined, heat treated and ground gear, when tested with A.C. using wet fluorescent : Particles, These indications are due to: A. Fatigue cracks B. Machining tool marks : C, Heat treat cracks i -“Ps Grinding cracks : $4. M.P.T. dndications on the forging shown in £igde are due to: j 65. ba ns a De Forging bursts Forging laps * . feams in the original bar which have opened due to forgin: Improper heat treatment During overhauling of a truck engine, connecting rods and caps wean liPs tested using Eluorescent particles, Indications are shown in £49.44. These indications ares A 3B, ee D. False indications due to improper testing technique. Bue to stress corrosion cracks Due to fatigue cracks 4 Due to hot tears Ee Tig.8(a) shows the mp. indication (shown by white arrow) and Si-G.() shows the cross section through the mene ina Propeler-shaft lock nut. The defect is called: La B c. D. A lap A seam lamination Inclusion$3. Which current should be used to carry out M.?.teeting of the part in Multi-directional Magnetization Tectnique? a. direct 7 b. single’ phase half wave rectified three phase full wave rectified any of above currents can be used os 54. Which of the following is “rounded” indicaté:n? v8. 1/8" wide x 3/8" long - b. 1/8" wide x-1/2" long c. 1/32" wide x 1/4" long @. any indication having width more than {) 16” €. none of above 58, Which of the following 1s coneidered “relevs::” indication? a. having length = 1/32" b. having length wc. having length / d. doth “BY and ~ 68 How much current will be required to test a 6 dia x 24" long ina turn coil, us. nagnetization technique? reular forging longitudinal ages a. 1400 amps ia b. 167i amps ae 3000 smpe d. 3600 amps. 87. How much current should be used to test :ze forging in question No.58, useing gircular magnatizatic: direct contact technique? 7 Ur 4800 amps =>. 3600 amps c.- 2400 amps a. 600 smpe 58, A 16mm thick butt weld is to be tested by ::od technique. How much current should be used if prod spac.-¢ is 100 mm? et 3E0 amzs b. 500 amps . c. 800 smps d. none of above ' 10 yeh : ~ ce “tga ae ye 7 oe42. A’ large 6 inch diameter ehaft of heat treated “high alloy eteel must be demagnetized. Which of the following wil} produce the best reeulte? wrapped verse DC step-down demsgnetizer With a cable Ryapped sround the shaft for ite fall length. b place the shaft north and south in an AC coil and tap jt repeatedly with a sledge hanner™ S- Use an AC etep-down demagnetizer with a cable urspped sround the shaft for ite full length. d. move an AG coil along the length and extend it past the ends of the shaft, 43. Flourescent magnetic particle inspection 18 used in Preference to visible magnetic particles: 8. when parts are big and bulky b. to take advantage of the fluorescent lighte that are normally used in plants. §, ?F Parte are for railroad applications. “4. to inevease the speed snd reliability of detecting very small defecta suepensions?. Sg wetting agent (aurfactant) aust be added to the water go that 1t will wet the particles eng the inspection surface bos defoamer muat be used to reduce the foam in the Suspension tank that 48 caused by agitating the bath, “the” tanks of the macheine must be treated to reduce rust . Vit. all of the sbove are disadvantages, + * Which of the following should be considered before using prods? a is the metal heat ‘treated to a high etrength Gondition? bd. would a burn mar the finish? S$: are the prod tips clean and bright? Q and R cP only a. R only S3._ The coercive force of the magnetic material whose hysteresis loop is shown in Flg.2 t¢ gives b ' fy fhe value of Mux density (B) at point -g- é 2 the value of the flux density (B)ist toste eettte G- the product of B and Hat poing oso qd the negative value of H at point Hee & the area enclosed within the hysteresi« loop, da The dines of flux cr force in & circularly tsenetized ferromagnetic bar a. are aligned through the Piece from the south to the north pole. aetia be are ‘sligned through the piece from the north to’ the south pole. G, gave the south pole and enter the north pole. cad are contained within and around the part. » 35 The field ins section of ferromagnetic Pipe, Desnetized by means of a central conductor, is strongest at the a ends of the pipe b. outer surface. of the pipe. \“@. ineide curface of the Pipe, » d middle of the pipe wall, »18. Half wave rectified direct current CHHDC) te ueed detection of: a. surface defects only bv. subsurface defecte only ~~; surface and subsurface defecte. « a. none of the above, 18. Hhich of the following te « commonly used technieue zor Preserving MT pouder patterne? a. radiographic plate bd. magnetic tape. . photography « a. AY CPR vie. 20. Of the following discontinuity categories, which one ig considered nost. detrinental to the service life of an item? S. subsurface inclusions. >. subsurface porosity and voids, : —¢- cracks open to the surface, - é. 311 of the above, 21. 4 part 1 asgnetised by passing an clectric current from one Ue: does not affect the strength of the magnetic field + inch and tuo inch diameter’ bare were magnetized by Raesing the same current through then, the magnetic ftelde would be a the same for both, b. stronger dn the two inch dieneter bar. Seeker in the one inch diameter bar’ : \-"d. Stronger in the one inch diameter bar, + ‘ =3. If 9 current of the same amperage 16 passed through two conductors of the same dimensions.one of Which 1e magnetic sre ome, Of which ie nonmagnetic. the magnetic field Surrounding the conductors will: 7 be stronger for the magnetic conductor, ® be stronger for the nonmagnetic conductor, . vary with the permeability, be the same for both conductors. SoulL‘2 Feeeirable property of Pagnetic parcicles Beed for the pnePection medium fox either the dry or wet method j¢ that they: 2. be non-toxic, Possess high Permeability, pegkese low retentivity. have a1] of the above characteristics.» when it fe belteved that a defect has been re, ni by Ripping, grinding, or flame cutting, is a. Fepair it. & measure it to see if Bininum thicknes remaing. \{ Feexamine the area by mssnetic particle testing. , S. sign off the part. Cold H#orking indications WAL not reappear if the part te: 2 feMsneticed and retested, ~h. Feteated atter strece relieving, S. retested @. Hi Llie diecontinutty, crack eean tap TEBe of 9 nonreievant indication that Hould he ified se a magnetic irregularity rather than an setua: continuity could be caused by & slag pocket, srinding cracks, an abrupt change in the hardnees of part. none of the above, following, which t¢ Def valid — rescon “Zation of parte after magnetic particle testing if tit, Part. ie to be Tediographed arter BeEnEtic eerticle inepection, ge eidual nagnetion .nay interfere With the electromagnetic radiation epectrun. ph fervice, causing ga) ing or mechanical wear. fesiduel nsenetien could interfere with the operation suri eccuracy Of inetrumente Pisced on or near the Pert Guring cexvice feeidual magnetism can Aisturb the nelding arc path on Parte to be welded, 2OPE: This précedure shall be appliad for perform ing magnetic particle examinatYon of carbon steel and low alloy steel welds and components using wet £loures- wcent feFromagnetic particle continuous 3C voke magna- vozing technique, REFERENCES 2.1 ANSI/ASME B31.1 Power Piping 2.2 ANSI/ASME B31.1 Chemical Plant and Petroleum Refinery Piping. 2.3 ASME B & PV coda Section v ASME B & PV Code Section VII, Div.t 2-5 API 650-welded steel tanks for of} storage 2.6 API SL : SAE. sTY Wet method solutions with water vehicle shall be used with adequate ventilation at all times. ND? PERSONNEL QUALIFICATION ; Yegnetic particle examinations shall be formed and interpreted by NOT Persons qualified to Level-1rC AS NT) a mi : Sel amination = Pluorescent Powder shi. sufficient quantity ¢ of 0.1 ml to 0 Application + The solution shall Or spray can either magnetisation be applied using a squeeze bottle during magnetisation or just before RE-EXAMINATION REQUIREMENT ; 6-1 Surface condition ; Surface to be inspected shall be free of rust, Scale, slag, sand, grease, paint, oily Eilms, iBterfering conditions. Part surface F (57°C), As sfactory tf clean, into the base ee st undercutting, If the weld surface a Ss e getnsenco? sed smooth by 8-2 Lighting : ghe magnetic particle test shall be carried Treaenaee darkened condition wear black Atght with intensity of ae least 800 %u Wem2ee SRCGRPURE FOR WEI MAGNEDIC PARTICLE EXAMINATION. BY YOKE METHOD; : ¥ Magnetization Equipment and Technique + Magnetization shall be performed using 220 volt AG electromagnetic contour yoke that Hass Ginimum lifting power of 10 lbs (4.55 kg.) vat the maximum pole spacing at which it will be used, The yoke legs shall be in full contact with the metal surface in the area to be sen gpined. Continuous method shall be used. Phils will produce a longitudinal magnetic field. The yoke shall be energized artes it, t8 properly positioned and de-energined before removal, Magnetization Spacing ‘The Contour Yoke leg spacing shall not #é leas Span 3,tmehes or greater than 8 inches. ‘Unless Song tise Specizied, the current control on he yoke shall be Set at maximum, if such an adjust “Ment exists, Direction of Magnettzation 1 ae eaeparate examinations shall be carried out magnetic eieia Tie, Yoke shall be placed so that crctely pee ta @uting one examination is approct Senge.” BetPends. cular to the field durian ene the yoke shall be placed an angle of 30-45 degrees the long axis of the weld. Magnetic Field Adequacy : An ASTM magnetic particle fleld indicator (phece gauge) shall be used to confrim that sults able magnetic flux exists, When using fhis indicator @ suitable magnetic flux is obteined When ‘the indicator 4s laid copper side up on the work phece in the area of interest ant clearly defined linesof magnetic particles form across its face when sprayed-with a wet particle suspencion during magnetisation. This Lest shall be carried out prior to starting the ghspection and occassionally during the inspection, BXAMINATION craseea EXAMINATION he Yoke polés shall ve placed on the examin Surface and the examination medium shall be Tiber {atty applied to the teste Surface, The instant the bath stream 1s removed feat the part, the Tegnetizing current shell be applied. sufeicient kime shall be given to the application of the 2 epee e,fteld to-permt pareicles ge gather at a flux leakage field, Tf oa indication ts observed fhe eres shall be cleaned ahd retested, During the retest, the yoke'legs shai: be placed perpend g(git to the major dimension os the indication. Sufficient overlap shale be made (during leg Positioning) to assure Loo coverage of the areaBLE CRITERIA + Evaluation of Indications + d An indication £s the evidence of s mechanical imperfection. Only indications which.have any dimension greater than 1/16 inch shall be con- sidered relevant, a) A Linear Indication is one having a length “greater than 3 times the width. (i 5 3U) b) A rounded indi¢ation is one of circular or elliptical shape with a length equal to or less than. 3 times its width, CL O3W) Acceptable Criterial + These acceptance criteria shall apply unless other more restrictive standards are specified for specific caterials or applications. All surfaces to be examined shall be free of a) Relevant linear indications b) Relevant rounded indications greater than 3/16 inches. ©) Four or more relevant rounded indications ina line. separated by 1/16 inches or less, edge to edge. The unacceptable discontinuities shall be re- moved and repaired. When a defect appears ‘to be removed, the area shall be re~examined. ‘Treatment of Imperfections: believed nonrelevant 1 Any indication of an imperfection which is be- lieved to be non-relevant shall be regarded as a defect unless om re-evaluation it is shown by rewexamination by the same method or by the use of other nondestructive methods and/or by sur- face conditioning that no unacceptable dis- continuity is present, Examination of areas from which defects have been removed, 4 After a defect is thoughe-to have been removed : and prior to making weld repairs, the shall be examined by suitable methods to ensure that the defect has been eliminaleds After repairs have been made, the repaired area shall be blended into the :surtounding surface 80 as to avoid sharp notchés, crevices, or cotners and re-examined by the magnetic particle method and hy all other approved methods of examinatiG# thet were originally required for the affected area, except that, when the depth of repair is less than the redidgraphic sensitivity240 10.1 10.2 10.3 required, re-radiography may be omitted, Selection of an alternate method of NDE must be approved by the inspector of his designated re- presentative, Such alternate procedures must be approved. Records + The result of magnetic particle examinations shall be recorded on the attached Magnetic Particle Inspection Report. Sketches, charts or marked-up drawings shall be provided to show coveraga and orientation 1£ necessary for clarify and/or to permit duplication of the examination. All reports shall permit positive correlation with the project and the material or part being tested.RATEGr B, Suenty Level ~ I MAGNETIC PARTICLE TESTING: Ak Q:l, When a part is said to be circularly magnetised, which of the following is true ? All flux lines are within the material 6 All flux lines are partly in the material and partly in air Some flux lines are within the material while some are partly in air ang partly an material D) None of the above Q.2. The residual magnetism in a ferromagnetic part will depend upon A) Type of current used ) Heat treatment of the part B) Amperage of current used D} Ail of above E) only B and C Q.3. The presence of a residual circular field could be detected by using A) A magnetic compass G) A Residual field indicator C) A iron pin suspended by a thread D) All of above E) None of above Q.4. Which of the following can cause non-relevant magnetic particle indication: A) Abrupt hardness chanse 8) Brazed joint C) Excessive Magnetisation OG} Alor above E) Band C only 0.5. The indication in Fig 1 was observed during HWDC-Dry examinations of i a weld No indication was observed during reexamination by AC-Wet. method. ‘This indication could be caused by Bi Lack of side wall fusion ©) Seam Slag D) Blow hole Q.6. Why are large, soft contact areas such as lead or copper braid used on surfaces of headstocks ? 7 A) To avoid cracks ia tleudlstock ) To allow easy transfer of current into the part being tested : To increase contact area and minimize chances of damaging the part being. tested D) AI of above £) None of above Q.7, Which of the following statements is true 2 Al Defect is an acceptable discontinuity. ' B) Discontinuity is an acceptable defect. i C) Defect is any unacceptable discontinuity : sil defects are discontinuities : j uth Cand Th : Q.8. A single, articulaied yoke could be used for _______magnetisation i udin. 3) Cireular : D} All of aboveMeTIn ~ A is passed through two ferromagnetic .9, If a current of 1000 amperes fae qabeeat i ‘6 and another with 2°¢ conductors of high reluctance, one having 1" the residual magnetism will be 7 A) same in both conductors ®@ more in 1"® conductor C) more in 2* © conductor ) Zero in both conductors Q.10, Which one of the following discontinuities would be considered more detrimental to the eervice life of a part to be subjected to fatigue loading? surface porosity B) surface slag ~ surface crack 3) All of the above would be equally detrimental Q.11. The measurement of powder concentration in MPT is usually expressed as a ratio of A) Densities B) Weight Volume D) Specific Gravities Q.i2. A part could be demagnetised by A) Heating above Curie point B) Using an AC coil with slowly reducing current 8 Using a DC coil wit! step down voltage and reversing current All of above B and C only Q.13, During MP Testing of * part by HWDC, dry powder an overall pattern as chown was visible on the part. These indications indicate (Ref. Fig.2) A) The field is too lew for proper interpretation and retest should be carried out after increasing the current level @) The field is too high for proper interpretation Retest should be carried out after decreasing the current level C) The indications are from cracks or similar discontinuity in the job D) Retest using AC current. Q.14, A chromeplated part was MP Tested and some fine, sharp indications were observed on the plated surface, These could be caused by Cencks tis the plating surface CB) Gracks in parent metal under plating surface C) Both A or B D) None of above Magnetic particles are used in preferance to visible particles Q.15, Fluorescen, to increase A) speed of inspection Relizbility of inspection ©) Sensitivity of inspection All of above E) A and C only Q.1b. Which of the following is an disadvantages of using kerosene based powders } The suspension is flammable 5) It ean cause dermatitis on operators hands ou of noxious fumes i} of aboveQ.19. 9.20, Q.21, Q.23 Q.24 MPTIIL- A - 3 tihen testing a casting for inclusions, both surface and subsurface, the preferred combination would be A) Dry powder, HWDG, continuous B) Dry powder, DC, continuous g Wet powder, HWDC, continuous Wet powder, DC, residual The ideal magnetising method for inspecting a large number of heavy castings in a short time would be magnetisation. A) Longitudinal B) Circular &) Longitudinal and Circular Multidirectional None of above RePgrmanent record of the indications formed during MP Testing could be obtained using (Al Magnetic paint : EEE Magnetic Facquer — (Fecaupareed la eeneen) ) Magnetic Tape { D) Aller above 5) Only hand B I! Vb de + fyhen DC current is passed through an alloy steel rod, after stopping current, the rod would © Become a permanent magnet B) — have no residual magnetic field ©) have several internal poles D) None of above. Uish tensile bolts made trom alloy steel are to be inepected for quench cracks. The preferred MT Technique would ‘be 4) Dry powder, HWDC, continuous B) Wet powder, HHDC, residual Dry powder, AC, residual Wet powder, AC, continuous Which of the following discontinuities would have minimum flux leakage when a part is magnetised, Al Seain ge ss C} Porosity D) Crack * Longitudinal magnetic field coud be induced in « patt by using Ad Coil B) Permanent Magnet & Yoke Ger nove E) Only Aand During preclenning before MP Testing one should remove loose scale or dirt krease or water ht scale @ Mes, A) ay ) cont. 2,2.25. 0.26. Q.27, Q.28. 2.29. Q.30, MPTT ~ Current passing through a conductor will produce A) Circular fleld in the conductor B) Circular field around the conductor C) Longitudinal field in a part placed near the conductor D) All of above E) A and B only During a test conducted using dry powder & HWDC curren’ powder should be applied Just before magnetisation 5) During magnetisation ) Just after magnetisation D) Any of above E) A or B only the During a test using wet powder and AC current, the powder could be applied A) Just before magnetisation B) During magnetisation C) Just after magnetisation DL. Any of above : Gy) wb ony Sometimes, before weld inspection, a thin coat of white paint is applied to the inspection surface. The primary reason is Reduction of glare from the part Improved contrast of indication S) Protection of the part from corrosive action of powder D) All of above E) . A and C only Coersive force is the force A) with which one magnet attracts another magnet GY Frotuced by a cored eal ©) required to reduce residual magnetic field to zero D) remaining in the core of a hollow part. E) All of above The formation of powder indication of a discontinuity is influenced by A) its orientation related to the direction of the magnetic field B) the level of wagnetic field stivuyto ©) the location of the discontinuity with respect to the surface of the job “ BM Prrove Nonrelevant indications are caused by A) Non relevant defects g Non relevant disconting ie Non relevant er DB) All of atiove EZ) None of above rerpratation of indications The a The location of AU of above B anc C onty hQ.33, Q.34 Q.35, Q.36, 2.38, 0.39, In some materials, residual magnetism remains after removal of magnetising force. ‘This occurs because A) The material is notmagnetised properly B) The coersive force of the material is too low The magnetic domains do not go back to original positions ) All of above E) None of above A helically would ‘spring is tested by placing prods at the ends. The field produced in the spring material will be (Ref, Fig 3) G) insisainn Circiilar C) Vector D) Vary from circular to Longitudinal depending upon the type and frequency of curren: Which of che following are used to ensure that the magnetisation level is acceptable A) ASTM Field indicator B) Burra Castrol strip Residual Field meter All of above E) A and B only The field distribution between two prods would be as shown in (Ref. Sig. 4) yoa B) B Bye Dd) D Answer Questions 37 through 40 based on following information and with reference to Fig 5 Description : A stepped shaft with ID = 200 mm, OD = 300 mm, atep dia 250 mm, Length = 900 mm is to be inepected by Central conductor method. The shaft is of high retentivity alloy steel (hardened). A copper bar of 100 mm OD was used as the central conductor. ‘The permeability of shait is ' Ap’ Bile Which of the diagrams in Fig 5, depicts the test being carried out using DC current ? & : Db E} None of above Which of he dingeams iv Fig 5, depicts the test oeing carried out using AC current? ALA 7 B) B $c D) Dd EY) None of above 'f the field on the surface of the conductor is F, what would be the field on the 1.D. of the shaft ? A eApe © Mee EY None or Mek a stecl rod of 20 wm an MeFreee Ur FEDTING TECHNOLOGY LeveL -o p tndication MAGNETIC PARTICLE TESTING PACER ASee tt nt nt Tt INSTITUTE OF TESTING TECHNOLOGY MAGNETIC PARTICLE TESTING [4 Z LEVEL PAPER- A Port ——_ — Joe mwa 4 ro& LWhils using dry particles for testing whit powder particle mobility? 2) Permanent magnet b) DC yoke. o}Pred with FARDC é) Any of the above following wit 2, For festing in darkened area with fluorescent p 1d be Min, 1006 Lux 6) Max, 500 Lun ¢) Max. 26 Luss W Max. 1900 Lire ty of ambient light ‘A.wold to be tested is coated with epoxy hiv produce sufficient magnetic exe a) I1is not required to remove the coating. ife agnetie yoke is to be used b) This required to remove the coating if prod is to be used ©) Ii must be demonstrated that discontinuities ean be detected through coating 4) to be decided between purchaser & fabricator seating thickness 1 mil. In order to 4, Tae continuous magnetization technique a) Magnetizing cuzrent shail be initiated before application of examination medium terminated efter applivation is over ib) Magnetizing «."rent shall be initiated after application of examination medium & termins, 2d before application is over ¢)-Magnetizing current shall 9s sustained thro medium & interpretation 4) Magnetizing current shall be terminated before application of /hovt application of examination ‘examination medium ‘iu multidirectional magnetization Jt is essential thet 8) wet continuous method shall be used, &) field direction & ‘Shen a magnetic fictd is induced ina part with prods spaced 6° art the field i 4. solenoid field BL ignmudinal fetd o-Feened circular field. 3 ceviduat ele nt 40 detect subsurface defects, deel current is wsed incewd of ‘Shen circular magnetization is used and itis impor alternaling cueren! because Beitstnet tne es csc B Merinotngeiruen ioe adr Srna ae ea ich @ hgh magneiing force i applied t apart, and the force ic then ceduced to a owe Fontinuoss ale which is maintained during application of the inipection mediorn h exe 3. the residual method: 3 ine mulivector method. ‘he continuous miethad. _Dethe surge method Fors anainitest a part bythe esiduat metiod,one should consider the strength ot te esis field in the pate. Bes0r1 which affect this field include: A. the strength of the magnetizing force B. the retentvty oft © thematerial atoy lioftheabove Fectars which must be considered when interpreting an indication are: A. the direction of the magnetic fi B. the strength ofthe leakage field a the indication & sheorientationand shape or the indication Dyralloftine above son fhorcuRh demagnetization i to be accompihed by placing the pam in en eneigived with AC of deeceasing Semneaee, He following orieotaion of the long ais of the parts mon advances Se East-West 2B. North-South © Iniclevant (a0 difference) 1D. Souti-WeseDate _ Hef. No. results from asurface Q Y When using DCan indication is detected, What is the next logical sep 'o determine if the indicat or subsurface condition? A. Reinspect using the surge method BB) Demagnetize and apply powder : Reinspect at higher artperage i De Reinspeet using AC + (FLUE OENSITY) PATERIAL IT { 2 waren Ne (+ waGNETI ZING ( moxeriznse | Force) FoR} B+ (FLUX OENSETY OF OPPOSITE POLARITY TO B+) FIGURE 1 5 QF © Whick of the statements mace below i mov! appropriate concerning Materials | and Hl represented by the hysteresis Es "curves shown in Figure 17 ‘A. Material | is not 2 good subject for magnetic particle inspection B_ Material | could be used for éry powder magnetic particles \.C/"Material I! could be used for dry powder magnetic particles, D. Material Ilisparamagncuc @ J ~The curve shown in Figure I for Material il indicates tha: A; ithhas a high coercive force. Big has 4 high ceventivity ‘CAi has a high permeability. 1D” it would make an excelent permanent magnet. Q 1} Point B on the hysteresis curve for Materia (shown in Figure | ‘A. represents the mid-point of the rectified AC eutrent applied + BVis the material's magnetic saturation point CC. represents the point ax which the residual magnetic value will reruain whet! the mnagnetizing curtent is removed. 1D. isthe limit of coercive Force JA. which pain ont hysteres cure shown in Tig # cores the esi! td val AA BD vaRet. No. __ Date 7 jomains remain preferentially oriented. ca the external magntcing force ha been removed, some ofthe magnet an wes ae ‘ on is commonly referred to as: The additional force required fo ¢eiurs them to their original random orient A. DE electric current force. \B.-ssercive force, C. residual field force D. applet field force. @ [4 When acylinder is being magnetized by a central conductor the Field is most intense: A. a1 tne outer surface of the cylinder S Salveay snrough the thickness ofthe cylinder wall . ayte ends of the esinder. \D.ithe woede surfaceof the cylinder QS Weer o tne magnetic field strongest in an object being inspected by the magnetic particle method? A. Jas prioy 10 current reversal when using AC current B. just ater the magnetizing current is shut off AG While che magnetizing curtent is applied B. When the magnetic particle powder isapplied @ 1G Which of the demagnetization methods listed belo is most effective? Yaw BC with ceversing and step-down contrat B. Vanable voltage AC with step-down control © Ball wave rectified AC waverccified Q [When using the longitudinal magnetization method to inspect a bar 6 ongand 2" indiameter witha S-tucn cout, which of the following amperage values should be used? A i200 amps EB. j2,a00 amp-turne 5. SUC amps 2200 amp-tuens Q IR To eramine a var 15° tong and 2" in dlameter using 8 Zurn coll and hedeestock magnetic particle machine, wha amnperage will be used for cireulae magnetication? A. 1800 ampturns B. i800 amps use Ts 4Sonw ©. 7s0amps Pee “iD D. 49,c00amp-cusns ae aig she sme amperage pase through at and 22" diameter bac ofthe ane mos applicable relevant {0 the magnetic field al the surface of the burs? : beecaauis 48. The strength ofthe maptie felt the surfaces wile the sue for Both The strength ofthe magnetic Feld a the surfave ofthe 1" bt will be apron twice that of the 2" bar, 5 i a . The strength of te mate fed tte rte af the? four tes tht of the I a D. Thestrengthof themagnei feat th suttaeot ie bat wil bee Preset (he 1 ba wit boone tal bar will be approximatelyRef. No. Date @ Ro Av important factor that should be considered when selecting a method of magnetization is A. field strength valve 1 available equipment coaliguration of the pat \ De allortheabove Q AJ Which of the Following discontinuities occur ay result of the roiling process? A. ‘Blowholes and pipe °Be Laminations CC Fissures D. Alloftheabove GAR Which of the following discontinvitics occur a a result of she foreae roc? A. Pipe seas © Laminations B. Alfaftheabove Q ZB _ Mam indication is formed when using the revcual me: as well a te continuous method, iis most likely A. very deep and tight B. very shallow and open to the surface Coa relevant indication 1. anonrelevantindication Q ZA. wre of he Following magneteaton techniques 6m ecoanenset for magni partie testing? A. Longitudinal mapnetization 1B. Cireutse mageetization © Vector magnetization D. Pacallclanagnetization Q 25 Smali parts requiring demagnetizacion shouks be: A loaded in baskets and passed through an AC coil B. Gemagactized after asembly 0 assure complete demagsetiatin ofthe exite assembly C-"processed through a demagnetizaion cycle one al a ene D, loadedina ste basket for better Fld dutrbution Q AE Which of the following, when used asthe las magoctizing methoe, will st render a part suitable for clativey e265 measurement ofthe extersal magnetic Held using 2 Feld ineator™ A, Circular magnetization AUP Longitudinal magnet C. Either A oF 8 DL Neither A nor 8 2% A Mea cil ar 10998 "PS is used to inspect a round solig pat 15"* long and 243" in diameter. What isthe L/D ratio? ws 1. 7.50 amp-iuens use pprsz £5922 ae ay D. 45.000amp-tuens : Jif re qerver6 Now = Date _ ANSWER THE FOLLOWING QUESTIONS WITH REFERAWCE TO THE BOTTOM FIGURE QA8 The central conductor is probably enrrying LA) HWDC current B) Pulsed HWDC current ) “DE current 5) AC QA9 The field at point A will be LA) 2F vB) 8/2 A) pF DY nee GO If n magnetic central conductor was used with permeability same agp of the pin the field at peint B vould be@AF~QsiThe maximum distance between yoke legs should be G Boao b) 6" we)’ 8" @) None of the above D.44- OS Residual fleid indicator {6 used tor wad’ Checking effectiveness of demognetisation BR b) Checking the field strength during inspection c) Measuring the strength of parmanent Magnetg that have high residual fields a) All of the above D182 GS Conical setteling flask 4s used to measure tal" Concentration of powder in solution b) Settling property of powder Ww w ¢) Solubility of colouring dyes in a soluticn 4) All of the above NG GStASTM Field indicator is used to ja) Check adequacy a€ of magnetic field b) Direct4on of magnetic field ¢) Indication forming properties of a powder 8) all of above QIB-G.35 A good dry powder should have a) low ga retentivity, round shope a b] high retentivity, round shope . Ac} high permeability oval shope 3) low permeability, oval shope Q4g- 8-36 For Best sensitivity for surface defects use SOY AC yo,e, wet powder in kerosene Ls \b) Av yoke, wet fluorescent powder in water Pt ¢) DS yoke, wet £luorescent: powder in kerosene d) HwDCS yoke, wet fluorescent powder in water.Ref. No Date 37 Wich of the following depicts the wave fom of HWDC 28 349 a) 1 | : wy 2 o) 3 Ore \f + @ a) 4 mhich is DOC Mure) | ay 1 @ Ge b) 2 z ae PANES ad 4 ' “hich property of rgnetic powders is imnortant a) it should be of specific shone b) it shold have high retentivity se) it should have high pemeability 4) it should be able to float on water, ian indfeatton was observed in PI It could be a) False indication ») pon relevant indication c) relevant indte-tion \W all of the atnve.Rel Ao. & 41 identity the defects drawn in the sketches below : vs Cut end of rolled bar DP DPDPy i@ Butt weld fatigue crack @ grinding crack 2. lamination ° @) tranveree crack 3y false indication (97 forging lap 4. scam D. non relevant indication 5, longitudinal crack in HAZ Ef) crater crack (2 quench crack €2) lapMagnetic Particle Testing Level i Additional Questions Which of the following can cause non-relevant magnetic particle indications? a. Joints between dissimilar metals b, Beazed joints cc. Roughing tool cuts on surface dh All of the above &. None of the above “The most effective MT method for inspection of a large casting is using: a. Multidirectional magnetization b. Acenteal conductor c. Prod inspections in two directions a. Direct magnetization c. Castings cannot be magnetised effective? Which of the demagnetizing methods listed below is mo: 2, DC with reversing and step-down control b. Variable voltage AC with step-down control c. Half wave rectitied AC a. Full wave rectified e, None of the above Factors which must be considered when interpreting an indication are: a. The direction of the magnetic tield b. The strength of the leakage field at the indication The orientation and shape of the indication d. Allof the above ©. Basic heat treatment the party has been subjected to “There is a longitudinal crack an the surface of 100mm. dia. pipe. This is filled and lightly painted. This crack can be located by fa. Circular magnetization. b. Longitudinal magnetization. c. Both ‘a’ and ‘b’ a Tis not possible to detect this defect since MPT eannot be carried out on painted surfaces. c¢. Both MPT and LPT should be used for etfective detection _A prime consideration when selecting a powder to be used as a magnetic particle medium is to select a powder that: (4. Provides a high conteast to the surface being tested “B Provides a low contrast to the surface being tested ¢ Willadhere co the surface being tested d Requites a high demagnetization current to remove it Easily available and is cheap9, 10. i. 12, (MT-I-ADDITIONAL) 2/2 Cold working indications will not reappear if the pact is: Demagnetized and retested Retested after stress relieving Retested in the opposite direction Re-magnetized ata higher amperage All of the above ea oigle An advantage of magnetic mubber is that: It can be used on non-feeromagnetic materials Jt can be stripped off the surface and examined using magnification Itis a very rapid test method ‘The materials used are less expensive than dry powder None of the above oe olols Fluorescent magnetic particle inspection is used in preference to visible magnetic particles: a When parts are big and bulky b To take advantage of the fluorescent lights that are normally used in plants g If parts are for aero-space applications To increase the speed and reliability of detecting very small defects In the demagnetization of a part, the operator should: a. Always hammer the part b. Be familiar with the principies involved and degree of de-magnetization required ¢. Take into account effect of terrestrial fields Use the loop method of inspection on all large parts Proceed step by step Some yokes have flexible legs and no current control. The flux density in the metal being tested with these yok Depends on whether the poles are making good contact Depends on the distance between the pol Both ‘x’ and °° 1 Can not be changed because the yoke always gives the same amount of fas eee A pressure vessel weld was tested by prod method using HWDC and dry powder when it was fabricated. After being in service for 5 years, itis to be tested at site for any fatigue cracks or corrosion cracks. Which technique will you prefer for this : a Prods using A.C. and dey powder b Prods using HWDC and dry powder © A.C. yoke using wet particles d_ AWDC yoke using wet particlesDiwakar D. Joshi MAGNETIC PARTICLE TESTING LEVEL ~ UI ANSWERS. ‘Question No. Answer 1.