Starter

Starter of 3 PhaSe
InductIon motor

CONTENT:
 Necessity of starter
 Function of starter
 Methods of starting
neceSSItY of Starter
 StartIng of InductIon motor
 For induction motors, the starting torque (LRT) is approximately
proportional to the square of the starting current (LRA) drawn from the
line. LRT ∝ I2
 This starting current is proportional to the applied voltage (V)
 Torque can also be considered to be approximately proportional to the
applied voltage. LRT ∝ V2
 An induction motor will develop far too much torque when connected
directly to the supply.

At the instant of start-up, there are some un-necessary effect on

electrical and the mechanical components.

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un-neceSSarY mechanIcal effectS
The sudden impact at start up on the load, followed by the
rapid acceleration to full speed causes excessive wear on :-
 Belts and pulleys
 Gears and chains
 Couplings and bearings
 Cavitation in pumps etc.

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un-neceSSarY electrIcal effectS

 A heavy current surge on the electrical supply which can

be severe enough to cause voltage dips and flickering

lights.
 Burning of contacts due to high currents which are many

times the motor full-load current.

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ProblemS arISeS bY theSe effectS

 Continuous maintenance.

 Greater chance of unscheduled shutdowns

 Oversized mechanical and electrical components to

cater for the power surge on start up.
 Short component life.

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 SolutIon of the ProblemS…..

Starter
By Adjusting voltage during starting, the current drawn by the motor and the
torque produced by the motor can be reduced and controlled.

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fuctIon of Starter
 functIon of Starter
 Start and stop the motor.
 Limit inrush current where necessary.
 Permit automatic control when required
 Protect motor and other connected equipments from over
voltage, no voltage, under voltage, single phasing etc.
 motor Starter featureS.
 Rated by current (amperes) or power (horsepower)
 Remote ON/OFF control
 Motor overload protection
 Starting and stopping (electrical life)
 Plugging and jogging (rapid making and breaking current)
 tYPeS of Starter for 3-Ph
InductIon motorS
 For slip-ring induction motors:
 Rotor rheostat starter

 For squirrel cage induction motors:

 D.O.L starter
 Primary resistance starter
 Auto transformer starter
 Star delta starter

 Other starters:
 Soft starters
StartIng of SlIP rIng InductIon
motor

 In case of slip ring induction motors it is possible to add

external resistance in rotor phases as wound rotor has 3-
-phase star connected winding to limit the starting high
current.
rotor reSIStance Starter
 In rotor resistance starter the three terminals of the rotor
winding are connected to a variable external resistances
through slip rings.
 Full supply voltage is applied across the stator. Resistances are
fully in the circuit at starting , so that the starting current is
reduced. The external variable resistance connected in each
phase of the rotor circuit not only reduce the current at starting
but increases the starting torque also due to improvement in
power factor.
 The rotor circuit resistance is gradually cut out , as the motor
speeds up and during normal running condition ,the rotor
circuit resistance is completely cut out and the slip rings are
short circuited.
D.O.L.(Direct On Line) starter
 D.O.L.(Direct On Line) starter
 A Starter Which Connects A Motor Directly Across The
Line Is Called D.O.L. Starter.
 In This Method, The Motor Is Connected By Means Of A
Starter Across The Full Supply Voltage.
 It Is Very Simple, Inexpensive, Easy To Install And Maintain.
 It Consist - START Button
- OFF Button
- Electromagnetic Contector
- Overload Relay
 Switching By This Starter Is Directly From Line Without Any
Provision To Control The Starting Current i.e. There Is No
Device To Reduce The Starting Current In This Starter.
 WirinG DiaGraM
OF D.O.L starter
 L1,L2,L3 - LINES
 M – MAIN CONTACTS
 M(a) – AUXILIARY OR
MAINTAINING CONTACT
 S1 – START PUSH BUTTON
 S2 – OFF PUSH BUTTON
 OLC – OVERLOAD RELAY
COIL
 OL – OVERLOAD RELAY
CONTECT
 C – MAGNETIC COIL OR
OPERATING COIL
 OperatiOn OF D.O.L starter

1) When START Button Is Pressed

 When Start(s1) Button is pressed, Path is
L1 - S2 - S1 – C – OL - L2
 Coil C Is Energized ,It Closes Contacts M And Connects The
Motor Across The Line.
 Maintaining Contact M(a) Is Used To Keep The Holding Or
Operating Coil Energized After The Finger Is Removed From
START Push Button (S1).
2) When OFF Button Is Pressed
 When OFF(s2) Button is pressed, Path is
Disconnected.
 Coil C Is De-Energized, The Main Contacts M Are
Opened. Supply To Motor Is Disconnected And
Motor Stops.
 Basically There Are Two Types Of Protection In This Type
of Starter

1)Under Voltage Protection

2)Overload Protection

1) Under Voltage Protection

 When Supply Voltage Is Not Sufficient Or There Is

Failure Of Power Supply , The Coil C Is De-Energized
And Motor Will Be Disconnected.
.
2) Overload Protection
 The Motor Is Protected Against Overload By A
Thermal Overload Relay Which Open Circuits the
Control Circuit When Overload occure.

 The Normally Closed Contacts O.L Is Opened And The

Contactor Coil C is De-Energized To Disconnect The
Motor
From The Supply.

 Rate Of Temperature Is Very High So Motor May Be

Damaged If The Starting Period Is large. Which May Be
Due To Excessive Load Or Excessive Voltage Drop In The
Supply Lines.

 Only Used For Less Than 5 KW Squirrel Cage Induction

 cOMpOnents OF D.O.L. starter :
Components of a DOL Starter
Overload Unit (Thermal type) When motor overheats due to overload
conditions, main poles latch open
Main pole terminals 1, 3 & 5
Reset
button

N/C
Auxiliary
contacts
95 & 96 Auxiliary contacts also latch open and
N/O
Auxiliary when interlocked within control
contacts circuit prevents motor restarting by
97 & 98 itself when cool.

Red pushbutton can be used to reset

Main pole terminals 2, 4 & 6
cOMpOnents OF a DOL starter:
Start and Stop pushbuttons
Start button is green and Stop button is red and Emergency Stop button has a
flush mounted protruding red mushroom head which
latches in and must be turned
to release

Contacts at the
back of
switches can
be either N/O
or N/C N/O contact N/C contact
priMary resistance starter
priMary resistance starter
 In this method of starting of 3-Phase induction motor ,
primary resistance are connected in all the three phase of the
stator winding, as a result the applied voltage across the
stator winding at the instant of starting in reduced to a
fraction x of the rated voltage of the motor. Therefore the
initial high starting current will also reduce by the same
fraction.

 If x = fraction of voltage (V) reduced by the stator resistors

 The torque developed by the motor is directly proportional to
the square of applied voltage, so if the voltage applied across
the motor terminal is reduced by fraction X ,starting current is
reduced by fraction X ,but the starting torque is reduced by a
fraction x² of the obtainable with direct switching.

 The purpose of primary or starting resistors is to drop some

voltage and hence reduce the voltage applied across the motor
terminals.
Advantages:
 High power factor during start.
 Smooth acceleration.
 Less expensive than auto-transformer starter in lower output ratings.
 Closed transition starting.

Disadvantages:
 Heat is given of T by the resistors.
 Expensive resistors are required because starting duration usually exceeds 5
seconds.
 Low torque efficiency.

Note: This method is suitable for starting of small machines only

Star-delta Starter
Star-delta Starter
 This is very commonly used starter, compared to the other
types of the starters.
 Star-delta starter can be used, provided the stator of the 3-Ø
induction motor is designed for delta connection during its
normal operation.
 At starting, the stator winding is connected in star, therefore
the applied voltage to each phase of winding is 1/√3 of the
rated voltage of the motor.
 When the motor has picked-up the speed(say 70 to 80% of its
normal speed ) the phases of the stator winding are connected
in delta.
 Now full supply voltage is applied across the stator windings.
 This method is cheap but limited to applications where high
starting torque is not necessary e.g., machine tools, pumps,
motor-generator sets etc.

 The method is unsuitable for motors for voltage exceeding

3000 V because of the excessive number of stator turns needed
for delta connection.

 Such starters are employed for starting 3-phase squirrel cage

induction motors of rating between 4 and 20 k W.
 advantageS of Star-delta
Starter:
 The operation of the star-delta method is simple and rugged
 It is relatively cheap compared to other reduced voltage
methods.
 Good Torque/Current Performance.
 It draws 2 times starting current of the full load ampere of the
motor connected
 diSadvantageS of Star-delta
Starter:

 Low Starting Torque, only 33% starting torque

 Break In Supply – Possible Transients
 Six Terminal Motor Required (Delta Connected).
 It requires 2 set of cables from starter to motor.
auto tranSformer Starter
auto tranSformer Starter
 CirCuit and funCtion
 An auto-transformer starter makes it possible to start squirrel-
cage induction motors with reduced starting current, as the
voltage across the motor is reduced during starting.

 In contrast to the star-delta connection, only three motor leads

and terminals are required. On starting, the motor is
connected to the tapping of the auto-transformer.
 Soft motor Starting BaSiCS
Physics of Reduced Voltage and Motor Torque
If you reduce voltage by 50%, the result is a 75% reduction in
motor torque.(.5)
(.5)2 = .25 or 25% of Locked Rotor Torque

180%
Percentage
of Full Rated Full Voltage Torque
Torque
100%

Reduced Voltage Torque

0 Percentage of Full Speed 100%

 Soft motor Starting BaSiCS
Example
600%

100% Voltage 510%

100%

(amps)
%FLA
300%
Torque

85% Voltage
72%
(ftlb)

Full Load
50% Voltage
25%
0 Speed -RPM 100%
Current Torque required
Torque by the load
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 Soft motor Starting BaSiCS
Example
600%

100% Voltage 510%

100%

(amps)
%FLA
300%
Torque

85% Voltage
72%
(ftlb)

Full Load
50% Voltage
25%
0 Speed -RPM 100%
Current Torque required
Torque by the load
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 Starting CharaCteriStiCS:
 Motor terminal voltage less than line voltage (by transformer
ratio).
 Motor current exceeds line current (by inverse of transformer
ratio).
 Starting torque is reduced by the square of the terminal
voltage.
 AdvAntAges:

 Voltage is reduced by transformation and not by dropping the

voltage in resistors, and therefore, the current and power drawn
from the supply mains are also reduced in comparison to resistor
starting.
 Adjustment of starting voltage by selection of proper tap on the
auto-transformer.
 The method is suitable for long starting periods.
 Motor current larger than supply current.
 This method can be used for starting of star-connected as well as
delta-connected motors.
 dIsAdvAntAges:

 Low power factor.

 Higher cost in case of lower output rating motors.
This method is often employed for starting of large cage
motors (rating exceeding 20 kW).
 dIfference between dOL/stAr deLtA
/AutOtrAnsfOrmer

Sr. DOL Starter Star delta starter Auto transformer

starter
1 Used up to 5 HP Used 5 HP to 20HP Used above 20 HP

2 Does not decrease Decreases the starting current Decreases the starting
the starting current by 1/3 times current as required

3 It is cheap It is costly It is more costly

4 It connects directly It connects the motor first in It connects the motor
the motor with star at the time of starting in according to the taping
supply for starting delta for running taken out from the auto
as well as for transformer
running
sOft stArter
 sOft stArter

Soft-Starter is an electronic starter

designed to accelerate, deaccelerate
three-phase induction motors and to
control the voltage applied on the motor
during start and stop.

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 bLOck dIAgrAm
Soft Starter

3-ø Protective THYRs IM

Devices
Supply

Firing Pulse
Generator

µ-Controller

Power Signal
Control Signal
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stArtIng PrIncIPLe Of sOft stArter

Fig.1

By using six SCR’s in a back to back configuration , the soft starter is able to regulate the
voltage applied to the motor during starting from 0 volts up to line voltage.
Feedback from the motor to the logic circuit used to control the SCR firing for stabilization of
motor acceleration

 Frequency do not change as in VFD

 Only the voltage and current changes.

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feAtures Of sOft stArter

 Soft start and soft stop

 Pulse (kick) start

 Current Control ramps

 Pump Control characteristics

 Tacho/Encoder feedback

 Dual Adjust - start/stop characteristics for varying

loads
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dIfference between sOft stArter
And AutOtrAnsfOrmer
Sr. No. Soft Starter Autotransformer

1 No electrical moving Circuitry consists of several

contacts and no oil hence moving parts and hence
no sparking and hazards. sparking is unavoidable.
2 No limitations on the No. of Limited No of starts and
starts and No. of stops per stops per hour because of:
hour. motor windings getting
heated.
3 In rush (starting) current Inrush current restricted to
restricted to 200% of rated maximum of 400% of the
full load current (FLC). FLC.
4 Current limit facility is This facility is not available
available which limits the
current drawn by the
motor plus the load to a
desired safe value.
 Act fAst And InItIAte fIrst

• बड़ा सोचो
• तेजी से सोचो व
• सबसे पहले सोचो
• िवचारो पर िकसी का
• एकािधकार नही होता.
----धीरभाई अमबानी
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