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ps8 Metal Eom
ps8 Metal Eom
Engineering
Operation &
Maintenance
PS8
Metal Pump
SECTION 5 PERFORMANCE
PS8 Rubber-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PS8 EZ-Install TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PS8 Full-Stroke PTFE-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Suction-Lift Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CAUTION: Do not apply compressed air to the CAUTION: The process fluid and cleaning fluids
exhaust port — pump will not function. must be chemically compatible with all wetted
pump components.
CAUTION: Do not over-lubricate air supply —
excess lubrication will reduce pump performance. CAUTION: Do not exceed 82°C (180°F) air inlet
Pump is pre-lubed. temperature for Pro-Flo® SHIFT models.
CAUTION: Do not exceed 8.6 bar (125 psig) air CAUTION: Tighten all hardware prior to installation.
supply pressure.
PS8 METAL
LEGEND XPS8 / XXXXX / XXX / XX / XXX / XXXX
51 mm (2") Pump
Maximum Flow Rate: MODEL
O-RINGS
VALVE SEATS SPECIALTY
723 lpm (191 gpm) VALVE BALLS
DIAPHRAGMS
CODE
(if applicable)
AIR VALVE
CENTER BLOCK
AIR CHAMBERS
WETTED PARTS & OUTER PISTON
MATERIAL CODES
MODEL DIAPHRAGMS FB = S
ANITARY BUNA 1,3 (Two
XPS8 = PRO-FLO ® SHIFT BNS = BUNA-N (Red Dot) Yellow Dots)
XPS8 = PRO-FLO ® SHIFT ATEX EPS = EPDM (Blue Dot) FE = SANITARY EPDM 1,3 (Two Blue
FBS = SANITARY BUNA 1,3 Dots)
WETTED PARTS/OUTER PISTON (Two Yellow Dots) FS = SANIFLEX™ [Hytrel® (Cream)] 1,3
AA = ALUMINUM / ALUMINUM FES = SANITARY EPDM 1,3 FW = SANITARY WIL-FLEXTM 1
AZ = A LUMINUM/NO OUTER (Two Blue Dots) [Santoprene® (Two Orange
PISTON FSL = FULL-STROKE SANITARY Dots)]
SS = STAINLESS STEEL / SANIFLEX™ IPD 1,3 [Hytrel® NE = NEOPRENE (Green Dot)
STAINLESS STEEL (Cream)] PU = POLYURETHANE (Brown)
SZ = S TAINLESS STEEL / NO FWL = FULL-STROKE SANITARY TF = PTFE (White) 1,2,3
OUTER PISTON WIL-FLEX™ IPD1 [Santoprene® VT = VITON® (Silver or White Dot)
WW = CAST IRON / CAST IRON (Two Orange Dots)] WF = WIL-FLEX™ [Santoprene®
WZ = CAST IRON / NO OUTER FWS = SANITARY WIL-FLEXTM, (Orange Dot)]
PISTON EZ-INSTALL1 [Santoprene®
(Two Orange Dots)] VALVE SEATS
AIR CHAMBERS NES = NEOPRENE (Green Dot) A = ALUMINUM
A = ALUMINUM TSS = FULL-STROKE PTFE 1,2,3 BN = BUNA-N (Red Dot)
N = NICKEL-PLATED W/SANIFLEX™ BACKUP EP = EPDM (Blue Dot)
S = STAINLESS STEEL TWS = FULL-STROKE PTFE 1,2 FS = SANIFLEX™ [Hytrel®
W/WIL-FLEX™ BACKUP (Cream)] 1,3
CENTER BLOCK VTS = VITON® (White Dot) FW = SANITARY WIL-FLEXTM 1
WWL = FULL-STROKE WIL-FLEX™ [Santoprene®
A = ALUMINUM
IPD [Santoprene® (Orange (Two Orange Dots)]
N = NICKEL-PLATED
Dot)] M = MILD STEEL
P = POLYPROPYLENE
XBS = CONDUCTIVE BUNA-N NE = NEOPRENE (Green Dot)
S = STAINLESS STEEL
(Two Red Dots) PU = POLYURETHANE (Brown)
ZGS = GEOLAST®, EZ-INSTALL S = STAINLESS STEEL
AIR VALVE
ZPS = POLYURETHANE, EZ-INSTALL VT = VITON® (White Dot)
A = ALUMINUM ZSS = SANIFLEX™, EZ-INSTALL 1,3 WF = WIL-FLEX™ [Santoprene®
N = NICKEL-PLATED ZWS = WIL-FLEX™, EZ-INSTALL (Orange Dot)]
NOTES:
1
Meets Requirements of FDA CFR21.177 R = ANODIZED ALUMINUM
2
Meets Requirements of USP Class VI P = POLYPROPYLENE VALVE BALLS VALVE SEAT O-RINGS
3
Meets Requirements of 1935/2004/EC S = STAINLESS STEEL
BN = BUNA-N (Red Dot) TF = PTFE 1,2,3
SPECIALTY CODES
0014 BSP 0079 Tri-clamp fittings, wing nuts 0320 Single-point exhaust center block
0023 Wing nuts 0080 Tri-clamp fittings ONLY 0324 Single-point exhaust center block, screen base
0030 Screen based 0100 Wil-Gard 110V 0327 Single-point exhaust center block, Stallion externals,
0036 Screen based, BSP 0102 Wil-Gard, sensor wires ONLY balls & seats
0039 Screen based, polyurethane screen 0103 Wil-Gard 220V 0330 Wing nuts, BSP
0044 Stallion, balls & seats ONLY 0108 Wil-Gard 220V, BSP 0480 Pump Cycle Monitor (Sensor & Wires)
0047 Stallion externals, balls and seats 0118 Stallion balls and seats ONLY, BSP 0070E Saniflo™ FDA (1935/2004/EC)
0070 SanifloTM FDA 0120 Saniflo™ FDA, Wil-Gard 110V 0075E Saniflo™ FDA Stallion balls & seats (1935/2004/EC)
0075 SanifloTM FDA, Stallion balls and seats ONLY 0319 Single-point exhaust, BSPT 0120E Saniflo™ FDA, Wil-Gard 110V (1935/2004/EC)
B A B A B A
FIGURE 1 The air valve directs pressurized FIGURE 2 When the pressurized dia- FIGURE 3 At completion of the stroke,
air to the back side of diaphragm A. The phragm, diaphragm A, reaches the limit the air valve again redirects air to the
compressed air is applied directly to the of its discharge stroke, the air valve back side of diaphragm A, which starts
liquid column separated by elastomeric redirects pressurized air to the back side of diaphragm B on its exhaust stroke. As
diaphragms. The diaphragm acts as diaphragm B. The pressurized air forces the pump reaches its original starting
a separation membrane between the diaphragm B away from the center point, each diaphragm has gone through
compressed air and liquid; a balanced while pulling diaphragm A to the center. one exhaust and one discharge stroke.
load removes mechanical stress from the Diaphragm B is now on its discharge This constitutes one complete pumping
diaphragm. The compressed air moves stroke. Diaphragm B forces the inlet valve cycle. The pump may take several cycles
the diaphragm away from the center ball onto its seat due to the hydraulic to completely prime depending on the
of the pump. The opposite diaphragm forces developed in the liquid chamber conditions of the application.
is pulled in by the shaft connected to and manifold of the pump. These same
the pressurized diaphragm. Diaphragm hydraulic forces lift the discharge valve
B is on its suction stroke; air behind ball off its seat, while the opposite
the diaphragm has been forced out to discharge valve ball is forced onto its seat,
atmosphere through the exhaust port of forcing fluid to flow through the pump
the pump. The movement of diaphragm discharge. The movement of diaphragm A
B toward the center of the pump creates toward the center of the pump creates a
a vacuum within chamber B. Atmospheric vacuum within liquid chamber A. Atmos
pressure forces fluid into the inlet pheric pressure forces fluid into the inlet
manifold forcing the inlet valve ball off its manifold of the pump. The inlet valve ball
seat. Liquid is free to move past the inlet is forced off its seat allowing the fluid
valve ball and fill the liquid chamber (see being pumped to fill the liquid chamber.
shaded area).
PS 8 M e t a l DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 404 15.9
B 45 1.8
C 358 14.1
D 630 24.8
E 668 26.3
F 58 2.3
G 64 2.5
H 346 13.6
J 48 1.9
K 351 13.8
L 344 13.6
M 672 26.4
N 667 26.3
P 315 12.4
R 257 10.1
S 231 9.1
T 257 10.1
U 15 0.6
V 64 2.5
W 51 2.0
X 284 11.2
Y 58 2.3
Z 279 11.0
AA 396 15.6
AB 15 DIA. 0.6 DIA.
LW0234 REV. C
PS 8 M e t a l Sa n i f l oT M
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 409 16.1
B 64 2.5
C 355 14.0
D 625 24.6
E 665 26.2
F 76 3.0
G 343 13.5
H 48 1.9
J 351 13.8
K 344 13.6
L 672 26.4
M 667 26.3
N 305 12.0
P 254 10.0
R 229 9.0
S 254 10.0
T 15 DIA. 0.6 DIA.
LW0235 REV. B
PS8 METAL
RUBBER-FITTED
Ship Weight........... Aluminum 35 kg (78 lb)
316 Stainless Steel 53 kg (117 lb)
Cast Iron 49 kg (109 lb)
Air Inlet................................................... 3/4”
Inlet............................................................ 2”
Outlet......................................................... 2”
Suction Lift......................... 7.2 m Dry (23.8’)
9.0 m Wet (29.5’)
Disp. per Stroke1...................2.6 L (0.69 gal)
Max. Flow Rate............. 700 lpm (185 gpm)
Max. Size Solids.....................6.4 mm (1/4”)
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2.1 bar (30 psig) head pressure.
Example: To pump 329 lpm (87 gpm)
against a discharge head of 2.1 bar (30
psig) requires 4.1 bar (60 psig) and 75
Nm3/h (44 scfm) air consumption. Flow rates indicated on chart were determined by pumping water.
Caution: Do not exceed 8.6 bar (125 psig) For optimum life and performance, pumps should be specified so that daily operation
air supply pressure. parameters will fall in the center of the pump's performance curve.
PS8 METAL
EZ-INSTALL TPE-FITTED
Ship Weight........... Aluminum 35 kg (78 lb)
316 Stainless Steel 53 kg (117 lb)
Cast Iron 49 kg (109 lb)
Air Inlet................................................... 3/4”
Inlet............................................................ 2”
Outlet......................................................... 2”
Suction Lift........................ 6.9 m Dry (22.7’)
9.0 m Wet (29.5’)
Disp. per Stroke1...................2.6 L (0.69 gal)
Max. Flow Rate..............719 lpm (190 gpm)
Max. Size Solids.....................6.4 mm (1/4”)
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2.1 bar (30 psig) head pressure.
Example: To pump 363 lpm (96 gpm)
against a discharge head of 2.8 bar (40
psig) requires 5.5 bar (80 psig) and 102
Nm3/h (60 scfm) air consumption. Flow rates indicated on chart were determined by pumping water.
Caution: Do not exceed 8.6 bar (125 psig) For optimum life and performance, pumps should be specified so that daily operation
air supply pressure. parameters will fall in the center of the pump's performance curve.
PS8 METAL
FULL-STROKE PTFE-FITTED
Ship Weight........... Aluminum 35 kg (78 lb)
316 Stainless Steel 53 kg (117 lb)
Cast Iron 49 kg (109 lb)
Air Inlet................................................... 3/4”
Inlet............................................................ 2”
Outlet......................................................... 2”
Suction Lift........................ 6.3 m Dry (20.7’)
8.6 m Wet (28.4’)
Disp. per Stroke1...................2.4 L (0.64 gal)
Max. Flow Rate............. 723 lpm (191 gpm)
Max. Size Solids.....................6.4 mm (1/4”)
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2.1 bar (30 psig) head pressure.
Example: To pump 341 lpm (90 gpm)
against a discharge head of 2.8 bar (40
psig) requires 5.5 bar (80 psig) and 104 Flow rates indicated on chart were determined by pumping water.
Nm3/h (61 scfm) air consumption.
For optimum life and performance, pumps should be specified so that daily operation
Caution: Do not exceed 8.6 bar (125 psig) parameters will fall in the center of the pump's performance curve.
air supply pressure.
P S 8 M E TA L
SUCTION-LIFT
C A PA B I L I T Y
FLEXIBLE
CONNECTION
MUFFLER
FLEXIBLE
CONNECTION
SUCTION
COMBINATION
FILTER & REGULATOR
FOOTPAD
NOTE: In the event of a power failure, the shut-off AIR-OPERATED PUMPS: To stop the pump from
valve should be closed, if the restarting of the pump is operating in an emergency situation, simply close
not desirable once power is regained. the shut-off valve (user-supplied) installed in the air
supply line. A properly functioning valve will stop the
air supply to the pump, therefore stopping output. This
shut-off valve should be located far enough away from
the pumping equipment such that it can be reached
safely in an emergency situation.
TROUBLESHOOTING
Pump will not run or runs slowly. 2. Verify that vacuum required to lift liquid is not
1. Ensure that the air inlet pressure is at least 0.4 bar greater than the vapor pressure of the material
(5 psig) above startup pressure and that the differential being pumped (cavitation).
pressure (the difference between air inlet and liquid 3. Check for sticking ball check valves. If material being
discharge pressures) is not less than 0.7 bar (10 psig). pumped is not compatible with pump elastomers,
2. Check air inlet filter for debris (see SUGGESTED swelling may occur. Replace ball check valves and
INSTALLATION). seats with proper elastomers. Also, as the check
3. Check for extreme air leakage (blow by) that would valve balls wear out, they become smaller and can
indicate worn seals/bores in the air valve, pilot become stuck in the seats. In this case, replace balls
spool and main shaft. and seats.
4. Disassemble pump and check for obstructions in Pump air valve freezes.
the air passageways or objects that would obstruct
the movement of internal parts. 1.
Check for excessive moisture in compressed
5. Check for sticking ball check valves. If material being air. Either install a dryer or hot air generator for
pumped is not compatible with pump elastomers, compressed air. Alternatively, a coalescing filter
swelling may occur. Replace ball check valves and may be used to remove the water from the
seals with proper elastomers. Also, as the check compressed air in some applications.
valve balls wear out, they become smaller and can
Air bubbles in pump discharge.
become stuck in the seats. In this case, replace balls
and seats. 1. Check for ruptured diaphragm.
6. Check for broken inner piston that would cause the 2. Check tightness of outer pistons (refer to Section 7).
air valve spool to be unable to shift. 3. Check tightness of fasteners and integrity of
7. Remove plug from pilot spool exhaust. O-rings and seals, especially at intake manifold.
4. Ensure pipe connections are airtight.
Pump runs but little or no product flows.
Product comes out air exhaust.
1. Check for pump cavitation; slow pump speed down
to allow thick material to flow into liquid chambers. 1. Check for diaphragm rupture.
2. Check tightness of outer pistons to shaft.
WILDEN PUMP & ENGINEERING, LLC 10 WIL-10410-E-09
Section 7
P U M P DIS A S SE M BLY
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
• 1” Socket Wrench pump. Disconnect all intake, discharge and air lines. Drain the pump by turning it
• 9/16” Combo Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
any hazardous effects of contact with your process fluid.
• 11/16” Socket Wrench
NOTE: The model photographed is an aluminum PS4 38 mm (1-1/2”) pump.
• 1/2” Socket Wrench Your specific pump model may vary from configuration shown; however, pump
• Adjustable Wrench disassembly procedure will be the same.
• Vise equipped w/
soft jaws (such as
plywood, plastic
or other suitable
material)
Step 13
Remove outer piston and stud if
equipped. Inspect for wear and
replace if necessary.
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
• 3/16” Hex-Head pump. Disconnect all intake, discharge and air lines. Drain the pump by turning it
Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
• 1/4” Hex-Head hazardous effects of contact with your process fluid.
Wrench The Wilden Pro-Flo® SHIFT metal pumps utilize a revolutionary Pro-Flo® SHIFT air
• Snap-Ring Pliers distribution system. Proprietary composite seals reduce the coefficient of friction
and allow the Pro-Flo® SHIFT to run lube-free. The Pro-Flo® SHIFT air distribution
• O-Ring Pick system is designed to perform in on/off, non-freezing, non-stalling, tough duty
applications.
Step 13 Step 14
Using an appropriate-sized hex Lift away muffler plate and muffler plate gasket from center block. Inspect
wrench, loosen and remove the for wear and replace if necessary. Lift away the air valve assembly and
four (4) air valve bolts from center remove air valve gasket. Inspect the gasket and replace if necessary.
section assembly.
Step 15 Step 16
Remove air valve end cap to expose Remove the air valve spool from the air valve body by threading one air
air valve spool by lifting up on end valve bolt into the end of the air valve spool and gently sliding the spool out
cap. Inspect O-ring on end cap using of the air valve body. Inspect seals for signs of wear and replace the entire
an O-ring pick. Replace O-ring(s) air valve assembly if necessary. Re-insert the spool immediately into air
if necessary. NOTE: The Pro-Flo® valve body after inspection as the seals expand and cannot be reinserted
SHIFT air valve incorporates an end after a length of time.
cap at both ends of the air valve. NOTE: Seals should not be removed from the assembly. Seals are not sold
separately.
Step 1 Step 2
Remove pilot exhaust muffler in Next, install an optional single-point exhaust gasket
pilot bleed port located at the front (04-2638-52). The single-point air valve gasket can
of the center block. Install 1/4" NPT be purchased as a spare part or included with the
pipe plug (00-7010-08) into bleed purchase of a new Pro-Flo® SHIFT pump.
port.
TAPE
SHAFT SEAL
TAPE
WILDEN PUMP & ENGINEERING, LLC 18 WIL-10410-E-09
NOTES
Section 8
E XPLODED VIEW & PARTS LISTING
FULL-STROKE PTFE
FULL-STROKE IPD
FULL-STROKE PTFE
FULL-STROKE IPD
PS8 Metal
FULL-STROKE FULL-STROKE
FULL-STROKE BACKUP EZ-INSTALL IPD VALVE SEAT
DIAPHRAGMS DIAPHRAGMS DIAPHRAGMS DIAPHRAGMS DIAPHRAGMS VALVE BALLS VALVE SEATS O-RINGS
MATERIAL (2) (2) (2) (2) (2) (4) (4) (4)
Polyurethane N/A N/A N/A 08-1022-50 N/A 08-1080-50 08-1120-50 N/A
Neoprene 08-1010-51 N/A N/A N/A N/A 08-1080-51 08-1120-51 N/A
Buna-N® 08-1010-52 N/A N/A N/A N/A 08-1080-52 08-1120-52 N/A
FDA Buna-N® 2 08-1010-69 N/A N/A N/A N/A N/A N/A N/A
Conductive Buna-N® 08-1010-86 N/A N/A N/A N/A N/A N/A N/A
Geolast® N/A N/A N/A 08-1022-15 N/A N/A N/A N/A
EPDM 08-1010-54 N/A N/A N/A N/A 08-1080-54 08-1120-54 N/A
FDA EPDM 2 08-1010-74 N/A N/A N/A N/A N/A N/A N/A
Wilden Pump & Engineering, LLC, 22069 Van Buren Street, Grand Terrace, CA 92313-5607 USA,
certifies as the manufacturer that the Air-Operated Double Diaphragm pumps listed below comply with the
European Community Regulation 1935/2004/(EC) for Food Contact Materials.
Materials used in equipment that are intended to contact food belong to the groups of materials listed in Annex 1 (EC)
1935/2004 (List of groups of materials and articles which may be covered by specific measures)
5) Rubbers 8) Metal and Alloy 10) Plastics
Compliance is subject to material and equipment storage, handling and usage recommended by Wilden in the engineering
operation and maintenance manual and supplemental technical publications.
Wilden will make available to the competent authorities appropriate documentation to demonstrate compliance
Approved By:
Chris Distaso
Director of Engineering
Date: July 5, 2017
NOTES
NOTES
NOTES
WARR ANT Y
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by
it to be free from defects in material and workmanship for a period of five (5) years from date of installation or
six (6) years from date of manufacture, whichever comes first. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump
or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential
damage or expense arising from the use or misuse of its products on any application. Responsibility is limited
solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be
accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an
authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)
including all implied warranties of merchantability and fitness for any particular purpose. No distributor or other
person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly
provided herein.
PLEASE PRINT OR TYPE AND FAX TO WILDEN
P U M P I N F O R M AT I O N
Item # Serial #
Y O U R I N F O R M AT I O N
Company Name
Industry
Name Title
Street Address
Types of pumps in facility (check all that apply): Diaphragm Centrifugal Gear Submersible Lobe
Other
How did you hear of Wilden Pump? Trade Journal Trade Show Internet/E-mail Distributor
Other
PSG
22069 Van Buren St., Grand Terrace, CA 92313-5607
P: +1 (909) 422-1730 • F: +1 (909) 783-3440
wildenpump.com Copyright ©2017, PSG®, A Dover Company
WIL-10410-E-09
REPLACES WIL-10410-E-08