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Research Article

Transportation Research Record


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Ó National Academy of Sciences:
Development of a Performance- Transportation Research Board 2019
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Volumetric Relationship for Asphalt sagepub.com/journals-permissions
DOI: 10.1177/0361198119845364

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Yizhuang David Wang1, Amir Ghanbari1,


Benjamin Shane Underwood1, and Youngsoo Richard Kim1

Abstract
This paper aims to establish the relationship between the volumetric performance of asphalt mixtures and their performance
in relation to pavement fatigue cracking and rutting. A good performance-volumetric relationship (PVR) can dramatically
improve the working efficiency of mixtures and can be used in future performance-engineered mixture design and
performance-related specifications. For this study, three asphalt mixtures were first designed to incorporate systematic
changes in volumetric conditions, then fatigue cracking and rutting performance tests were conducted at each condition.
Statistical analyses of the results suggest that a first-order (linear) model and power model would be an appropriate form of
the PVR function. The number of volumetric conditions required to calibrate the PVR function is also investigated. Finally, a
rule of thumb for selecting the volumetric conditions for the model calibrations is provided. The verification results show
that the proposed PVR function is able to capture the response of mixture performance to changes in volumetric conditions.

The focus of recent research in the asphalt pavement and quality control/assurance specifications. These meth-
industry has been changing from empirical concepts to ods have a great advantage over those based on mechan-
mechanistic concepts. Applications of this new focus istic properties because the volumetric properties can be
include balanced mixture design, performance-engineered measured quickly and the results used to make produc-
mixture design, mechanistic-empirical pavement design, tion adjustments if necessary. The disadvantage is that,
and performance-related specifications (1–6). In these although volumetric-based methods are related to perfor-
applications, the key is to predict the performance of mance, the specific relationship for a given mixture is not
asphalt pavements using mechanistic models. However, known. If the performance-volumetric relationship
mechanistic models typically require detailed material (PVR) were known, it would offer several advantages:
property information, which can be time-consuming to
measure. This time becomes even more critical when con-  Allow engineers to continue to use current test
sidering how often the properties need to be measured methods and equipment for quality assurance.
for some applications. For instance, in performance-  Allow material characterization to be completed
related specifications it is necessary to evaluate construc- in a short period during the mix design and qual-
tion variability on a lot-by-lot basis, which requires that ity assurance processes.
performance tests and requisite simulations must be con-  Bridge the gap between the volumetric properties
ducted for each lot using the asphalt mixture samples col- and performance of asphalt mixtures and allow
lected during production. To complete the full testing engineering judgement in mix design and quality
and analysis of each lot, the agency may spend several assurance to be based on performance.
workdays on laboratory tests to determine the material
properties. Similarly, in performance-engineered mixture
design, multiple sets of performance tests are required to
1
ensure that the asphalt mixture is engineered to the opti- Department of Civil, Construction, and Environmental Engineering, North
Carolina State University, Raleigh, NC
mal combination of the components. Owing to these
challenges, the state-of-the-practice technologies primar- Corresponding Author:
ily utilize volumetric methods for asphalt mixture design Address correspondence to Youngsoo Richard Kim: kim@ncsu.edu
2 Transportation Research Record 00(0)

Numerous studies have been carried out to correlate can be derived from the VMA and VFA. These volu-
the mix volumetric properties to engineering properties metric parameters are used because they change with
(7–10), however, the relationship this study is establishing changes in mixture composition (aggregate gradation
is to correlate the volumetric properties or the changes in and binder content) as well as production (mixing time,
volumetrics directly to the predicted mixture performance storage time, temperatures, etc.). These volumetric para-
in pavements, that is, fatigue damage and permanent meters function as indicators of the performance of the
deformation. In this study, a PVR function is proposed mixture in the field if the as-constructed compaction
based on a series of performance tests and analyses on level and the design compaction level are the same.
three different asphalt mixtures. Performance tests of Mixture consistency is one aspect to quality materials
each study mixture were conducted using mixture samples and another is the density of that material once it is
at different volumetric conditions. The performance of transported, placed, and compacted at the job site. This
the samples was then correlated with the corresponding density usually differs from what is targeted in the
volumetric conditions. The volumetric conditions were laboratory at Ndes, that is, 95% to 97% of the maximum
formulated according to different combinations of grada- gravity (Gmm). By contrast, the in-place percentage of
tion, binder content, compaction level, and so forth. The Gmm (%Gmm) targeted for quality assurance processes is
performance characteristics used in this study include the often between 91% Gmm and 98% Gmm (i.e., 9–2% air
amount of fatigue damage and permanent deformation in void content). For quality assurance purposes, the VMA
the wheel paths that was predicted by the mechanistic and VFA at the Ndes and as-constructed %Gmm are
models. The models used for fatigue and rutting analyses almost always included as the acceptance quality charac-
at the material level are the simplified viscoelastic conti- teristics (AQCs). As for the actual performance in the
nuum damage (S-VECD) model and the shift model, field, the in-place volumetric parameters, that is, the in-
respectively. The cyclic fatigue test and the stress sweep place VMA and the in-place VFA, may better represent
rutting (SSR) test were used to calibrate the S-VECD and the performance of the as-constructed mixtures.
shift models, respectively. At the structural level, analysis Fortunately, these in-place volumetric parameters can be
was conducted using FlexPAVEä, which performs vis- calculated if the VMA and VFA at the Ndes value and
coelastic analysis using three-dimensional finite element the %Gmm in-place are known. Figure 1a and b present
simulations under moving loads. diagrams that show the relationships among the volu-
The objective of this study is to develop a volumetric- metric parameters at the designed compaction level and
performance relationship which can be used in the as-constructed (in-place) compaction level, respec-
performance-engineered mix designs and performance- tively. Note that to be clear and consistent, the volu-
related specifications. In this paper, the modeling work metric parameters at the as-constructed compaction level
for the volumetric properties and performance character- are designated with ‘‘in-place’’ or subscript ‘‘IP’’ (with
ization is presented respectively in the first two sections. the exception that, whenever %Gmm is used, it refers to
The third section presents the experimental design and the as-constructed compaction level). The parameters
test results. The fourth section establishes the proposed without ‘‘in-place’’ or ‘‘IP’’ are meant to be at the
PVR, the required number of volumetric conditions for designed compaction level.
PVR calibration, and the rule that can be used to select Although the laboratory and field constructed volu-
the required number of volumetric conditions. metric parameters differ, the in-place parameters can be
Conclusions and recommendations for future work are calculated from the volumetric conditions at the design
provided at the end of the paper. compaction level as long as the as-constructed %Gmm is
also measured. This calculation is feasible because the
gradation and binder content of the mixture are assumed
Understanding Volumetric Properties of to be the same under both conditions, and the only
Asphalt Mixtures changing variable is the air void content. Equations 1
In most states, volumetric theory is applied in current and 2 describe the VMA at the design compaction level
design specifications and for quality assurance of asphalt and at the as-constructed compaction level, respectively:
mixtures and pavements. The assumption is that volu-
(100  Va ) 3 Gmm 3 Ps
metric properties are related to the performance of VMA = 100  ð1Þ
asphalt mixtures and that, as such, criteria for volumetric Gsb
parameters must be satisfied. Typical critical volumetric %Gmm 3 Gmm 3 Ps
parameters include the voids in mineral aggregate VMAIP = 100  ð2Þ
Gsb
(VMA) and the voids filled with asphalt (VFA) at the
design compaction level (Ndes) in the laboratory. Other where VMA = voids in mineral aggregate at the design
parameters, such as the air void content (Va) at the Ndes compaction level (Ndes);
Wang et al 3

Figure 1. Volumetric diagrams: (a) at design compaction level (Ndes); (b) as-constructed (in-place) compaction level.

VMAIP = voids in mineral aggregate as constructed;  Multiple AQC parameters, such as the VMA,
Va = percentage of air void content at Ndes; VFA, Va at Ndes, and %Gmm, are implicitly taken
%Gmm = compaction level as constructed; into account, and the number of variables is suc-
Gmm = theoretical maximum specific gravity; cessfully reduced to two.
Ps = aggregate content, percent by total mass of mix-
ture; and Therefore, the proposed PVR function is incorporated in
Gsb = bulk specific gravity of aggregate. such formulae, as shown in Equations 5 and 6:
Since Ps and Gsb are the same for both the laboratory
and field conditions, Equations 1 and 2 can be rear- %Damage = f ðVMAIP , VMAIP Þ ð5Þ
ranged to relate the VMA at Ndes and the in-place VMA,
Rut Depth = g ðVMAIP, VMAIP Þ ð6Þ
Equation 3:
where %Damage = the percentage of fatigue damage in
100  VMAIP 100  VMA a specific pavement; and
= or
%Gmm 100  Va Rut Depth = the rut depth (mm) in a specific
%Gmm pavement.
VMAIP = 100  3 ð100  VMAÞ ð3Þ
100  Va Once Equations 5 and 6 have been calibrated for a
specific mixture in a specific pavement structure, the
Equation 3 explains that the VMA values at the two change in fatigue damage and rut depth can be related to
volumetric conditions are proportional to the air void the changes in volumetric parameters and vice versa.
contents because the proportion of binder to aggregate Because the in-place VMA and in-place VFA are func-
remains the same. The in-place VFA can then be com- tions of the design VMA, VFA, Va, and %Gmm, the per-
puted as shown in Equation 4: formance of the mixture, or the resultant ‘‘% damage’’
and rut depth, are essentially functions of those AQC
100  %Gmm parameters as well, as presented in Equations 7 and 8:
VFAIP = 100  3 100 ð4Þ
VMAIP
%Damage = f1 ðVMA, VFA, Va , %Gmm Þ ð7Þ
The two variables, in-place VMA and in-place VFA,
are used in this paper mainly to model the performance Rut Depth = g1 ðVMA, VFA, Va , %Gmm Þ ð8Þ
of the asphalt mixtures. The advantages of using these
two parameters include that:
Mechanistic Models for Performance

Characterization
The two variables represent the true volumetric
conditions in the field, that is, the as-constructed In this study, the performance of the asphalt mixtures
volumes of the binder, aggregate, and air voids. was characterized using mechanistic models. The models
4 Transportation Research Record 00(0)

used at the material level and structural level are pre- Performance Predictions for Asphalt Pavement
sented briefly in this section. Structures
The performance of asphalt mixtures can be evaluated
and compared using pavement performance analyses if
Mechanistic Models for the Material Level
the pavement structure, traffic load, and climate condi-
At the material level, the mechanical properties of tions are fixed and only the asphalt mixture in the pave-
asphalt mixtures are characterized based on three ment structure is varied. In this study, pavement
aspects: the linear viscoelastic property (dynamic mod- performance was simulated using FlexPAVEä. This pro-
ulus), fatigue cracking properties, and permanent gram is able to predict the mechanical responses and fati-
deformation properties. The dynamic modulus can be gue damage and rut depths in target pavement structures
used to calculate the linear viscoelastic responses of the with given traffic loads and climate conditions. The
mixture, that is, the strain and stress, under a specific mechanical responses are computed using three-
loading history, with the time and temperature effects dimensional finite element analysis with moving loads.
taken into account. Details of the dynamic modulus The analysis requires measured dynamic modulus values
can be found in the literature (11). The fatigue model as inputs for each asphalt layer. The stress and strain lev-
and permanent deformation model are briefly dis- els are calculated in the frequency domain with the help
cussed in the following. of fast-Fourier transform to take the viscous effects into
account (17). The calculated stress and strain levels are
then used to predict the fatigue damage and rut depths.
S-VECD Fatigue Model. The S-VECD model is adopted in The fatigue damage is calculated using the S-VECD
this study to define the fatigue properties of the asphalt model, and the shift model is applied for rutting analysis.
mixtures. The model utilizes the elastic-viscoelastic corre- The output of the FlexPAVE analysis includes the per-
spondence principle, the continuum damage work poten- centage of the fatigue damage (‘‘% damage’’) in the pave-
tial theory, and the time-temperature superposition ment cross-section and permanent deformation in each
principle (12, 13). The model simulates changes in the layer during the entire design life. In this paper, the %
material constitutive relationship as fatigue damage damage and rut depth results at the end of the design life
accumulates. The output of the model is the relationship are used, and with regard to rutting, only the rut depth
between the material integrity (C) and the accumulated attributed to the target asphalt layer is used. According
damage (S). The relationship is also called the C versus S to previous studies (18), the results of the performance
curve when it is presented graphically. As damage devel- simulations have yielded excellent agreement with obser-
ops under cyclic tension loading, the number of cycles vations in the field under various climate conditions.
where macrocracks occur can be predicted by the failure Note that the authors have chosen pavement perfor-
criterion, DR (14), which is based on the dissipated mance instead of index parameters to evaluate the
pseudo energy concept. Because the model applies asphalt mixtures based on the following reasons:
pseudo energy-based theory, the variables and their out-
puts are independent of the loading conditions, that is,  Pavement performance can fully represent mixture
mode of loading, temperature, and loading amplitude. performance when only the asphalt mixture is var-
To calibrate the model, cyclic fatigue tests in tension are ied in the analysis.
carried out in an asphalt mixture performance tester  Pavement performance simulations can reflect
(AMPT) (15). mixture performance more accurately than index
parameters because they consider the structural
effects and the effects of realistic climate condi-
Shift Model for Permanent Deformation. The shift model is tions and traffic loads.
applied in this study to capture the rutting behavior of  When actual pavement structures are used in the
the asphalt mixtures. The model uses a stress shift factor analysis, the % damage output and rut depth data
and a time-temperature shift factor determined by the can be utilized directly to develop performance-
SSR tests to model the permanent strain that occurs related specifications based on changes in pave-
under different deviatoric stress levels at different tem- ment life because of changes in mixture
peratures (16). Once the model coefficients are calibrated performance.
for a specific asphalt mixture, the permanent strain evo-
lution under a complex loading history can be predicted.
Experimental Design and Test Results
The model calibration process requires AMPT cyclic
compression tests under three deviatoric stress levels at Two laboratory-mixed laboratory-compacted (LMLC)
two temperatures. mixtures and one plant-mixed laboratory-compacted
Wang et al 5

(PMLC) mixture were used for this study. The two SM12.5 Mixture
LMLC mixtures, SM12.5 from Virginia and RS9.5B The SM12.5 mixture was previously used in the reclaimed
from North Carolina, were systematically designed with asphalt pavement (RAP)/warm mix asphalt (WMA)
different gradations, binder contents, and compaction study at the FHWA’s Accelerated Loading Facility
levels. In total, 21 volumetric conditions were included (ALF) in McLean, VA, in 2013; it was used to pave ALF
for the SM12.5 mixture and nine volumetric conditions Lane 6 (19). The mixture is a coarse-graded 12.5 mm
were included for the RS9.5B mixture. Details regarding nominal maximum aggregate size (NMAS) mixture con-
each mixture are presented in the next sections. The taining PG 64-22 binder and 22% RAP. For this study,
mechanical properties at each volumetric condition were the original job mix formula was modified to yield differ-
characterized in a set of performance tests using an ent volumetric conditions at Ndes and in-place, but the
AMPT. After the mechanistic models were calibrated RAP content was kept constant at 22%. The job mix
using the performance test results, pavement perfor- modifications included two additional gradations so that
mance simulations were performed using FlexPAVE. three different VMA percentages at the Ndes (13%, 14%,
For those simulations, the pavement structures were and 15%) could be included in the tests. The gradations
fixed as 4 in. single-layer asphalt pavements on top of an were designed using the Bailey method to ensure that the
8 in. aggregate base with 10 million equivalent standard final VMA percentages were close to the targets. For
load axles (ESALs) over a 20-year design life. The cli- each gradation, three binder contents were applied to
mate data were obtained from the Enhanced Integrated yield different VFA percentages and air void contents at
Climate Model (EICM) database using data from cli- the Ndes. In total, nine different combinations of the com-
mate stations in Washington, DC and Raleigh, NC. The ponents were created.
results of the performance simulations were used to Test specimens were then fabricated for performance
establish the PVR function. testing. To mimic different compaction levels in the field,
The compaction levels in the field were also simulated the test specimens were compacted with three different
in this study. The parameters of the volumetric condi- in-place air void contents (VAIP). This experimental
tions, that is, VMA, VFA, and Va, were measured from design should have yielded 27 conditions, but because of
gyratory-compacted samples that were compacted to the the limited compactability of some combinations, only
Ndes. The dimensions of the samples were 150 mm in dia- 21 conditions were actually evaluated. Table 1 presents
meter and 115 mm 6 5 mm at the Ndes. The specimens the volumetric properties and test results for the SM12.5
for the performance tests were extracted from 180 mm mixture. The in-place VMA and VFA values were calcu-
tall gyratory-compacted samples. The air void contents lated and are presented in Figure 2. The performance
of the test specimens were designed to be varied and not tests were conducted in the laboratory at the FHWA’s
necessarily the same as the Va at Ndes to mimic the Turner-Fairbank Highway Research Center. Detailed
different %Gmm values in the field. The air void contents information can be found in Lee and Gibson (20). Note
of the test specimens were designated as in-place air that the terminology used for the Bailey method is used
voids, or VAIP, and the value of (100–VAIP) is equal to in this paper. The gradation is represented by its percent-
the %Gmm. The term ‘‘in-place’’ is used even though the age of coarse aggregate loose unit weight (%CA LUW),
mixtures with these volumetric conditions were never or simply coarse unit weight (CUW). Different CUW
actually paved in the field. The relationships among the percentages yield different VMA percentages according
volumetric parameters, that is, VMA, VFA, Va, VMAIP, to the Bailey method packing theory (21).
VFAIP, and %Gmm (or VAIP), follow Equations 1
through 4.
As for the PMLC mixture, the samples were acquired RS9.5B Mixture
during quality assurance checks from an actual paving The RS9.5B mix is a typical fine-graded 9.5 mm NMAS
project in Maine. One sample was collected on each of North Carolina surface mixture. It contains 30% RAP
10 different days. The volumetric properties of the 10 and the virgin binder grade is PG 58-28. Similar to the
samples differed because of construction-related variabil- SM12.5 mixture tests, the tests of this mixture were
ity. Performance tests were carried out for each sample, designed to have different volumetric conditions. Three
and then performance simulations were conducted. The gradations were selected using the Bailey method to yield
samples were collected as part of the shadow different VMAs. The three gradations from fine to coarse
project of the research project, ‘‘Develop and Deploy are designated as CUW 50, CUW 60, and CUW 70,
Performance Related Specifications (PRS) for Pavement respectively. Two binder contents and three in-place air
Construction,’’ funded by the Federal Highway void contents were tested at the conditions used for gra-
Administration (FHWA); therefore, the PMLC mixture dations CUW 50 and CUW 70. One volumetric condi-
in this paper is referred to as the ‘‘shadow’’ mix. tion for CUW 60 was generated and tested. The RS9.5B
6 Transportation Research Record 00(0)

Table 1. Volumetric Properties and Test Results of SM12.5 Mixture

Volumetrics at Ndes In-place Performance


Gradation No. ID VMA % AC VFA Va VAIP VMAIP VFAIP % damage Rut depth (mm)

CUW 110 1 A 15 4.2 64.7 5.3 7 16.5 57.6 31.9 2.0


2 B 15 4.2 64.7 5.3 9 18.3 50.9 33.1 3.6
3 C 14.5 4.5 73.8 3.8 5 15.6 67.9 28.4 2.1
4 D 14.5 4.5 73.8 3.8 7 17.3 59.6 29.8 3.3
5 E 14.5 4.5 73.8 3.8 9 19.1 52.9 30.2 3.6
6 F 14.7 4.9 79.6 3 5 16.5 69.6 26.6 3.7
7 G 14.7 4.9 79.6 3 7 18.2 61.6 26.6 3.7
CUW 100 8 H 14.1 3.8 65.2 4.9 7 16.0 56.2 40.3 1.8
9 I 14.1 3.8 65.2 4.9 9 17.8 49.4 38.0 2.1
10 J 13.5 4.1 72.6 3.7 5 14.7 65.9 41.5 1.5
11 K 13.5 4.1 72.6 3.7 7 16.5 57.5 34.2 2.1
12 L 13.5 4.1 72.6 3.7 9 18.3 50.7 37.2 2.5
13 M 13.7 4.4 78.7 2.9 5 15.6 67.9 31.9 2.7
14 N 13.7 4.4 78.7 2.9 7 17.3 59.6 31.2 2.8
CUW 95 15 O 12.9 3.2 60.5 5.1 7 14.6 52.2 62.4 1.0
16 P 12.9 3.2 60.5 5.1 9 16.5 45.4 51.2 1.9
17 Q 12.5 3.6 68.8 3.9 5 13.5 63.0 45.4 1.3
18 R 12.5 3.6 68.8 3.9 7 15.3 54.3 45.4 1.4
19 S 12.5 3.6 68.8 3.9 9 17.1 47.5 39.3 2.8
20 T 12.8 3.9 75.8 3.1 5 14.5 65.5 47.0 1.8
21 U 12.8 3.9 75.8 3.1 7 16.3 57.1 39.5 1.8

Note: Ndes = number of gyration number at the design compaction level; VMA = voids in mineral aggregates; % AC = asphalt content; VFA = voids filled
with asphalt; Va = air voids at Ndes; VAIP = in-place air voids or the air voids in the performance test specimens; VMAIP = voids filled with asphalt in-place
or in performance test specimens; VFAIP = voids filled with asphalt in-place or in performance test specimens; CUW = percentage chosen unit weight.

conditions. This work was completed at North Carolina


State University (NCSU).

Shadow Mixture
The shadow mixture is a 12.5 mm coarse-graded asphalt
mixture with PG 64-28 binder and 20% RAP. Even
though this shadow mix testing utilized a single target
gradation and binder content, the measured gradations
and volumetric properties varied from sample to sample
because of construction variability. In addition, for some
samples, the performance tests were carried out at multi-
ple in-place air void contents. Therefore, 10 volumetric
properties were included in the tests. Some of these per-
Figure 2. Distribution of volumetric conditions for SM12.5 formance tests were conducted at the Maine Department
mixture. of Transportation (MaineDOT) and some at NCSU.
The sample ID follows the naming convention used by
MaineDOT. Table 3 presents the measured volumetric
mixtures are all designated with a preceding ‘‘C,’’ two properties and test results. Figure 4 presents the volu-
numbers which designate the CUW of the gradation (50, metric conditions.
60, or 70), one number that designates the target Va at
the Ndes, and a final number which indicates the target
Development of PVR Function
in-place air void content, VAIP. The CUW number is
separated from the target Va at the Ndes number with a This section presents the development and establishment
dash. Table 2 presents the measured volumetric proper- of the relationship between the volumetric parameters
ties and test results. Figure 3 presents the volumetric and the performance of asphalt mixtures. Equations 5
Wang et al 7

Table 2. Volumetric Properties and Test Results of RS9.5B Mixture

Volumetrics at Ndes In-place Performance


Gradation ID VMA % AC VFA Va VAIP VMAIP VFAIP % damage Rut depth (mm)

CUW 70 C70-33 15.3 6.0 80.4 3.0 2.9 15.2 80.9 11.5 3.2
C70-53 15.7 5.3 68.1 5.0 3.2 14.1 77.0 11.2 1.7
C70-55 15.7 5.3 68.1 5.0 4.7 15.4 69.6 14.1 2.1
C70-57 15.7 5.3 68.1 5.0 6.8 17.2 60.7 14.7 3.5
CUW 60 C60-44 16.3 5.8 71.2 4.7 4.2 15.9 73.3 11.6 2.8
CUW 50 C50-33 17.4 7.0 82.8 3.0 3.3 17.6 81.6 9.3 5.2
C50-54 17.2 6.1 70.9 5.0 3.9 16.2 76.0 10.1 2.7
C50-55 17.2 6.1 70.9 5.0 5.4 17.6 69.1 11.3 3.8
C50-57 17.2 6.1 70.9 5.0 7.3 19.2 61.8 11.4 4.6

Note: Ndes = number of gyration number at the design compaction level; VMA = voids in mineral aggregates; % AC = asphalt content; VFA = voids filled
with asphalt; Va = air voids at Ndes; VAIP = in-place air voids or the air voids in the performance test specimens; VMAIP = voids filled with asphalt in-place
or in performance test specimens; VFAIP = voids filled with asphalt in-place or in performance test specimens; CUW = percentage chosen unit weight.

and 6 show the basic forms of the PVR function.


Statistical analyses were applied in this study to find the
relationship between the predictors and response vari-
ables. In statistics, such relationships are defined via a
response surface model.

Response Surface Model


A response surface can be observed when the two volu-
metric parameters are plotted in three-dimensional space
(22). Figure 5a–c present contour plots of the fatigue
damage surface of the SM12.5 mixture, RS9.5B mixture,
and shadow mixture, respectively. The colors represent
the % damage values at various VFAIP and VMAIP com-
Figure 3. Distribution of volumetric conditions for RS9.5B binations. The contours show that (i) the shape of the
mixture. contour lines may have been affected by testing

Table 3. Volumetric Properties and Test Results of Shadow Mixture

Volumetrics at Ndes In-place Performance


Tester ID VMA % AC VFA Va VAIP VMAIP VFAIP % damage Rut depth (mm)

Maine DOT 159352 15.5 5.3 70 4.7 7.2 17.7 59.4 12.9 2.1
159355 15.9 5.2 72 4.4 2.2 14.2 82.4 9.9 1.2
159360 16.8 5.9 77 3.9 2.4 15.6 84.0 9.7 1.2
159361 17.3 5.9 73 4.7 7.6 19.7 61.9 12.7 2.2
159352B 15.5 5.3 70 4.7 3.1 14.3 76.9 9.0 1.3
159354A 16.2 5.7 78 3.5 4.9 17.4 72.1 12.5 1.5
159354B 16.2 5.7 78 3.5 5.8 18.4 67.3 12.0 1.8
NCSU 159362 17.0 5.8 73 4.4 5.8 18.1 68.6 11.0 2.0
159358 16.4 5.3 72 4.6 4.6 16.4 71.9 9.6 1.6
159353 16.4 5.5 73 4.5 4.4 15.7 72.3 11.4 1.5

Note: Ndes = number of gyration number at the design compaction level; VMA = voids in mineral aggregates; % AC = asphalt content; VFA = voids filled
with asphalt; Va = air voids at Ndes; VAIP = in-place air voids or the air voids in the performance test specimens; VMAIP = voids filled with asphalt in-place
or in performance test specimens; VFAIP = voids filled with asphalt in-place or in performance test specimens; CUW = percentage chosen unit weight;
Maine DOT = Maine Department of Transportation; NCSU = North Carolina State University.
8 Transportation Research Record 00(0)

fatigue damage as examples to show the model develop-


ment. The findings for fatigue damage can be applied to
permanent deformation (rutting) as well.
To complete the regression analysis for the response
surface model, the form of the function had to be deter-
mined first. Because the contour lines show some linear-
ity, the first-order model could be examined by checking
the linearity between the response variable and the pre-
dictors. Figure 6 presents the relationship between %
damage and the individual volumetric parameters in the
SM12.5 mixture as an example. Figure 6 shows a strong
linear relationship between the % damage and the
VFAIP when the VMAIP is kept constant. The same
observation can be made between the % damage and the
VMAIP. In addition, the similarity in the slopes of the
Figure 4. Distribution of volumetric conditions for shadow fitted trend lines also indicates that an interaction term
mixture. may not be necessary. For asphalt mixtures, the physical
meaning of the interaction term, which is the product of
VMAIP and VFAIP, is the in-place volume of the effec-
variability and (ii) within the scope of interest, the con- tive binder, Vbeff. This finding means the effect of Vbeff
tour lines can be approximated to some straight lines for has already been considered in VMAIP and VFAIP.
simplicity or some lines with minor curvature. Note that, Based on the observations, the first-order model appears
because of limitations of space, this section uses mostly to be a good candidate for the regression analysis.

Figure 5. Contours of response surface: (a) SM12.5 mixture; (b) RS9.5B mixture; (c) shadow mixture.
Wang et al 9

Figure 6. Linearity in PVR: (a) % damage versus in-place VFA; (b) % damage versus in-place VMA.

Other typical models were also evaluated and com- the first-order model with interaction and the second-
pared in this study using statistical methods. These mod- order model seem unable to model the relationship.
els are presented as Equations 9 through 13. Other variables in the regression were also used in this
First-order model: evaluation. Figure 7 presents the residuals, normal prob-
ability, and model predictions from the linear regression
%Damage = b0 + b1 3 VMAIP + b2 3 VFAIP + e ð9Þ using the first-order model; only the data from the SM12.5
mixture are shown as an example. Figure 7 shows that the
First-order model with interaction:
residuals are normally distributed along the x-axis, the
%Damage = b0 + b1 3 VMAIP + b2 3 VFAIP normal probabilities are linearly distributed, and the com-
parison between the predicted % damage and observed %
+ b12 3 Vbeff, IP + e ð10Þ
damage shows good agreement. The same process was
Second-order model: used to evaluate the regression using other models. In sum-
mary, the first-order model and power model were found
%Damage = b0 + b1 3 VMAIP + b2 3 VFAIP to be the most promising, but more experimental evidence
+ b12 3 Vbeff, IP + b11 3 VMAIP 2 + b22 3 VFAIP 2 + e is needed to determine which model is better than the
other. Engineers should make a judgment regarding model
ð11Þ
selection with consideration of the following factors:
Exponential function:
 Both of the models have only three coefficients to
%Damage = lnðb0 + b1 3 VMAIP + b2 3 VFAIP + eÞ calibrate; thus, their simplicity would allow much
ð12Þ less work for model calibration.
 The first-order model provides reasonable fit and
Power function: predictions; however, the power function can rep-
resent nonlinearity better than the first-order
%Damage = b0 3 VMAIP b1 3 VFAIP b2 ð13Þ model in some scenarios.
where Vbeff,IP is the in-place volume of effective binder;
b0, b1, b2, b12, b11, and b22 are fitting coefficients and e is In addition, it should be recognized that the developed
the residual of the regression. Note that the exponential PVR function may be used in situations where extrapola-
equation and power function are essentially linear func- tion is necessary and in these cases the sensitivity of the
tions in log-log scale. model affects the prediction accuracy. According to
These typical models were evaluated and compared results of work which is not presented here because of
statistically using the following parameters: adjusted R2 limitation of space, the linear model shows less sensitivity
values, p-values from analysis of variance (ANOVA) to the variability in the experimental data than the power
tests, and p-values of each term from Student’s t-tests. model. Note that laboratory-to-field transfer functions
Table 4 presents the parameters used in the three sets of have not been implemented in FlexPAVE. The transfer
tests. According to the statistics, the regression with the functions are expected to be nonlinear, and therefore the
linear function shows significance in all cases, whereas linear PVR function would result in nonlinear change in
10 Transportation Research Record 00(0)

Table 4. Statistical Parameters in Regression Analysis

First-order First-order model Second-order


Mixture Parameter model with interaction model Exponential Power

SM12.5 R2 0.84 0.85 0.88 0.88 0.89


Adj. R2 0.83 0.82 0.84 0.87 0.87
p-value 5.18E-08 0.00 0.01 5.16E-09 3.37E-09
p-value of each term b0 3.37E-10 0.04 0.01 1.91E-14 1.25E-11
b1 4.42E-08 0.21 0.03 5.32E-09 3.57E-09
b2 3.58E-07 0.34 0.07 3.32E-08 2.35E-08
b12 na 0.69 0.11 na na
b11 na na 0.05 na na
b22 na na 0.27 na na
RS9.5B R2 0.76 0.80 0.90 0.79 0.79
Adj. R2 0.68 0.68 0.73 0.72 0.72
p-value 0.01 0.03 0.10 0.01 0.01
p-value of each term b0 1.29E-03 0.12 0.45 1.18E-04 1.16E-03
b1 2.93E-02 0.25 0.96 1.95E-02 2.00E-02
b2 4.95E-03 0.23 0.23 3.29E-03 3.49E-03
b12 na 0.36 0.62 na na
b11 na na 0.62 na na
b22 na na 0.22 na na
Shadow R2 0.70 0.70 0.73 0.69 0.70
Adj. R2 0.61 0.55 0.39 0.60 0.61
p-value 0.02 0.05 0.24 0.02 0.01
p-value of each term b0 0.00 0.81 0.79 0.03 0.36
b1 0.02 0.85 0.74 0.24 0.23
b2 0.01 0.91 0.83 0.31 0.30
b12 na 0.97 0.78 na na
b11 na na 0.72 na na
b22 na na 0.89 na na

Note: Adj. R2 = adjusted R2; na = not applicable.

Figure 7. Regression analysis results: (a, b) residual plots; (c) normal probability plot; (d) comparison between predictions and
observations.
Wang et al 11

the pavement performance as a function of the volumetric where Rn2 = normalized R2 value;
parameters when the transfer functions are applied. n = number of total volumetric conditions in each
experiment, not limited to the number of conditions used
in the calibration;
Characterization of Performance-Volumetric Surface fi and ri = values of individual observations for fati-
According to the results presented in the previous sec- gue damage and rut depth, respectively;
tion, the first-order model and the power form model are f0 and r0 = mean values of observations for fatigue
sufficient to represent the PVR function.When the func- damage and rut depth, respectively; and
tion is implemented in the industry, however, agencies or ^fi and ^ri = predicted values at each volumetric condi-
contractors cannot afford to conduct the 10 sets of per- tion for fatigue damage and rut depth, respectively.
formance tests needed to calibrate the function for one The combinations that yielded high normalized R2
asphalt mixture. Therefore, a method is needed to reduce values were evaluated. Regardless of the number of con-
the amount of work required for model calibration. ditions used in the calibration, the best 10 or 20 combi-
Both the first-order function and the power function nations in each scenario were selected for further
have three model coefficients to calibrate, which means investigation. It was observed that the selected combina-
that at least three sets of data should be provided for tions were almost always the ones where the selected
calibration. Because of the inevitable random errors in conditions were spread out and located at the edge of the
performance tests, however, selecting three volumetric in-place VMA and in-place VFA space. This finding is
conditions may not be sufficient to calibrate the entire expected because the wider the range the calibration con-
surface. Thus, the number of necessary volumetric condi- ditions can cover, the more representative of the perfor-
tions was evaluated. A rule of thumb is recommended mance surface the calibrated functions can become. For
here for the selection of the effective volumetric condi- example, to calibrate the performance surface of the
tions needed for model calibration. Note that the evalua- SM12.5 mixture, the combination of Conditions Q, P,
tion shown in this paper is based on the first-order and G and the combination of Conditions A, E, Q, and
model, but the same approach philosophy can be applied P both yield high quality regression results (see Table 1
to the power model as well. and Figure 2 for these conditions). In summary, the rule
of thumb for the condition selection used in the model
calibration is to spread out the conditions in the volu-
Rule of Thumb for Detecting Volumetric Conditions for
metric space to ensure that a wide range of conditions is
Model Calibration covered.
A brute force approach was adopted to develop the rule The amount of time that is required for conducting
of thumb selection process. First, all possible combina- performance tests for model calibration is an important
tions of three conditions were chosen and used to fit the factor with regard to efficiency. To implement the PVR
coefficients of the linear model. For example, the SM12.5 function in industry, the testing time should not exceed a
mixture had a total of 21 conditions, which results in certain limit. Note that the concept of PVR is introduced
1,330 possible unique combinations with three condi- so that the performance tests do not have to be per-
tions, each of which is evaluated. The same was then formed during mixture production and paving. The per-
repeated using combinations of four and five conditions. formance tests at the required volumetric conditions need
The fitted coefficients were then used to predict the % be performed during the performance-engineered mixture
damage and rut depths for all the volumetric conditions design or during the development of performance-related
that had been tested; next, the errors between the predic- specifications. The authors have found that three to five
tions and observations were calculated. The combina- different volumetric conditions should be sufficient to
tions were then ranked by the normalized R2 value characterize the response surface if the conditions are
defined in Equation 14, considering the sum of square determined based on the proposed rule of thumb. All the
error in both the fatigue and rutting performance predic- scenarios with three, four, and five combinations were
tions. Note that the normalized R2 value, being different evaluated. To understand the criterion that is used to
from traditional R2 values, varies from 2 to minus infi- examine the combinations, the combinations are ranked
nity. Higher values indicate less error in regression: by average absolute error, which can be computed using
0 2 1 0 1 Equation 15:
n 
P Pn
^f i  f0 ð^ri  r0 Þ2 n  
B C B C P ^yi yi 
R2n = B i=1
@1  Pn
C + B1  i = 1
A @ Pn
C
A  yi 3 100
2 2 i=1
ðf i  f 0 Þ ðri  r0 Þ e = ð15Þ
i=1 i=1 n
ð14Þ where e = average absolute % error;
12 Transportation Research Record 00(0)

Figure 8. Evaluation results for combinations of volumetric conditions in model regression: (a) average absolute errors at different
combinations; (b) average absolute errors at each percentage of all the combinations; (c) acceptable number of combinations when
different numbers of tests are used in the calibration; (d) percentage of the acceptable combinations when different numbers of tests are
used in calibration.
Note: The acceptable error threshold for (c) and (d) was fixed at 10%.

^yi = predicted % damage or rut depth for each indi- percentage from four conditions to five conditions is less
vidual condition; and than that from three to four conditions.
yi = % damage or rut depth for each individual Figure 9 presents the prediction results for the three
condition. mixtures. The first-order model was applied, and the
Figure 8 presents the averaged absolute percentages PVR function was calibrated using four conditions for
of error (e) for all the combinations for the SM12.5 mix- each of the three mixtures. The conditions for each mix
ture. As shown in Figure 8a and b, when three, four, or were selected based on the recommended rule of thumb.
five conditions are chosen for calibration, the average Specifically, three volumetric conditions were used for
error starts at 6% with the best combination. The rule of the SM12.5 mixture: conditions E, F, P, and Q. Four
thumb serves as guidance to select the best or suitable conditions were used for the NC RS9.5B mixture to cali-
combinations. Also, in all cases, the best few hundred brate the PVR function: conditions C70-53, C70-57,
combinations can yield less than 10% average error C50-33, and C50-57. As for the shadow mix, the four
when they are used in the model calibration. Figure 8c conditions used in the calibrations were 159352, 159360,
and d show the number and probability of finding com- 159361, and 159352B. The predictions obtained from the
binations that yield less than 10% error when using PVR function in these scenarios yielded good agreement
three, four, or five conditions. Figure 8d shows that, if with the measurements obtained from the tests. In short,
three conditions are used in the model calibration for the the PVR function is able to capture the effects of the
SM12.5 mixture, among all the combinations, 30% can changes in volumetrics on mixture performance.
provide predictions with less than 10% average error.
The percentages for four and five combinations are
Conclusions and Future Work
higher. Thus, using four or five conditions in the PVR
model calibration can reduce the likelihood of low qual- This paper proposes a function that describes the PVR
ity predictions. Note that the increase in the acceptable for asphalt mixes. Experimental data are presented, and
Wang et al 13

Figure 9. Prediction results obtained from calibrated PVR function: (a, b) SM12.5 mixture; (c, d) RS9.5B mixture; and (e, f) shadow
mixture.

the PVR model is established. The following conclusions  The PVR function can be used in performance-
can be drawn: engineered mix design and performance-related
specifications by conducting AMPT performance
tests on a few volumetric conditions. Once the PVR
 The volumetric properties or traditional is calibrated, engineers can evaluate the perfor-
AQC parameters can be articulated as two para- mance of the mixture for any volumetric condition.
meters: in-place VMA and in-place VFA. The  Furthermore, the pay tables in the performance
mixture responses relate to changes in those two specifications can be created based on the pre-
parameters. dicted pavement performance. For example, for
 Statistical analysis results indicate that the first- the RS9.5B mixture that was used in the study and
order model and the power model can be used in the selected specific pavement structure, the model
the PVR function. indicates that with a change in in-place VMA of
 Only three to five volumetric conditions are 0.5 (from 16 to 16.5) the pavement would gain
needed to calibrate the PVR function for one mix- approximately two years of fatigue life. The pay
ture. A rule of thumb for selecting such volu- tables can then be developed based on the corre-
metric conditions is provided. sponding changes in life cycle costs. The work on
 The predictions from the calibrated PVR function developing the pay tables will be completed in the
show good agreement with the measurements future.
from other volumetric conditions which are not  It has been noticed that, even though multiple
used in the PVR calibration. replicates have used in each test, testing errors are
14 Transportation Research Record 00(0)

inevitable and they have been included in the 7. ARA, Inc., ERES Consultants Division. Guide for
model calibration. Moreover, the model may also Mechanistic–Empirical Design of New and Rehabilitated
contain system error. The effects of the errors will Pavement Structures. Final report, NCHRP Project 1-37A.
be evaluated in the model reliability study in the Transportation Research Board of the National Acade-
future. mies, Washington, D.C., 2004. http://www.trb.org/mepdg/
 guide.htm.
In future studies, changes in binder properties dur-
8. Christensen, D.W., Jr., T. K. Pellinen, and R. F. Bona-
ing construction can also be evaluated. The results
quist. Hirsch Model for Estimating the Modulus of
of the study can be included in the performance Asphalt Concrete. Journal of the Association of Asphalt
prediction model; thus, the future QA specifica- Paving Technologists, Vol. 72, 2003, pp. 97–121.
tions should be able to take the effects of binder 9. Kaloush, K., and M. W. Witczak. Development of Perma-
change quantitatively into account. nent to Elastic Strain Ratio Model for Asphalt Mixtures.
In Development of the 2002 Guide for the Design of New
and Rehabilitated Pavement Structure, University of Mary-
Acknowledgment land, College Park, MD, 1999.
The authors acknowledge the financial support of the Federal 10. Bonaquist, R., B. Paye, and C. Johnson. Application of
Highway Administration under the DTFH61-08-H-00005 Intermediate Temperature Semi-Circular Bending
Project. Test Results to Design Mixtures with Improved Load-
Associated Cracking Resistance. Road Materials
and Pavement Design, Vol. 18, 2017, pp. 2–29.
Author Contributions https://doi.org/10.1080/14680629.2017.1389069.
The authors confirm contribution to the paper as follows: study 11. Mun, S., G. R. Chehab, and Y. R. Kim. Determination of
conception and design: YDW, AG, BSU, YRK; data collection: Time-Domain Viscoelastic Functions using Optimized
YDW, AG; analysis and interpretation of results: YDW, AG, Interconversion Techniques. Road Materials and Pavement
BSU, YRK; draft manuscript preparation: YDW, AG, BSU, Design, Vol. 8, No. 2, 2007, pp. 351–365.
YRK Y. All authors reviewed the results and approved the final 12. Schapery, R. A. Correspondence Principles and a General-
version of the manuscript. ized J-Integral for Large Deformation and Fracture Analy-
sis of Viscoelastic Media. International Journal of Fracture,
Vol. 25, 1984, pp. 195–223.
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