@KENWOOD/ TRIO _ SERVICE MANUAL Model TR-7010 ~ 2m SSB TRANSCEIVER‘SPECIFICATIONS. BLOCK DIAGRAM. FEATURES. CIRCUIT DESCRIPTION PARTS ALIGNMENT Pc BOARD CARRIER UNIT (X50-1230-00) FINAL UNIT (x48-1040-00) SYNTHESIZER UNIT (X50-1240-00) BX UNIT (X85-1080-00), FILTER UNIT (X61-1110-00), PARTS LIST 7R.7010 FINAL UNIT CARRIER UNIT SYNTHESIZER UNIT FILTER UNIT. RX UNIT TROUBLESHOOTING LEVEL DIAGRAM ADJUSTMENTS. CHANNEL INSTALLATION, REFERENCE SCHEMATIC DIAGRAM. CONTENTS 10 " " 2 13 13 14 16 16 19 2 23 29 30 a1GENERAL ‘Semiconductor: Frequency Range: Number of Built.in Channels: Frequency Range of Built-in Channel: Operating Temperature: Standard Power Supply Voltage: Working Voltag Grounding : Antenna Impedence: Power Consumption: Dimensions: Weight: 34 transistors.12 FETS. 72 diodes 148.0 ~ 145,0MH2 40 channels ‘A band 144.100 ~ 144.195MHz B band 144,200 ~ 144.296MH2 —20°C ~ +60°C be 13.8 0c 116 ~ 160v Negative grounding 509) 40va (0c 13.8) Approx. 600mA in receive with no input signal Approx. 34 in transmit 180(W) x 60H) x 24010) 2.7K SPECIFICATIONS TRANSMIT SECTION ‘Type of Emission: Rated Input: Rated Output: Modulation: Spurious Radiation: Carrier Suppression Ratio: Side-band Suppression Ratio: ‘Microphone and Sensitivity: Transmit Frequency Characteristic: RECEIVE SECTION Receiving System: Intermediate Frequency: Spurious Interference: Pass Band Width: Selectivity Audio Output: a1, AU (USB) 13.5 20W aw Balanced modulation ess than — 6008 More then 4048 More than 4008, 5002, dynamic type, with press-talk switch, —72d8 $308 Characteristic — 500 ~ 2600H2 (~648) Single superheterodyne 10.7MHe O.5yV IS/N 1098) More than 6048 More than 608 Less than 2.4kHz (at 608) Loss than 4.8kH2 (at ~ 6048) More than 1 SW (10% distor- tion, 88 load) better than: BLOCK DIAGRAM /FEATURES 1, All solid-state. handy SSB car transceiver which operates in the bang of 744Mbe 2. TR-7010 which operates in SSB iAsJ) and CW (Ail modes is 80 designed as ta serve as a fixed station, 3. By the adoption ofa frequency synthasizer 40 channels at intervals of SkHr are pravided. 4, AUX circuit has 18 channels, and itis possible to add anether 4 channels with one crystal 5. An external VEO connection terminalis provided 6. Konwood's unique noise blanker circuit whose high performance in the HF range has proven eilectively elim ates noise arising from ignition 7. A premixar and a balanced type MET mixer with FET ‘are used to prevent spurious responses. di B.A sicelement crystal fiter ig used in the IF stage so that a high level of selectivity is obtained. 9. An RF gain contrat of threshold type is used to obtain {an optimum S/N ratio throughout SSB reception 10. AGC circuit of ampitier type is used 10 obtain distortion tess sound! during reception, snd ALC cicuit is sod to inhibit splatter and minimize wave distortion du ring wansmission, 11, “ON AIR” pilot lamp which lights during transmission is provides. 12.-RIT circurt with ON-OFF switch permits the frequency of only the incoming signal to be varied by about 27 Okie 13. Fiwings for car mounting, power cord, stand, ‘microphones and all other necessary accessories are provides, 14. VXO circuit permits both the transmit and reception frequencies to be varied by +2 SkHz or more at the same time, 80 thet TR-7010 can continuously cover al the ‘tequencies of 40 channels divided at intervals of BkHe °GENERAL: TR:7010 is composed of 34 transistors, 12 FETs and 72 diodes. The block diagram is shown on Page 4. The fol owing are the major functional unite contained in TR 7010 ‘Types of Units and Arrangement: 1. Synthesizer unit {X60-1240-00) Upper side 2. AX unit (X55-1080-00) Lower side 3. Carrier unit (X50-1230-00}, Lower side 4. Final unit (X45-1040-00) Upper side. 5. Filter unit X51-1110-00) Lower side In the synthesizer unit, 4 crystals for 41 MHz band and 10 crystals for 8MHz band are combined to provide 40 chan nels of 133MHz band. The trequoncy obtained is fed to the transmit and receive MIX circuits by means of the diode switch, as 2 heteredyne signal In the transmitting section. SSB signal of 10.7MHz and heterodyne signal of 133MHz are mixed 10 obtain 3 144M frequency which is power amplified to BW of rated output In the receiving section, the receive frequency of 14aMHz band and the heterodyne frequency of 133MHz band are ‘mixed to obtain 10.7MH2 IF frequency The IF frequency is combined with a carrier and is fed to the detector circuit dhrough the crystal fiter for SSB a =‘TEST EQUIPMENT 1. Frequency Counter Minimum input voltage: 5OmY or less Froquency range: 200MHe or more 2. RE VIVM. Input impedance: More than TMA, lass than 20pF Voltage range: 10mV ~ 300V Full scale Frequency range: More than 200MHe 3. Power Meter 509, 20 ~ SOW. frequency range up to 144MHe or 4. Standard Signal Generator Frequencies generated: 144MM2 band 5. Oscilloscope High sensitivity osciloscope capable of external syn chronization 6. Sweep Generator 144M band 2, Marker Oscilating frequoncy: 144, 145 and 146MHz 8. AF Gonorator Frequency range: 300H2 ~ Ski2 Output 1V max 9. AF VTVM, Frequency range: 50H? ~ 10kHz {Input rosistance:- More than 1M& Vohage range: 10mV ~ 3OV Full scale 10. DC Power Supply Votege: 9V ~ 16V Current’ More than 3.58 11. Ampere Meter Doo ~ 4a, 12. Voltmeter DCO ~ 3V ihigh internal casistance). Taster may be used, 13. Noise Generator 14. Othore AF dummy load, B0/3W CW key Detector ADJUSTMENTS 1. Adjustmont of MHz X'tal Frequency A. Setting positions of knobs on pane! (1) AIT volume: Center (2), Receiving 8. Adjustment (1) Connect frequency counter to TP terminal on the synthesizer unit (see Fig 1 and Fig. 2). (2) Set VFO-SYNTHESIZER selector switch on the rear of the case 10 SYNTHESIZER positian and RIT switch to ON Set channal indicator to "80" and BAND switch to "1442 13) Set TC11 to the center position and adjust TC13. for BABOOMH2 Hf this adjustment 1s dificult set TC1S as close to 8.4800MHz as possible land thén adjust TC11 for 8.4800MH2, Adjust frequencies in the order given in Table 1 NOTE: Each requeney should be adsied win + 100K rR-7010 FIG, 1 ADJUSTMENT OF SMe FREQUENCIES 0 O9G09E6008 2} O00) ay 'e 4 F1G.2. SYNTHESIZER UNITADJUSTMENTS Channel] Frequency Tor | Adoring | —Operatna Inelceton | Adjustment | Trimmer ‘Bend Switch Psion, 1842 Adiust the cora so that the frequency counter ‘counts the frequencies properly m the weinty of 125 1015MHe, coc asoornns | ten] Trea zsone xo |e azconm i220 oo} 80000 wazcowns | end Swen Posinon 1483 o9_[_easoomn [rer [ “aaron [20 |e saoome [ree [1481200 80 Baa | 144180MHe | TABLE 1 ADJUSTING POINTS FOR aM FREQUENCIES 12) With the frequency set to 142.100, turning the RIT volume fully clockwise and counterclockwise from its center position, confirm that the fe ‘quency is vatied more than +1, 5kH2 Less than §.2885MHz + More than 2.3016MMiz {5) Frequency adjustment at RIT OFF With the RIT switch set to OFF and the frequency to 144.100MHz, adjust VR3 in the carrier unit IFig, 3) for 830002 Check points: 1} The frequency should not be varied when the RIT switch is turned to ON and OFF he frequency should be varied every 4 po- tions of the rotary switch 2. 41MHz Oscillation Adjustment A. Setting positions of knobs on panel (1) Receving (2) RIT volume: Center (3h VXO volume: Canter B. Adjustment (1) Set the VEO-SYNTHESIZER selector switch 10 SYNTHESIZER position. Set the channel indica: tor t0 "OO" and the BAND switch 10 "144.1 (2) Connect the traqueney counter to the TP termi nal on the symhesizer unit (see Fig. 2 and Fig. 4. 13]. Turn the core of L11 inthe synthesizer unit coun rerclackwise £0 contin the staring point of os eilition. 2 FIG. 4 41MHs OSCILLATION AQJUSTMENT 3. VXO Frequency Adjustment A. Seiting positions of knobs on pan (1) Receiving (2) VxO volume: Center B, Adjustment (11 Connect the frequency counter to the TP term: nal on the synthesizer unit (see Fig 2 and Fig. 4) (2) Sot the VFO-SYNTHESIZER selector switen to SYNTHESIZER position and the channel indica tor to "00 3) Adjust Lt ~ L4 so that the frequency counter in dicates as shown in Table 2 CChanaetincaror | Freavener | paing Co Adjustment Gane TABLE 2 VKO FREQUENCY ADJUSTING POINTS NOTE: Ihe cers of LY ~ U6 ne too much cut of the ‘mont show be mada from 43MM Osllaion Aclusimant Under the er 2) [41 VXO operation check With the channel indicator set back to "00" turning the VO volume fully clockwise end ‘counterclockwise fom its center positon, con: im that the frequency 1 varied more than 2.5kH2 Less than 1250990 MHe—-More 25.1040 He 15) Set the VFO-SYNTHESIZER selector switch on the rear of the case to "VFO" with the channel indicator remaining in “OO”. Agjust VRA on the carrier unit IFig. 3) for 125. 1015MHe aADJUSTMENTS et Check Points: 1). The frequency should be varied every 4 positions of the rotary switch 2) The adjusting frequency should be within +2300H 4. Carrier Oscillation Frequency Adjustment A Setting positions of knobs on pane! Any position B. Adjustment (1) Connect RF VTVM to CAR terminal on the carrier unit (se@ Fig. 3 and Fig. 5), De Fane rage cone (ee FIG. 5 CARRIER OSCILLATION ADJUSTMENT (21 Adjust LS for maximum roading on RF VTVM, [31 Adjustment of SSB carrer oscillation frequency Remove RF VIVM and connect the frequency Counter to GAR terminal on the carrior unit (Fig 5). Adjust TC2 for 10.6985MHz (4) Adjustment of CW carrier oscillation frequency tho transmit mode, set CW/S$B switch 10 (press down} and adjust V3 on the syn thesiaer Unit (Fig. 2) far 10,6992MHe, 5. HET Adjustment (Important) AA Setting positions of knobs on panel (CWY/SSB switch: SSB (OFF) position BAND switch, 144 2MHz position SYNTHESIZER position 8. Adjustment (1) Inger the adjusting crystal (8. 900M He) into the crystal socket on the synthesizer unit IFig. 6) 8 2900MH cna oe (2) Connect RF VIVM (1V range) to the TP terminal (Fig. 8). (3) Under the transmit mode. obtain a maximum reaging on RF VIVM by adjusting L12 > L13-+ L15 + L16 + L17 LIB = 19 ¢F 144.295MH2, This adjustment should be made several times. NOTE: L12 and L13 shouldbe trad tthe nna position 2 shomn in the thatation below. Hf fe ‘co No aned| (4) Set the channel indicator from “98: 1144 295MH2} to “A” (144.70MH2) and adjust L14 Jor maximum reading on AF VTVM. (5) With the channel indicator sat back to "95", ob tain a maximum reading on RF VIVM by adjust ing L12, L13. 415, L16, £17, L18 and L19 (RF VIVM may indicate @ variation of 0.4 ~ O8Y rms} ‘Adjustments of 10.7MHz and 144MHz A. Setting positions of knobs on panel CW/SSB switch: CWION) position Frequency: 144.295MH2 \VFO-SYNTHESIZER selector switch (on rear of case): SYNTHESIZER position Others: Any position Adjustment [11 Remove the press-itted lead from the OUT terminal on the synthesizer unit (2) Connect RF VTVM to the TP terminal on the synthesizer unit (Fig. 7) 3) (4) Obssin @ maximum reading on RF YTVM by adjusting (3 on the cartier unit (Fig. 3) and L22 and 123 on the synthesizer unit (Fig. 2). The reading should be about 0.26V rms at 0.3V (51 New, connect RF VTVM (3V canga) to the OUT ‘wiminal (Fig. 2) on the synthesizer unit and then set TC16 to 1/2 in capacitance (6) Obtain @ maximum reading on RF VIVM by adjusting L24, (25, L26 and 27. Also agjust TC14 and TC16 for maximum resding a = @ FIG, 6 HET ADJUSTMENT AE VIN. 790000 as) FIG. 7 ADJUSTMENT OF HF AMPLIFIERADJUSTMENTS 7. Power Adjustment A. Sorting positions of knobs on panel Same as the item 6 above. B, Adjustment M1) Connect the power meter 10 the ANT terminal ‘and the presstftted lead {removed under the 2m 6) t0 the QUT torminal. Set VAS on fier unit (Fig 8) and VAS on the carrier unit (Fg, 31 to minimum and then connect the ampere meter |DC 0 ~ 4A} co the power supply (Fig. 8). NOTE: The ampore meter eauooed withthe OC power snp may be used. XSI 10-09 FIG, 8 FILTER UNIT FIG. 9 CONNECTION OF AMPERE METER (2) Adjust TCT on the tinal unit (Fig. 10) for maximum current. Than, adjust TC16 on the synthesizer unit (Fig. 2) for maximum output. NOTE: Adjustments should be mado inte above ment ed onder (3) Obtain a maximum output by adjusting TC2. C3 ‘and TC4 on the finat unit (Fig. 10). Be sure that TC4 is turned in the diroction where the current '8 decreased while the output remains unchanged This adjustment should be made carefully bbocause it iargely relates to spurious radiation NOTE: The power meter may indcete ® vaiaon of rawenw, eS 3 lo ° @ FIG, 10 PA UNIT 8 ALC Adjustment Remaining the condition of item 7, proceed a8 fo: lows (4) Aajust VRS on the fiter unit (Fig. 8) until the "ransmit output reaches 10W * 9. Adjustment of RF Metar Indication Romaining the condition of the item 8, proceed as follows. (81 Adjast VAT om the fikar unit so thatthe $ meter the “9” position on the scale ("8 position on RF scale), 10. Protection Adjustment Remaining the condition of the item 9, process as foitows: (8) Connect the voltmeter (DC 3V range) to the PRO terminal on the fitor unit (Eig. 8 (2) Precisoly adjust VR2 on the ‘iter unit for mi: nimurn reading on the voltmeter (81 Remove the power meter from the ANT terminal 4nd adjust VAB on the carsier uni (Fig. 3) so that the meter indicates the RF-"5" (upper section of the figure "5" . im 11. Adjustment of Carrier Suppression A. Setting positions of knobs on pane! CW/SSB switch: SSB position (OFF condition) Channel indicator: "98" position BAND switch: 144.2 position VFO-SYNTHESIZER selactor switch: SYNTHESIZER position Others: Any position B. Adjustment 11) Connect the power motor to the ANT terminal Connect RF VIVM (0.3V range} to the ANT ter- ‘minal of the fier unit (Fig. 11) (2) Shor the MIC terminals "2" end “4” to set into transmitting (8) Adjust altemately VA2 and TC1 on the carrier Lunit (9. 3) for minimum reading on RF VIVA This adjustment should be repeated two or three ”12. 13. ADJUSTMENTS Chass bottom FIG. 11 ADJUSTMENT OF CARRIER SUPPRESSION SSB Power Adjustment After the adjustment under the item 11 proceed a8 follows (4) Romove RF VIVM and connect the audio generator (AG) to the MIC terminal, Set the generator output to 3mv/6000, 1,500H2 (5) Under the transmitting, adjust VR on tbe carrier unit (Fig. 3) until the power meter indicates SW. NOTE: Setorereadusing the fra unt be sue to wat ALC 1 OFF (urn VES on the fter unt fly eed), above, Readjustment of Heterodyne Coil (L14) (1) Remove all the measuring instruments, except for the power cord (receiving). Set the channel to “A” and insert the adjusting crystal (8. 9MHz for 144.70MH2} into the crystal socket (Fig. 6) (2) Connect RF VTVM to the BMH2 TP terminal (Fig. 2) on the synthosizer unit and then adjust £14 for ‘maximum reading on RF VIVM, Holical Adjustment Setting positions of knobs on pane! Recewing Channel indicator: “00 BAND switch: 144 2MHz position RF GAIN volume: Fully clockwise (MAX) \VEO-SYNTHESIZER selector switch: SYNTHESIZER positon ‘Anxenna terminal: Unconnected NB switch: ON position Others: Any position Adjustment (1) Adjustment setup is shown in Fig. 12. Marker (886 may out css SIC] cour sis ob Mame ee Pe Soccer Dereon FIG. 12 MELICAL ADJUSTMENT (2) Turn tho power switch to ON (power voltage 13.8y}, (3) Produce 144MHz marker signal |Fig. 13) ang ‘adjust TC2 and TCI for maximum gain (4) Alter the maximum gain is obtained, tun TCS just about 1 ocreased. NOTE: Since the tuquancy tand of ws unit & 148 ~ 14502 only ha T4aNeHs maar signal enagh fr the Yotation so that the gain is ease see FIG.13 WAVEFORM AT HELICAL SECTION 16, Voltage Setting of RX, HET IT} Disconnect all the measuring instruments. Set the channel indicator to "00" and the BAND switch to 144.2MHe 12) Connect RF YIVM to tho TP terminal on the RX: Unit (see Fig 14 and Fig. 18) (3) Adjust VRE on the AX unit until the voltage reaches 0.3V. NOTE: When the voltage does nat rach O3V with VR, tim L193 (o55 tan 1/6 | on te sntasicer unt Fg 2). 27ADJUSTMENTS 30s = wey ‘noua ew con FG. 14 Rx HET VOLTAGE SETTING Fig. 16 RECEIVE SENSITIVITY ADJUSTMENT 16. "0" Point Setting of § Metor (2) Using the input fom SSG. tune in t0 about {A Setting positions of knobs on pane! 144 200M and fine ads! VEO volume 9 Recewing mode that AF signal of about 1,000H: is obtained on Channel incicator: “00 the osciloscope. BAND switch 144.2MHe (3) Slowly decrease the input tom SSG and obtain 2 FF GAIN volume. Fully clockwise (MAX) maximum reading on AF YTVM by adjusting Lt VFO ‘SYNTHESIZER selector switch; SYNTHESIZER +12 TCS ~» 6 + LB + 115 + L16-» 22 on positon the RX unit (Fig. 15). This adjustenent should be Antenna serminal Unconnacted repeated several times Others. Any position (41 With the SSG input sot to the minimum sensit vty (0B). precisely adjust TC3 for maximum B. Adjustment reading on AF VIVM. (1) Adjust V2 on the AX unit (Fig. 15) until the S meter indicates the exact “0” position NOTE: ‘Be sra to sat VA2 at te point whore th § meter dhzts to the "O° poston. It should be noted tht the ‘meta wil ot eetet inthe “mine” rection even whan ‘A. Adjustment without synchroscope \R2 is turned further aftr i has reached the "0" positon 18. NB Adjustment Remaining the condition of the item 17, (1) Connect a voltmeter {or teste) t0 the TP terminal fon the AX unit (Fig. 17), Set the SSG input ta 20 ~ 30d8 and then adjust L17 and L18 for mini mum reading on the volimeter, During the ad: e . Te Iacone te AF mentor rl bt a Wooo f ee smate ec areas Sa nesasietr Gains cece a 9G @ @ bom ie ete : Lennon] FIG.15 Rx UNIT 17, Adjustment of Receiving Sensitivity PUNT Tp temas A Setting positions of knobs on panel Same as the iter 18 above. ss a B. Adjustment 1@ measuring instrumants as shown in Fig 16 16.17, we aouusTMENT 28CHANNEL INSTALLATION INSTALLATION OF OPTIONAL CHANNEL 1. Installation The unit employs the frequency synthesized system, permiting installations of 8 additional channels: itis provides with 2 crystal sockets for instaliations so that each crystal covers 4 additional channels '* The frequency of any additional channel can be selected in the range of 144.0 ~ 145,0MHz Use the following equation to obtain a crystal os cillaing frequency Xt = {ld 136,800) kHz Whore Xt Crystal oscillating frequency (kH2) fd: Additional channel wanted fre ‘quency IkH) Because of the synthesized system. the relation betwen the indications on the dial and the fre: auencios are Channel Indication Frequency ery io ite 8 f+ Ski c fab 10KHe ° fd 15k NOTE: ach ental operate atthe corresponding poston of the BAND selector teh For exampve i cyst i luggad into n"146 1M postion ot Example: For installation of 144.050MHe channel Use 8.250MHz crystal (for TR-7010) because the crystal oscilating fraquancy is 144.050 ~ 135.8 = 8.250MHe Practically the following channels can be additionally installed A. 144. 050MM: 8 ‘sent Wanted frequency Frequency related 10 6144 060M F anted frequency D144 065MH 2. Installing the Crystal Remove the upper lid of the case fixed with 2 screws, Then, insert the crystal of desired channel into the crystal socket an the printed circuit board (Fig 18), FIG, 18 INSTALLATION OF OPTIONAL CRYSTALS Cry cocks for “148 me” pest of BAND serch @ Tommi aust os ain esuarey of eysaln "A" socket 'B iyo socket lor "146 2M poston f BAND swish @ nero aca oxeavon raqueny testa! nT sckot ‘Note The timmare other ha0 Da WY sre acory asi requency Adjustment A. Setting positions of knobs on panel Receiving FIT volume: 12 hour (center) position FIT switch. ON VFO-SYNTHESIZER selector switch on the rear si de SYNTHESIZER position Channel indicator: "A BAND switch: Set to the position corresponding to the additional channel crystal. 0 FIG. 19 FREQUENCY ADJUSTMENT 8. Adjustment (1 Connect the frequency counter (1) 10 the TP ter: 4 minal and the power mater to the ANT terninal (see Fig 18 and Fig 19) {21 Perform adjustment on the bands of additional channels by reterting to Table 3 below (3) Connect the frequericy counter 10 the point (2) fang eet the unt n CW transmit made. Chonge the positon ofthe channbindiatoe from A 108. C and D to check that the frequency increeses by skit at each position ‘Adjusting Frequency — | dednanal hanna A wad | A _| Semeasstore o TABLE a- y) » REFERENCE REFERENCE 1. Dial Indication and Reading The figure shown on the dial represents the last 2 humbers of the operating frequency. BY using the BAND selector switch, the trequeney band can be changed quictly to 144 1MH or 144 2MHz (quick asy) The frequency reading is illustrated in Fig. 20, @ Senng of BAND awten ML 144.160MMe @_Serng et BAND ewteh am + 144 260M NOTE: The taquoncy airs fam V44B0MiHe of FM unit FIG.20 FREQUENCY READING 2. Power Cord Connection When connecting the power cord, be sure that che polarity of the cord and plug 1s correct (Fig. 21) FIG.21. POWER CORD CONNECTION 30 3. Key Connection A miniature single-pin plug is supplied with she ur Connect the plug to the key es shown in Fig, 22. Moiaure sngep pag (eunpiech FIG. 22. KEY CONNECTION 4. AUX Torminat vos 1 FIG. 23 AUX TERMINAL (VIEWED FROM THE REAR OF SET) 5. Connection of Microphone Connector Standoy Musoanene cord et) Covered ith sang eee _ Salcng wie » SE eet Stee icopene cot FIG, 24 CONNECTION OF MICROPHONE CONNECTORa SCHEMATIC DIAGRAMSCHEMATIC DIAGRAM