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ISSN 0965-545X, Polymer Science, Series A, 2022. © Pleiades Publishing, Ltd., 2022.
COMPOSITES
Abstract—Poly(lactic acid) (PLA)/polycarbonate (PC) blends and composites were compared to investigate
the effects of matrix composition and nanoclay content on the materials properties. The composites were pre-
pared by incorporating 1, 3, and 5 wt % of organo-modified montmorillonite (MMT) and varying the PC
content from 10 to 30 and 50%. The formulations were melt blended then subjected to many investigations
such as thermal, structural and morphological analyses and to biodegradation. Microstructure observation
revealed a significant morphology refinement of the mixtures forming the composites matrices and pointed
out an optimal dispersion of PC domains into the PLA phase. This could be assigned to the fact that the inter-
actions evolved between PC chains and MMT tactoids contribute in creating a barrier against PC domains
coalescence, thus reducing their size and refining the morphology. As a result, the thermal and thermo-
mechanical analyses of PLA/PC/MMT composites unveiled notable variations on the crystallization and vis-
coelastic properties depending on the matrix composition and MMT content. Also, TGA and biodegradabil-
ity assessment by soil burial method emphasized the crucial contribution of MMT in increasing the compos-
ites thermal stability and promoting their biodegradation.
DOI: 10.1134/S0965545X22700225
519
520 NADJAT CHELGHOUM et al.
PBT phase for which the nanofiller presents the higher Processing
affinity. Additionally, the valuable refinement of the PC, PLA, and MMT were placed in an oven at
dispersed phase droplets was reported to derive from 60°C for 24 h to dry before melt blending. Then,
the decrease in the surface tension and prevention of (90/10), (70/30), and (50/50) PLA/PC blends were
coalescence resulting from the interfacial localization melt mixed without MMT then in presence of 1, 3,
of the organoclay, thus acting as an the effective com- and 5% of the nanoclay to get PLA/PC/MMT com-
patibilizer. Similarly, Salehiyanet al. [14] investigated posites. The materials were prepared in a 60 cm3 Bra-
the microstructure of PLA/polycaprolactone benderchamber for 15 min at 220°C and 30 rpm rotat-
(PCL)/MMT nanocomposites and noticed, through ing speed.
morphological observations, that modified MMT
reduced significantly the size of the dispersed phase
nodules. Also, Singh et al. [15] reported the role of an Differential Scanning Calorimetry (DSC)
organically modified nanoclay as an efficient compat- DSC measurements were performed on samples of
ibilizer for polycarbonate (PC)/poly(methyl methac- approximately 10 mg using a Perkin-Elmer instrument
rylate) (PMMA) matrix through observing a single under inert atmosphere. The samples were first heated
glass transition temperature Tg, a decrease in opacity from 25 to 250°C, maintained at this temperature for
and a transition from a biphasic morphology for neat two minutes, then cooled to 25°C, and finally they
blends to more homogeneous morphology in presence were reheated to 250°C. The heating and cooling rates
of the nanofiller. Likewise, Xi et al. [16] stated that the were 10 K/min.
addition of nanoparticles refines the morphology of
PMMA/PC blends to a lesser extent and improves Dynamic Mechanical Analysis (DMA)
noticeably the thermal and mechanical properties. Dynamic mechanical analysis was carried out on a
In a previous paper [17], we studied the properties TA instrument under inert atmosphere on specimens
of PLA/PC blends and tried to remedy the problem of having the dimensions 50 × 10 × 1 mm3. The samples
their incompatibility by promoting transesterification were analyzed in shearing mode, with a dynamic strain
reactions catalyzed with samarium acetylacetonate. of 0.05%, at a frequency of 1 Hz, and from 25 to 180°C
Many other researchers worked on the compatibiliza- varying at a heating rate of 3 K/min.
tion of this system through catalyzed interchange reac-
tions using many other catalysts [18] or by adding Scanning Electron Microscopy (SEM)
compatibilizers [19]. The main goal of the present
Morphology was studied by scanning electron
paper is to study the properties of PLA/PC blends pre- microscopy using a JSM-6301F microscope. Obser-
senting different compositions namely 90/10, 70/30, vations were performed on gold coated surfaces pro-
and 50/50 after incorporating 1, 3, and 5% of a com- duced on fracturing at liquid nitrogen temperature.
mercial organoclay consisting of montmorillonite
modified with bis(2-hydroxyethyl) methyl tallow
ammonium. The work is particularly focused on sub- X-ray Diffraction (XRD)
stantiating the efficiency of the organoclay in promot- A Bruker D8 Advance diffractometer, equipped
ing compatibility and improving the dispersion of PC with a CuKα generator operating at a wavelength of
into the PLA matrix via the study of the thermo- 0.15406 nm was used to perform X-ray diffraction
mechanical properties and morphology as a function analysis.
of PC and organoclay contents.
Thermogravimetric Analysis (TGA)
EXPERIMENTAL Thermogravimetric analysis was carried out using a
Perkin Elmer TGA 4000 and by heating the samples
Materials from 25 to 700°C at a heating rate of 10 K/min under
a flow of nitrogen gas.
PLA is manufactured by Nature Plastunder the
name PLI 005 (melt flow index (MFI) at 190°C and
under 2.16 kg: 10‒30 g/10 min, melting temperature: Biodegradation
155‒160°C). PC is Makrolon 2858 supplied by Bayer To monitor weight loss for a period of one year, soil
(MFI at 190°C: 10 g/10 min, density 1.20 g/cm3). The burial method was carried out on 20 × 20 mm2 sam-
organophilic nanoclay is nanomer 1.34TCN of Nano- ples. Samples of an initial mass m0 were buried at a dis-
cor, and it consists of a montmorillonite modified tance of 10 cm underground irrigated periodically by
with bis(2-hydroxyethyl) methyl tallow alkyl ammo- activated sludge collected from a municipal wastewa-
nium. ter treatment plant. The samples were periodically
endo up
6
6
5
5
4
4
3
3
1 1
Heat flow, mW
(c)
2
endo up
5
4
3
Fig. 1. DSC thermograms of (1) PLA, (2) PC and PLA/PC matrix compositions: (a) (90/10), (b) (70/30), and (c) (50/50) with
different MMT contents: (3) 0, (4) 1, (5) 3, (6) 5%.
recovered and weighed to get their mass mt and calcu- perature Tc around 107°C and its area to a crystalliza-
late the variations of the weight residual percentage Rw tion enthalpy ΔHc of 33.6 J/g. Furthermore, the melt-
versus burying time according to the following equa- ing behavior of neat PLA is indicated by a double peak
tion [20]: with melting temperatures Tm1 and Tm2 of about 155
and 162°C and a total area corresponding to a melting
m − mt enthalpy ΔHm of the order of 36 J/g. The bimodal
Rw (%) = 0 × 100. (1)
m0 melting behavior results from the presence of pseudo-
orthorhombic disordered and orthorhombic ordered
PLA crystalline phases.
RESULTS AND DISCUSSION
The DSC thermograms of neat PLA/PC blends
Thermal Properties of PLA/PC/MMT Composites show that the PLA phase glass transition is unchanged
The DSC curves corresponding to the second heat- after melt blending with PC, which delineates clearly
ing cycles of PC, PLA, PLA/PC blends and their the total immiscibility of the two polymers for all the
counterparts filled with 1, 3, and 5% of MMT are studied compositions. The PC phase Tg is not observ-
shown in Figs. 1a–1c, respectively. The PC and PLA able because it situated in the temperature interval
thermograms reveal that the glass transition tempera- wherein PLA melting occurs. Also, the blends ther-
tures of the two polymers are situated at about 145 and mograms reveal that the crystallization temperature of
59°C, respectively. Also, PLA exhibits a crystallization PLA increases with the PC concentration; the lower
peak which maximum refers to a crystallization tem- the PLA contribution into the matrix, the higher are
Table 1. Analysis of DSC thermograms for PLA homopolymer and PLA phase into PLA/PC blends and composites
100/0 99 – – – 33 – – – 36 – – –
90/10 101 110 109 110 31 34 34 32 32 31 26 29
70/30 102 110 112 112 25 29 27 24 26 25 23 23
50/50 102 111 114 109 18 20 19 18 19 18 17 16
its crystallization temperature and the contribution of sition. Below PLA’s Tg, the PLA/PC blends exhibit
the pseudo-orthorhombic crystalline population in intermediate storage moduli which experience two
the melting process. These results have already been drops as PLA and PC glass transitions occur (Figs. 2a,
reported by Chelghoum et al. [17] who explained that 3a, and 4a).
despite the total immiscibility of the blend, the PC As it is represented in Figs. 2b, 3b, and 4b giving the
glassy phase exerts a notable inhibitory effect causing variations of tanδ versus temperature, the maxima of
restrictions to PLA chains mobility thus delaying its the peaks identifying the PLA and PC Tg values are
crystallization process. slightly changed, thus corroborating the blend immis-
The composites thermograms reveal trivial varia- cibility as depicted from the DSC results. These minor
tions on Tg and Tm of PLA phase with the addition of variations could be due to several factors including
MMT, contrary to the crystallization temperature interactions of both polymers with MMT functional
which displaces to higher values as MMT content groups, the eventual plasticizing effect induced by the
increases. This suggests that in presence of clay nano- nanoclay modifier, which creates extra volume at the
layers, the PLA crystallization is disturbed and so it interface between the filler and the matrix [21] and the
occurs at higher temperatures. The highest values of Tc rubbery PLA, which prompts PC chains mobility after
are reported for the composites with 3% of MMT, the PLA glass transition.
probably due to the better dispersion of the nanoclay, In the temperature range comprised between the
which imposes more restrictions to the PLA chains PLA phase Tg and cold crystallization, it is noticed
motions, thus retarding their crystallization. Addi- that the storage modulus increases proportionally with
tionally, it has been observed that as MMT concentra- the PC content into the matrix. The composites based
tion increases, the melting peaks owing to PLA ort- on (70/30) and (50/50) PLA/PC matrices exhibit rel-
horhombic and pseudo-orthorombic crystalline pop- atively higher storage moduli than that of pristine
ulations illustrate evident changes in their amplitude, PLA, thus confirming the effective reinforcing effect
thus substantiating variations in their proportions into induced by the PC phase. For the composites based on
the composites, as compared to neat PLA and (90/10) PLA/PC blend, it was noted that the increase
PLA/PC blends. The concomitant increase in the first in storage modulus is detected only for 5% of MMT
peak intensity and decrease in that of the second one due to the great enhancement in the composite stiff-
affirms that due to MMT, more disordered crystalline ness. However, the composites with 1 and 3% of MMT
populations are formed (Table 1). experienced a sharp decrease suggesting that the filler
altered the structural cohesion of the PLA matrix due
to the disruption of inter-chains interactions into the
Viscoelastic Properties of PLA/PC/MMT Composites polymer. Also, it is observed that beyond the PLA cold
crystallization temperature, the storage modulus
Figures 2, 3, and 4 display the variations of the con- increases significantly due to MMT, but without
servation modulus G' and the damping factor tanδ as showing a consistent trend with the nanoclay content.
a function of temperature for neat PLA/PC blends and Additionally, the positive effect of MMT on the
their counterparts filled with 1, 3, and 5% of MMT. thermo-mechanical properties seems more prominent
Below Tg, PLA storage modulus appears like a plateau for higher PC content. These outcomes suggest that as
and presents a value around 1141 MPa. As the glass MMT is dispersed into the composites, its localization
transition occurs at approximately 63°C, the storage around the PC phase bring more reinforcement than
modulus decreases drastically due to the loss of PLA when it is restrictively confined into PLA matrix.
stiffness. An increase in the modulus is again regis- The study of tanδ variations is a powerful tool to
tered resulting from the cold crystallization process, reveal interactions between polymers and fillers in
which increases the polymer stiffness [17]. Glassy PC composite materials. Also, it might bring supplemen-
presents a storage modulus of about 1048 MPa, which tary information regarding the selective affinity of the
decreases abruptly around 150°C due to the glass tran- nanofiller for a certain phase forming the matrix. As it
G ', Pa
(a) 1
1010 2
3
4
5
6
109
108
107
40 80 120 160
Temperature, °C
(b)
tan
1.6 1
2
3
4
5
1.2 6
0.8
0.4
0
40 80 120 160
Temperature, °C
Fig. 2. Variations of (a) the storage modulus and (b) tanδ versus temperature for (1) PLA, (2) PC and (90/10) PLA/PC blend
filled with different MMT contents: (3) 0, (4) 1, (5) 3, (6) 5%.
is well known for composite materials, the intensity of probably produced. This could be due to the more
tanδ peak is inversely proportional to the interfacial favorable interactions between the PC phase func-
tension [22, 23]. From a structural point of view, tional groups and the MMT modifier.
MMT could present affinity for PLA as well as PC
because both polymers have similar functional groups
that are susceptible to interact with the hydroxyls of Microstructure Analysis of PLA/PC/MMT Composites
the nanoclay. However, it appears that its affinity for Figure 5 compares the evolution of morphology for
the PC phase is higher because it is observed that the PLA/PC blends before and after the incorporation of
height of tanδ peak owing to the PC phase decreases 3% of MMT. Figures 5a and 5c illustrating, respec-
noticeably in presence of MMT, especially for the tively, the morphologies of (90/10) and (70/30)
concentration of 3%, for which a stronger interface is PLA/PC blends are typical of an immiscible polymer
G ', Pa
(a) 1
1010 2
3
4
5
6
109
108
107
40 80 120 160
Temperature, °C
(b)
tan
1
1.6 2
3
4
5
6
1.2
0.8
0.4
0
40 80 120 160
Temperature, °C
Fig. 3. Variations of (a) the storage modulus and (b) tan δ versus temperature for (1) PLA, (2) PC and (70/30) PLA/PC blend
filled with different MMT contents: (3) 0, (4) 1, (5) 3, (6) 5%.
mixture, or a two-phase morphology in which PC reg- matrix. This underlines the absence of effective stress
ular spherical domains are dispersed within the PLA transfer caused by the high interfacial tension and the
continuous phase. The micrographs show full PC poor adhesion.
nodules presenting different sizes ranging between 13 The Fig. 5b, presenting the (90/10/3)
and 2 μm and between 40 and 2 μm for (90/10) and (PLA/PC/MMT) composite, shows a finer morphol-
(70/30) blends, respectively, and hollows due to delo- ogy compared to its unfilled counterpart. The PC
spherical nodules exhibit an obvious decrement in
calization by impact load. The PC phase nodules their size, which attains values between 1.5 and 5 μm.
reveal smooth contours with no evident deformation Similarly, the (70/30/3) (PLA/PC/MMT) compos-
confirming thus that the PC particles have not with- ite, exemplified in Fig. 5d, reveals a much more finer
stand the applied load as the same time as the PLA morphology featured by further decrease in PC nod-
G ', Pa
1
1010 (a) 2
3
4
5
6
109
108
107
40 80 120 160
Temperature, °C
tan (b)
1
1.6 2
3
4
5
6
1.2
0.8
0.4
0
40 80 120 160
Temperature, °C
Fig. 4. Variations of (a) the storage modulus and (b) tan δ versus temperature for (1) PLA, (2) PC and (50/50) PLA/PC blend
filled with different MMT contents: (3) 0, (4) 1, (5) 3, (6) 5%.
ules size which ranges between 3 and 0.5 μm. This sug- The (50/50) PLA/PC blend (Fig. 5e) reveals a co-
gests that MMT reduces significantly the interfacial continuous morphology due to the equivalent propor-
tension and decreases the tendency of PC domains to tions of the two phases into the mixture. The blend
agglomeration by preventing their coalescence. It is shows a coarse morphology with large fracture paths
thought that the morphology refinement could result resulting from the rapid growth of microcracks to pro-
from the contribution of both shear forces that help in duce the rupture of the composite. However, the
the cleavage of the PC phase into finer nodules and Fig. 5f of (50/50/3) PLA/PC/MMT composite shows
the interactions linking these domains to the MMT a less coarse co-continuous morphology due the per-
layers. All these effects reduce the interfacial energy sistence of PC micro-domains. The localization of
and stabilize the morphology by suppressing nodules MMT tactoids around PC nodules delays their coales-
interconnecting. cence and prevents the formation of a co-continuous
Fig. 5. SEM micrographs of PLA/PC blends and PLA/PC/MMT composites: (a) (90/10), (b) (90/10/3), (c) (70/30),
(d) (70/30/3), (e) (50/50), and (f) (50/50/3).
microstructure similar to that showed by the neat persed phase nodules in immiscible blends [26]. Like-
blend. As result, somewhat droplet-matrix morphol- wise, Lipatov et al. [27] suggested that the addition of
ogy, consisting of regular dispersed domains, with inorganic particles into polymer blends is an efficient
dimensions between 7 and 1.8 μm, is still observed. method for stabilizing morphology through the
The microstructure shows also smaller fracture lines adsorption of the two polymers on the surface of the
denoting the contribution of the matrix in the transi- filler particles.
tion to a more energy consuming mechanism in pres- The XRD patterns of MMT, PLA and the (50/50)
ence of MMT. PLA/PC blend and its counterpart with 3% of MMT
Recently, several studies reported that clays can are demonstrated in Fig. 6. XRD pattern of MMT dis-
effectively reduce the size of polymer domains in mix- plays a principal diffraction peak at 2θ of 4.7° owing to
tures and play the role of compatibilizers in many the basal reflection (001), and accounting for 1.86 nm
immiscible polymer blends [24]. In this context, interlayer spacing.
As’habi et al. [25, 26] concluded a noticeable refine- The diffractogram of the (50/50/3)
ment of the dispersed phase domains induced by PLA/PC/MMT composite reveals also the character-
organo modified nanoclay incorporated into istic diffraction peak of MMT but at 5.64°, which cor-
PLA/linear low density polyethylene (LLDPE) responds to ad-spacing of 0.78 nm. However, this did
matrix. They proposed that the clay nanolayers could not exclude that may be an intercalated structure
form a solid barrier around the nodules of the LLDPE could be detected for lower 2θ values. Salehiyan et al.
dispersed phase, thus inhibiting coalescence. Simi- [28] observed an intercalated structure even though
larly, it is reported that such interfacial localization of the trivial change in MMT d-spacing and suggested
clay layers enhances adhesion and refines the dis- that some platelets disperse in matrix phases whereas
Intensity, a.u.
4
3
4 5 6 7 8 9 10
2θ, deg
Fig. 6. XRD patterns of (1) MMT, (2) PLA, (3) (50/50) PLA/PC blend, and (4) its composite with 3% of MMT.
the other fraction of the nanofiller is immobilized at from interchange reactions between the two polymers
the interphase. Conclusively, this supposes the dispo- even in absence of catalyst [18].
sition of the nanoclay tactoids at the interface between
PC and PLA phases. The preferential localization of The TG and DTG thermograms of homopolymers
MMT around the PC domains forms a solid barrier composites point out that Td0 values registered an evi-
disabling their aggregation and hindering the coales- dent decrease compared to corresponding neat poly-
cence originated from the blend immiscibility. mers. The acceleration effect of the clay on the ther-
Accordingly, it was found that hydrophobic nanopar- mal degradation of both PLA and PC is believed to be
ticles trapped in the interfacial region of (80/20) poly- associated to the surfactant agent inserted into the clay
propylene (PP)/polystyrene (PS) blend induces a layers [32]. But, contrary to PLA composite, the PC
finer morphology, while relatively hydrophilic composite exhibits a higher stability thanks to the good
nanoparticles did not yield morphological improve- interactions relating the PC chains and the clay
ments [29, 30]. nanoparticles, which seem to form a more thermally
stable char around the PC domains, thus delaying
their degradation.
Thermal Stability of PLA/PC/MMT Composites The (50/50/3) PLA/PC/MMT composite shows a
TG and DTG thermograms of PLA, PC, (50/50) significantly better thermal stability than that of the
(PC/PLA) blend and their composites containing 3% corresponding mixture and decomposes essentially in
of MMT are displayed in Figs. 7a, 7b. PLA decompo- two stages. The thermal degradation of the composite
sition occurs in one step that begins around 295°C and starts with a minor initial weight loss due to the
finishes by 388°C, whereas PC presents a relatively decomposition of the MMT modifier. Afterwards, the
higher thermal stability and decomposes between 410 PLA and PC phases decompose and show notable
and 627°C. Pristine (50/50) (PLA/PC) blend exhibits increments on the degradation temperatures, thus
an intermediate thermal stability and its thermogram stating for a higher thermal stability of the whole com-
shows essentially two degradation steps due to the posite. This might be on account of the differences in
decomposition of PLA and PC phases into the mix- morphologies between the blend and its composite.
ture. The decomposition temperature of the PC phase Actually, SEM micrographs pointed out that the
into the blend is lower than that of the PC homopoly- (50/50) PLA/PC blend forming the matrix composite
mer due to the residues of the degraded PLA phase, preserved a somewhat droplet-matrix morphology
which accelerate the PC decomposition [31]. In addi- allowing the better dispersion of the MMT-stabilized
tion, the DTG thermogram of (50/50) (PLA/PC) PC droplets within the PLA matrix. This seems to
blend exhibits an evident shoulder observed between confer a higher thermal resistance relatively to the co-
the PLA and PC degradation steps, resulting probably continuous morphology where the PC and PLA
Weight, %
(a)
100
80
60
40 1
2
3
20 4
5
6
0
200 300 400 500 600
Temperature, °C
dm/dt, %/min
(b)
0
−10
−20
1
2
3
−30 4
5
6
−40
200 300 400 500 600
Temperature, °C
Fig. 7. (a) TG and (b) DTG thermograms of homopolymers (1) PLA, (2) PC, (3) PLA/MTT (3), (4) (50/50) PLA/PC blend,
(5) PC/MTT (3), (6) (50/50/3) PLA/PC/MMT composite.
phases are almost totally separated and behave like time and reveals a high weight loss. The degradation
their respective homopolymers. Furthermore, MMT process initiates by the sample fragmentation to extend
tactoids contribute in retarding the degradation by the contact area of the polymer with the external
forming a more stable char, which acts as a barrier medium. Afterwards, the microorganisms attack the
against the degrading medium. ester bonds, which are the most vulnerable sites of the
PLA skeleton, by excretion of enzymes that allow the
decrease in the polymer molecular weight then its
Biodegradation of PLA/PC Blends and Their assimilation and mineralization [33, 34].
Composites
PLA/PC blends show longer induction times and
Figure 8 shows that neat PLA film undergoes bio- lower biodegradation ability which depends on their
degradation directly after a relatively short induction PLA content; the more important the PLA content
Rw, %
100
90
80
70
1
2
3
60 4
0 2 4 6 8 10 12
Time, month
Fig. 8. Time-dependence of weight residual percentage for (1) PLA, PLA/PC blends: (2) (90/10), (3) (70/30), (4) (50/50).
Rw, %
100
80
60
1
2
40
3
4
5
20
0 2 4 6 8 10 12
Time, month
Fig. 9. Time-dependence of weight residual percentage for (1) PLA and PLA/PC/MMT composites at 3% of MMT:
(2) PLA/MMT, (3) PLA/PC/MMT (90/10/3), (4) PLA/PC/MMT (70/30/3), (5) PLA/PC/MMT (50/50/3).
and the higher the tendency of the blend to biodegra- sample and its biodegradation due to the easy access of
dation. This could be attributed to the too slow rate of microorganisms to the polymer chains through the
biodegradation in presence of the non-degradable PC free volume forming the interface between the two
phase dispersed throughout the PLA matrix. Further- polymers [35].
more, the incompatibility of the mixture is a promoter Biodegradation results for (90/10/3), (70/30/3),
factor that accelerates both the fragmentation of the and (50/50/3) PLA/PC/MMT composites are dis-
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