1, Please provide PQR together with WPS.

2, Please provide welding map and welding joint identification card for each tank. welding joint
identification card should including main information joint No,Base material,size,welding process, Joint
type,WPS No etc.
3, please chaked Base Metal Spec ?
KAWRGOSK- WATER INJECTION PROJECT-KAR-1904
DOME ROOF TANK @ KHURMALA & KAWERGOSK

WELDING PROCEDURE SPECIFICATION

Document NO: 2022-07-CON-QC-KAG-WPS-001-Rev.A Rev:A
Page: 2/5

WPS NO: `001

JOINTS QW-402
Joint Design: Butt Welded-Bevel Joint

Welding Process(es):SMAW

TYPE: Manual

Backing : NO

Backing Material: N/A

Process Position Pass Filler Metal Dia (mm) AMPS Volts(Range) Travel speed Heat Input(kj/mm) Remarks

Root E7018 2.5 90 ~ 110 10 ~ 14 7 ~ 10 0.77 ~ 0.94

SMAW ALL Filling E7018 3.25 90 ~ 140 20 ~ 24 8 ~ 12 1.35 ~ 1.68
Cap E7018 3.25 90 ~ 140 20 ~ 24 8 ~ 12 1.35 ~ 1.68

BASE METAL (QW-403) POST WELD HEAT TREATMENT (QW-408): YES NO √

P.NO:1 Group NO:1 TO P.NO:1 Group NO:1
Base Metal Spec: A516 Gr70 N- Nace Temperature :…………………………..
Thickness Range : 6 ̴ 16mm
Time Range :……………………………..
P.NO:1 Group NO:1 TO P.NO:1 Group NO:1
Base Metal Spec : A106 GrB to A106 GrB- Nace
Other :……………………………………….
Thickness Range : 1.5 ̴ 20 mm

FILLER METAL (QW-404) SHIELD GAS (QW-408): Yes NO √

F.NO:4 A NO:1 F.NO:4 A NO:1
Shielding GAS(es):
SFA Spec :A 5.1 SFA Spec :A 5.18
AWS Class :E 7018 AWS Class :E 7018 Percent Compsition :
Size of Filler : 3.25 mm Size of Filler : 2.5 mm
Treade Name Of Flux:ASKAYNAK Treade Name Of Flux:ASKAYNAK Flow Rate : 3 ̴ 7 Lit/min
Electrode Flux(Class): Low Hydrogen Electrode Flux(Class): Low Hydrogen Gas Backing: N/A
Baking Time and Temperature:2-3 hours Baking Time and Temperature:2-3 hours
at 250-400˚C for E7018 at 250-400˚C for E7018
Holding Temperature : 100 ̴ 120˚C Holding Temperature : 100 ̴ 120˚C
ELECTRICAL CHARACTRISTICS (QW-409)
Current & Polarity: DCEP(SMAW)
POSITION (QW-405)
TECHNIQUE(QW-410)
Position Groove: ALL Initial & Inter Pass Cleaning: Brushing and/or Grinding
Weld Progression:
Method of Back Gouging: N/A
Oseillation:max 3 time on electrode size
PREHEAT (QW-406)
contact tube to work Distance: Spray

Yes NO √ Mode of Metal Transfer for GMAW: N/A

Electrode wire feed speed Range:N/A
Preheat Temperature: 5 ˚C Pass : (perside) Multiple √ Single
Inter Pass Tempreature:260 ˚C Max Bead: String& Wave
Preheat Maintenanace : N/A

NOTE:
1.Design Standard is (eg.API 650) & Relative elding Standrd is (eg.ASME sec IX)

A 5-Jul-22 IFA WALEED A.H. HUDAVERDI E. Mr.HANA

Rev. Date Description PREPARED Checked Approved
 KAWRGOSK- WATER INJECTION PROJECT-KAR-1904
DOME ROOF TANK @ KHURMALA & KAWERGOSK

WELDING PROCEDURE SPECIFICATION

Document NO: 2022-07-CON-QC-KAG-WPS-002-Rev.A Rev:A
Page: 3/5

WPS NO: `002

JOINTS QW-402
Joint Design: Shell to Annular T Joint & Lap Joints

Welding Process(es):SMAW

TYPE: Manual

Backing : YES

Backing Material: BASE METAL

Process Position Pass Filler Metal Dia (mm) AMPS Volts(Range) Travel speed Heat Input(kj/mm) Remarks

Root E7018 3.25 70 ~ 140 18 ~ 24 6 ~ 10 1.26 ~ 2.02

SMAW ALL Filling E7018 3.25 - 4 90 ~ 190 20 ~ 26 8 ~ 12 1.35 ~ 2.47
Cap E7018 3.25 - 4 90 ~ 190 20 ~ 26 8 ~ 12 1.35 ~ 2.47

BASE METAL (QW-403) POST WELD HEAT TREATMENT (QW-408): YES NO √

P.NO:1 Group NO:1 TO P.NO:1 Group NO:1
Base Metal Spec: A516 Gr70 N- Nace Temperature :…………………………..
Thickness Range : 1.5 ̴ 20 mm
Time Range :……………………………..
P.NO:1 Group NO:1 TO P.NO:1 Group NO:1
Base Metal Spec : A516 Gr70 N- Nace
Other :……………………………………….
Thickness Range : 1.5 ̴ 20 mm

FILLER METAL (QW-404) SHIELD GAS (QW-408): Yes NO √

F.NO:4A NO:1
Shielding GAS(es):
SFA Spec :A 5.1 AWS Class :E 7018
Size of Filler : 3.5 - 4 Percent Compsition :
Treade Name Of Flux:ASKAYNAK Flow Rate : 3 ̴ 7 Lit/min
Electrode Flux(Class): Low Hydrogen Gas Backing: N/A
Baking Time and Temperature:2-3 hours at 250-400˚C for E7018
Holding Temperature : 100 ̴ 120˚C
Max. Pass Thickness Shall be mentioned: ≤13 mm ELECTRICAL CHARACTRISTICS (QW-409)
Current & Polarity: DCEP(SMAW)
POSITION (QW-405)
TECHNIQUE(QW-410)
Position Groove: 2F Initial & Inter Pass Cleaning: Brushing and/or Grinding
Weld Progression: -
Method of Back Gouging: N/A
Oseillation:max 3 time on electrode size
PREHEAT (QW-406) contact tube to work Distance: Spray
Yes NO √ Mode of Metal Transfer for GMAW: N/A
Electrode wire feed speed Range:N/A
Preheat Temperature: 5 ˚C Pass : (perside) Multiple √ Single
Inter Pass Tempreature:250 ˚C Max Bead: String& Wave
Preheat Maintenanace : N/A

NOTE:
1.B.W : Back weld after Back Grinding
2.Design Standard is (eg.API 650) & Relative elding Standrd is (eg.ASME sec IX)

A 5-Jul-22 IFA WALEED A.H. HUDAVERDI E. Mr.HANA

Rev. Date Description PREPARED Checked Approved
 KAWRGOSK- WATER INJECTION PROJECT-KAR-1904
DOME ROOF TANK @ KHURMALA & KAWERGOSK

WELDING PROCEDURE SPECIFICATION

Document NO: 2022-07-CON-QC-KAG-WPS-003-Rev.A Rev:A
Page: 4/5

WPS NO: `003

JOINTS QW-402
Joint Design: Shell Vertical Butt Weld-Bevel Joint

Welding Process(es):SMAW

TYPE: Manual

Backing : YES

Backing Material: Weld Metal

Process Position Pass Filler Metal Dia (mm) AMPS Volts(Range) Travel speed Heat Input(kj/mm) Remarks

Root E7018 2.5-3.25 70 ~ 140 18 ~ 24 6 ~ 10 1.26 ~ 2.02

Hot E7018 3.25-4 90 ~ 190 20 ~ 26 8 ~ 12 1.35 ~ 2.47
SMAW ALL
Filling E7018 3.25-4 90 ~ 190 20 ~ 26 8 ~ 12 1.35 ~ 2.47
Cap E7018 3.25-4 90 ~ 190 20 ~ 26 8 ~ 12 1.35 ~ 2.47

BASE METAL (QW-403) POST WELD HEAT TREATMENT (QW-408): YES NO √

P.NO:1 Group NO:1 TO P.NO:1 Group NO:1
Base Metal Spec: A516 Gr70 N- Nace Temperature :…………………………..
Thickness Range : 1.5 ̴ 20 mm
Time Range :……………………………..

Other :……………………………………….

FILLER METAL (QW-404) SHIELD GAS (QW-408): Yes NO √

F.NO:4A NO:1
Shielding GAS(es):
SFA Spec :A 5.1 AWS Class :E 7018
Size of Filler : 2.5-3.5 - 4 Percent Compsition :
Treade Name Of Flux:ASKAYNAK Flow Rate : 3 ̴ 7 Lit/min
Electrode Flux(Class): Low Hydrogen Gas Backing: N/A
Baking Time and Temperature:2-3 hours at 250-400˚C for E7018
Holding Temperature : 100 ̴ 120˚C
Max. Pass Thickness Shall be mentioned: ≤13 mm ELECTRICAL CHARACTRISTICS (QW-409)
Current & Polarity: DCEP(SMAW)
POSITION (QW-405)
TECHNIQUE(QW-410)
Position Groove: 3G Initial & Inter Pass Cleaning: Brushing and/or Grinding
Weld Progression: UPHILL
Method of Back Gouging: N/A
Oseillation:max 3 time on electrode size
PREHEAT (QW-406) contact tube to work Distance: Spray
Yes NO √ Mode of Metal Transfer for GMAW: N/A
Electrode wire feed speed Range:N/A
Preheat Temperature: 5 ˚C Pass : (perside) Multiple √ Single
Inter Pass Tempreature:250 ˚C Max Bead: String& Wave
Preheat Maintenanace : N/A

NOTE:
1.B.W : Back weld after Back Grinding
2.Design Standard is (eg.API 650) & Relative elding Standrd is (eg.ASME sec IX)

A 5-Jul-22 IFA WALEED A.H. HUDAVERDI E. Mr.HANA

Rev. Date Description PREPARED Checked Approved
 KAWRGOSK- WATER INJECTION PROJECT-KAR-1904
DOME ROOF TANK @ KHURMALA & KAWERGOSK

WELDING PROCEDURE SPECIFICATION

Document NO: 2022-07-CON-QC-KAG-WPS-004-Rev.A Rev:A
Page: 5/5

WPS NO: `004

JOINTS QW-402
Joint Design: Shell Horizontal Butt Weld-Bevel Joint

Welding Process(es):SMAW

TYPE: Manual

Backing : YES

Backing Material: Weld Metal

Process Position Pass Filler Metal Dia (mm) AMPS Volts(Range) Travel speed Heat Input(kj/mm) Remarks

Root E7018 2.5-3.25 70 ~ 140 18 ~ 24 6 ~ 10 1.26 ~ 2.02

Hot E7018 3.25-4 90 ~ 190 20 ~ 26 8 ~ 12 1.35 ~ 2.47
SMAW ALL
Filling E7018 3.25-4 90 ~ 190 20 ~ 26 8 ~ 12 1.35 ~ 2.47
Cap E7018 3.25-4 90 ~ 190 20 ~ 26 8 ~ 12 1.35 ~ 2.47

BASE METAL (QW-403) POST WELD HEAT TREATMENT (QW-408): YES NO √

P.NO:1 Group NO:1 TO P.NO:1 Group NO:1
Base Metal Spec: A516 Gr70 N- Nace Temperature :…………………………..
Thickness Range : 1.5 ̴ 20 mm
Time Range :……………………………..

Other :……………………………………….

FILLER METAL (QW-404) SHIELD GAS (QW-408): Yes NO √

F.NO:4 A NO:1
Shielding GAS(es):
SFA Spec :A 5.1 AWS Class :E 7018
Size of Filler : 2.5 - 3.5 - 4 Percent Compsition :
Treade Name Of Flux:ASKAYNAK Flow Rate : 3 ̴ 7 Lit/min
Electrode Flux(Class): Low Hydrogen Gas Backing: N/A
Baking Time and Temperature:2-3 hours at 250-400˚C for E7018
Holding Temperature : 100 ̴ 120˚C
Max. Pass Thickness Shall be mentioned: ≤13 mm ELECTRICAL CHARACTRISTICS (QW-409)
Current & Polarity: DCEP(SMAW)
POSITION (QW-405) TECHNIQUE(QW-410)
Position Groove: 2G Initial & Inter Pass Cleaning: Brushing and/or Grinding
Weld Progression:
Method of Back Gouging: N/A
Oseillation:max 3 time on electrode size
PREHEAT (QW-406) contact tube to work Distance: Spray
Yes NO √ Mode of Metal Transfer for GMAW: N/A
Electrode wire feed speed Range:N/A
Preheat Temperature: 5 ˚C Pass : (perside) Multiple √ Single
Inter Pass Tempreature:250 ˚C Max Bead: String
Preheat Maintenanace : N/A

NOTE:
1.B.W : Back weld after Back Grinding
2.Design Standard is (eg.API 650) & Relative elding Standrd is (eg.ASME sec IX)

A 5-Jul-22 IFA WALEED A.H. HUDAVERDI E. Mr.HANA

Rev. Date Description PREPARED Checked Approved