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    Dung Nguyen
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    Fhl 1700 Series

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    12 views68 pages

    FHL 1700 Series

    Uploaded by

    Dung Nguyen

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 68
    THE INSTRUCTION MANUAL OF FHL-1700/2000 CONTEN’ SAFETY REGULATIONS. SPECIFICATION... : DESCRIPTION OF DRIVING UNIT: INSTALLATION 3+1.Moving and Lifting... 3-2. Foundation Layout, 3-3.Cleaning... 3-4 Positioning and Leveling ELECTRACAL WIRING 4-1 Blectrical Circuit. 4-2. Power Source Wiring, 4-3,Caution.. LUBRICATION AND USE... OPERATION AND USE S-1 Starting and Stopping. 5-2.Selection of spindle... 5-3 Feeds and Threads... 5-4.Feeds and Threads Table. 5-5.Carriage and Apron. ADJUSTMENT 6-1 Levelling Adjustment of Bed. 6-2.Adjustment of Bearings on Main Spindle 6-3.Adjustment of Taper Gib 6-4.Eliminationg Back-Lash For Cross Slide and Tool Post Slide 6-5 Carriage Gibs Adjustment 6-6 Adjustment of Overload Protection Device... 6-7.Adjustment of Foot Brake System 6-8.Adjustment of Half-Nut Supporter SPINDLE NOSE TLAS.A Di-6type..... T2.AS.A Al-6 type, MAINTENANCE. Safety Regulations 1-1 The safety regulations for the machine operation and maintenance: Please do not install, operate or maintain the machine before reading the following instructions for safety and keep this in mind, Please do read and understand the operating instructions and the content on the machine nameplate and well leam the functions of the lathe machine, the limits of its operation and the danger that might happen possibly. (a) The operating lathe platform must be grounded. Must use a grounding-type three-hole socket and its grounding wire within cable must not be connected to any live terminal, (b) Please make sure the pulley box is shielded with its cover during operating the machine. (c) Must wear suitable clothing and avoid wearing any clothing with loose sleeves and unfasten clothing, Please do wear protective glasses in order to prevent accidents while working with the machine. When worker is with long hair, please tie up the hair and placed it behind or above and put on a cap. Please wear skid-proof safety shoes with protective steel wrap. (d) While the machine is in operation, must not reach hand into its operative area. (e) Avoid cleaning the machine while the machine is in operation. (f) Keep the work area clean and facilitated with adequate lighting. (g) Avoid placing tool, work piece or miscellanea...ete on the machine. (h) Bearing in mind the location of the emergency stop button, if dangerous situation occurs, it can be rapidly pressed to ensure safety. (j) Please notice to prevent children from near any launching drilling platform. SPECIFICATION SPECIFICATIONS a FHL-1730 | FHL-1740 FHL-1760] FHL-1780 [FHL-2040]FHL-2060 (7x30) |(a7x40") |(1760%) |(a7x80") |(20x40") |(20x60) [Center height 215mn(8-1/2") 250mm(10") General |Swing over bed 430mm(17") 500mm(20”) Capacity [Swing over gap ‘660mm(26") 730mm(28") [Swing over carriage 245mm(0-5/8") 280mm(11") Distance between centers [750mm |1000mm [150mm [2000mm [100mm [150mm 30") 40") \o")__—480") 0") (60") [Type of spindle nose Al-orDI-6 [Main _ [Main spindle bore 58mun(2-1/4") Spindle [Taper of spindle bore MT6 [Taper of center MTS Spindle speeds 50-1800cpmi(12 steps) Cross slide travel | 20mm(8-5/8") 250mm(10") [Carriage {Compound resttravel 180mm(7) [Max size cutting tool 25X25mm(1"X1") Spindle diameter 58mun(2-1/4") [Tailstock [Spindle travel 150mm(6") ITaper of center MT4 [Bed width 300mm(11-7/8") [Bed [Bed length 1600mm | 1860mm | 2380mm | 2880mm | 1860mm | 2380mm 63”) (737) | (93") as” (3) 93") system Metric system Juch system Pitch of leadscrew 350,6muar/piteh ‘41PT ‘Metric pitches cutting 0.5-0.7mmv/piteh(22kinds) [Threading |Inch threads cutting 4-S6TPIGOkinds) |&Feeding |Module pitches cutting 0.5-3.5M.P(12kinds) [Diametral pitches cutting 8-56D-P(2Ikinds) [Range of longitudinal feeds | 0.05-0.70mm/rev 0.002*0.028"*rev [Range of cross feeds 0.025-0.35mmirev 0.001*0.014"hev Power [Main drive motor SHP 7.5HP [Coolant pump motor USHP IFHL-1730 |FHL-1740] FHL-1760|FHL-1780|FHL-2040 FHL-2080 (a7x30") \(v7x40") |(17x60")|(17x80") |(20s40”) |(20x60") [Floor Dimention (am) 1900x720 [2150x720 [2650x720 |3150X720 |2150X720|2650X720 [Net weight (kgs) i400 [soo fi700 —_—fis00 [700 _—[1900 Gross weight (kgs) 1600 i700 [i900 [2100 fas00_—_—f2to0 [Packing size approx.(Lx WxH)(mm) _ |2100/2300/2800/3300x1000x1640 12300/2800x1000x1720] | Specifications are subject to change without notice for further design improvement, STANDARD ACCESSORIES: OPTIONAL ACCESSORIES: 1. Main motor 1, 3jaw universal chuck 2. Change gears for module & DP cutting 2. jaw independent chuck 3. Centre sleeve 3. Drive plate 4, coolant equipment 4 Face plate 5. Tool box with too! kits 5. Steady rest(Bronze or Bearing) i 6. Square tool post with wrench 6. Follow rest 7. Repair paint 7. Fall length splash guard 8. Rear slotted tool post 9. Quick-change tool post 10. Rotation center(MT 4) 11, Taper tuming attachment 12, Hydraulic copying attachment 13. Work light/Quartz work light 14, Micro bed stop 15. 4-position bed stop | DESCRIPTION OF DRIVING UNIT FHL-1740 1 [Spindle speed change lever 17 [Feeds engaging and disengaging lever 2 [Spindle speed change lever 18 |Hand wheel for tool slide feeds 3 [F-R grid for feed and leadserew 19 [Clamping lever for tool post 4 [Feeds and threads change lever 120 [Clamping lever for tailstock spindle 5 [Feeds and threads change lever [21 [Clamping lever for tilstock body 6 Inch and metrie(feeds) change lever [22 [Hand wheel for tailstock 7 [Inch and metric change lever [23 |Starting-up lever 8. [Feeds and threads change lever [24 [Leadserew 9. [Engage and disengage clamping lever las [Feed rod 10 [Main switch [26 [Start-up red 11 [Coolant pump switch 127 |Stop sod for longitudinal feeds 12. [Hand wheel for longitudinal feeds {28 [Foot brake pedal 13. [Hand wheel for cross feeds 29 [Power Lamp 14 [Longitudinal-cross feed change lever 30 [Coolant Pump Lamp 15 [Adjusting bolt for overload 31 [Spindle Jogging Button 16 |Half-nut lever 32 [Emergency Stop Switeh INSTALLATION 3-1 MOVING AND LIFTING Forklift (2) Forklift operator of the need for qualified skilled operators (b) Load capacity stacker is at least 5 tons of need. (©) Be sure to determine without personnel and obstructions before moving on the mobile path exists (@ Please slow-moving machine and to keep the balance of the machine, (©) Please pay special attention to machine parts and sheet metal when the forklift operations, not allow damaged or deformed. 5 TONS 3-2 FOUNDATION LAYOUT leao 390, 300. CONCRETE TYPE p_|e_|r_|co (mM in [It |s |p FHL-1730 655_| 605 _| 605 _| 160_| 343_| 1080 | 1840 | 1255 | 2240 FHL-1740 655_| 605_| 605_| 160_| 360_| 1330 | 2055 | 1955 | 2455 FHL-1760__| 655_| 605_| 605_| 160_| 360_| 1810 | 2615 | 1255 | 3015 FHL-1780___| 655_| 605 _| 605 _| 160_| 360_| 2280 | 3105 | 1255 | 3505 FHL-2040 | 655_| 605_| 605 _| 160_| 360_| 1330 | 2055 | 1955 | 2455 FHL-2060 | 655 _| 605_| 605_[160 | 360_| 1810 | 2615 | 1255 | 3015, INSTALLATION 3-3. CLEANING Leave Carriage and Tailstock locked in position until exposed bed ways are cleaned. Using a ‘good grease Solvent, thoroughly remove the rust-preventive from exposed bed ways, tops, slides, and from all other machined surfaces, ‘Next, loosen the carriage lock screw and move carriage to a clean section of bed . Then, loosen tailstock clamp lever, move tailstock , and finish cleaning bed ways. Use a stiff bristle brush (not wired) to clean leadscrew and carriage rack, Apply a light coating of machine oil to all machined surfaces for nust-protection. For long service life , be sure to make it a habit fo clean and lubricate the machine regularly. 3-4 POSITIONING AND LEVELLING Reinforced concrete floor is the best foundation, and the foundation for all lathes should be of the highest quality concrete and at least 18"depths, ‘Once the machine is located on the prepared foundation and the bed ways and slide be cleaned thoroughly, machinists levels should be used alternately on the cross slide and slide ways of the lathe. Readings of the level should be taken on the extreme ends of the slideways as well as in the center, Minute adjustment of adjusting bolt should be made until the machine is perfectly level. When the level of the lathe has been established, immediately grout the machine base to the machine base to the foundation with the highest quality, shock- vibration-tesistant mortar, 4-1 FHL-1700 ELECTRICAL CIRCUIT 3 ze0v/3e0y aos t | | ah fetta ate ho cut{ aud |rusf fe 5a | 535 [50] Mey ou : Mia i ut Wa s w i) t ne e Wa WOTOR | We on 02 R w w/a 3 a C} t ae we ‘coout veroR Wea bmananiuel 20/3800 Th ov] aw] lor ELECTRICAL WIRING NOTE: (LSI: FORWARD LIMIT SWITCH IPL: POWER SOURCE INDICATOR. |LS2: REVERSE LIMIT SWITCH ICR: BRAKE AUXILIARY RELAY |LS3: BRAKE LIMIT SWITCH [TR : TRANSFORMER. ILS4: SAFETY LIMIT SWITCH IFS : FUSE LSS: SAFETY LIMIT SWITCH jOL1: MAIN MOTOR OVER LOAD) IRELAY IMI: MAIN MOTOR lOL2; PUMP MOTOR OVER LOAD| RELAY IMF: FORWARD MAGNETIC :EMERGENCY STOP switcH IMR: REVERSE MAGNETIC :COOLANT PUMP SWITCH IswitcH [M2 COOLANT _ PUMP PBI: JOGGING SWITCH IMP: PUMP_ MAGNETIC SWITCH PLUG BRACKET. 4-2. POWER SOURCE WIRING Be sure to protect carefully the electric wires exposed outside of the machine, which will be liable to be damaged by chips. This will induce a lter-short accident and will lower an efficiency to a considerable extent. ‘The respective wirings should be connected with terminals RST. at the control hous-ing. 43. CAUTION After wiring check the spindle rotating direction. Turn on the power source switch and push the jogging switch button ® i revolution it is the co-meet wiring. If not , replace two of the three wires (RS.T) Then check the rotation again, If the spindle speed drops to zero during normal operation, but the pilot light is still on, it indicates that the overload thermal relay is working. Please tum off the main switch, reset the thermal overload relay and restart the machine, it forward LUBRICATION AND USE It is most important to lubricate lathe before operator should be responsible for the proper lubrication of the lathe, The grade and quality of lubricants are given on the following OIL LUBRICATION chart, The instructions on this chart are essential to the proper oiling of the internal parts of the lathe .Oil levels should be strictly observed, for it is of primary importance for proper operation and fong life that the oil bath for the headstock which always be completely filled. 4 1. Headstock and gear box are lubricated by an automatic oil force systen 2. Aprons oil bathed , equipped, with pump for forced lubrication . The oil will be forced to the oil groves of carriage and then flow to the bed way and cross slide way. [NO. | LUBRICATING |OILING METHOD) VISCOSITY |OIL RECOMMENDED} OIL EXCHANGE AND. POINT 8.U.S. 100F or REPLENISHMENT L HEADSTOCK | TO OPEN UPPER: SHELL(TELLUS)27 COVER 160 ESSO(TERESSO)43 |THREE TIMES A YEAR} |FEED GEAR BOX ‘CAP ON HEADSTOCK 2 COMPOUND BY GUN OILER: 320 SHELL(TONNA)33 ONCE A DAY SLIDES: ESSO(TERESSO)52_ APRON, MAINTAIN 3 S&CARRIAGE ABOVE THE 320 SHELL(TONNA)33 ONCE A YEAR INDICATING ESSO(TERESSO)52 LINE 4 TAILSTOCK BY GUN OILER 320 SHELL(TONNA)33 ONCE A DAY ESSO(TERESSO)S2 3 |CHANGEGEARS| BYGUNOILER | 320 | SHELL(TONNA)33 | ONCEADAY ESSO(TERESSO)52 6 LEADSCREW | BY GUN OILER 320 SHELL(TONNA)33 ONCE A DAY ESSO(TERESSO)52 7 | PEEDSHAPT | BYGUNOILER | 320 | SIIBLLCTONNA)33 | _ ONCEADAY ESSO(TERESSO)52 8 BEDWAYS BY OILER 320 SHELL(TONNA)33 ONCE A DAY ESSO(TERESSO)S52_ =10- OPERATION AND USE 5-1 STARTING AND STOPPING Before starting up machine, make sure if the proper lubrication to all running parts has been done as per hibrication chart. And switch on after ensuring the starting lever at apron which should be placed in the neutral position, Upon switching on, the pilot lamp will be on. The starting-up of main spindle is accomplished by the starting lever at the right of apron. the starting lever has a safety locking device which prevents any abrupt accident from operators. Move this starting lever horizontally to disengage a safety pin. ‘When this lever is moved down, the main spindle gets a reverse revolution, and when the lever is moved up, the main spindle gets a forward revolution When this lever comes back to the neutral position, The main spindle stops revolving. When the main spindle is revolving, if the foot brake pedal is pressed down, the main spindle will be stopped at once. Main Switch ese) Feat Brake Pedal

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