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Lesson 1 - Sanitation and Safety in Culinary Operations
Lesson 1 - Sanitation and Safety in Culinary Operations
Introduction
Globalization has contributed to significant changes in consumers’ eating habits. With
easy access to transportation, there is an increased demand for food prepared in public places.
Global food chain becomes complex due to diverse people and demand for a wider variety of
food.
With the growing population and high demand for food, the food industry faces great
challenges on food safety as food can be contaminated at any point in production and
distribution. These challenges put greater responsibility on food producers and handlers to
ensure that their products comply with the existing requirements under the food law and are
safe for human consumption.
Learning Objectives:
At the end of the lesson, the student should be able to…
1. Appreciate the importance of food safety and sanitation in culinary operation;
2. Demonstrate good personal hygiene and proper hand washing technique;
3. Identify potential hazards and determine ways to prevent their occurrence;
4. Explain the difference and importance of cleaning and sanitizing;
5. Identify cleaning agents and sanitizing methods;
6. Distinguish appropriate time and temperature to produce safe food;
7. Apply the seven principles of Hazard Analysis Critical Control points (HACCP); and
8. Demonstrate and apply kitchen safety.
The protection of consumer health and well-being by safeguarding food from anything
that can cause harm.
In the Philippines, consumers are protected by law under Republic Act (R.A.) 10611 or
commonly known as the Food Safety Act of 2013.
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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“An act to strengthen the food safety regulatory system in the country to protect consumer
health and facilitate market access to local foods and food products and for other purposes”
Protect the public from foodborne and waterborne illnesses and unsanitary,
unwholesome, misbranded, or adulterated food
Enhance industry and consumer confidence in the food regulatory system
Achieve economic growth and development by promoting fair trade practices and sound
regulatory foundation for domestic and international trade
Sanitation
- Came from the Latin word sanitas, meaning “health”.
- It is “the creation and maintenance of hygienic and healthful conditions.”
- Considered as an applied science because it pertains to the application of procedures
that includes designing, development, implementation, maintenance, restoration,
and/or improvement of hygienic practices to control the existence of biological,
chemical, and physical hazards during the processing, preparation, merchandising, and
sale of food.
- Safe and wholesome food supply can be assured if food is hygienically prepared in a
clean environment by healthy workers.
- Is more than just cleanliness. It can improve the hygienic conditions of commercial
operations, public facilities, and aesthetic qualities.
- Applied sanitary science can improve waste disposal, which results in less pollution and
an improved ecological balance.
- Therefore, when effectively applied, food sanitation and general sanitary practices have
a beneficial effect on our environment
Food Handler
- Those whose work involves food are considered food handlers.
- An employee, an owner, or anyone who works in a food business where food is
processed, prepared, sored, distributed, or exposed for sale could compromise the
safety of food.
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Foodborne Illnesses
Caused by biological or chemical substances entering the body through contaminated
food or water.
It is commonly called “food poisoning’’
What Can Be Done to Keep the Food Safe?
Personal Hygiene means to maintain the cleanliness of human body and clothing to sustain
overall health and well-being. The following are some practices of health care.
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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Hand washing
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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Use of Gloves
Wearing gloves does not guarantee food
safety. It is essential to change gloves
often.
Before putting gloves, it is vital to wash
hands.
ACTIVITY
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To be reminded of the staff’s daily tasks and for the training information to sink in, it is
essential to do it routinely.
Using checklist at the beginning and end will effectively make sure that the staffs have
completed all their tasks.
Management should also double check the completeness and provide constructive
feedback on how to accomplish tasks faster and more effectively.
Implementation of routine and documented checklist can help improve overall
performance and can be used for retaining that helps retain information.
Proper demonstration of procedures, as well as visual and auditory aid as training
materials, can be used to retain the staff.
ACTIVITY
Food safety hazard refers to any agent that can be a potential cause of harm, such as
food contamination when food is exposed to hazardous agents.
Substances that naturally occur in the food are considered non-contaminant but can cause
some illnesses.
Types of Hazards
1. Biological Hazards (microorganisms)
2. Physical Hazards (foreign objects)
3. Chemical Hazards (chemicals you work with)
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Biological Hazard
Include microorganisms
Bacteria , viruses, parasites, molds, and algae are some of
the foodborne microbes found in animals and the
environment (soil, water and air)
Food aroma, texture, and/or appearance changes because
of food spoilage.
Food does not change even with the presence of pathogens.
REMEMBER
Foodborne pathogens cannot be seen and have no smell or taste.
They can be found in raw foods or can be added during handling.
Physical Hazard
Chemical Hazards
Chemical hazards are hazards that are made from any fluid or stable compound that can
be harmful to health.
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They may be in the form of chemicals, such as pesticides, sanitizers, or any other
chemicals used in maintaining operation in the kitchen.
Maintaining a clean work environment can help reduce the spread of bacteria and
viruses that can cause foodborne illnesses. Bacteria can grow on unsanitary surfaces and then
contaminate food. Just because a work surface looks clean does not mean that it is sanitary.
Effective cleaning must occur before sanitizing.
Cleaning
It is the process of removing food or other types of soil from a surface, such as a dish,
glass, etc.
It is achieved using cleaning agents to remove visible dirt and rinsing off with clean
water
1. Detergents
They are used routinely to clean table wares,
surfaces, and equipment.
They can penetrate soil quickly and soften it.
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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2. Solvent Cleaners
They are used periodically on surfaces where grease has
burned on.
They are also called degreasers.
3. Acid Cleaners
They are used for soils and mineral deposits that cannot be
removed by detergents.
They also remove scale in ware washing machines and steam
tables
4. Abrasive Cleaners
They are used to remove dirt and soil that accumulated slowly
and can hardly be removed by detergents.
Sanitizing
Sanitizing is usually achieved using heat (steam, hot water, and hot air), or chemicals, or
combination of both methods.
Hot water sanitizing is used at (75℃ or hotter) to soak items for 2 minutes or more
Chemical sanitizers are toxic, and residue must be rinsed off. They include QACs
(quaternary ammonium compounds), chlorine release agents (hypochlorite), and iodophors
(iodine-based compounds). Some sanitizers, such as chlorine dioxide, are food safe and do not
require rinsing.
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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Dry Storage
Dry room storage should be located near the main kitchen and receiving area.
The ff. should be observed to take care of and control the dry storeroom.
1. The dry storage ideal temperature is 10℃ to 15℃ (50℉ to 59℉), and it should be kept
dry and cool.
2. All walls, ceilings, and floor openings should be sealed and protected to keep it free
from rodents and vermin.
3. The design must allow easy arranging and rearranging supplies to facilitate stock
rotation. It should allow stock rotations by merely pushing out the old stock by sliding
the new stock in from the other side of the shelf.
4. The area should be well lit.
5. Do not store items directly on the floor. Shelves must have 15cm (16in.) allowance
above the floor.
6. Provide wide aisles to allow room for carts or dollies to prevent possible injuries.
7. Lock the food and supply storage areas to prevent pilferage. Food storage control is an
essential step in the overall control of food cost.
Refrigerator Storage
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REMEMBER:
Keep food at 4℃ (39℉) or colder, the safe temperature for refrigerated storage.
Place a thermometer in the warmest and coldest are of the refrigerator; measure and
record temperature regularly,
Do not store raw meat above prepared food.
Follow the FIFO system method.
Storing fresh foods in the refrigerator delay their deterioration and decomposition.
There are some considerations to ensure that the refrigerator does not break down and risk
spoiling food:
Dairy Products
Dairy products should be stored in the refrigerator at temperatures of 2°C to 4°C (36°F
to 39°F).
Produce
To avoid rapid deterioration and ensure the freshness of produce, it should be stored in the
refrigerator at 2°C to 4°C (36° to 39°F).
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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Freezer temperature that rises above 18°C can make the food discolored and lose
vitamin content. Damage cannot be corrected by lowering the temperature after the
temperature has risen.
REMEMBER:
Maintain freezers at 18°C (0°F) or lower. Monitor and record regularly.
Defrost units regularly. During defrosting, store frozen foods in another freezer.
Do not freeze thawed foods unless they have been thoroughly cooked.
Follow the FIFO system method.
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Calibrating Thermometer
To calibrate thermometers, insert the thermometer into a mixture of ice and water and
adjust the reading to 0°C (32°F). It is essential to calibrate thermometers that have been
dropped or exposed to extremes in temperature.
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Cooling
Cool foods from 60°C (140°F) to 21°C (70°F) within 2 hours and foods from 21°C (70°F)
to 5°C (41°F) within 4 hours. Never cool food at room temperature before putting in the cooler.
Label and date food before cold storage. Do not mix leftover food with fresh food. Divide food
into smaller batches; liquid foods should be no more than three inches deep, while thicker
foods should be no more than two inches deep. Set the open pans on the top shelf of the
cooler and cover the food after it has cooled. Pans may be uncovered when the food
temperature reaches 7.2°C (45°F). Use an ice bath to speed cooling.
Reheating
Foods that are previously prepared must be reheated for at least 73.9°C (165°F) for 15
seconds within 2 hours held above 60°C (140°F) until served. Do not reheat foods in steam
tables.
Thawing
It is a physical process that results in the phase transition of a substance – from a solid
to a liquid.
Type of Thawing
1. Refrigerator thawing
2. Cold water thawing
3. Microwave thawing
4. Thawing as part of the cooking process
Refrigerator Thawing
It is undoubtedly the easiest method for defrosting frozen food – stick it in the fridge and wait
until it is thawed. However, waiting compared to other thawing methods. Thawing even a small
amount of frozen food can usually take an entire day.
Poultry, fish, and ground meat should be kept in the refrigerator before cooking from 1
to 2 days after it has been defrosted. Beef, pork, lamb, or veal (roasts, steaks, or chops)
will keep refrigerated for another 3 to 5 days after thawing.
Thaw ready-to-eat food should be stored above raw food, so the thawing water does
not contaminate the ready-to-eat food.
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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Microwave Thawing
This is the speediest method of defrosting food. Use a microwaves-safe container and cover
loosely. Do not use plastic wrap, foam trays, aluminum, or stainless steel. Microwaves that
automatically rotate allow the food to be thawed evenly. Food containers, however, must be
turned halfway of the thawing process if the microwave does not rotate automatically. Cook
the microwave defrosted food immediately.
Beef, Pork, Veal, and Lamb 145 °F (62.8°C) and allow to rest for at least 3 minutes
Steaks, chops, roasts
Ham, fresh or smoked 145 °F (62.8°C) and allow to rest for at least 3 minutes
(uncooked)
Fully Cooked Ham Reheat cooked hams packaged in USDA-inspected plants to 140 °F (60°C); and all
(to reheat) others to 165 °F (73.9°C);
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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Place a clean sanitized thermometer in the thickest part of the food; insert the
thermometer into the food at least 2 inches for sauces and stews.
Eggs should be cooked until the egg yolk and white are firm. Ensure that recipes used in
eggs are cooked or heated correctly.
In using microwaves as a cooking vessel, food should be covered. Stirred, and rotated
for even cooking. When no turntable can be found; rotate the dish once or twice during
cooking.
X. HACCP
What is HACCP?
Hazard Analysis Critical Control Points (HACCP) is the way of managing food safety
hazards. The following are the procedures of food safety management.
Concepts of HACCP
Control
a. To maintain compliance with established criteria by managing the conditions of
operation
b. The state where the correct procedures are being followed and criteria are being met.
Control Measures – any activity or action that can be used to eliminate, reduce, or prevent any
significant hazard.
Control Point – controlled in any step where biological, physical, and chemical factors can
occur.
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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Critical Control Point - a step where control is applied to meet the acceptable level to
eliminate, reduce, or prevent a food safety hazard.
HACCP Plan – the procedures are needed to be followed based on the principle of HACCP in the
form of a written document.
Kitchen Safety
With complex tasks and the presence of powerful machinery and hot equipment, it
cannot be denied that there are many hazards in the kitchen. Thus, kitchen workers must give
importance and attention to kitchen safety rules.
The management of a food service operation must see to it that the structure and
equipment have the following necessary safety features:
1. Structure, equipment, and electrical wiring should be in good condition.
2. There should be adequate lighting on workplaces and surfaces and in corridors.
3. Nonslip floors
4. Marked exits
5. Equipment supplied with necessary safety devices
6. Posted emergency telephone numbers
7. Posted emergency procedures, including the Heimlich maneuver for victims of choking.
One or more employees should have received formal training in this procedure. Besides,
it is a good to train one or more employees in cardiopulmonary resuscitation (CPR).
8. Well- planned traffic patterns to avoid collisions between workers.
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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Preventing Cuts
1. Keep knives sharp. Sharp knives are safer to use than dull ones.
2. Use a cutting board. The cutting board is made to prevent frequent accidents. Do not
use other surfaces for chopping.
3. Always have an eye on work, especially when handling knives. Have only one knife at a
time on the cutting board. Knives not in use should be on the worktable-near but not for
any other tasks.
4. When cutting, make sure that the direction of the blade is away. Utilize knives only for
cutting and not for any other tasks.
5. If a knife is falling, do not attempt to catch it.
6. Do not put knives in a sink where it cannot be seen to avoid injury.
7. Clean knives carefully by wiping it away from the user.
8. Knives should be stored in knife racks when not in use.
9. When carrying knives, always hold it in a downward position, pointing down, with the
edge away. Do not swing the arm.
10. Items that are breakable such as glasses should be kept out of the kitchen.
11. Do not put breakable items in the pot sink.
12. Sweep unbroken glass. Do not pick it up.
13. Discard chipped or cracked dishes and glasses.
14. Drain the sink before trying to take out the glass if there is broken glass in the sink.
15. Dispose of all nails and staples when opening crates and cartons.
Preventing Burns
1. Always assume that all the pots are hot to avoid grabbing it immediately.
2. Dry pad should be used when holding pots as wet ones generate steam that can cause
burns.
3. Pan handles should be kept out of the aisles so no one can bump into them.
4. Fill pans only to the right amount to prevent spilling.
5. If a container is too heavy, get help.
6. When letting steam escape, take the lids off cooking liquids carefully to prevent steam
burns.
7. Long sleeves and a double-breasted jacket should be worn to prevent spilling food on
you.
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HMC 1 – Kitchen Essentials and Basic Food Preparation
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3. Hoods and other equipment should be kept clean to prevent grease buildup.
4. Smoke only in the designated smoking areas. Kill open butts to prevent it from burning.
5. Exits should always be free from obstacles to facilitate proper evacuation.
6. Make sure that emergency plan is in place.
Preventing Falls
1. Clean up spills immediately.
2. To make it less slippery, throw salt on a slippery spot while a mop is being fetched.
3. Keep aisles and stairs clear and unobstructed.
4. Carry objects where you can still see where you are going. Do not carry objects too big
to see over.
5. Walk. Do not run.
6. Stand on a safe ladder, not on a chair or piles of boxes, to reach high sleeves or to clean
high equipment.
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