MODIFICATION

LOGIC BFP RUN BACK

TO MILL PRIORITY

BFP RUN BACK

1 BFP trouble and standby BFP did not running, unit will loss 50%
water requirement and unit runback to half of full load and also activate
the sequence of mill priority shutdown. We found that sequence not effective
to keep process down to half of full load.

PROBLEM ANALYSIS
1. Steam drum level low after BFP trip and
discharge valve BFP cut in opening process.
2. Steam drum level high after BFP cut in and
supply feed water to the steam drum.
3. Over firing happen when 1 BFP trip and there
is has Mill PM at Mill priority shutdown
sequence, it will make slow down the trip
sequence.
ACTION
1. Review sequence logic mill shutdown priority,
Over firing, Drum level high after BFP cut in
2. Get data and Analyze Logic
3. Editing logic is needed to make sequence mill
shutdown priority suitable with process and
save when 1 BFP failure is happened
BENEFITS
1. Minimaze Loss Production
2. The system more safe for equipment, human
and availability.
3. Operation team more easy to control steam
drum level and can select Mill shutdown
priority based on actual condition.
4. Only need Operation team to recovery unit
until load up.
5. Reduce for fuel oil consumption
6. Normal working time for employee
7. Maintain EAF and Reduce EFOR