Professional Documents
Culture Documents
1250 0071 04
Safety
Reference................................................................................................................. 5
3
Safety
4
Safety
Reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.
1250 0099 89
5
Safety
6
Maintenance instructions
Maintenance instructions
1. Component lists........................................................................................................ 9
Introduction ............................................................................................................. 9
Electric cabinet, connection boxes and control boxes............................................. 9
Vehicle electricity 24 V ......................................................................................... 10
Vehicle electronics, 230 V..................................................................................... 14
Power supply standard IEC ................................................................................... 15
Electronics modules and fuse boxes...................................................................... 17
7
Maintenance instructions
8
Maintenance instructions
1. Component lists
1. Component lists
Introduction
The following lists comprise a compilation of component designations that are used
on Atlas Copco Simba and Cabletec rigs.
9
Maintenance instructions
1. Component lists
Vehicle electricity 24 V
Table: Vehicle electricity 24 V
Component
designation Description Comments
B SENSORS
B143 Hydraulic oil level
B186 Boom lubrication
B324 Level monitor, hydraulic oil reservoir Option
B334 Water level, fuel filter
B350 Hydraulic pressure in brake circuit, indication
B351 Parking brake monitor
B352 Fuel level
B353 Engine oil pressure
B355 Transmission oil pressure, indication
B356 Transmission oil pressure, parking brake
interlock
B357 Transmission temperature
B358 Limit position, cable reeling unit
B359 Hydraulic pressure, parking brake interlock
B360 Air filter monitor, vacuum sensor
B361 Level monitor, cooler
B364 Pressure switch for brake light
B381 High/low pressure switch, air conditioning
B382 Electric foot throttle
E LIGHTING
E101 Travelling lights, rear
E102 Travelling lights, front
E103 Travelling lights, front roof
E104 Travelling lights, rear roof
E105 Step lighting, left
E106 Step lighting, right
E109 Spotlight, left, manual
E110 Spotlight, right, manual
E111 Interior lighting
E113 CD Player
E114 Spotlight, left, remote controlled
E116 Spotlight, right, remote controlled
E134 Laser, left
E135 Laser, right
F FUSES
F108 RCS reserve battery
10
Maintenance instructions
1. Component lists
Component
designation Description Comments
F110 Start diesel, 20 A
F111 Diesel preheating, 30 A/50 A
F112 Actuator fuse, 10 A
F113 Actuator fuse, 10 A
F114 Oil pump, 20 A
F115 Air conditioning, CD player 15 A Option
F116 Operating
F117 Travelling lights, 15 A
F118 Travelling lights, 15 A
F119 Air conditioning, Rear windscreen wiper 15 A Option
F120 Interior lighting, spotlights
F131 EMR
F133 Main fuse RCS
F135 Main fuse A50
F136 Main fuse A50
G POWER SUPPLY
G100 Battery
G101 Alternator
G102 Battery RCS, reserve
H WARNING LAMPS
H121 Reversing warning, rear
H186 Signal horn
H200 Preheating
H201 Charge lamp
H202 Oil pressure, engine
H203 Hydraulic oil level low
H204 High engine temperature
H205 High transmission temperature
H206 Low service brake oil pressure
H207 Air filter clogged
H208 Parking brake activated
H209 Cable unrolled
H210 Coolant level low
H215 Beacons, rear
H217 Brake lights, rear
H219 Transmission pressure low
H220 Summation alarm, diesel engine
K RELAYS
K101 Starter relay
K102 Hydraulic oil level
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Maintenance instructions
1. Component lists
Component
designation Description Comments
K104 Main relay
K105 Engine oil pressure
K106 Interlock, parking brake
K111 Auxiliary relay emergency lighting
K112 Time relay, rear window wiper (delayed start)
K113 Time relay, rear window wiper (delayed stop)
K114 Control system shut down
K115 Reserve alarm
K116 Travelling lights, front roof
K117 Travelling lights, rear roof
K118 Condenser fan
K119 Auxiliary relay for starter relay, control
system
K121 Travelling light, front frame
K122 Travelling light, rear frame
K136 EMR Electricity supply
M ENGINE/MOTORS
M100 Diesel engine
M101 Starter motor
M102 Oil filler pump
M103 Front windscreen wipers
M104 Front windscreen washers
M107 Condenser fan, air conditioning
M108 Rear window wiper
M109 Rear window washers
M110 Front defroster fan
M113 Lubrication pump, boom lubrication
N ANALOGUE ELEMENTS
N101 Preheating control
N106 Variable air conditioning control
P INSTRUMENTS
P110 Hour meter, diesel engine
P111 Fuel Level Gauge
R RESISTORS
R101 Preheating
S SWITCHES/BUTTONS
S133:1 Emergency stop, operator panel 1 (D500)
S133:2 Emergency stop, hydraulic panel (A71)
S133:3 Emergency stop, service platform
S133:4 Emergency stop, drill panel 2
S133:5 Emergency stop, cabin, right-hand side
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Maintenance instructions
1. Component lists
Component
designation Description Comments
S133:6 Emergency stop, cabin, left-hand side
S136 Bypassing the cable reeling unit's limit
position
S137 Gear selector switch
S138 Parking brake
S139 Ignition switch
S141 Diesel pos switch
S143 Cable reel in/out, dual control
S144 Water hose reel in/out, dual control
S145 Switch, front windscreen wipers
S146 Switch, rear window wiper
S147 Step lighting
S157 Test button, parking brake
S178 Lamp test
S186 Signal horn
S195 Start button, oil filler
S207 Jack, sliding front out/in
S209 Jack rear up/down
S210 Jack front left up/down
S211 Jack front right up/down
S248 Cable reel in/out
S249 Water hose reel in/out
S282 Cable arm extension in/out
S283 Cable arm swing in/out
S300 Battery isolation switch, diesel
S302 Front defroster fan
S305 Electric hand throttle
S307 Travelling light, roof
S308 Travelling light, frame
S309 Laser
S310 Control system off
S311 Control system on
S500 Protective canopy up/down right-hand pillar
S501 Protective canopy up/down left pillar
T TRANSFORMERS
T101 Voltage converter 24V / 12V CD player
T102 Voltage converter 24V / 12 V socket
U CHARGER
V DIODES
V100 Diode unit lamp test
V103 Diode terminal to emergency lighting front
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Maintenance instructions
1. Component lists
Component
designation Description Comments
V104 Diode terminal to emergency lighting rear
V105 Diode unit horn
X CONTACTS / OUTLETS
X11 Negative rail 24V DC
X23 Terminal contact EMR
X131 Socket, 12V DC
X139 Diagnostic socket EMR
Y VALVES
Y156 Climate unit Option
Y203 Loading, hydraulic system, diesel
Y216 Parking brake valve
Y217 Solenoid, gear selector switch
Y218 Solenoid, gear selector switch
Y219 Solenoid, gear selector switch, reverse
Y220 Solenoid, gear selector switch, forward
Y226 Fuel flow shut-off valve
Y410 Jack rear up/down
Y411 Jack front left up/down
Y412 Jack front right up/down
Y414 Cable reeling unit
Y415 Water-hose reeling unit
Y423 Jack, sliding front
Y436 Protective canopy up/down left pillar
Y437 Protective canopy up/down right-hand pillar
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Maintenance instructions
1. Component lists
Component
designation Description Comments
S151 Work lights
S152 Work lights
S196 Interior lighting
S197 Work lights, extra
X CONTACTS
X130 Wall socket in cabin
X133 Outlet, extra work lights left 230 VAC
X134 Outlet, extra work lights right 230 VAC
15
Maintenance instructions
1. Component lists
Component
designation Description Comments
F104 Feed D551, 15 A
F105 Feed D552, 15A
H LAMPS
H02 Electric motor, overload and main circuit
breaker
H03 Phase sequence fault
H06 Main power
K CONTACTORS / RELAYS
K01 Main contactor, electric motor 1K01=electric motor 1,
2K01=electric motor 2
K02 D-contactor, electric motor Only rigs with Y/D start
1K02=electric motor 1,
2K02=electric motor 2
K03 Y-contactor, electric motor Only rigs with Y/D start
1K03=electric motor 1,
2K03=electric motor 2
K11 Start relay, electric motor 1K11=electric motor 1,
2K11=electric motor 2
K50 Phase sequence monitor
K51 Ground fault relay
K53 Emergency stop relay
K110A Starter relay control system
K110B Reserve battery relay
M ENGINE/MOTORS
M01 Electric motor, pump 1
M02 Electric motor, pump 2
M10 Fan, electric cabinet
N109 Transient protection
P INSTRUMENTS
P01 Voltmeter/ammeter 1P01=electric motor 1,
2P01=electric motor 2
Q MAIN SWITCH
Q01 Main switch breaker
Q01:1 Trip relay
R RESISTORS
S SWITCHES/BUTTONS
S01 Emergency stop
S02 Pilot test
S03 Lamp test
S11 Motor switch, electric motor 1
S12 Motor switch, electric motor 2
S23 Limit valve switch, left-hand door
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Maintenance instructions
1. Component lists
Component
designation Description Comments
S24 Limit valve switch, right-hand door
T TRANSFORMERS
T01 Transformer, phase sequence switch Only rigs with 1000 V
T02 Transformer 110V AC + 24V DC
T04 Transformer 115 and 230 V AC
T10 Transformer, earth fault relay K51
T11 Current transformer, electric motor 1T11=electric motor 1,
2T11=electric motor 2
V DIODES
V02 Diode unit for emergency stop circuit
V10 Diode, pilot test
17
Maintenance instructions
1. Component lists
Component
designation Description Comments
D701 Application module WLAN
18
Maintenance instructions
2. Signal lists
2. Signal lists
Introduction
The following signal lists comprise a compilation of signal designations that are used
on Atlas Copco Simba.
19
Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X9b
X10a Air oil cooler 1 Y501 DO Option
Cooling fan PWM DH
X10b
X14a Emergency stop S133 Din Closed = OK
X14b Diesel on B353 Din Electro-hydraulic Step III B
Closed = diesel on
X15a Hydraulic oil level low B143 Din Closed = OK
X15b Temperature switch, compressor B366 Din Top hammer
Closed = OK
X16a Filter monitor B139 Din Closed = OK
X16b Power supply alarm B187 Din Not DH
Closed = OK
Air filter switch B360 DH
Closed = OK
X24a Control system shut down S310 DO
X24b Grease lubrication, thread lubrication Y552 DO Thread lubrication
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Maintenance instructions
2. Signal lists
X5a
X5b
X23a
X23b
X7a
X7b
X8a
X8b
X9a
X9b
X10a
X10b
X14a
X14b
X15a
X15b
X16a
X16b
X24a
X24b
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Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X6a Cabin lift up Y429a DO
X6b Cabin lift down Y429b DO
X11a Cabin tilt forward Y430a DO
X11b Cabin tilt backward Y430b DO
X12a Warning lamp, left H101:1 DO
X12b Warning lamp, right H101:2 DO
X17a Cabin lift down B394 Din
X17b Cabin tilt, cabin upright B395 Din
X18a
X18b
X7a Compressor air pressure, Open Y185a PWM ITH Booster compressor
X7b Compressor air pressure, Close Y185b PWM ITH Booster compressor
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Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X8a DCT Filter cleaning 1 Y251:1 DO Option DCT
Pressure regulation, water pump Y181 PWM Option
X8b DCT Filter cleaning 2 Y251:2 DO Option DCT
X9a DCT Filter cleaning 3 Y251:3 DO Option DCT
X9b DCT Filter cleaning 4 Y251:4 DO Option DCT
X10a DCT Outlet hatch, Open Y253 DO Option DCT
X10b
X14a Rotation speed, compressor 1 On/Off Y171 PWM Option double
compressors
X14b
X15a Rotation speed, compressor 2 On/Off Y171:2 PWM Option double
compressors
X15b
X16a
X16b
X24a
X24b
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Maintenance instructions
2. Signal lists
24
Maintenance instructions
2. Signal lists
X5a
X5b
X23a
X23b
X7a
X7b
X8a
X8b
X9a
X9b
X10a
X10b
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Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X14a
X14b
X15a
X15b
X16a
X16b
X24a
X24b
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Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X20b Air flow sensor B265 Ain Option water mist or option
DCT (top hammer)
X21a Rotation flow B252 Ain ITH
X21b Water pressure B136 Ain ITH and top hammer Mk 8
X22a
X22b
X5a Area guard, left auto B314:1 Din Option ABC Total
X5b Area guard, right auto B314:2 Din Option ABC Total
X23a Switch for radio remote control S314 Din Option Drill bit changer or
RCC/RFC
X23b
27
Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X11a Frame, left jack out Y480a DO M6 C, L6 C
X11b Frame, left jack in Y480b DO M6 C, L6 C
X12a Frame, right jack out Y481a DO M6 C, L6 C
X12b Frame, right jack in Y481b DO M6 C, L6 C
X17a Windscreen wipers S145:1 DO
X17b Windscreen washing S145:2 DO
X18a Lubricating oil level switch B380 Din Option ECL warning kit
X18b
28
Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X7b Turntable left Y425b PWM M2 C, M3 C, M4 C, L3 C
X8a Feed forward Y104a PWM
X8b Feed reverse Y104b PWM
X9a Rotation left Y102a PWM
X9b Rotation right Y102b PWM
X10a Jack extension, frame, left out Y482a DO M6 C, L6 C
Boom cylinder, left rear out Y455a PWM M7 C, ME7 C, E7 C
X10b Jack extension, frame, left in Y482b DO M6 C, L6 C
Boom cylinder, left rear in Y455b PWM M7 C, ME7 C, E7 C
X14a Jack extension, frame, right out Y483a DO M6 C, L6 C
Boom cylinder, right rear out Y456a PWM M7 C, ME7 C, E7 C
X14b Jack extension, frame, right in Y483b DO M6 C, L6 C
Boom cylinder, right rear in Y456b PWM M7 C, ME7 C, E7 C
X15a Feed pressure Y103 PWM
X15b
X16a Lubricating oil pump 1 Y106 DO Top hammer
Feed flow forward Y154a PWM ITH
X16b Air flushing Y115 DO Top hammer
X24a Rotation pressure Y155 PWM DH
X24b
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Maintenance instructions
2. Signal lists
X5a
X5b
X23a
X23b
30
Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X6b Jaws open Y300b DO
X11a Stroke mode percussion Y175 DO L6 C, L3 C
Hammer guide Y361a ITH, option
X11b Hammer guide Y361b DO ITH, option
X12a Open moving drill-steel support Y356a DO ITH
X12b Close moving drill-steel support Y356b DO ITH
X17a Lock-out assembly out B113 Din
X17b
X18a Carousel in 1-compartment mode B115 Din
X18b Carousel in 2-compartment position/ B114 Din
(RHS35 in 3-compartment position)
X5a
X5b
X23a
X23b
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Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X8a Front stinger, in Y406a DO
X8b Front stinger, out Y406b DO
X9a Front stinger, in Y406:2a DO
X9b Front stinger, out Y406:2b DO
X10a Rear stinger, in Y407a DO
X10b Rear stinger, out Y407b DO
X14a Rear stinger, in Y407:2a DO Option
X14b Rear stinger, out Y407:2b DO Option
X15a Pendulum arm, cylinder out Y478a PWM M4 C
Drill unit extension, in Y484a Feed holder sliding
X15b Pendulum arm, cylinder in Y478b PWM M4 C
Drill unit extension, out Y484b Feed holder sliding
X16a
X16b
X24a
X24b
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Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X4a
X4b
X20a
X20b
X21a
X21b
X22a
X22b
X5a
X5b
X23a
X23b
X7a Rotation drill bit/debris pipe carousel, Y512a PWM Option Drill bit changer/CPI
clockwise
X7b Rotation drill bit/debris pipe carousel, Y512b PWM Option Drill bit changer/CPI
anticlockwise
X8a Locking arm to locking position Y318a DO Option Drill bit changer
X8b Locking arm from locking position Y318b DO Option Drill bit changer
X9a Locking arm to rotation position Y310a DO Option Drill bit changer/CPI
X9b Locking arm to open position Y310b DO Option Drill bit changer/CPI
X10a Arm for drill bit/debris pipe carousel to Y319a DO Option Drill bit changer/CPI
drill centre
X10b Arm for drill bit/debris pipe carousel from Y319b DO Option Drill bit changer/CPI
drill centre
X14a
X14b
X15a
X15b
X16a
X16b
X24a
X24b
X6a Arm for drill bit/debris pipe carousel in B219 Din Option Drill bit changer/CPI
drill centre
X6b
X11a Arm for drill bit/debris pipe carousel in B220 Din Option Drill bit changer/CPI
parking position
X11b
X12a
33
Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X12b
X17a
X17b
X18a
X18b
X10
X10
34
Maintenance instructions
2. Signal lists
Sensors, Sign.
Contact Function valve mm type Comments
X10
X11
X12
35