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Atlas Copco

Component and signal lists Simba RCS


Maintenance instructions

PM No. 9852 2295 01d


2011-12
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.

Special attention must be paid


to information alongside
this symbol.

Only use genuine Atlas Copco parts.

1250 0071 04

© Copyright 2011, Atlas Copco Rock Drills AB, Sweden


All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the
contents or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras. No
warranty is made regarding specifications or otherwise. Specifications and equipment are subject to change
without notice. Consult your Atlas Copco Customer Center for specific information.

Translation of original instructions.

Atlas Copco Rock Drills AB


SE-70191 Örebro, Sweden
Safety

Safety
Reference................................................................................................................. 5

3
Safety

4
Safety

Reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.

1250 0099 89

5
Safety

6
Maintenance instructions

Maintenance instructions
1. Component lists........................................................................................................ 9
Introduction ............................................................................................................. 9
Electric cabinet, connection boxes and control boxes............................................. 9
Vehicle electricity 24 V ......................................................................................... 10
Vehicle electronics, 230 V..................................................................................... 14
Power supply standard IEC ................................................................................... 15
Electronics modules and fuse boxes...................................................................... 17

2. Signal lists .............................................................................................................. 19


Introduction ........................................................................................................... 19
I/O module D510, upper CAN network, rear frame.............................................. 19
I/O module D511, upper CAN network, Option module ...................................... 21
I/O module D512, upper CAN network, rear frame.............................................. 22
I/O module D512, upper CAN network, rear frame, Simba W6 C ....................... 24
I/O module D513, upper CAN network, rear frame.............................................. 25
I/O module D101, boom frame ............................................................................. 26
I/O module D102, boom frame ............................................................................. 28
I/O module D103, drilling unit.............................................................................. 30
I/O module D104, drilling unit.............................................................................. 31
I/O module D105, bit changer ............................................................................... 32
Resolver module D120, drilling unit ..................................................................... 34
Resolver modules D121, boom frame ................................................................... 34
Resolver modules D122, Bit changer.................................................................... 35

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Maintenance instructions

8
Maintenance instructions
1. Component lists

1. Component lists

Introduction
The following lists comprise a compilation of component designations that are used
on Atlas Copco Simba and Cabletec rigs.

Electric cabinet, connection boxes and control


boxes
Table: Electric cabinet, connection boxes and control boxes
Component
designation Description Comments
A10 Basic cabinet
A34 External outlet, 3-phase Option
A35 Connection box, engine oil and hydraulic Option
fluid heater
A37 Fuse box, carrier
A39 Connection box, thread lubrication Option
A41 Emergency stop and pilot circuit test
A50 Fuse box, diesel engine
A51 Connection box, boom frame
A52 Connection box, follow-on frame
A55 Connection box, brake system
A57 Control box, reeling units Option
A58 Distribution box, air conditioning Option
A59 Connection box, windscreen wipers
A63 Connection box, boom section lighting
A67 Connection box, cabin heater
A70 Driving panel
A71 Hydraulic panel
A72 Connection box, lighting 24 V and air Air conditioning, option
conditioning
A74 Panel, work lights
A76 Panel control system On/Off and spotlight
A81 Control box, oil filler Option
A90 Control box, cable and hose guiding Option

9
Maintenance instructions
1. Component lists

Vehicle electricity 24 V
Table: Vehicle electricity 24 V
Component
designation Description Comments
B SENSORS
B143 Hydraulic oil level
B186 Boom lubrication
B324 Level monitor, hydraulic oil reservoir Option
B334 Water level, fuel filter
B350 Hydraulic pressure in brake circuit, indication
B351 Parking brake monitor
B352 Fuel level
B353 Engine oil pressure
B355 Transmission oil pressure, indication
B356 Transmission oil pressure, parking brake
interlock
B357 Transmission temperature
B358 Limit position, cable reeling unit
B359 Hydraulic pressure, parking brake interlock
B360 Air filter monitor, vacuum sensor
B361 Level monitor, cooler
B364 Pressure switch for brake light
B381 High/low pressure switch, air conditioning
B382 Electric foot throttle
E LIGHTING
E101 Travelling lights, rear
E102 Travelling lights, front
E103 Travelling lights, front roof
E104 Travelling lights, rear roof
E105 Step lighting, left
E106 Step lighting, right
E109 Spotlight, left, manual
E110 Spotlight, right, manual
E111 Interior lighting
E113 CD Player
E114 Spotlight, left, remote controlled
E116 Spotlight, right, remote controlled
E134 Laser, left
E135 Laser, right
F FUSES
F108 RCS reserve battery

10
Maintenance instructions
1. Component lists

Component
designation Description Comments
F110 Start diesel, 20 A
F111 Diesel preheating, 30 A/50 A
F112 Actuator fuse, 10 A
F113 Actuator fuse, 10 A
F114 Oil pump, 20 A
F115 Air conditioning, CD player 15 A Option
F116 Operating
F117 Travelling lights, 15 A
F118 Travelling lights, 15 A
F119 Air conditioning, Rear windscreen wiper 15 A Option
F120 Interior lighting, spotlights
F131 EMR
F133 Main fuse RCS
F135 Main fuse A50
F136 Main fuse A50
G POWER SUPPLY
G100 Battery
G101 Alternator
G102 Battery RCS, reserve
H WARNING LAMPS
H121 Reversing warning, rear
H186 Signal horn
H200 Preheating
H201 Charge lamp
H202 Oil pressure, engine
H203 Hydraulic oil level low
H204 High engine temperature
H205 High transmission temperature
H206 Low service brake oil pressure
H207 Air filter clogged
H208 Parking brake activated
H209 Cable unrolled
H210 Coolant level low
H215 Beacons, rear
H217 Brake lights, rear
H219 Transmission pressure low
H220 Summation alarm, diesel engine
K RELAYS
K101 Starter relay
K102 Hydraulic oil level

11
Maintenance instructions
1. Component lists

Component
designation Description Comments
K104 Main relay
K105 Engine oil pressure
K106 Interlock, parking brake
K111 Auxiliary relay emergency lighting
K112 Time relay, rear window wiper (delayed start)
K113 Time relay, rear window wiper (delayed stop)
K114 Control system shut down
K115 Reserve alarm
K116 Travelling lights, front roof
K117 Travelling lights, rear roof
K118 Condenser fan
K119 Auxiliary relay for starter relay, control
system
K121 Travelling light, front frame
K122 Travelling light, rear frame
K136 EMR Electricity supply
M ENGINE/MOTORS
M100 Diesel engine
M101 Starter motor
M102 Oil filler pump
M103 Front windscreen wipers
M104 Front windscreen washers
M107 Condenser fan, air conditioning
M108 Rear window wiper
M109 Rear window washers
M110 Front defroster fan
M113 Lubrication pump, boom lubrication
N ANALOGUE ELEMENTS
N101 Preheating control
N106 Variable air conditioning control
P INSTRUMENTS
P110 Hour meter, diesel engine
P111 Fuel Level Gauge
R RESISTORS
R101 Preheating
S SWITCHES/BUTTONS
S133:1 Emergency stop, operator panel 1 (D500)
S133:2 Emergency stop, hydraulic panel (A71)
S133:3 Emergency stop, service platform
S133:4 Emergency stop, drill panel 2
S133:5 Emergency stop, cabin, right-hand side

12
Maintenance instructions
1. Component lists

Component
designation Description Comments
S133:6 Emergency stop, cabin, left-hand side
S136 Bypassing the cable reeling unit's limit
position
S137 Gear selector switch
S138 Parking brake
S139 Ignition switch
S141 Diesel pos switch
S143 Cable reel in/out, dual control
S144 Water hose reel in/out, dual control
S145 Switch, front windscreen wipers
S146 Switch, rear window wiper
S147 Step lighting
S157 Test button, parking brake
S178 Lamp test
S186 Signal horn
S195 Start button, oil filler
S207 Jack, sliding front out/in
S209 Jack rear up/down
S210 Jack front left up/down
S211 Jack front right up/down
S248 Cable reel in/out
S249 Water hose reel in/out
S282 Cable arm extension in/out
S283 Cable arm swing in/out
S300 Battery isolation switch, diesel
S302 Front defroster fan
S305 Electric hand throttle
S307 Travelling light, roof
S308 Travelling light, frame
S309 Laser
S310 Control system off
S311 Control system on
S500 Protective canopy up/down right-hand pillar
S501 Protective canopy up/down left pillar
T TRANSFORMERS
T101 Voltage converter 24V / 12V CD player
T102 Voltage converter 24V / 12 V socket
U CHARGER
V DIODES
V100 Diode unit lamp test
V103 Diode terminal to emergency lighting front

13
Maintenance instructions
1. Component lists

Component
designation Description Comments
V104 Diode terminal to emergency lighting rear
V105 Diode unit horn
X CONTACTS / OUTLETS
X11 Negative rail 24V DC
X23 Terminal contact EMR
X131 Socket, 12V DC
X139 Diagnostic socket EMR
Y VALVES
Y156 Climate unit Option
Y203 Loading, hydraulic system, diesel
Y216 Parking brake valve
Y217 Solenoid, gear selector switch
Y218 Solenoid, gear selector switch
Y219 Solenoid, gear selector switch, reverse
Y220 Solenoid, gear selector switch, forward
Y226 Fuel flow shut-off valve
Y410 Jack rear up/down
Y411 Jack front left up/down
Y412 Jack front right up/down
Y414 Cable reeling unit
Y415 Water-hose reeling unit
Y423 Jack, sliding front
Y436 Protective canopy up/down left pillar
Y437 Protective canopy up/down right-hand pillar

Vehicle electronics, 230 V


Table: Vehicle electronics, 230 V
Component
designation Description Comments
E LIGHTING
E120 Interior lighting
E122 Work lights, left
E123 Work lights, right
E124 Work lights, extra
E126 Work lights, extra
E136 Cabin heater
S SWITCHES/BUTTONS
S150 Cabin heater On/Off

14
Maintenance instructions
1. Component lists

Component
designation Description Comments
S151 Work lights
S152 Work lights
S196 Interior lighting
S197 Work lights, extra
X CONTACTS
X130 Wall socket in cabin
X133 Outlet, extra work lights left 230 VAC
X134 Outlet, extra work lights right 230 VAC

Power supply standard IEC


Table: Power supply standard IEC
Component
designation Description Comments
A
A34 External socket, main power or transformer
A41 Emergency stop with pilot test
A50 Main apparatus box
A74 Work lights panel
B GUARDS
B348 Pressure switch, Ansul
B348:1 Pressure switch, cabin
F FUSES
F01 Overload protection, electric motor 1F01=electric motor 1,
2F01=electric motor 2
F02 External outlet or external transformer feed
F03 Transformer T04
F10 Transformer T02
F14 Contactors
F15 Extra lighting and heater
F16 Wall socket in cabin
F17 Work lights, left
F18 Work lights, right
F19 Power supply cubicle A40
F20 Fuse, soft start Only rigs with soft start
F25 Earth fault relay for F15-F19
F100 Feed D550, 15 A
F101 Feed D150, 15A
F102 Feed

15
Maintenance instructions
1. Component lists

Component
designation Description Comments
F104 Feed D551, 15 A
F105 Feed D552, 15A
H LAMPS
H02 Electric motor, overload and main circuit
breaker
H03 Phase sequence fault
H06 Main power
K CONTACTORS / RELAYS
K01 Main contactor, electric motor 1K01=electric motor 1,
2K01=electric motor 2
K02 D-contactor, electric motor Only rigs with Y/D start
1K02=electric motor 1,
2K02=electric motor 2
K03 Y-contactor, electric motor Only rigs with Y/D start
1K03=electric motor 1,
2K03=electric motor 2
K11 Start relay, electric motor 1K11=electric motor 1,
2K11=electric motor 2
K50 Phase sequence monitor
K51 Ground fault relay
K53 Emergency stop relay
K110A Starter relay control system
K110B Reserve battery relay
M ENGINE/MOTORS
M01 Electric motor, pump 1
M02 Electric motor, pump 2
M10 Fan, electric cabinet
N109 Transient protection
P INSTRUMENTS
P01 Voltmeter/ammeter 1P01=electric motor 1,
2P01=electric motor 2
Q MAIN SWITCH
Q01 Main switch breaker
Q01:1 Trip relay
R RESISTORS
S SWITCHES/BUTTONS
S01 Emergency stop
S02 Pilot test
S03 Lamp test
S11 Motor switch, electric motor 1
S12 Motor switch, electric motor 2
S23 Limit valve switch, left-hand door

16
Maintenance instructions
1. Component lists

Component
designation Description Comments
S24 Limit valve switch, right-hand door
T TRANSFORMERS
T01 Transformer, phase sequence switch Only rigs with 1000 V
T02 Transformer 110V AC + 24V DC
T04 Transformer 115 and 230 V AC
T10 Transformer, earth fault relay K51
T11 Current transformer, electric motor 1T11=electric motor 1,
2T11=electric motor 2
V DIODES
V02 Diode unit for emergency stop circuit
V10 Diode, pilot test

Electronics modules and fuse boxes


Table: Electronics modules and fuse boxes
Component
designation Description Comments
D100 Application module
D101 I/O module
D102 I/O module
D103 I/O module
D104 I/O module
D105 I/O module Option (drill bit changer)
D120 Resolver module
D121 Resolver module Simba M7 only
D122 Resolver module Option (drill bit changer)
D150 Fuse box
D151 Fuse box Option (drill bit changer)
D500 Operator panel 1
D501 Display screen 1 For D500
D502 Operator panel 2
D503 Display screen 2 For D502
D510 I/O module
D511 I/O module
D512 I/O module Option (Booster with ITH or DCT)
D513 I/O module Fitted only on rigs with extra alarm
D550 Fuse box
D551 Fuse box
D700 Application module CCI

17
Maintenance instructions
1. Component lists

Component
designation Description Comments
D701 Application module WLAN

18
Maintenance instructions
2. Signal lists

2. Signal lists

Introduction
The following signal lists comprise a compilation of signal designations that are used
on Atlas Copco Simba.

I/O module D510, upper CAN network, rear frame


Table: Signals, I/O module D510
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a Hydraulic Oil Temp B362 Ain
X3b Air pressure sensor B188 Ain Top hammer
Percussion air B100 ITH
X4a Water tank level sensor B457 Ain Option, water mist
X4b
X20a
X20b Water pressure B136 Ain Mk 7, Top hammer
X21a
X21b Hydraulic oil level B324 Ain
X22a
X22b Fuel level B352 Ain DH

X5a Hydraulic pump 1 started B186 Din Electro-hydraulic


Gear in neutral B331 DH
X5b Hydraulic pump 2 started B186:2 Din Top hammer
Compressor started ITH Booster compressor
Coolant level low B361 DH
X23a
X23b

X7a Percussion pump Y100 PWM Top hammer


X7b
X8a Hydraulic pump load Y172 DO
X8b
X9a Pump for watermist Y162:2 PWM Mk 7, Option water mist or
ITH

19
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X9b
X10a Air oil cooler 1 Y501 DO Option
Cooling fan PWM DH
X10b
X14a Emergency stop S133 Din Closed = OK
X14b Diesel on B353 Din Electro-hydraulic Step III B
Closed = diesel on
X15a Hydraulic oil level low B143 Din Closed = OK
X15b Temperature switch, compressor B366 Din Top hammer
Closed = OK
X16a Filter monitor B139 Din Closed = OK
X16b Power supply alarm B187 Din Not DH
Closed = OK
Air filter switch B360 DH
Closed = OK
X24a Control system shut down S310 DO
X24b Grease lubrication, thread lubrication Y552 DO Thread lubrication

X6a Compressor on/off Y171 DO Top hammer without


double compressors
Percussion air, collaring Y161 ITH without Booster
compressor
X6b Compressor, extra oil flow Y173 DO Option
Not Booster compressor
X11a Water pump on/off Y162 DO Top hammer
Percussion air, drilling Y160 ITH
X11b Water shunt valve Y174 DO Mk 8, No air oil cooler
X12a Soft start 1 bypass S160 DO Option Soft start
Not DH
X12b Soft start 2 bypass S160:2 DO Top hammer, option Soft
start
Not DH
X17a Compressor 1 loading Y210 DO Top hammer
Lubricating oil pump 1 Y106 ITH
X17b Power supply EMR S322 DO Step III B
X18a Hydraulic pump 1 on/off S105 DO Not DH
X18b Hydraulic pump 2 on/off S105:2 DO Top hammer
Not DH
Compressor on/off ITH Booster compressor

X13 Address 0-9106 2207 00 ID plug

20
Maintenance instructions
2. Signal lists

I/O module D511, upper CAN network, Option


module
Table: Signals, I/O module D511
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a
X3b
X4a
X4b
X20a
X20b
X21a
X21b
X22a
X22b

X5a
X5b
X23a
X23b

X7a
X7b
X8a
X8b
X9a
X9b
X10a
X10b
X14a
X14b
X15a
X15b
X16a
X16b
X24a
X24b

21
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X6a Cabin lift up Y429a DO
X6b Cabin lift down Y429b DO
X11a Cabin tilt forward Y430a DO
X11b Cabin tilt backward Y430b DO
X12a Warning lamp, left H101:1 DO
X12b Warning lamp, right H101:2 DO
X17a Cabin lift down B394 Din
X17b Cabin tilt, cabin upright B395 Din
X18a
X18b

X13 Address 1-9106 2207 01 ID plug

I/O module D512, upper CAN network, rear frame


Table: Signals, I/O module D512
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a Compressor temperature, oil B366A Ain ITH Booster compressor
X3b Air pressure, compressor B336 Ain ITH Booster compressor
X4a Compressor temperature, air B366B Ain ITH Booster compressor
X4b Air filter switch B365 Ain ITH Booster compressor
X20a
X20b Filter switch, oil filter, compressor B139:2 Ain ITH Booster compressor
X21a
X21b Gear housing pressure, compressor B194 ITH Booster compressor
X22a
X22b

X5a Temperature switch, compressor 2 B366:2 Din Option double


compressors
X5b
X23a
X23b

X7a Compressor air pressure, Open Y185a PWM ITH Booster compressor
X7b Compressor air pressure, Close Y185b PWM ITH Booster compressor

22
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X8a DCT Filter cleaning 1 Y251:1 DO Option DCT
Pressure regulation, water pump Y181 PWM Option
X8b DCT Filter cleaning 2 Y251:2 DO Option DCT
X9a DCT Filter cleaning 3 Y251:3 DO Option DCT
X9b DCT Filter cleaning 4 Y251:4 DO Option DCT
X10a DCT Outlet hatch, Open Y253 DO Option DCT
X10b
X14a Rotation speed, compressor 1 On/Off Y171 PWM Option double
compressors
X14b
X15a Rotation speed, compressor 2 On/Off Y171:2 PWM Option double
compressors
X15b
X16a
X16b
X24a
X24b

X6a Air evacuation Y554 DO ITH Booster compressor


X6b Water cooling Y130 DO ITH Booster compressor
X11a External air Y115 DO ITH Booster compressor
Compressor charging 2 Y210:2 Option double
compressors
X11b Vent, drill string Y168 DO ITH Booster compressor
X12a Air circulation Y602 DO ITH Booster compressor
Air-oil cooling compressor circuit Y501:2 Option double
compressors
X12b Inlet bypass Y603 DO ITH Booster compressor
X17a DCT Fan motor, on Y250:1 DO Option DCT
X17b DCT Fan motor shunt valve, on Y250:2 DO Option DCT
X18a
X18b

X13 Address 2-9106 2207 02

23
Maintenance instructions
2. Signal lists

I/O module D512, upper CAN network, rear frame,


Simba W6 C
Table: Signals, I/O module D512
Contact Function Sensor, valve, etc. Comments
X2a
X2b
X3a
X3b Incoming water pressure, after water B176
filter
X4a
X4b Lubrication oil pressure, water pump B137
X20a Lubrication oil pressure, water pump B146
X20b
X21a
X21b
X22a
X22b
X5a
X5b
X23a
X23b
X7a Water inlet valve, open Y101:2a
X7b Water inlet valve, close Y101:2b
X8a Dump valve Y101
X8b
X9a
X9b
X10a
X10b
X14a
X14b
X15a
X15b
X16a
X16b
X24a
X24b
X6a Flushing valve, water filter Y113:1
X6b Cleaning valve, water filter Y113:2
X11a Cooling fan, water pump K13

24
Maintenance instructions
2. Signal lists

Contact Function Sensor, valve, etc. Comments


X11b
X12a Input for fire extinguisher system B448 Option
X12b
X17a
X17b
X18a
X18b
X13 Address 2-9106 2207 02

I/O module D513, upper CAN network, rear frame


Table: Signals, I/O module D513
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a
X3b
X4a
X4b
X20a
X20b
X21a
X21b
X22a
X22b

X5a
X5b
X23a
X23b

X7a
X7b
X8a
X8b
X9a
X9b
X10a
X10b

25
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X14a
X14b
X15a
X15b
X16a
X16b
X24a
X24b

X6a Hydraulic pump 1 overload B325:1 Din Alarm signals, Australia


X6b Hydraulic pump 2 overload B325:2 Din Alarm signals, Australia
X11a Drain pump overload B326 Din Alarm signals, Australia
X11b Wrong phase sequence B327 Din Alarm signals, Australia
X12a Earthing error drain pump B328 Din Alarm signals, Australia
X12b Drain pump pilot damaged B329 Din Alarm signals, Australia
X17a Drain pump started B330 Din Alarm signals, Australia
X17b
X18a Drain pump S194 DO Alarm signals, Australia
X18b

X13 Address 3-9106 2207 03

I/O module D101, boom frame


Table: Signals, I/O module D101
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b Sliding table position B300 Ain M3 C, M4 C and L3 C
Options ABC Total, Drill
plan handling and Sliding
table
Angle on I-frame M6 C and L6 C Option Total
station
X3a
X3b Air pressure lubricant B188:2 Ain Top hammer
X4a
X4b Lubrication oil pressure B368 Ain
X20a

26
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X20b Air flow sensor B265 Ain Option water mist or option
DCT (top hammer)
X21a Rotation flow B252 Ain ITH
X21b Water pressure B136 Ain ITH and top hammer Mk 8
X22a
X22b

X5a Area guard, left auto B314:1 Din Option ABC Total
X5b Area guard, right auto B314:2 Din Option ABC Total
X23a Switch for radio remote control S314 Din Option Drill bit changer or
RCC/RFC
X23b

X7a Tilt cylinder frame out Y479a PWM M6 C, L6 C


Boom extension cylinder out Y452a M7 C
X7b Tilt cylinder frame in Y479b PWM M6 C, L6 C
Boom extension cylinder in Y452b M7 C
X8a Sliding table, left Y402a PWM M3 C, M4 C, L3 C
Pendulum arm, cylinder out Y478a M6 C, L6 C
X8b Sliding table, right Y402b PWM M3 C, M4 C, L3 C
Pendulum arm, cylinder in Y478b M6 C, L6 C
X9a Rotary actuator, clockwise Y403a PWM
X9b Rotary actuator, anticlockwise Y403b PWM
X10a Left-hand warning lamp, one-hole drilling H114:1 DO Mk 7 ABC Regular
automatics
Water pump for water mist Y162:2 PWM Mk 8 water mist
X10b Right-hand warning lamp, one-hole H114:2 DO Mk 7 ABC Regular
drilling automatics
X14a Feed tilt, cylinder in Y416a PWM M6 C, L6 C
X14b Feed tilt, cylinder out Y416b PWM M6 C, L6 C
X15a Rotation flow Y123 PWM DH
X15b
X16a Back-pressure valve, feed forward Y152 PWM ITH
Extra air flushing Y115:2 DO Top hammer
Option extra air flushing
valve
X16b
X24a Back pressure valve, reverse feed Y153 PWM ITH
X24b

X6a Signal horn H186 DO


X6b Threading Y155 DO Not DH

27
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X11a Frame, left jack out Y480a DO M6 C, L6 C
X11b Frame, left jack in Y480b DO M6 C, L6 C
X12a Frame, right jack out Y481a DO M6 C, L6 C
X12b Frame, right jack in Y481b DO M6 C, L6 C
X17a Windscreen wipers S145:1 DO
X17b Windscreen washing S145:2 DO
X18a Lubricating oil level switch B380 Din Option ECL warning kit
X18b

X13 Address 0-9106 2207 00 ID plug

I/O module D102, boom frame


Table: Signals, I/O module D102
Sensors, Sign.
Contact Function valve mm type Comments
X2a Inclination Y (longitudinal) B312 Ain M7 C, ME7 C, E7 C or
Total station
X2b Inclination X (lateral) B313 Ain M7 C, ME7 C, E7 C or
Total station
X3a
X3b Damper pressure B132 Ain Top hammer
Thrust cylinder, forward B102 ITH
X4a
X4b Percussion pressure B100 Ain Top hammer
Thrust cylinder, reverse B103 ITH
X20a
X20b Rotation pressure B101 Ain
X21a
X21b Feed pressure B133 Ain
X22a
X22b Flushing air pressure sensor, external air B318 Ain Option water mist, ITH or
DCT

X5a Drilling position for diesel-hydraulic rigs S130 Din DH


X5b
X23a
X23b

X7a Turntable right Y425a PWM M2 C, M3 C, M4 C, L3 C

28
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X7b Turntable left Y425b PWM M2 C, M3 C, M4 C, L3 C
X8a Feed forward Y104a PWM
X8b Feed reverse Y104b PWM
X9a Rotation left Y102a PWM
X9b Rotation right Y102b PWM
X10a Jack extension, frame, left out Y482a DO M6 C, L6 C
Boom cylinder, left rear out Y455a PWM M7 C, ME7 C, E7 C
X10b Jack extension, frame, left in Y482b DO M6 C, L6 C
Boom cylinder, left rear in Y455b PWM M7 C, ME7 C, E7 C
X14a Jack extension, frame, right out Y483a DO M6 C, L6 C
Boom cylinder, right rear out Y456a PWM M7 C, ME7 C, E7 C
X14b Jack extension, frame, right in Y483b DO M6 C, L6 C
Boom cylinder, right rear in Y456b PWM M7 C, ME7 C, E7 C
X15a Feed pressure Y103 PWM
X15b
X16a Lubricating oil pump 1 Y106 DO Top hammer
Feed flow forward Y154a PWM ITH
X16b Air flushing Y115 DO Top hammer
X24a Rotation pressure Y155 PWM DH
X24b

X6a Water injection Y112 DO ITH or option water mist


X6b Reduced air flushing Y116 DO Option water mist or option
DCT (top hammer)
X11a Flushing water Off/Max Y110 DO Top hammer
X11b Flushing water reduced Y111 DO Top hammer
X12a Water shunt valve Y174 DO Mk 7, no air oil cooler
Left-hand warning lamp, one-hole drilling H114:1 Mk 8
automatics
X12b Right-hand warning lamp, one-hole H114:2 DO Mk 8
drilling automatics
X17a Cooling, hydraulic oil Y504 DO Cabletec
Flow shift steering & brake to drill Y225 DH
rotation
X17b
X18a Water flow monitor B141 Din Top hammer
X18b Extra water flow switch B141:2 Din Cabletec, water canon

X13 Address 1-9106 2207 01 ID plug

29
Maintenance instructions
2. Signal lists

I/O module D103, drilling unit


Table: Signals, I/O module D103
Sensors, Sign.
Contact Function valve mm type Comments
X2a Drilling machine mode B307 Ain
X2b
X3a
X3b Clutch pressure B135 Ain
X4a
X4b
X20a
X20b
X21a
X21b
X22a
X22b

X5a
X5b
X23a
X23b

X7a BSH55, open Y353a DO


X7b BSH55, guide position Y353b DO
X8a BSH55, close Y354a DO
X8b BSH55, open Y354b DO
X9a Arms from carousel Y301a PWM
X9b Arms to carousel Y301b PWM
X10a Arms from parking Y302a DO
X10b Arms to parking Y302b DO
X14a Indexing clockwise Y303a DO
X14b Indexing anticlockwise Y303b DO
X15a Carousel catch / spring return Y305 DO
X15b
X16a Extractor unit, output Y158 DO Option
X16b Extractor unit, input Y159 DO Option
X24a
X24b

X6a Jaws grip Y300a DO

30
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X6b Jaws open Y300b DO
X11a Stroke mode percussion Y175 DO L6 C, L3 C
Hammer guide Y361a ITH, option
X11b Hammer guide Y361b DO ITH, option
X12a Open moving drill-steel support Y356a DO ITH
X12b Close moving drill-steel support Y356b DO ITH
X17a Lock-out assembly out B113 Din
X17b
X18a Carousel in 1-compartment mode B115 Din
X18b Carousel in 2-compartment position/ B114 Din
(RHS35 in 3-compartment position)

X13 Address 2-9106 2207 02

I/O module D104, drilling unit


Table: Signals, I/O module D104
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a
X3b
X4a
X4b
X20a
X20b
X21a
X21b
X22a
X22b

X5a
X5b
X23a
X23b

X7a Feed extension, in Y405a PWM


X7b Feed extension, out Y405b PWM

31
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X8a Front stinger, in Y406a DO
X8b Front stinger, out Y406b DO
X9a Front stinger, in Y406:2a DO
X9b Front stinger, out Y406:2b DO
X10a Rear stinger, in Y407a DO
X10b Rear stinger, out Y407b DO
X14a Rear stinger, in Y407:2a DO Option
X14b Rear stinger, out Y407:2b DO Option
X15a Pendulum arm, cylinder out Y478a PWM M4 C
Drill unit extension, in Y484a Feed holder sliding
X15b Pendulum arm, cylinder in Y478b PWM M4 C
Drill unit extension, out Y484b Feed holder sliding
X16a
X16b
X24a
X24b

X6a Carousel connections locked Y304 DO


X6b Hydraulic lock, jaws = loose grip Y306 DO
X11a Breaking return stroke Y352a DO ITH
X11b Breaking breaker stroke Y352b DO ITH
X12a Stinger, lower right inner B236 Din Option ABC Total
X12b Stinger, upper right inner B239 Din Option ABC Total
X17a Stinger, lower left inner B237 Din Option ABC Total
X17b Stinger, upper left inner B238 Din Option ABC Total
X18a
X18b

X13 Address 2-9106 2207 03

I/O module D105, bit changer


Table: Signals, I/O module D105
Sensors, Sign.
Contact Function valve mm type Comments
X2a
X2b
X3a
X3b

32
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X4a
X4b
X20a
X20b
X21a
X21b
X22a
X22b

X5a
X5b
X23a
X23b

X7a Rotation drill bit/debris pipe carousel, Y512a PWM Option Drill bit changer/CPI
clockwise
X7b Rotation drill bit/debris pipe carousel, Y512b PWM Option Drill bit changer/CPI
anticlockwise
X8a Locking arm to locking position Y318a DO Option Drill bit changer
X8b Locking arm from locking position Y318b DO Option Drill bit changer
X9a Locking arm to rotation position Y310a DO Option Drill bit changer/CPI
X9b Locking arm to open position Y310b DO Option Drill bit changer/CPI
X10a Arm for drill bit/debris pipe carousel to Y319a DO Option Drill bit changer/CPI
drill centre
X10b Arm for drill bit/debris pipe carousel from Y319b DO Option Drill bit changer/CPI
drill centre
X14a
X14b
X15a
X15b
X16a
X16b
X24a
X24b

X6a Arm for drill bit/debris pipe carousel in B219 Din Option Drill bit changer/CPI
drill centre
X6b
X11a Arm for drill bit/debris pipe carousel in B220 Din Option Drill bit changer/CPI
parking position
X11b
X12a

33
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments
X12b
X17a
X17b
X18a
X18b

X13 Address 1-9106 2207 04

Resolver module D120, drilling unit


Table: Signals, resolver module D120
Sensors, Sign.
Contact Function valve mm type Comments
X6 Gravitation sensor, drilling angle B213
X7 Gravitation sensor, fan inclination B211 Option
X8 Gravitation sensor, pendulum arm B377 M4 C
Feed lookout B303 M7 C, ME7 C, E7 C
X9 Angle sensor, gripper arm RHS B243

X10

X11 Feed holder sliding B404 Option M6 C, L6 C


X12 Feed extension B305 Option ABC Total or Drill
plan handling

X5 Address 0-9106 2207 00 ID plug

Resolver modules D121, boom frame


Table: Signals, resolver module D121
Sensors, Sign.
Contact Function valve mm type Comments
X6 Angle Boom swing B300 M7 C, ME7 C, E7 C
X7 Angle Boom lift B301 M7 C, ME7 C, E7 C
X8 Boom mounted gravitation sensor for tilt B211 M7 C, ME7 C, E7 C, option
X9

X10

34
Maintenance instructions
2. Signal lists

Sensors, Sign.
Contact Function valve mm type Comments

X11 Boom extension B306 M7 C, ME7 C, E7 C


X12

X5 Address 0-9106 2207 01 ID plug

Resolver modules D122, Bit changer


Table: Signals, resolver module D122
Sensors, Sign.
Contact Function valve mm type Comments
X6 Position drill bit/debris pipe carousel B200 Option Drill bit changer/CPI
X7
X8
X9

X10

X11
X12

X5 Address 1-9106 2207 02 ID plug

35

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