R

LR81741C
F8

Electronic Control Systems

The futuristic-looking new YS100. Innoative man-machine interface, user-friendly design. Enhanced control,
communication, and I/O functions plus the latest controller functions. YS100, the next-generation standard.

Yokogawa M&C WWW server:

http://www.yokogawa.co.jp/MCC/Welcome_e.htm Bulletin 01B07A01-11E
Higher performance with added functionality
Enhanced display functions make the YS100 Series easier and Direct Coupling with Field Panel
convenient to work with. The high-speed communication function
broadens the potential range of applications. This highly reliable control The YS100 Series has a built-in func-
system will become the standard in the new instrumentation age. tion for converting field signals. You
can directly couple with the controller
current- or pulse-mode signals com-
ing from thermocouples, resistance
temperature detectors, millivolt-level
sources, potentiometers, differential
pressure transmitters, pressure gaug-
es or flowmeters. And of course, the
series has a noise-resistant, isolated-
input configuration.

The YS100 Series complies with the CSA explosion-protection standards.

Versions conforming to the CE mark is also available. DIN Size with Reduced Depth

As compact as the DIN-size at 72 (W)

Easy-to-View LCD Display
The display offers four types of
analog-like operation panels, and the
dual-loop panel is a cinch to use.
The new LCD display has twice the
viewing angle as that of our previous
models, yet greater contrast. The dis-
play is surface-treated to suppress
panel glare.
Versatility
Dual-loop independent control is 
available in addition to the existing
three controller modes. The YS100
Series offers more than 100 combina-
tions of such control methods as PID
control with setpoint filtering, batch
PID control and nonlinear PID con-
trol, to meet all your engineering
needs. The control interval ranges
from the typical 100 ms to the short-
est 50 ms.
Unprecedented Trend Panel 144 (H) (mm) and with a depth of just
32 cm, the YS100 Series takes up min-
The YS100 Series comes with a imal space.
trend-viewing function like that of an
analog recorder. This is extremely
useful for seeing the status of PID tun-
MV Output Backup Circuit
ing or the stability of control, or check-
ing the status of plant operation.
The swing-up front panel enables the
operator to quickly react to emergen-
cies. Simply push up the bottom of
the panel to gain immediate access
to the connector for Standby Manual
Controller-to-PC and Station and to the hardware for manu-
Peer to Peer Communication al operation.
YS-net can communicate at a blazing
78 kbps. Using commercial Windows-
based software, you can generate dai-
ly or monthly reports or build a
PC-based instrumentation system.
The network system also allows data
to be exchanged between YS170 con-
trollers.
Broad Range of Instruments in the YS Series
Panel Instruments Auxiliary Equipment

■Indicators and Recorders ■Maintenance equipment ■UPS system

4

SDND SBBT SSDD

SIHN ＊1 ＊1 SSKD Power Supply Unit Battery Unit Dropper Unit
Indicator YS131 μR1000 VR200 Service Kit
(Direct Panel-Mount) Indicator with Alarm Recorder View Recorder

■Controllers ■Set Stations

Easy Replacement of Existing Control

YS150 YS170 YS110 YS135 YS136
Instruments with YS100 Series Controllers
Multi-Function Programmable Standby Manual Auto/Manual Station Auto/Manual Station
Controller Controller Station (for SV Setting) (for MV Setting) Experienced Yokogawa engineers are ready to help users replace the existing controllers with
the YS100 or YS80 Series controllers. Hardware having housings of the same dimensions as
those of existing instrumentsso you don't have to modify your instrumentation panel.
＊1 The μR and VR series of recorders are products of Yokogawa Electric Corporation.

Rack-Mount Instruments
sed e
C-ba ing! ce th ase
l e P s Redu ber of Increlability!
Enab proces
■Signal Converters
t a num ments! cont
rol
a u
d i str
n

YS80 YS100
Series Series Series
SDBT SDBS SDBU STED SISD
Distributor Distributor Distributor EMF- and RTD- Isolator
to-Voltage Converter YEWSERIES 80 Rack-Mount Instruments
100 Line YS80 YS100
Series Series Series
■Alarm Set Units ■Computing Units ■Safety
YS80 YS100
 Barrier EK Series Series Series

SICD For consultation on

Counter replacement, contact your
SDAU SKYD SALD SPLR SIND SPCM nearest Yokogawa M&C
Digital Alarm Unit EMF- and RTD Programmable Integrator Pulse BARD ＊2 sales office or Yokogawa
Alarm Unit Input Alarm Unit Computing Unit Computing Unit Safety Barrier
sales representative,
distributor or dealership.
＊2 The BARD safety barrier is a product of Yokogawa Electric Corporation.
Easy and Quick Access to Multiple Functions
Singl
Tag number indication
The YS100 Series features a full- Indicates the tag number
dot-matrix LCD display.
Loop Panel in up to 8 digits.

Operations are performed by simp- Setpoint pointer

FAIL and The YS
ly pressing the keys on the front ALARM lamps
Digital reading comp
panel. All the panels are layered Digitally indicates the process
and classified into three groups: variable (PV), setpoint (SV) and
manipulated output value (MV).
Operation mode keys progra
C: Cascade mode
Operation,Tuning and Engineer- A: Auto mode you ca
ing. M: Manual mode
Bar-graph PV indication and c
Setting keys
Changes the setpoint. instruc
Operation Panels Bar-graph MV indication require
Programmable
function key
These are used to monitor the status Programmable for
Keys for setting MV
of plant and change the operation Allows an MV to be set manually.
user-defined functions

mode, SV, and MV, and so on. They

Page key
comprise the Loop, Trend, Alarm and Fast/Shift key
Switches between panels.
Dua
Speeds up the setting of an MV,
Dual-Loop panels. You can switch or switches between the panel
between panels with just one touch. groups in conjunction with the
You c
Page key.
just o
mode
selec
dent

PV trends
indication
Loop 1 digital reading
Process alarm
Indicates in reverse video
the loop that can be manipulated.
System alarm
Loop 2 digital reading The s
Trend-recording
Self-tuning time span either
Loop 1 bar-graph PV indication
alarm In ad
Loop 2 bar-graph PV indication Func
Clear key be us
Acknowledges ing o
alarms
Trend Panel opera

Dual-Loop Panel Alarm Panel

1
2
3
4

Tuning Panels Engineering Panels Reverse-Video View

Sub-program

Used to show/set Used to set the con- The reverse-video view

control parame- troller mode, tag function lets you choose a
ters. You can number, scale, view mode of either "white
monitor all the I/O range for direct- on a blue back-
signals, as well as coupled inputs, ground" or
switch to a relev- table of line- "blue on a
ant Operation pan- segment functions, white back-
el with one touch. and so on, that ground." You
define the functions can alternate
of a given con- the view mode
troller. on a loop-by-
loop basis.
Single-Loop Programmable Controller

The YS170 controller allows analog and sequence logic

computations for instrumentation and control to be
programmed using a simple language. With this feature,
you can describe a wealth of computational functions
and control capabilities, each with just a single-line
instruction. Some controller modes of this model don't
require any programming at all!

for Windows

Dual-Loop Control with One Unit

NEW
Unique Preset PID Control Easy Programming（YSS20）

You can control two loops at a time with This control mode allows you to preset
just one YS170 controller. This control eight sets of PID parameters.
mode includes cascade control, auto- This feature is useful when, for ex-
selector control and dual-loop indepen- ample, in a heat treatment process you
dent control. want to set an optimum set of PID pa-
rameters for each different reaction
temperature.
The YS170 controller is programmed
using a PC. You can combine some
simple instructions that contain com-
putational functions to program a vari-
ety of control capabilities, from simple
to advanced control.

Versatile Status I/Os Table of preset PID parameters

PID1 ; PB =100、TI=20、TD=0
PID2 ; PB = 80、TI=15、TD=1
The six status I/O terminals are used PID3 ; PB = 60、TI=10、TD=2
⋮ ⋮ ⋮
either as an input or an output. ⋮
⋮
⋮
⋮
⋮
⋮
PID8 ; PB =200、TI=40、TD=0
In addition, the PF (Programmable M

Function) key on the front panel can PID

be user-programmed to turn self-tun- 1

ing on/off or commanding sequence

PID
operations, for example. 2

Input Status inputs Analog inputs

Input port

1 1
2 2
PV computation

SV computation

3
4
3
4
■ Automatic combustion control of boiler with YS170 controller
Bias set unit with Oxygen concentration Main steam
Sequence logic computation

air-to-fuel ratio indication controller for exhaust gas pressure controller

Main program
Sub-program

Variable SV filter
PV
computation
Control

Self-tuning

YS135 YS170 YS170

SV
Air flow Fuel flow controller
397 controller SV
398
399
400
Output PV PV
computation FT

YS170 YS170
Atmosphere SH-STEAM
Output port

Output Status output Analog output FDF

PT
FT
O2T FT

Fuel
IDF AH
Single-Loop Multi-Function Controller

Model YS150 is a function-selective single-loop

controller. You can perform single-loop control,
cascade control and selector control by switching
between controller modes.

Single-Loop Control Cascade Control Autoselector Control

This mode of the controller controls one This mode has two PID-computation Based on an auto-selector, this control
loop only: basic PID control, nonlinear channels. You can simultaneously view mode has two PID-computation chan-
PID control, PID control with reset bias and monitor the panels of both primary nels. You can simultaneously view and
or PD control with manual reset. and secondary loops. monitor the panels of two control loops.

Feed- Output Feed-

Cascade PV forward tracking Cascade PV1 forward PV2 Cascade 1 PV 1 Cascade 2 PV 2

Computation Computation Computation Computation

Computation Computation Computation Computation Computation Computation Computation Computation

A C
A C
A C A C
Setting Setting
Setting Setting

Control 1 Control 1 Control 2

Self-tuning Control
O C
A TRK Setting
Auto-selector
Manual operation
A M
Self-tuning Control 2
Self-tuning

0 1 2
Manual operation
A M Manual operation
A M

MV output MV output MV output

■YS170 Single-Loop Programmable Controller ■YS150 Single-Loop Multi-Function Controller

Controller mode: Programmable, single-loop, cascade and auto-selector Controller mode: Single-loop, cascade and auto-selector
Control method: Basic PID control (built-in nonlinear control function), Control method: Basic PID control with built-in nonlinear control function,
proportional control (built-in nonlinear control function), sampling PI control and proportional control with built-in nonlinear control function
(built-in sampling PI control function), and batch PID control Auxiliary control function: Feed-forward control, output tracking, preset
Auxiliary control function: Feed-forward control, output tracking, preset MV output, and preset PID
MV output, and preset PID Variable setpoint filter
Variable setpoint filter Self-tuning
Self-tuning Alarm:High limit, low limit, deviation limit, and veloccity alarm
Alarm: High limit, low limit, deviation limit, and velocity alarm I/O computation: Square-root with low signal cut off, 10-line-segment chara-
I/O computation: Square-root with low signal cut off, 10-line-segment cterizer, first-order lag calculation, scaling of external cascade-control setpoint
characterizer, first-order lag calculation, scaling of external cascade-control signal, feed-forward signal calculation, and output limiting
setpoint signal, feed-forward signal calculation, and output limiting Control computation interval: 0.1 sec
Control computation interval: 0.05, 0.1 and 0.2 sec I/O signal:
I/O signal: Input: 1 to 5 V DC (4 channels, with one for direct input)
Input: 1 to 5 V DC (5 channels, with one for direct input) Output: 4 to 20 mA (1 channel) and 1 to 5 V DC (2 channels)
Output: 4 to 20 mA (2 channels) and 1 to 5 V DC (1 channel) Status signal: One input and five output channels
Status signal: Six channels (each being common to both input and output) Trend recording
Trend recording Communication: YS-net, RS-485 and DCS-LCS
Computation: Four arithmetic operations, square-root, absolute, selector,
limiter, ten segmen characterizer, alarm, first-order lag, differentiation, dead
time, velocity computations, moving average, timer, program setting,
counter, pulse output, logic computations, comparison, branching,
switching, sub-program and register manipulation
Program capacity: 400 steps
Communication: YS-net, peer-to-peer, RS-485 and DCS-LCS
 Standby Manual Station
When a YS150 or YS170 controller undergoes online main-
tenance, the YS110 set unit replaces the controller to output a
4-20 mA signal to a given final control element. Simply swing up
the front panel of the controller, connect this unit to the controller,
and replace the internal assembly while keeping the existing
manipulated output active.
Input signal: 1 to 5 V DC (1 channel)
Manipulation signal: 4 to 20 mA DC (1 channel)
Input/manipulation signal meters: Moving-coil method Range:0 to 100%
                 Scaling: 20 equal divisions
Output manipulation: Manual using the front-panel dials
I/O connection: I/Os are coupled with the connector on the case using a
dedicated cable.
Models to be backed up: YS136/150/170
Auto/Manual Station(for SV Setting)
The YS135 set unit allows you to manually output a setpoint signal
to a given controller. The unit is equipped with an operation mode
selector switch, and a status input can be used to select between
the operation modes.
I/O signal: Input: 1 to 5 V DC (2 channels, with one for direct input)
Output: 1 to 5 V DC (1 channel)
Status signal: One input, three outputs and one FAIL contact
Alarm functions: High/low limits
Input computation: Square-root with low signal cut off
Trend-recording time span (recording interval):
1.5 min (1 sec), 7.5 min (5 sec), 15 min (10 sec), 45 min (30 sec),
1.5 hr (1 min), 7.5 hr (5 min), 15 hr (10 min), and 45 hr (30 min)
Amount of data for showing trends: 90 items
Communication: YS-net, RS-485 and DCS-LCS
Indicator with Alarm
The YS131 meter has two inputs and can display the statuses of
two loops at a time. It has high-limit, low-limit, high-high-limit and
low-low-limit alarms.
Alarm functions: High/low/high-high/low-low limits
Input signal: 1 to 5 V DC (2 channels, with one for direct input)
Status signal: Six outputs and one FAIL contact
Input computation: Square-root with low signal cut off
Trend-recording time span (recording interval):
1.5 min (1 sec), 7.5 min (5 sec), 15 min (10 sec), 45 min (30 sec),
1.5 hr (1 min), 7.5 hr (5 min), 15 hr (10 min), and 45 hr (30 min)
Amount of data for showing trends: 90 items
Communication: YS-net and RS-485
Auto/Manual Station(for MV Setting)
The YS136 loader allows you to manually output a manipulation
signal to a given final control element. The unit is equipped with
an operation mode selector switch, and a status input can be used
to select between the operation modes.
I/O signal: Input: 1 to 5 V DC (2 channels, with one for direct input)
Output: 4 to 20 mA (1 channel) and 1 to 5 V DC (1 channel)
Status signal: One input, three outputs and one FAIL contact
Alarm functions: High/low limits
Input computation: Square-root with low signal cut off
Trend-recording time span (recording interval):
1.5 min (1 sec), 7.5 min (5 sec), 15 min (10 sec), 45 min (30 sec),
1.5 hr (1 min), 7.5 hr (5 min), 15 hr (10 min), and 45 hr (30 min)
Amount of data for showing trends: 90 items
Communication: YS-net, RS-485 and DCS-LCS
High-Speed Controller-to-PC Communication and
Easy Peer to Peer Communication
The YS-net is a high-speed communication network developed specifically
for the YS100 series. It can handle communication of as fast as approximately
78 kbps. Data are transmitted in approximately one second when 16 control-
lers in the YS100 Series are connected to a PC.
You can exchange data between YS170 controllers or between a YS100 and a
PC, without having to make complex settings. What's more, you can easily
add or change the controllers connected to the network.

Peer to Peer
Communication
Data transmitting/receiving Data receiving
This communication mode allows YS170
controllers to communicate with each other
via the YS-net. This is useful for complex YS-net
control computation that requires a greater
number of I/O signals.

Applicable model: YS170

Number of transmitting/receiving controllers: 4
Amount of transmitted data: 4 analog and 16
status data items/controller 1 2 3 YS170 controllers 16
Number of receiving-only controllers: 12
Total number of connectable controllers: 16

High-Speed Communication
with a PC
Using Windows-based spreadsheet soft-
ware, database software or a SCADA op-
eration and monitoring software package,
as well as a simple procedure (setup of a
DDE data exchange interface), you can
achieve high-speed communication, which
is particularly useful for:
・Daily/monthly reporting using
spreadsheet software
・PC-based computing system using an YS-net
operation and monitoring software package P C
Furthermore, you can carry out communi-
cation between YS170 controllers while the YS100 series
controllers are concurrently communicating controllers up to 16
1 2 3
(or 63) units
with a PC.

Applicable models:YS131/135/136/150/170
Total number of connectable controllers:
16 (up to 63 using optional tools)
■ Communication with a DCS
Periodic communication:16 loops/sec; 16
types of main YS100 series data items
A more advanced, secure control system can be
Message communication:Approximately 400
configured by integrating YS100 series controllers
types of main YS100 series data items
Requirements for PC: with a DCS.
IBM PC/AT or compatible model DSL-LCS
Microsoft Windows communication
*1
YS-net communication board
*1
YS-net DDE server
Software with DDE communication
function(Microsoft Excel, SCADA software
products, and so on)YSS50 Parameter
Definition File

*1 Contact to Echelon corporation

(Phone +1-415-855-7400, Fax +1-415-856-6153
Electronic Control Systems with Yokogawa Cutting-Edge Technologies

Self-Tuning(STC) Before STC function works

100
After STC function has worked
100
Before STC function works
100
P = 89% P = 80% P ＝160%
YS150/170 controllers I = 14 sec I = 20 sec I = 20 sec
D = 2 sec D = 0 sec D = 0 sec
80 SFA = 0.465
80 SFA＝1.0
80 SFA = 1.0
The STC function reduces your

SV/PV

SV/PV

SV/PV
burden of startup tuning work. 60 60 60

The system predicts the characteristics of a 40 40 40 SV

given process from the waveforms of just a SV

PV
SV
PV PV
single response, and then promptly tunes the 20 20 20
PID parameters up to their optimal conditions.
0 0 0
0 1 2 3 0 1 2 3 0 1 2 3
Time (min) Time (min) Time (min)
SFA: SVF parameter

Setpoint Filter (SVF) Change in SV PV without SVF

YS150/170 controllers Optimum response to disturbance
The SVF function increases
controllability greatly.
The SVF function controls a given process so
the tracking characteristics are always optimum PV with SVF
against changes in setpoints while
simultaneously maintaining an optimum SV-Tracking Characteristics
response to disturbances. This function is
effective for the seconndary loop in cascade
control or control based on setpoint programs. TC
mV
Direct Coupling with Field Sensors RTD 100.0

YS131/135/136/150/170 controllers
PV：
 75.0
SV：
 75.0
MV：
 75.1

Pulse
This feature reduces instrumentation costs.
The YS100 series of controllers has been Two-wire
transmitter
designed to directly accept signals from field
sensors . This design strategy not only reduces
wiring costs but downsizes the instrumentation YS100
panel.
CPU 2 100.0

Reliable Design
PV：
 75.0
SV：

for display  75.0

MV：
 75.1

YS131/135/136/150/170 controllers
CPU 1
for control
The dual-CPU architecture ensures
uninterrupted display of PV values by the
Hardware for
display CPU, and the controller can still be manual operation
operated manually even if the main CPU fails.

YOKOGAWA CORPORATION OF AMERICA

2 Dart Road, Newnan, Georgia 30265, U.S.A.
Represented by :
Phone: (1)-770-253-7000, Fax: (1)-770-251-2088

YOKOGAWA EUROPE B.V.

Databankweg 20, 3821 AL Amersfoort, THE NETHERLANDS
Phone: (31)-33-4641806, Fax: (31)-33-4641807

YOKOGAWA ENGINEERING ASIA PTE. LTD.

5 Bedok South Road, Singapore 469270
Phone: (65)-62419933, Fax: (65)-62412606

YOKOGAWA ELECTRIC CORPORATION

Network Solutions Business Division
2-9-32 Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Phone: (81)-422-52-7179, Fax: (81)-422-52-6793 RM-13E

E-mail: tm@csv.yokogawa.co.jp

Subject to change without notice. [Ed : 02/b] Printed in Japan, 404(KP)

All Rights Reserved, Copyright© 2000, Yokogawa Electric Corporation.