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SHARJAH ELECTRIC & WATER AUTHORITY

BILL OF MATERIAL FOR GAS FUEL SYSTEM


REVISION - 3
DATE : 11-05-2006
DRAWING NO : 1908 / PID - 01 REV. E
SL.NO DESCRIPTION SIZE (NB) TYPE SCH/THK/RATING MATERIAL QTY

1 PIPE 250 BW SCH 80 SA 106 GR B 600mt


150 BW SCH 80 SA 106 GR B 150mt
100 BW SCH 80 SA 106 GR B 150mt
80 BW SCH 80 SA 106 GR B 75mt
80 BW SCH 80 SA312 TP 316 60mt
50 BW SCH 80 SA 106 GR B 50mt
25 BW SCH 80 SA 106 GR B 140mt
25 BW SCH 80 SA312 TP 316 50mt
20 BW SCH 80 SA312 TP 316 50mt
15 BW SCH 80 SA312 TP 316 100mt
2 EQUAL TEE 250 BW SCH 80 SA 234 WPB 6
150 BW SCH 80 SA 234 WPB 4
3 UN EQUAL TEE 150X 100 BW SCH 80 SA 234 WPB 8
150 X 80 BW SCH 80 SA 234 WPB 8
4 90 DEG ELBOW 250 BW SCH 80 SA 234 WPB 30
150 BW SCH 80 SA 234 WPB 20
100 BW SCH 80 SA 234 WPB 15
80 BW SCH 80 SA 234 WPB 10
80 BW SCH 80 SA 403 WP 316 15
50 BW SCH 80 SA 234 WPB 10
25 BW SCH 80 SA 234 WPB 30
25 BW SCH 80 SA 403 WP 316 10
20 BW SCH 80 SA 403 WP 316 10
15 BW SCH 80 SA 403 WP 316 20
5 FLANGES 250 ANSI, B16.5, SORF 300 # SA 105 20
150 ANSI, B16.5, SORF 600 # SA 105 10
100 ANSI, B16.5, SORF 600 # SA 105 4
80 ANSI, B16.5, SORF 600 # SA 105 10
80 ANSI, B16.5, SORF 600 # SA 240 TY 316 10
50 ANSI, B16.5, SORF 600 # SA 240 TY 316 10
25 ANSI, B16.5, SORF 600 # SA 240 TY 316 10
25 ANSI, B16.5, SORF 600 # SA 105 30
SHARJAH ELECTRIC & WATER AUTHORITY

BILL OF MATERIAL FOR GAS FUEL SYSTEM


REVISION - 3
DATE : 11-05-2006
DRAWING NO : 1908 / PID - 01 REV. E
SL.NO DESCRIPTION SIZE (NB) TYPE SCH/THK/RATING MATERIAL QTY
20 ANSI, B16.5, SORF 600 # SA 240 TY 316 10
15 ANSI, B16.5, SORF 600 # SA 240 TY 316 10
6 REDUCER 250 X 150 CONCENTRIC SCH 80 SA 234 WPB 4
150 X 80 CONCENTRIC SCH 80 SA 234 WPB 4
100 X 50 CONCENTRIC SCH 80 SA 234 WPB 4
50 X 25 CONCENTRIC SCH 80 SA 234 WPB 6
7 COUPLING 25 HALF COUPLING 3000# SA 105 40
20 HALF COUPLING 3000# SA 182 F 316 10
15 HALF COUPLING 3000# SA 182 F 316 10
8 BOLT & NUT WITH WASHER M26 X 175 - - SA 193 GR B7 & SA 194 GR 2H 252
M26 X 185 - - SA 193 GR B7 & SA 194 GR 2H 60
M22 x 160 - - SA 193 GR B7 & SA 194 GR 2H 24
M20 X 140 - - SA 193 GR B7 & SA 194 GR 2H 30
M20 X 140 - - SA 193 GR B8 & SA 194 GR 8 132
M16 X 120 - - SA 193 GR B7 & SA 194 GR 2H 30
M16 X 100 - - SA 193 GR B7 & SA 194 GR 2H 612
M16 X 100 - - SA 193 GR B8 & SA 194 GR 8 132
M12 X 90 - - SA 193 GR B7 & SA 194 GR 2H 252

3/16" THK SS 304 SPIRAL WOUND


9 GASKET 250 RING 300# WITH GRAPHITE FILLER, SS 304 14
INNER AND OUTER

3/16" THK SS 304 SPIRAL WOUND


150 RING 600# WITH GRAPHITE FILLER, SS 304 5
INNER AND OUTER

3/16" THK SS 304 SPIRAL WOUND


100 RING 600# WITH GRAPHITE FILLER, SS 304 2
INNER AND OUTER

3/16" THK SS 304 SPIRAL WOUND


80 RING 600# WITH GRAPHITE FILLER, SS 304 22
INNER AND OUTER

3/16" THK SS 304 SPIRAL WOUND


50 RING 600# WITH GRAPHITE FILLER, SS 304 5
INNER AND OUTER

3/16" THK SS 304 SPIRAL WOUND


25 RING 600# WITH GRAPHITE FILLER, SS 304 124
INNER AND OUTER

3/16" THK SS 304 SPIRAL WOUND


20 RING 600# WITH GRAPHITE FILLER, SS 304 5
INNER AND OUTER
SHARJAH ELECTRIC & WATER AUTHORITY

BILL OF MATERIAL FOR GAS FUEL SYSTEM


REVISION - 3
DATE : 11-05-2006
DRAWING NO : 1908 / PID - 01 REV. E
SL.NO DESCRIPTION SIZE (NB) TYPE SCH/THK/RATING MATERIAL QTY

3/16" THK SS 304 SPIRAL WOUND


15 RING 600# WITH GRAPHITE FILLER, SS 304 42
INNER AND OUTER
SHARJAH ELECTRIC & WATER AUTHORITY

BILL OF MATERIAL FOR GAS FUEL SYSTEM


REVISION - 3
DATE : 11-05-2006
DRAWING NO : 1908 / PID - 01 REV. E
SL.NO DESCRIPTION SIZE (NB) TYPE SCH/THK/RATING MATERIAL QTY

10 STRAINER 150 FLANGED (Y TYPE) 12000 KG/hr 300# SA 216 WCB 2

11 FILTER
DESIGN CODE ASME SECTION VIII DIV. 1
TYPE SINGLE IN LINE FILTER COMPLETE WITH FILTER ELEMENT, VENT, DRAIN AND INSTRUMENT CONNECTIONS & VALVES
PROCESS FLUID NATURAL GAS (MIN 80% METHANE)
MAXIMUM DESIGN PRESSURE 100 BAR AT 380 C
MAXIMUM TEMPERATURE 1490 C (PROCESS)
MINIMUM TEMPERATURE (-) 400 C (COLD AMBIANT)
FILTRATION 5 MICRONS NOMINAL, 20 MICRONS ABSOLUTE
MAXIMUM GAS FLOW RATE 13,600 KG/hr
FILTER BODY AND LIT MATERIAL
316 STAINLESS STEEL
VALVES & FLANGES
PROCESS CONNECTIONS 3", 600# RF ANSI B 16.5
INSTRUMENT ISOLATION 5 - WAY VALVE MANIFOLD 316 STAINLESS
VENT AND DRAIN VALVES BALL VALVES IN 316 STAINLESS WITH 0.5" NPT CONNS.
QUANTITY 2 NO'S
VALVES

12 BALL VALVE 250 FLANGED 300 # SA 216 WCB 2


25 FLANGED 600 # SA 216 WCB 4
13 GATE VALVE 25 FLANGED 600 # SA 216 WCB 42
15 FLANGED 600 # SA 351 CF 8 M 14
14 GLOBE VALVE 80 FLANGED 300 # SA 351 CF 8 M 4
25 FLANGED 600 # SA 216 WCB 16
25 FLANGED 600 # SS 316 6
15 FLANGED 600 # SS 316 16
15 ANGLE RELIEF VALVE 25 FLANGED 600 # SA 216 WCB 2
16 NON RETURN VALVE 25 FLANGED 600 # SA 216 WCB 4
SHARJAH ELECTRIC & WATER AUTHORITY

BILL OF MATERIAL FOR GAS FUEL SYSTEM


REVISION - 3
DATE : 11-05-2006
DRAWING NO : 1908 / PID - 01 REV. E
SL.NO DESCRIPTION SIZE (NB) TYPE SCH/THK/RATING MATERIAL QTY

INSTRUMENTS

17 PRESSURE INDICATOR 0.5" NPT BOURDON TYPE 0 - 100 BAR - 2


PRESSURE INDICATOR 0.5" NPT BOURDON TYPE 0 - 50 BAR - 1
TEMPERATURE INDICATOR (ALONG 0.5" NPT (FOR TEMP.
18 FLANGED THERMOWELL 0 - 150 C
0
- 2
WITH RTD / TC WITH THERMOWELL) ELEMENT)
TEMPERATURE INDICATOR (ALONG 0.5" NPT (FOR TEMP.
FLANGED THERMOWELL 0 - 75 C
0
- 1
WITH RTD / TC WITH THERMOWELL) ELEMENT)
19 PRESSURE TRANSMITTER 0.5" NPT DIAPHRAM TYPE 0 - 100 BAR - 2
PRESSURE TRANSMITTER 0.5" NPT DIAPHRAM TYPE 0 - 50 BAR - 1

TEMPERATURE TRANSMITER (ALONG 0.5" NPT (FOR TEMP.


20 FLANGED THERMOWELL 0 - 1500C - 2
WITH RTD / TC WITH THERMOWELL) ELEMENT)

TEMPERATURE TRANSMITER (ALONG 0.5" NPT (FOR TEMP.


FLANGED THERMOWELL 0 - 750C - 1
WITH RTD / TC WITH THERMOWELL) ELEMENT)

21 FLOW TRANSMITTER 0.5" NPT FLANGED TYPE 15000 KG/hr SS 316 2


22 ORIFICEMETER 80 FLANGED TYPE - SS 316 2
23 PRESSURE DIFFERENCE INDICATOR 15 - 0 - 90 BAR - 2
24 PRESSURE DIFFERENCE SWITCH HIGH 15 - - - 2
25 LEVEL GAUGE 15 FLANGED - - 2
26 LEVEL SWITCH HIGH 15 FLANGED - - 2
27 LEVEL SWITCH HIGH HIGH 15 FLANGED - - 2
28 3 WAY MANIFOLD 15 - - SS 316 6
29 5 WAY MANIFOLD 15 - - SS 316 4
PIPE SUPPORTS
30 SUPPORTS 3000 KG STRUCTURAL MATERIALS TO BE ASSUMED (MATERIAL + LABOUR COST TO BE ADDED)
IMPULSE TUBING
31 SS TUBE 0.5" - - SS 316 AS PER REQUIREMENT
TUBE FITTINGS
(REDUCERS, TUBE FITTINGS (REDUCERS,
TUBE FITTINGS (REDUCERS,
32 CONNECTOR, CONNECTOR, NIPPLES AND - SS 316 AS PER REQUIREMENT
CONNECTOR, NIPPLES AND NOZZLES)
NIPPLES AND NOZZLES)
NOZZLES)
CONTROL SYSTEMS

33 DIGITAL CONTROL SYSTEM (DCS) PRESSURE TRANSMITTER, TEMPERATURE TRANSMITTER AND CONTROL VALVES ARE LINKED WITH THE DCS. THIS DCS COST TO BE INCLUDED.
SHARJAH ELECTRIC & WATER AUTHORITY
BILL OF MATERIAL FOR GAS FUEL SYSTEM
REVISION - 3
DATE : 11-05-2006
ASSUMPTIONS
10" GAS COMPRESSOR SUCTION LINE ELEVATION AND ROAD CROSSING DETAIL ARE NOT MARKED IN THE LAYOUT. WE ASSUMED 350 METERS FROM EXISTING SOURCE LINE
1 TO GAS COMPRESSOR INLET. IF IT EXCEED 350 METERS IT WILL BE EXTRA

2 VENT LINES AND VENT HEADER ARE NOT SHOWN IN LAYOUT. WE HAVE ASSUMED 20 METERT PER VENT LINE.

3 DRAIN SUMP AND CONDENSATE TANK LOCATION ARE NOT SHOWN IN LAYOUT. WE HAVE ASSUMED 20 METERT PER DRAIN / CONDENSATE LINE.

4 TRENCH DEPTH, FILTER ELEVATION AND GT ELEVATION ARE NOT MARKED IN THE LAYOUT. HENCE WE ASSUMED 1 METER DEPTH AND 1 METER HEIGHT FROM
FINISHED GROUND LEVEL. BASED ON THIS FITTINGS AND FLANGES ARE TENDATIVELY ARRANGED.

5 N2 PURGE LINE HEADER / SOURCE ARE NOT MARKED IN LAYOUT. WE HAVE ASSUMED 20 METER PER PURGE LINE.

6 RANGE OF INSTRUMENTS ARE CALCULATED AS 1.5 TIMES THE OPERATIONAL RANGE AS GIVEN IN DOCUMENT.

7 FOR PIPE FITTINGS EXACT THREAD TYPE AND SIZE NOT INDICATED, SHOULD BE CALCULATED DEPENDING ON THE DIMENSION OF INSTRUMENT AND MANIFOLD.

8 FOR TRANSMITTERS COMMUNICATION PROTOCOL (EXAMPLE HART, FIELD BUS ETC) NOT TAKEN INTO CONSIDERATION, TO BE DECIDED IN ACCORDANCE WITH PLC
CONFIGRATION.

9 WE ASSUMED THAT PSV 125/A, PSV 126/A, BDV 124/A, PSV 125/B, PSV 126/B, BDV 124/B - VALVES ARE UNDER GAS COMPRESSION SYSTEM PACKAGE.

CONDENSATE TANK
INSTRUMENTS

SL.NO DESCRIPTION SIZE (NB) TYPE MATERIAL QTY

1 LEVEL GAUGE (LG) (0 - 800 MM) 25 FLANGED SS 316 1


2 LEVEL SWITCH HIGH (LSH) 25 - - 1
3 ORIFICE METER 80 FLANGED SS 316 1

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