A - DA Safety Manual IR AP

APPROVED 10/Jan/2020 10:30:09 GMT
17933555
Revision B
January 2020
Compressed Air Desiccant Dryers

DA5IM DA15IM DA25IM DA40IM
DA200IM DA250IM DA300IM
PRINT LANGUAGE
ENGLISH
CHINESE
Product Safety Information

EN Product Safety Information
Save These Instructions

EN
CONTENTS
ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY INFORMATION - EXPLANATION OF SAFETY SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GRAPHIC FORM AND MEANING OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY INFORMATION - WHEN INSTALLING THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PRODUCT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HANDLING & TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GROUNDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PIPEWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY INFORMATION - WHEN OPERATING THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
GENERAL OPERATION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY INFORMATION - WHEN SERVICING THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PERSONNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BEFORE PERFORMING MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DURING MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
ROUTINE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
AFTER PERFORMING MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SAFETY INFORMATION - WHEN HANDLING MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HAZARDS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HANDLING AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SAFETY INFORMATION - REMAINING RISKS OF THE EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
EXCESSIVE PRESSURE ON THE COMPRESSED AIR SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
EN-2 17933555 Rev B

EN
ABOUT THIS MANUAL

Ingersoll Rand provides this manual to inform installers, operators, maintenance personnel, supervisors and management, of
safe practices that must be followed.
This manual supports all Ingersoll Rand Dryers and therefore may contain information that is not applicable to your product
The product instruction manual and other manuals furnished by Ingersoll Rand may contain additional safety information
specific to the product.
It is not intended that the recommendations in this manual take precedence over existing plant safety rules and regulations or
OSHA regulations. In the event that some conflict exists between a rule set forth in this manual and a similar rule already set by
an individual company, the more stringent of the two should take precedence.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
PRODUCT DESCRIPTION
Ingersoll Rand Desiccant Dryers remove moisture from compressed air. Moisture is detrimental to pneumatically operated
appliances, controls, instruments, machinery and tools.
SAFETY INFORMATION - EXPLANATION OF SAFETY SIGNAL WORDS
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury or property damage.
NOTICE Indicates information or a company policy that relates directly or indirectly to the safety of personnel
or protection of property.
17933555 Rev B EN-3

EN
GRAPHIC FORM AND MEANING OF SYMBOLS

The symbols shown in this section may be used in manuals and on decals and tags applied to the Dryer, depending on the
model. Refer to the instructions and parts manuals for product specific information.
Read the manual before you start, operate and do maintenance on the Dryer.
Pay attention to the indications preceded by these symbols.
Only approved personnel must do the installation, maintenance and/or control

operations procedure.
Attention: Before you do maintenance on the Dryer::

1. Disconnect the electric supply.
2. Discharge air pressure completely, and
3. Read the Operator’s manual.
Pay attention to components or systems under pressure.
Pay attention to the risk of electric shock.
Air inlet.
or or or
Air outlet.
or or or
Pay attention to the risk of moving parts.
Direction of the fan rotation.
Explosion Risk.
Lifting point.
Do not lift from this point.
ATTENTION: ONCE A WEEK. The condenser must be cleaned by blowing out with air.
EN-4 17933555 Rev B

EN
GENERAL SAFETY INFORMATION
WARNING
General Safety!
•• Use the information in this manual along with your work place safety program.
•• Make sure that all personnel become familiar with the location and operation of the controls and features of the Dryer.
•• Make sure that a multipurpose type fire extinguisher is located close to the Dryer and is suitable for electrical fires.
•• Make sure that the work area is clean, uncluttered and has good airflow and light.
•• Review Material Safety Data Sheets (MSDS) and store them in a safe place.
•• Make sure that all the labels, tags and data (name) plates are in place and legible.
•• Do not remove decals, tags and nameplates.
•• If the Dryer is repainted, protect decals, controller, gauges, tags and nameplates from being covered with paint. Remove the
protection after painting.
•• If parts are replaced, make sure that all decals, tags and nameplates are also replaced.
•• Locate, read, understand and follow all Danger, Warning, Caution and Operating Instructions on the product and in all
Manuals. Failure to comply with safety precautions described in this manual, manuals supplied with the product or the
labels and tags attached to the product may result in death, serious injury or property damage. Manuals may be provided in
the form of paper, compact disc (CD) or other media.
•• Make sure that all the activities that involve installation, operation, repair and maintenance of the Dryer comply with all
applicable codes, laws, regulations, standards and specifications (local, state, country, federal, etc.). Examples include
electrical codes, occupational safety/health regulations and local permits.
•• Make sure that all personnel wear personal protective equipment such as safety glasses with side shields, respirator, hearing
protection, cut resistant gloves and safety shoes during installation, operation, and maintenance of the Dryer.
•• Contact Ingersoll Rand for replacement of decals, tags, nameplates or manuals if they are lost, damaged or not readable.
Provide the serial number of the Dryer when ordering replacement nameplates.
•• If you have questions about safety or procedures not included in this manual, ask your supervisor or contact Ingersoll Rand
office or approved Ingersoll Rand distributor.
•• Make sure that the safety values on the name plate complies with the table below:
Maximum Pressure Safety Device Set Value Working Temperature

Fluid
psig (bar) psig (bar) ˚C (˚F)
Min. 72(5) Min. 5(41)
Compressed air inlet Customer need to take care
Max. 200 (14) Max. 46 (115)
Ambient air Atmosphere Not applicable Max. 48 (118.4)
17933555 Rev B EN-5

EN
SAFETY INFORMATION - WHEN INSTALLING THE PRODUCT
WARNING
Make sure that all the activities involving installation of the Dryer comply with all applicable codes, laws, regulations,
standards and specifications (local, state, country, federal, etc.).
PRODUCT INSPECTION
•• Inspect the shipping package for signs of shipping damage.
•• Carefully remove shipping material and inspect the Dryer for damage.
•• Pay close attention to parts that attach or protrude from the Dryer.
•• Inspect all the items that appear damaged, no matter how slight, and determine if it is safe before installing and operating
the Dryer.
HANDLING & TRANSPORTING

•• Use suitable lifting equipment (e.g. forklift) to lift and transport the Dryer to the installation site.
•• Make sure that the lifting equipment, straps, etc. are capable of supporting the weight of the Dryer.
NOTICE
Weight information is printed on a label attached to the shipping container or to the Dryer.
WARNING
Do not lift heavy objects without proper lifting equipment (i.e., crane, hoist, slings or fork truck). Lifting the unit
without proper lifting equipment may cause serious injury. Use fork lift channels where provided.
STORAGE
•• If not in use, store the Dryer in its packaging in a dust free under roof and protected site between 32 °F (0 °C) and
120 °F (50 °C), and a specific humidity not more than 90%.
•• If the stocking time is more than 12 months, please contact your nearest local Ingersoll Rand office or approved distributor.
INSTALLATION SITE
NOTICE
The standard Dryer is not suitable for explosive environments.
•• Remove all the risks of movement by suitable means to prevent strain on the rigid discharge piping.
•• Make sure that the Dryer is protected from atmospheric agents and not directly exposed to sun light or rain.
•• Make sure that the Dryer is located in a clean area.
•• Make sure that the piping that connects to the Dryer is clean and flushed before installation.
EN-6 17933555 Rev B

EN
ELECTRICAL
General Requirements
•• Only approved electrician can do the electrical installation procedure.
NOTICE
The owner/electrical contractor must size the feeder cables to ensure that the circuit is balanced and not overloaded
by other electrical equipment.
•• Read the wiring diagram before connecting the cables.

•• Connect the Dryer only to electrical systems that are compatible with its electrical characteristics and that are within its
rated capacity. Do not connect to an electrical supply of incorrect voltage and/or frequency.
•• Install a main line disconnect switch on the incoming line. The Dryer is not equipped with an electrical disconnecting device.
The owner is responsible for the design and installation of disconnect, over voltage, short circuit and overload protection.
•• Make sure that a circuit breaker or fuse safety switch is provided in the electrical supply line leading to the Dryer.
GROUNDING
WARNING
General Safety!
•• Make sure that the Dryer is connected to a grounded, metallic, permanent wiring system or an equipment-grounding
terminal or lead. Improper grounding can result in electrical shock and can cause severe injury or death.
•• Provide suitable grounds, clearance and lightning arrestors for all electrical components.
•• Check grounding connections after initial installation and periodically thereafter and make sure that there is a good contact
and continuity.
PIPEWORK
System Design
•• The owner is responsible for ensuring that applicable service pipe work is installed to and from the Dryer.
•• Make sure that the pre-filter and postfilters are installed in the air inlet/outlet supply line to prevent liquid water and oil
aerosols to enter the dryer colomns and to prevent dust to be distributed downstream of the dryer.
•• Provide external support to the piping.
Materials of Construction
•• Make sure that all the components, accessories and pipe work added to the Dryer inlet and discharge are suitable for the
Dryer’s vibration, pulsations, temperature and maximum pressure applied.
•• Make sure that there is a proper corrosion resistance and chemical resistance for the pipe work.
17933555 Rev B EN-7

EN
SAFETY INFORMATION - WHEN OPERATING THE PRODUCT
WARNING
Make sure that all the activities involving operation of the Dryer comply with all applicable codes, laws, regulations,
INTENDED USE
•• The Dryer has been designed and supplied for:
- Use in compressed air line only and not for other gas.
- Operation within the operating parameters specified in the engineering data sheet.
PRE-OPERATION CHECKS
•• Make sure that all the protective covers, guards and doors are in place before operating the Dryer.
SAFETY DEVICES
•• Do not use the Dryer with safety or control components missing or disabled.
•• Make sure that all protective covers are in place.
•• Do not remove guards, shields, or screens while the Dryer is operating.
•• Check all safety valves, gauges and other regulating devices frequently for proper operation.
GENERAL OPERATION SAFETY

•• Do not use this Dryer for purposes other than those recommended.
•• Do not operate the Dryer outside the ambient temperature range specified in the engineering data sheet.
•• Do not operate the Dryer in potentially explosive areas where flammable dust, gases or vapors may be present.
•• Do not operate the Dryer at pressures exceeding the ratings indicated on the Dryer and driver nameplates.
•• Do not play with compressed air.
•• Do not operate the Dryer under the influence of medication, drugs or alcohol.
•• Do not use a damaged or malfunctioning Dryer.
•• Avoid bodily contact with compressed air.
•• Keep others at a safe distance from the work area. Make sure that they use applicable personal protective equipment.
•• Do not access pressurized areas of the system while the Dryer is in operation.
•• Do not install parts or accessories that are not approved by Ingersoll Rand.
•• Make sure that the Dryer does not exceed the rated operating pressure.
•• Do not operate the Dryer above the rated capacity.
EN-8 17933555 Rev B

EN
SAFETY INFORMATION - WHEN SERVICING THE PRODUCT
WARNING
PERSONNEL
•• The Dryer product information manual and maintenance manual contains instructions and technical data to cover all
routine operation and scheduled maintenance tasks. Major overhauls are outside the scope of the Dryer instruction manual
and should be referred to an approved Ingersoll Rand service provider.
•• Only approved maintenance personnel can do the maintenance procedure.
BEFORE PERFORMING MAINTENANCE
WARNING
Lockout / Tagout!
Follow the precautions to prevent the possibility of power supply to the Dryer during maintenance work is in
progress. Lockout / tagout the power supply and display warning signs indicating maintenance work is in progress.
•• Disconnect the main electrical power line.

•• Disconnect separate control lines.
•• Isolate all residual electrical power sources (mains and battery).
•• Make sure that all the air pressure is fully discharged and isolated from the system.
•• Obey the precautions to prevent the possibility of applying power to the Dryer when maintenance work is in progress.
Lockout/ tag out the power supply and display warning signs indicating that maintenance work is in progress.
DURING MAINTENANCE
•• Repair only in the area that has good airflow, light and is clean and dry.
•• Do not make modifications, additions or conversions which might affect safety without the approval of Ingersoll Rand.
This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing
components.
•• During maintenance and when making repairs, keep dirt away from parts by covering parts and exposed openings with
clean cloth or paper.
•• Use applicable equipment for lifting heavy objects. Make sure that the loose components are properly supported to avoid
the risk of fall.
•• Do not use flammable or volatile liquids such as kerosene, diesel or jet fuel for cleaning or degreasing. Use a nonflammable,
non-conductive, safety solvent cleaner and degreaser designed for industrial cleaning. Obey the manufacturer’s
instructions. Use safety solvents in a well ventilated area and always use the applicable personal protective equipment.
•• Open condensate valves slowly as condensate may be discharged at high pressures. Wear hearing protection when opening
the valves.
•• Keep all parts of the body and hand-held tools or other conductive objects, away from exposed live parts of the Dryer
electrical system.
•• Maintain dry footing, stand on insulating surfaces and do not contact other portion of the Dryer when making adjustments
or repairs to exposed live parts of the Dryer electrical system.
•• Wear personal protective equipment applicable to the voltage present while servicing the live electrical systems.
•• Make sure that all the access doors are closed safely when the Dryer is not monitored.
17933555 Rev B EN-9

EN
ROUTINE INSPECTION
•• Check for error message at regular intervals for proper operation according to the instructions.
•• According to the instructions, inspect regularly all pressure containing parts for defects, especially flexible hoses and their
couplings. Make sure that there are no defects.
•• If found defective, replace the parts according to the Dryer instructions.
•• Inspect the safety switches frequently for proper functioning of the Dryer.
REPAIR PARTS
•• Do not use repair parts other than those included within the Ingersoll Rand approved parts list. Using unapproved parts
may create hazardous conditions over which Ingersoll Rand has no control. Therefore, Ingersoll Rand cannot be held
responsible.
•• Do not change the wiring design of the Dryer.
AFTER PERFORMING MAINTENANCE

•• Make sure to install the protective guards, shutdown devices and over pressure protection equipment.
•• Replace all exterior panels and close all doors.
•• Discard all hazardous materials.
•• Do not leave tools, rags or loose parts inside or on the Dryer.
SAFETY INFORMATION - WHEN HANDLING MATERIALS
WARNING
•• The following substances may be used in the manufacture of the Dryer and may be hazardous to your health if used
incorrectly:
- Desiccant media.
•• Do not discharge condensate into fresh/surface water drains. Condensate contains coolant and/or other substances which
must be disposed of according to all applicable codes, laws, regulations, standards and specifications (local, state, country,
federal, etc.). All compressed air systems generate condensate which accumulates in drain point such as tanks, filters, drip
legs, after coolers and Dryers.
•• Make sure that all the waste is handled and disposed of according to all applicable codes, laws, regulations, standards and
specifications (local, state, country, federal, etc.).
•• When permanently decommissioning or dismantling the Dryer, make sure that all hazard risks are either eliminated or
notified to the recipient of the Dryer.
- Do not discard pressure vessel that is not clearly marked with its data plate information or rendered unusable by drilling,
cutting etc.
- Do not discard a complete Dryer without including instructions for its use.
- Always contact a waste disposal and recycling facility.
EN-10 17933555 Rev B

EN
SAFETY INFORMATION
HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
•• Misuse or intentional inhalation abuse may lead to death without warning.
•• Vapours are heavier than air and can cause suffocation by reducing oxygen available for breathing.
POTENTIAL HEALTH EFFECTS
•• Activated alumina dust may irritate skin and mucous membranes. Wear safety glasses, gloves, and a noise approved dust
mask when handling this product. Avoid spills to prevent slipping. Refer MSDS for more safety information.
•• In case of contact with eyes, immediately flush eyes with plenty of water for a minimum of 15 minutes. Consult a physician if
necessary.
INHALATION
•• Misuse or intentional inhalation abuse may lead to death without warning, due to cardiac effects.
•• Other symptoms potentially related to misuse or inhalation abuse are: anaesthetic effects, light-headedness, dizziness,
confusion, incoordination, drowsiness or unconsciousness, irregular heartbeat with a strange sensation in the chest, heart
thumping, apprehension and weakness.
HANDLING AND STORAGE

HANDLING (PERSONNEL)
WARNING
Lifting Heavy Objects!

Do not lift heavy objects without proper lifting equipment (i.e., crane, hoist, slings or fork truck). Lifting the unit
without proper lifting equipment may cause serious injury. Use fork lift channels where provided.
•• Do not breathe vapours or mist. Avoid contact with skin, eyes and clothing.
•• Make sure that there is enough air exchange and/or exhaust in work rooms.
SAFETY INFORMATION - REMAINING RISKS OF THE EQUIPMENT

EXCESSIVE PRESSURE ON THE COMPRESSED AIR SIDE
•• This equipment is not supplied with safety devices on the compressed air side.
•• Only approved personnel must install the safety devices on the compressor. Refer to all applicable codes, standards, laws,
and regulations (local, state, country, federal, etc.) i.e, electrical codes, occupational safety/health regulations and local
permits to install the safety devices.
17933555 Rev B EN-11

ingersollrandproducts.com
©2020 Ingersoll Rand
17933555
修订 B
一月 2020
压缩空气除湿干燥机
DA200IM DA250IM DA300IM
产品安全信息
ZH 产品安全信息
保存这些说明
ZH
目录
关于本手册 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
产品描述 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
安全信息 - 安全警示词解释 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
符号的图形形式和含义 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
通用安全信息 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
安全信息 - 安装本产品时 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
产品检查 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
搬运和运输 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
存放 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
安装地点 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
电气 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
接地 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
管道连接 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
安全信息 - 操作本产品时 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
预期用途 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
操作前检查 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
安全装置 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
通用操作安全 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
安全信息 - 维修保养本产品时 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
人员 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
在进行维护之前 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
维护过程中 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
日常检查 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
维修零件 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
执行维护之后 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
安全信息 - 处理材料时 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
安全信息 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
危险识别 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
搬运和存储 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
安全信息 - 设备的其他风险 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
压缩空气侧有过高压力 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ZH-2 17933555 Rev B

ZH
关于本手册
Ingersoll Rand 提供本手册旨在告知安装人员、操作人员、维修人员、主管及管理人员必须遵循的安全技术规章。
本手册适用于所有 Ingersoll Rand 干燥机，因此可能包含一些不适用于您产品的信息。本产品说明手册和 Ingersoll Rand 提
供的其他手册可能包含产品的其他具体安全信息。
本手册中的建议并不优先于原有的工厂安全条例和法规或 OSHA 法规。如果本手册中的某项规定与某公司既定的类似规
定存在冲突，则应该优先考虑两者中较为严格的规定。
如有任何事宜，请垂询就近的 Ingersoll Rand 办事处或经销商。
产品描述
Ingersoll Rand 除湿干燥机可除去压缩空气中的水分。水分会损坏气动电器、控制器、仪器、机械和工具。
安全信息 - 安全警示词解释
危险表示即将发生的危险情况，如果不避免，将导致死亡或严重伤害。
指示潜在的危险情况，如不避免，将导致严重人身伤害或死亡。
䆜઀
指示潜在的危险情况，如不避免，将导致轻微或中度人身伤害或财产损失。
ቅᗹ
⌞ᝅ 指示与人身安全或财产安全有直接或间接关联的信息及公司政策。
17933555 Rev B ZH-3

ZH
符号的图形形式和含义
本章节中显示的符号可用于手册和干燥机上附带的标识和标签，具体取决于型号。有关产品具体信息，请参阅说明书和
零件手册。
在启动、操作和维护干燥机前，请先阅读本手册。
请注意这些符号后面的指示说明。
只能由经过批准的人员执行安装、维护和/或控制操作程序。
注意：维护干燥机之前：
1.断开电源。
2.完全排放空气压力，并且
3.阅读操作手册。
请注意承压组件或者系统。
请注意触电危险。
空气入口。
or or or
空气出口。
or or or
请注意运动零件危险。
风扇旋转方向。
Explosion Risk.
起吊点。
切勿从此点起吊。
注意：每周一次。必须使用压缩空气吹出方式清洁冷凝器。
ZH-4 17933555 Rev B

ZH
通用安全信息
䆜઀
通用安全！
•• 本手册中介绍的信息应配合您的工作场所的安全程序使用。
•• 应确保所有人员均熟悉干燥机控制装置和功能的位置和操作。
•• 应确保在干燥机附近放置适合扑灭电气火灾的多用途灭火器。
•• 应确保工作区域干净、整洁并且通风和照明良好。
•• 应检查材料安全数据表（MSDS）并将其存放在安全的地方。
•• 应确保所有标签、标记和铭牌完好并且清晰易读。
•• 请勿揭下标识、标签和铭牌。
•• 如果干燥机重新喷漆，应保护标识、控制器、仪表、标签和铭牌，避免油漆覆盖。喷漆后取下护罩。
•• 如果更换零件，应确保也更换所有标识、标签和铭牌。
•• 请找到、阅读、理解并遵循产品上和所有手册中的所有危险、警告、小心和操作说明。如果不遵循本手册、随产品提
供的手册或产品上附带的任何标签和标记中规定的安全注意事项，则可能导致死亡、严重受伤或财产损失。手册可能
以纸质、光盘（CD）或其他媒介方式提供。
•• 应确保所有涉及到干燥机安装、操作、维修和维护的所有工作均符合所有适用的规定、法律、法规、标准和规范（地
方、州/省、国家/地区、联邦等）。其中包括电气规范、职业安全/健康法规和地方许可规定。
•• 应确保所有人员在安装、操作和维护干燥机的过程中穿戴个人防护装备，如有侧护板的安全眼镜、呼吸器、听力保护
器、防切割手套和安全鞋。
•• 如果标识、标签、铭牌或手册丢失、损坏或无法阅读，请联系 Ingersoll Rand 进行更换。订购更换铭牌时请说明干燥机
的序列号。
•• 如果您有任何安全或程序方面的问题未包含在本手册中，请咨询您的主管或联系 Ingersoll Rand 办事处或经过批准的
Ingersoll Rand 经销商。
•• 应确保铭牌上的安全数值符合下表规定：
最大压力 . 安全装置设定值工作温度

流体
psig (bar) psig (bar) ˚C (˚F)
最小值. 72(5) 最小值. 5(41)
压缩空气入口客户注意事项
最大值. 200 (14) 最大值. 46 (115)
环境空气大气不适用最大值. 48 (118.4)
17933555 Rev B ZH-5

ZH
安全信息 - 安装本产品时
䆜઀
应确保所有涉及到干燥机安装的所有工作均符合所有适用的规定、法律、法规、标准和规范（地方、州/省、国家/地
区、联邦等）。
产品检查
•• 检查运输包装是否有运输损坏迹象。
•• 小心地拆开包装材料，检查干燥机是否损坏。
•• 仔细检查干燥机附带的或干燥机上突起的零件。
•• 应检查所有看起来已经损坏的零件，无论损坏多么轻微都要检查，并应在安装和操作干燥机之前确定其是否安全。
搬运和运输
•• 应使用合适的起重设备（如叉车）将干燥机吊装并运送至安装场地。
•• 应确保起重设备、绑带等能够支撑干燥机的重量。
⌞ᝅ
重量信息印在运输箱或干燥机附带的标签上。
䆜઀
如无正确的起重设备（如起重机、升降机、吊索或叉车），切勿搬运重物。不使用正确的起重设备搬运本装置，可造
成严重的人身伤害。如有叉车通道，请使用该类通道。
存放
•• 不使用时，应将干燥机放回原包装并存放在无尘的有屋顶安全场所，温度应保持在 0 °C (32 °F) 至 50 °C (120 °F)
之间，比湿度不超过 90%。
•• 如存放时间超过 12 个月，请就近联系您当地的 Ingersoll Rand 办事处或经过批准的经销商。
安装地点
⌞ᝅ
标准干燥机不适合在爆炸性环境中使用。
•• 应采用合适的措施消除所有移动风险，防止刚性排放管道承受应力。
•• 应确保保护干燥机，防止天候老化，并避免阳光直晒或雨林。
•• 应确保将干燥机放置在清洁区域。
•• 应确保连接到干燥机的管道在安装前保持清洁并经过冲洗。
ZH-6 17933555 Rev B

ZH
电气
通用要求
•• 仅经过批准的电气技师方可执行电气安装程序。
⌞ᝅ
工厂/电气承包商必须确定馈线电缆的尺寸，以确保电路平衡，不会由于其他电气设备而发生过载。
•• 连接电缆之前应阅读接线图。
•• 只能将干燥机连接到与其电气特性相吻合且在其额定容量范围之内的电气系统。请勿连接到电压和/或频率不正确的电
源。
•• 应在进线上安装一个主线断路开关。干燥机没有配备电气断路装置。工厂应负责设计和安装断路、过压、短路和超载
保护装置。
•• 应确保在干燥机的电源线上安装断路器或熔断安全开关。
接地
䆜઀
通用安全！
•• 应确保干燥机连接到永久性金属接地布线系统或设备接地端子或引线上。如接地不当，可导致电击并可能造成重伤或
者死亡。
•• 为所有电气部件进行适当的接地、确保足够间隙并安装避雷器。
•• 在完成初始安装后，应检查接地连接并执行定期检查，以确保良好接触和连接。
管道连接
系统设计
•• 工厂应负责确保干燥机的进出管道安装正确。
•• 应确保在进气/排气管道上安装预滤器和后过滤器，防止液体、水和油悬浮颗粒进入干燥机内部并防止灰尘排向干燥机
下游。
•• 提供外部管道支架。
结构材料
•• 应确保安装在干燥机进气和排气口的所有部件、附件和管道都能够承受干燥机施加的振动、脉动、温度和最大压力。
•• 确保为管道采取适当的防腐蚀和抗化学腐蚀措施。
17933555 Rev B ZH-7

ZH
安全信息 - 操作本产品时
䆜઀
预期用途
•• 干燥机的设计和供货适合：
- 仅用于压缩空气管路，不得用于其他气体。
- 在工程数据表中规定的工作参数范围内运行。
操作前检查
•• 应确保所有的防护盖、防护罩及门都在操作干燥机前安装到位。
安全装置
•• 不要使用安全或控制部件不齐或失灵的干燥机。
•• 确保所有保护盖安装到位。
•• 在干燥机运行期间，请勿卸下任何防护装置、护板或护网。
•• 应经常检查所有的安全阀、压力表及其他调节装置以保证正常运行。
通用操作安全
•• 不要将干燥机用于建议用途之外的其它用途。
•• 不要超出工程数据表中规定的环境温度范围操作干燥机。
•• 不要在可能有易燃粉尘、气体或蒸气的潜在爆炸性区域操作压缩机。
•• 不要超过干燥机和驱动器铭牌上的额定压力操作干燥机。
•• 请勿玩弄压缩空气。
•• 请勿在使用药物、毒品或酒精后操作干燥机。
•• 不要使用已损坏或有故障的干燥机。
•• 要避免身体与压缩空气接触。
•• 应使其他人员远离工作区并保持安全距离。应确保这些人员穿戴适当的个人防护装备。
•• 当干燥机运行时不要接近系统的高压区域。
•• 不要安装没有获得 Ingersoll Rand 批准的零件或附件。

•• 应确保干燥机没有超过额定工作压力。
•• 切勿超过额定容量操作干燥机。
ZH-8 17933555 Rev B

ZH
安全信息 - 维修保养本产品时
䆜઀
人员
•• 干燥机产品信息手册的维护手册包含所有日常运行和定期维修工作的说明和技术数据。大修工作已超出干燥机使用说
明手册的范围，应咨询经过批准的 Ingersoll Rand 服务提供商。
•• 仅经过批准的维护人员方可执行维护程序。
在进行维护之前
䆜઀
锁定/挂牌！
请按照规定采取预防措施，防止干燥机在维护工作进行时通电的可能性。应锁定电源/挂牌并显示警告牌，指示正在进
行维修工作。
•• 应断开主电源线。
•• 应断开单独的控制线路。
•• 应隔离所有其他电源（主电源和电池）。
•• 应确保完全释放全部气压并将系统隔离。
•• 请按照规定采取预防措施，防止干燥机在维护工作进行时通电的可能性。应锁定电源/挂牌并显示警告牌，指示正在进
行维修工作。
维护过程中
•• 仅在通风和照明良好且清洁、干燥的区域进行维修。
•• 未经
Ingersoll Rand 批准，请勿进行可能会影响安全的修改、添加或转换。此要求同样适用于安全装置和阀门的安装与
调整以及承重组件的焊接工作。
•• 在保养和维修时，应使用干净布或纸盖上零件和暴露的开口，以避免零件沾上污物。
•• 应使用适当的设备起吊重物。应确保松散的部件得到正确支撑，防止掉落危险。
•• 不要使用煤油、柴油或喷气机燃油等易燃、易挥发的液体进行清洗或去脂。应使用用于工业清洗的非易燃、不导电的
安全溶剂清洗剂和除油剂。应按照制造商的说明书进行操作。应在通风良好的区域使用安全溶剂，并始终穿戴好适当
的个人防护装备。
•• 缓慢地打开冷凝阀，因为冷凝水可能以高压排放。在打开阀门时应戴上听力保护装置。
•• 身体的所有部位、手持式工具或其他导电物体都必须远离干燥器电气系统的外露带电部分。
•• 当调整或维修干燥机电气系统的外露带电部分时，保持鞋靴干燥并站在绝缘表面上，同时不要接触干燥机的其他部
分。
•• 在维修带电电气系统时，应穿戴适合所存在电压的个人防护装备。
•• 离开干燥机时，应确保所有检修门均已安全关闭。
日常检查
•• 应根据说明书规定定期检查是否存在错误消息，确保正常运行。
•• 应根据说明书规定定期检查所有承压组件是否存在缺陷，尤其是软管及其接头。确保无任何缺陷。
•• 如果发现缺陷，应根据干燥机说明书规定更换零件。
•• 经常检查干燥机的安全开关，确保干燥机正常运行。
17933555 Rev B ZH-9

ZH
维修零件
•• 切勿使用没有包含在 Ingersoll Rand 批准的零件表中的零件。使用未经批准的零件可能产生 Ingersoll Rand 无法控制的危
险状况。因此，Ingersoll Rand 对此不承担任何责任。
•• 切勿变更干燥机的线路设计。
执行维护之后
•• 应确保安装保护装置、停机装置和过压保护设备。
•• 重新装上所有外部面板并关闭所有的门。
•• 丢弃所有危险材料。
•• 切勿将工具、抹布或松散零件留在干燥机内或上面。
安全信息 - 处理材料时
䆜઀
•• 下列物质可能用于干燥机的制造，如果使用不当，可能会危害您的健康：
- 除湿介质。
•• 切勿将冷凝水排入淡水/地表水排水系统。冷凝水含有冷却剂和/或其他物质，必须根据所有适用的规定、法律、法
规、标准和规范（地方、州/省、国家/地区、联邦等）进行处置。所有压缩空气系统均产生冷凝水，冷凝水聚积在排
水点处，如罐、过滤器，滴液器、后冷却器和干燥机中。
•• 应确保所有废料均按照所有适用的规定、法律、法规、标准和规范（地方、州/省、国家/地区、联邦等）进行处理和
处置。
•• 当对干燥机进行永久性停运或拆卸时，应确保将所有危险全部消除或将危险告知干燥机的收件人
- 切勿丢弃没有明确标识其铭牌信息的压力容器或通过钻、切等操作使其无法使用。
- 切勿丢弃未包括其使用说明书的完整干燥机。
- 请务必联系废物处理和回收机构。
ZH-10 17933555 Rev B

ZH
安全信息
危险识别
紧急情况概述
•• 误用或故意吸入滥用可导致死亡且无任何警告。
•• 蒸气比空气重，可导致氧气吸入量减少而窒息。
潜在健康影响
•• 活性氧化铝粉尘可刺激皮肤和粘膜。处理本产品时应佩戴安全护目镜、手套和经过批准的防噪声、防尘面罩。避免洒
出，防止滑倒。请参阅 MSDS 了解更多安全信息。
•• 如果接触眼部，应立即用大量的水冲洗眼睛至少 15 分钟。必要时请就医。
吸入
•• 误用或故意吸入滥用可因心脏作用导致死亡且无任何警告。
•• 与误用或吸入滥用潜在相关的其他症状：麻醉作用、头痛、头晕、神志不清、昏睡或失去知觉、心律不齐且胸中有异
样感觉、心悸、恐惧和虚弱。
搬运和存储
搬运（人员）
䆜઀
搬运重物！
如无正确的起重设备（如起重机、升降机、吊索或叉车），切勿搬运重物。不使用正确的起重设备搬运本装置，可造
成严重的人身伤害。如有叉车通道，请使用该类通道。
•• 切勿吸入蒸气或烟雾。避免接触皮肤、眼部和衣物。
•• 确保工作室存在足够的空气交换和/或排气装置。
安全信息 - 设备的其他风险
压缩空气侧有过高压力
•• 本设备不提供压缩空气侧安全装置。
•• 仅经过批准的人员方可在压缩机上安装安全装置。安装安全装置时，请参阅所有适用的规范、标准、法律和法规（地
方、州/省、国家/地区、联邦等），如电气规范、职业安全/健康法规和当地的许可规定。
17933555 Rev B ZH-11

ingersollrandproducts.com
©2020 Ingersoll Rand

A - DA Safety Manual IR AP

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

A - DA Safety Manual IR AP

Uploaded by

Copyright:

Available Formats

APPROVED 10/Jan/2020 10:30:09 GMT

Compressed Air Desiccant Dryers

Product Safety Information

Save These Instructions

EN-2 17933555 Rev B

ABOUT THIS MANUAL

SAFETY INFORMATION - EXPLANATION OF SAFETY SIGNAL WORDS

17933555 Rev B EN-3

GRAPHIC FORM AND MEANING OF SYMBOLS

Pay attention to the indications preceded by these symbols.

Only approved personnel must do the installation, maintenance and/or control

Attention: Before you do maintenance on the Dryer::

Pay attention to components or systems under pressure.

Pay attention to the risk of electric shock.

Pay attention to the risk of moving parts.

Direction of the fan rotation.

Do not lift from this point.

EN-4 17933555 Rev B

GENERAL SAFETY INFORMATION

Maximum Pressure Safety Device Set Value Working Temperature

17933555 Rev B EN-5

SAFETY INFORMATION - WHEN INSTALLING THE PRODUCT

 HANDLING & TRANSPORTING

The standard Dryer is not suitable for explosive environments.

EN-6 17933555 Rev B

•• Read the wiring diagram before connecting the cables.

17933555 Rev B EN-7

SAFETY INFORMATION - WHEN OPERATING THE PRODUCT

 GENERAL OPERATION SAFETY

EN-8 17933555 Rev B

SAFETY INFORMATION - WHEN SERVICING THE PRODUCT

 BEFORE PERFORMING MAINTENANCE

•• Disconnect the main electrical power line.

17933555 Rev B EN-9

 AFTER PERFORMING MAINTENANCE

SAFETY INFORMATION - WHEN HANDLING MATERIALS

EN-10 17933555 Rev B

 HANDLING AND STORAGE

Lifting Heavy Objects!

SAFETY INFORMATION - REMAINING RISKS OF THE EQUIPMENT

17933555 Rev B EN-11

ZH-2 17933555 Rev B

17933555 Rev B ZH-3

ZH-4 17933555 Rev B

最大压力 . 安全装置设定值 工作温度

17933555 Rev B ZH-5

ZH-6 17933555 Rev B

17933555 Rev B ZH-7

•• 不要安装没有获得 Ingersoll Rand 批准的零件或附件。

ZH-8 17933555 Rev B

17933555 Rev B ZH-9

ZH-10 17933555 Rev B

17933555 Rev B ZH-11

You might also like

HANDLING & TRANSPORTING

GENERAL OPERATION SAFETY

BEFORE PERFORMING MAINTENANCE

AFTER PERFORMING MAINTENANCE

HANDLING AND STORAGE

最大压力 . 安全装置设定值工作温度