81 ELECTRIC SYSTEM Battery handling Electric wire code Electrical wiring diagram Electrical circuit diagram Electrical circuit diagram for eab Wiring diagram for cab - 81 at at 818 arg arsELECTRIC SYSTEM BATTERY HANDLING + Coat vaseline or grease on the battery terminals after ‘connecting cords to the terminal posts. Do not allow vaseline or gresse to adhere to the contact surfaces between the terminal posts and cords. Poor contact due to vaseline or grease will make it difficult for the ongine to start. & When @ battery removed from the machine is to be reinstalled, wipe the terminals with 2 clean cloth 10 thoroughly remove vaseline or grease. + Fix the battery securely to the machine body. If loosely fitted to the machine, the battery will dance during running of the machine on rough ground, thus causing damage to the electrodes and ‘arly deterioration of the battery. On the other hand, excessive tension to the battery mounting bolts may cause breakage of the electrolyte container. "No Fire” When connecting @ charger to the battery, connect, ‘the charger positive lead to the bettery positive terminal and the charger negative lead to the battery negative terminal + During battery charging, the cathode issues hydrogen 428 and the anode issues oxygen gas, both of which fare seattered in the air through a small hole in the lectrolyte filler plug for each cell, The mixture of the two gases is explosive and should be kept far ‘away from fire F29a8077 BATTERY HANDLING * Do not attempt under any circumstances to light a ‘match or a lighter to check the electrolyte sevel in battery ine dark place. “No Sparking” ‘The battery may spark if a tool is carelessly placed fon the battery over two terminals. If a spark occurs, an instantaneous large current flow will cause damage to the electrodes. Causing a battery to spark inten. tionally to check the degroes of battery chargo, which may sometimes be performed by uniformed persons, should be absolutely avoided + Whon the battery is not usod for a long time, remove the battery from the machine and store it indoors ‘Check the specific gravity of the battery from time to ‘time during storage and, if necessary, recharge it. A, battery in storage loses its charge due to its self discharge property and, therefore, must be recharges monthly in summer or every wo months in winter. + Specific gravity of the electrolyte Battery charging rate can be determined by measuring the specific gravity of the electrolyte. + When connecting a booster battery, be certain to ‘connect the negative battery terminals together and the positive battery terminals together.ELECTRIC SYSTEM, ELECTRIC WIRE CODE ELECTRIC WIRE CODE In the wiring diagrams, various colors and symbols are employed to indicate thickness of wires. Example: 05WB _ indicates e cable having a nominal number 05 and white coating with black stripe. (Classification by thickness tonte! |aese[owstrans]ooamaes) UG | Cremer | cream ta otttrands | Gren) | vm) oF " 022 08a 24 2 Seria, ahi, rat oz 6 ose | 200 3a 20 raieuing anal snd ew | om | sx so [own and sna 8 0.85 13.6 70 ‘Starting (Glow plush 40 2s oso | aaza na |e Seating o | m7 | om | ae | ne0 ve sentng 100 Eu 080 | 1091 178 230 Seating Classification by color and code — seasna | cmmine | ung | sont | tnrumens | omer peat 5 [ewe] w o g Y 7c 1 z E |color Black White Red Green ‘Yatlow Blue cose | ow co aw on va ow 2 enor] Sock wie | whee eea | Fose wnie’ [Gem a Whne | vetowa Rew | Bea wane fone] ov - 1 on « . 3 2 § [coer Bick a Yaow | wie Back | Ped Beck | Gren 8a [Yotow ar ck] Bur and Rad 3 loose] on we a w ve w lowe wr 7 o ve i 5 Jace] — ite Vetow] Rava Gum | Guen 8 Bck | Yolon ai | Bue awk lone] = va ry ou ww ° coor] [waren crn] Fett sue | Gem a ve Yelow aweELECTRIC SYSTEM ELECTRICAL WIRING DIAGRAM ELECTRICAL WIRING DIAGRAM GD705R-4ELECTRIC SYSTEM F23£00073 ELECTRICAL WIRING DIAGRAM 36. 36. 37. 40, a Engi 3. Head lamp switch Water temperature gauge Battory charging lamp Parking brake pilot lamp ‘Speedometer Turn signal, Dimmer switch {If equipped) Fuel gauge ‘oll pressure gauge Buzzer 1. Hor relay Safety switeh Starting switch Heater signal Working lamp switch (If equipped) Yellow rotating lamp switch (if equipped) Panel lamp Service meter Fuse box 1. Back-up lamp switch [lf equipped) Turn signal relay (If equipped) Horn Turn signal 3. Combination lamp (Front) {IF equipped) Working lamp (If equipped) Parking brake switeh Buzzer switch . Heater relay Fuel gauge unit Battery relay . Oil pressure gauge unit |. License plate lamp (If equipped) Water temperature gauge . Back-up lamp (If equipped) Combination lamp (fear) If equipped) Vacuum switeh ‘Back-up buzzer (IF equipped) Starting motor Battery Speedometer take out part Stop lamp switch Dust indicatorELECTRIC SYSTEM ELECTRICAL WIRING DIAGRAM ELECTRICAL WIRING DIAGRAM GD705A-4 Serial No. 21027 and up Serial No. 31040 and upELECTRIC SYSTEM. Sex ogaee F7s404032-1 Parking lamp (If equipped) Front combination lamp (If equipped) Head lamp . Fog lamp (If equipped) Working lamp (If equipped) Air horn Parking brake switch Buzzer switch Electrical air intake heater (Ribbon heater) ELECTRICAL WIRING DIAGRAM Fuel gauge unit il pressure gauge unit Battery Back-up buzzer Water temperature gauge Licence plate lamp (If equipped) Automatic drain heater (if equipped) Rear combination lamp {If equipped) 1. Back-up lamp (If equipped) Air pressure gauge unit Low pressure switch Heater relay Battery relay Starting motor Oil temperature sensor Differential lock indicator switch Speedometer take out part Air hom valve . Articulate switch Stop lamp switch Head lamp switch Air pressure gauge 5. Engine oil pressure gauge 3. Water temperature gauge 1. High beam pilot lamp (If equipped) 1. Articulation lock pilot lamp (if equipped) Differantial lock pitot lamp Parking brake pilot lamp |. Battery charging lamp 2. Speedometer 3. Engine oil temperature warning lamp ‘Turn signal, dimmer switch Fuel gouge Safety switch 7. Back-up lamp switch ‘Tur signal relay Heater signal Working lamp switch (If equipped) Panel lamp Service meter Hazard warning lamp switch (if equipped) ‘Car heater switch (If equipped) 5. Cigarette lighter (If equipped) . Fuse box. . Starting switch 3. Hom relay Hazard turn signal relayELECTRIC SYSTEM ELECTRICAL CIRCUIT DIAGRAM ELECTRICAL CIRCUIT DIAGRAM GD705R-4 GEE poms setae os) eal ic aan wow Petry beech Tanto 30 rearare nfoELECTRIC SYSTEM ELECTRICAL CIRCUIT DIAGRAM 4 ) 1 z asians 2 1) ain ws waar feet sb ac) F23e04076ELECTRIC SYSTEM. GD705A4 Parga (200) i ut gy, ‘omer sina nite wont an Uifeaupeeat {son Combination tame (28V) Iifeauoee curator tar I equipped ion bear ana easipoed i Solenoid ave arnce 12, ‘a Ser el 2B) aS eed frp (60, 8H xe ehage amo Pari ar opium if eauooed) Sowdoretee ‘saad vite |{||]ouseneerr mo a Ariesteiten Fase Peng bana siten string we ‘Fog lame (tf equipped) Hazard turn és ead tm (80, 180M combat mb ‘heres 3, Siren Turn sna unit ‘orn ame sth iF etepus Working ame : eaningtimo cay | gow Hom aay ieneELECTRIC SYSTEM. ELECTRICAL CIRCUIT DIAGRAM Head ame * combination pt equiood ine Torn sina 2501 2 cee ae en ears) a) ; 2 ote )) Area sited i) fre ete eman ester rte lr switch i) (ii prenure pe oi Soe reanaceo y urn Sl 0 Patna i Eero Siske Sa [| Base bane | Hess an | easren an Bieta tome Cannon a Pais ‘Siwre land Ccuton amp ears) le connector Na. (se) 3 uD cae fied openers Saringmish SUA se emmetin e a, BEST] [ar |e | ne[ ¢ Jac BiEler ering wea hoe Ground conection firme “,ELECTRICAL SYSTEM ELECTRICAL ciRCt DIAGRAM GD706A-4 (Serial No. 31001 and up} Wes amo (8081 tact J Aesumaoe amo ‘itexceoes mean naz) Shen 2 0 ‘emir a Arinae one Beni eninge Parking wake satay ond amp (90,1801 Ot texpeti rig ut amo (80, 80 Verna ane Turns unit weer Woking amp (604) renee 12 ‘ermendELECTRICAL SYSTEM ELECTRICAL CIRCUIT DIAGRAM asd amp Sting motor ncsny ty ay combining “Tum sat 25) Parcrgta laser (101 Sees Tifeasoed) Lifeiopa tite (ibe ? ) Pf eatpped) ack brs Tor ine m1 Posing 305 Chane 10 9 Sie tm coun eg tt ute conto Na. sie String ite conection be s—[s Jos[a [ale Turnign oie eonaton is Wear OFF ‘ow F2a404068ELECTRICAL CIRCUIT DIAGRAM FOR CAB ELECTRICAL SYSTEM ELECTRICAL CIRCUIT DIAGRAM FOR CAB Working trp TERTTES 0M vancow water No VV ae aa f th Front wipe tc F eget nse tom 68 4 ear ia connectable eS Tuwn|es] © Front wpa ten concn ale Slaw Few[unT ee] 8 or 2 Mai pateconrector No inl ‘ore |O1O 1 fos ris 23404067ELECTRICAL SYSTEM WIRING DIAGRAM FOR CAB 1 2 3, 4 Ground connection Working lamp Front wiper motor 1. Heated windshield switch From front warning lamp Room lamp Ground connection (for room lamp) 8, From rear warning amp 9 Rear wiper motor 10. Speaker WIRING DIAGRAM FOR CAB Antenna From dafroster fan Radio Wind washer Working lamp switch Car heater switch Fxs404068 17. Yellow rotating lamp switch 18 Rear wiper switch 19. Front wiper switch 20. Cigarette lighter