Corrosion Under Insulation (CUI)
CUlis a common problem shared by the refining, petrochemical, power, industrial, onshore and
‘offshore industries. Corrosion under insulation is dificult to find because of the insulation cover
that masks the corrosion problem until iis too lat.
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‘The problem occurs on carbon steels and 300 series stainless steels. On carbon steels it
manifests as generalized or localized wall loss. With the stainless pipes itis often pitting and ail) (others
corrasion induced stress corrosion cracking.
‘Though failure can occur in a broad band of temperatures, corrosion becomes a significant
concer in steel at temperatures between 0 and 149°C and is most severe at about 93°C.
MENU MATERIALS.Corrosion under insulation is caused by the ingress of water into the insulation, which traps the
water like a sponge in contact with the metal surface. The water can come from rain water,
leakage, deluge system water, wash water, or sweating from temperature cycling or low
temperature operation such as refrigeration units.
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Piping related Abbreviations
AeverisomenisMaintenance Costs of CUI
Itis also widely known thatthe results of CUI are costly. CUI can account for as much as 40 to 60
percent of a company's piping maintenance costs, can result in repairs in the millions, and lead to
significant downtime, Most studies on the topic involve all forms of corrosion and their associated
costs without providing the individul cost of corrosion related to insulation.
‘A study completed in 2001 by a research team of corrosion specialists in the USA reported the