18190122, 927 AM ‘Six Sigma DMAIC - Control Phase = MENU Six Sigma DMAIC — Control Phase ‘The last phase of Six Sigma’s DMAIC model is the Control phase. The focus of this stage is to ‘make sure that the action item ereated in the Improve phase is well-implemented and ‘maintained, Several tools are used in this stage to make sure that variables are within its limits Activities such as checking the proper execution of initiative(s), control charts are being employed, and effectiveness of the initiatives are also evaluated. To standardize the course of action and documents, the guidelines and the responsibilities are also shared with the proper Personnel who are directly affected by the project shall be trained and monitored as well. This phase uses several tools. The most common tool is the Control Chart. Project owners watch the progress of the process through the control chart. It is also a must that project owner can. interpret the control chart so that the project team can create a reference log signifying what the project owner should look for. ‘The charts are differentiated through the control limits set of three sigma from the course mean. hitpsiwowwhatiesinsigma,nel'sxcslgma-cmale-contro- phase!18130122, 927 AM ‘Six Sigma DMAIC - Control Phase Control Chart Process control is the carrying out of identifying and employing practical actions and ‘measurements to make sure that the course meets the defined standards and requirements of the customer, In control phase statistical means are applied to the course in order to determine the unusual cause from a frequent cause of course variation. This is called statistical process control. ‘This is done by plotting the figures over time and matching up to the results to the control limits. ‘The main reason of using control charts is to perceive the assignable causes of course variation so that examination and counteractive action will be carried out to eliminate the assignable causes of process discrepancy before there is an excessive number of conforming units produced or data, and the discrete data, Examples of continuous data are curreney, weight, time, temperature, and the like. Here, data is acquired is through measurement. This is characterized with no gaps amongst observations. Discrete data on the other hand, can be achieved through counting, Most ofthe time gaps are present. Examples are good or bad, yes or no, pass of fail, one or two. ‘Example of variable chart is the I-MR chart. This is applied when only one capacity is taken on cach sampling period. It has two charts: the Individual chart represented by I or X. This shows the actual capacity against sampling time. This is used to monitor the variability between two samplings. The Moving Range chart represented by MR presents the range value between the previous and the current sampling capacity against the sampling time. This is used to observe the ‘unpredictability within the last two samplings. hitpsswww whatissinsigma netisx-sigma-dmaic-contrl- phase! 2918190122, 927 AM ‘Six Sigma DMAIC - Control Phase scrtorengtermsabi] Individuals and Moving Range ‘Trends should be reviewed periodically and should spot good change of process performance as shown on the control chart. If something similar is spotted and the reason is maintained in the current course. recalculate the contral limits from the date the nositive chanee was detected. 1 " signs. This can anticipate the course performance. Course changes are handled effectively and. steadiness is ensured in the event of new conditions. This also allows early discovery of impending causes or problems before it becomes a problem, Lava Moist-Chocolatey Merienda on Lava Cake Choco is the moist sult snack cake filed with chocolatey goodness, Shop now. {Be Lemon sare ar cate SHOP NOW hitpsswww whatissinsigma netisx-sigma-dmaic-contrl- phase! 3918130122, 927 AM ‘Six Sigma DMAIC - Contro! Phase Proceste | COreetnen | contol ttetods | Rexponsbisty | “PCMSRORLIMES | Response Plan OCAP Table - Out of Control Action Plan Table ‘The table above is a draft of OCAP. The continuous procedure should be noted under the process step header. Control Item indicates the key course inputs that need to be managed to meet the production requirement. It should also include the key course outputs that need to be observed for signs requiring awareness. Control method should include control chart, metries, after action reviews, approvals, and trainings. Responsibility notes the group or an individual who owns the job. Specification Limits/Requirements will show the customer measurement limits or requirements of the internal performance. Response plan should note the counteractive actions to solve/contain the problem and reduce losses. The table below shows an example of an OCAP: hitpsswww whatissinsigma netisx-sigma-dmaic-contrl- phase! 4918190122, 927 AM ‘Six Sigma DMAIC - Control Phase pewasup | cntalten | Gon Speco ns) = 2s. 22 Se = seer i-rantnocaty aaa een Jam ierrrsomy feats 7] une . vox (ening feseseatperaget nora broom p ones reer at Error eomtene ocplte erngoncnee (OA a epndet on fete inane Jcomvanarontieg meet | mene | cutriad | races pectin anti [eee tne compton [cunt ascwieeonicaa Kates ny anes domssnprct em esd [een nse aoetateie Nee eters inl Jeconosnesmonaara fren convcng | SME | culriend |S pepeigg enters beer Ame feminesyten est motenre Egon Iveaseestbecmmeaty [crate person: Team Jresnscscot aa et bas cvy eon woe [torch ameter sacs) | ie wo [Eiicdnte nto buincses en ytermopoas (snyea eomiurens aerate {otton- Fite recall mentoring OCAP Table Feamnle must be available, controlled and trained to, Visual Management is also another tool that can be used in Control phase. This shows the ‘management of course performance by majorly displaying updated course standards, scorecards on performance, production goals, and other useful course and performance data in the work place. The objective of this tool is to drive the right behavior. Examples of Visual Management are job aids posted on each work post, whiteboards showing daily progress against target, individual or team scorecards displayed in the team’s common area which can be the subject of discussion during team huddles. hitpsswww whatissinsigma netisx-sigma-dmaic-contrl- phase! ry18130122, 927 AM ‘Si Sigma DMAIC - Control Phase Visual Management gives a real-time and clear line of sight to significant performance information. This also enables quick detection of performance concerns. Since this shown in a common area, this enables leads to deliver prompt response. VM also enables constant enhancement mindset that can determine chances for improvement. Another tool tat can be used during the Control phase is the Operating Rhythm, This is a set of structured, mutually dependent interactions that manages and shows performance information to allow stakcholder set to effectively, consistently, and proactively express control operations. It provides a shared and disciplined messaging method through which stakeholders are defined with roles, agendas, and outcomes. Operating Rhythm holds rapid employment of tasks, messaging, and ideas through identified and wrranged interactions. It allows quick response and surfacing to process problems, sel pr issues, and individual performance. Each communication has a stated objective, clear ‘membership, set measures, designated leader, defined actions, and frequeney. By connecting the suitable group members in a closely controlled structure, operations become dependent on process rather that dependent on individuals. hitpsiwowwhatiesinsigma,nel'sxcslgma-cmale-contro- phase!18130122, 927 AM ‘Six Sigma DMAIC - Control Phase Operating Rhythm Chart Productive assembly do not turn out by accident. There should be preparation, process, content, and follow-up. Operating Rhythm spans the entire organization thus it is imperative that everything, all factors, all aspects of the project is discussed. PREVIOUS Post: Six Sigma DMAIC - Improve Phase NEXT PosT: Six Sigma Yellow Belt hitpsswww whatissinsigma netisx-sigma-dmaic-contrl- phase! 11918190122, 927 AM ‘Six Sigma DMAIC - Control Phase BZOIe—apRTIESE sricky 10 Things You Should Know About Sx Sigma Famaya Six Slama Peonle ‘Conte System Expansion Insta Project Management Supply Chain an Lopisies Visual Management Balch Process Optimization Digital Twin Creaton: UUzation of Indust! 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